KR20010035110A - A manufacture method for tile-type composite panel of aluminum - Google Patents
A manufacture method for tile-type composite panel of aluminum Download PDFInfo
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- KR20010035110A KR20010035110A KR1020000083441A KR20000083441A KR20010035110A KR 20010035110 A KR20010035110 A KR 20010035110A KR 1020000083441 A KR1020000083441 A KR 1020000083441A KR 20000083441 A KR20000083441 A KR 20000083441A KR 20010035110 A KR20010035110 A KR 20010035110A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
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Abstract
Description
본 발명은 타일형 알루미늄복합패널의 제작방법에 관한 것으로서 패널의 제작과 시공과정을 용이하게 하여 그 제작공정 및 시공공정에 소요되는 인원 및 시간을 절감 할 수 있도록 한 알루미늄복합패널의 제작 및 그 시공에 관한 것이다.The present invention relates to a method of manufacturing a tile-type aluminum composite panel, which facilitates the production and construction of the panel, and thus the manufacturing and construction of the aluminum composite panel to reduce the number of people and time required for the production process and construction process. It is about.
일반적으로 건축물의 외장에 이용되는 마감방법으로는 습식공법인 타일마감, 미장위에 도장마감, 외단열시스템인 드라이비트마감 등과 건식공법인 범랑패널마감, 알루미늄복합패널마감, 대리석 마감 등을 들 수 있다.In general, the finishing methods used for the exterior of buildings include tile finishing, wet coating, dry beet, external insulation system, bumrang panel finishing, aluminum composite panel finishing, marble finishing, etc.
근래에 들어 건축공법의 발달로 인하여 건축물의 벽체구성이 P.C.공법, 시멘트 패널, ALC패널, 경량철골 및 경량기포콘크리트의 복합패널 등으로 이루어지는 경향이 증대하고 있다. 이러한 벽체들의 외장마감방법으로는 건축물의 대형화, 고급화 추세에 따라 습식공법보다는 건식공법이 보편화 되고 있는 추세라고 할 수 있다.Recently, due to the development of the building method, the wall structure of the building is increasing with the P.C. method, cement panel, ALC panel, light steel frame and light foam concrete composite panel. As the exterior finishing method of such walls, the dry method rather than the wet method is becoming more common according to the trend of large-scale and advanced buildings.
그러나 건식공법을 이용한 마감방법으로 널리 사용되는 알루미늄복합패널마감의 기존 방식을 살펴보면 외장패널의 제작방법 및 시공방법에 있어서 알루미늄복합패널을 필요한 크기로 절단한 후, 4면 가장자리부분의 20∼30㎜를 내부를 향하여 절곡, 그 절곡된 모서리를 접합철물로 고정하여 제작하는 방법을 사용하고 있으며, 이렇게 제작된 패널의 벽면 설치시에는 뒤틀림현상과 이그러짐현상 등이 발생되어 벽면의 마감성을 저하시키는데 이를 방지하기 위하여 통상적으로 배면에 시멘트판 등을 접착제로 부착하게 된다. 그러나 배면에 부착된 시멘트의 자중으로 패널의 무게가 증가하는 문제점을 가지고 있다. 또한 이와같은 공법은 외벽면에 앵글 또는 각관을 외장재의 크기에 맞추어 피스 또는 앵커로 고정하는 시공방법이기때문에 외벽부분에 앵커를 박기위하여 구멍을 뚫는 작업을 하게되므로 이로 인한 균열이나 누수 등의 문제점과 별도의 고정틀과 고정철물이 필요하여 인건비와 소요자재가 증가하여 총공사비의 증가를 가져오며 공사기간이 길어지는 등의 문제점을 가지고 있다.However, if you look at the conventional method of finishing aluminum composite panel widely used as a finishing method using the dry method, after cutting the aluminum composite panel to the required size in the manufacturing method and construction method of the exterior panel, 20 ~ 30㎜ of the four sides edge Is bent toward the inside, and the bent edges are fixed by using a joining hardware.In the installation of the wall of the panel, the warpage phenomenon and the distortion phenomenon occur, which reduces the finish of the wall surface. In order to prevent the cement plate is usually attached to the back with an adhesive. However, there is a problem in that the weight of the panel increases due to the weight of the cement attached to the rear surface. In addition, this method is a construction method of fixing the angle or square tube to the size of the exterior material by the piece or anchor on the outer wall surface, so that the hole is drilled to anchor the outer wall portion, resulting in problems such as cracks and leaks. As a separate fixing frame and fixing hardware are needed, labor cost and necessary materials increase, resulting in an increase in total construction cost and a long construction period.
본 발명은 상기의 문제점을 해결하기 위하여 연구개발된 것으로 외부알루미늄판재와 내부알루미늄판재 사이에 폴리에틸렌판재를 끼워 제작한 알루미늄복합판재를 소정의 크기로 절단하여 그 가장자리 부분의 내부알루미늄판재와 폴리에틸렌판재부분의 한 면을 알루미늄복합판재의 두께만큼 절삭후 외장판부분은 절곡한 후 돌려가면서 나머지 3면도 같은 방법으로 가공하여 4면이 절삭·가공된 타일형 알루미늄복합패널을 제작하여 접착제 또는 내한·내열처리가 된 양면시트를 이용하여 벽면에 취부할 수 있게 함으로서 패널의 제작 및 시공에 따른 공정의 단순화 및 자재의 절감과 시공기간의 단축이라는 이점을 가져올 수 있는 타일형 알루미늄복합패널의 제작방법이다.The present invention has been researched and developed in order to solve the above problems by cutting the aluminum composite plate produced by inserting a polyethylene plate between the outer aluminum plate and the inner aluminum plate to a predetermined size to the inner aluminum plate and the polyethylene plate portion of the edge portion After cutting one side to the thickness of aluminum composite plate, the outer plate part is bent and rotated, and the other three sides are processed in the same way to make tile-type aluminum composite panel with four sides cut and processed to make adhesive or cold-resistant and heat-resistant treatment. This is a method of manufacturing a tile-type aluminum composite panel that can be attached to the wall by using a double-sided sheet that can bring advantages such as the simplification of the process according to the production and construction of the panel and the reduction of materials and the construction period.
도 1은 타일형 알루미늄복합패널의 제작후 배면에서 본 사시도1 is a perspective view from the back of the tile-type aluminum composite panel after manufacture
도 2는 타일형 알루미늄복합패널의 커팅라인을 표시한 사시도Figure 2 is a perspective view showing the cutting line of the tile-type aluminum composite panel
도 3은 타일형 알루미늄복합패널의 한 면 절삭후를 표시한 사시도Figure 3 is a perspective view showing after cutting one side of a tile-type aluminum composite panel
도 4는 타일형 알루미늄복합패널의 한 면 절삭후 절곡 상태를 표시한 사시도Figure 4 is a perspective view showing the state of bending after cutting one side of the tile-type aluminum composite panel
도 5는 타일형 알루미늄복합패널의 한 면 절곡이 완성된 측단면도Figure 5 is a side cross-sectional view of the one-sided bending of the tile-type aluminum composite panel
도 6은 타일형 알루미늄복합코너패널의 모서리 부분을 ″V″커팅한 단면도Fig. 6 is a sectional view of cutting the corner portion of the tile type aluminum composite panel panel ″ V ″.
도 7은 타일형 알루미늄복합코너패널의 모서리부분 절곡이 완성된 단면도7 is a cross-sectional view of the bent corner portion of the tile-type aluminum composite corner panel
도 8은 타일형 알루미늄복합패널을 벽체에 시공한 사시도8 is a perspective view of a tile-type aluminum composite panel constructed on a wall
〈도면의 주요한 부분에 대한 부호 설명〉<Description of Signs of Major Parts of Drawings>
1 : 내부알루미늄판재, 2 : 폴리에틸렌판재, 3 : 외부알루미늄판재1: inner aluminum sheet, 2: polyethylene sheet, 3: outer aluminum sheet
4 : V커팅, 5 : 절삭부위, 6 : 접착제 또는 양면접착시트4: V cutting, 5: cutting part, 6: adhesive or double sided adhesive sheet
7 : 줄눈코킹, 8 : 벽체, 9 : 커팅라인, 10 : 타일형 알루미늄복합패널7: joint caulking, 8: wall, 9: cutting line, 10: tile type aluminum composite panel
11 : 타일형 알루미늄복합코너패널, 12 : 절곡부위11: tile type aluminum composite corner panel, 12: bending part
본 발명은 건축물의 내·외벽에 시공하는 외장재에 있어서 내부의 알루미늄판재와 외부의 알루미늄판재 사이에 폴리에틸렌수지판재를 끼워 접합하여 생산되어진 기존의 알루미늄복합판재를 소정의 크기로 절단하고 그 가장자리 부분의 내부 알루미늄판재와 폴리에틸렌판재를 알루미늄복합패널의 두께만큼 절삭후 외장부분의 알루미늄판재를 내부알루미늄판재 쪽으로 감싸 절곡가공함으로서 타일형 알루미늄복합패널을 제작할 수 있으며, 또한 본 발명은 P.C.공법, ALC패널, 콘크리트패널, 경량철골 및 경량기포콘크리트 복합패널 등의 평탄한 외벽에 위와 같은 방법으로 제작된 알루미늄복합패널을 접착제 또는 내한, 내열 처리된 양면테이프를 이용하여 부착시켜 시공할 수 있게 함을 특징으로 한다.The present invention is to cut the existing aluminum composite plate material produced by inserting the polyethylene resin plate material between the inner aluminum plate material and the outer aluminum plate material in the exterior material to be installed on the inner and outer walls of the building to a predetermined size and the edge portion of After cutting the inner aluminum sheet and the polyethylene sheet by the thickness of the aluminum composite panel and wrapping the aluminum sheet of the exterior part toward the inner aluminum sheet, the tile-shaped aluminum composite panel can be manufactured. In addition, the present invention is a PC method, ALC panel, concrete The aluminum composite panel manufactured by the above method is attached to a flat outer wall such as a panel, a light steel frame, and a light foam concrete composite panel by using an adhesive or cold-resistant, heat-resistant double-sided tape.
이하 본 발명의 바람직한 실시예를 첨부한 도면을 참조하여 상세히 설명하면 다음과 같다.Hereinafter, described in detail with reference to the accompanying drawings, preferred embodiments of the present invention.
도 3에 도시한바와 같이 알루미늄복합판재의 구성은 내부알루미늄판재(1)와 외부알루미늄판재(3), 그리고 그 사이에 끼워져 접합된 폴리에틸렌수지판재(2)로 이루어져 있다.As shown in FIG. 3, the structure of the aluminum composite sheet consists of an inner aluminum sheet 1, an outer aluminum sheet 3, and a polyethylene resin sheet 2 sandwiched and joined therebetween.
상기 복합판재를 도 2에 도시한 바와 같이 내부알루미늄(1)판재부분에 알루미늄복합판재의 두께 만큼으로 커팅라인(9)을 설정하고 내부알루미늄판재(1)와 폴리에틸렌수지판재(2)의 한 면을 절삭하게되면 도 3에 도시한바와 같이 외부알루미늄판재(3)만 남고 폴리에틸렌판재부분(2)과 내부알루미늄판재(1)가 커팅라인에서 절삭된 상태가 된다.As shown in FIG. 2, the cutting line 9 is set in the inner aluminum 1 plate portion as much as the thickness of the aluminum composite sheet, and one surface of the inner aluminum sheet 1 and the polyethylene resin sheet 2 is shown. As shown in FIG. 3, only the outer aluminum plate 3 remains as shown in FIG. 3, and the polyethylene plate portion 2 and the inner aluminum plate 1 are cut in the cutting line.
그리고 도 4에 도시한 바와 같이 내부알루미늄판재(1)와 폴리에틸렌판재(2)가 절삭된 지점을 기준으로 외부알루미늄판재(3)를 절곡하여 도 8과 같이 폴리에틸렌판재부분과 내부알루미늄판재 부분에 밀착시키게된다. 복합판재를 90°로 회전시켜가면서 알루미늄복합판재의 4면에 모두 위와같은 절삭·절곡의 공정을 실시하면 도 1과 같은 모양의 배면을 가진 타일형 알루미늄복합판넬이 완성된다. 도 5에 도시한 것은 이렇게 완성된 타일형 알루미늄복합패널(10)의 측단면이다.As shown in FIG. 4, the outer aluminum sheet 3 is bent based on the cut point of the inner aluminum sheet 1 and the polyethylene sheet 2, and closely adhered to the polyethylene sheet portion and the inner aluminum sheet portion as shown in FIG. 8. Will let you. When the composite plate is rotated by 90 °, all four surfaces of the aluminum composite plate are subjected to the above cutting and bending process, thereby completing a tile-type aluminum composite panel having a back surface as shown in FIG. 5 is a side cross-section of the tile-shaped aluminum composite panel 10 thus completed.
이와 같이 구성된 복합패널의 시공은 도 8에 도시한 바와 같이 P.C.패널, ALC패널, 평탄하게 미장된 벽면 등과 특히, 경량철골 및 경량기포콘크리트를 이용한 복합패널처럼 표면의 평탄도가 우수한 벽체(8)에 내수·내한·내열 처리가된 접착제를 도포하거나 양면접착시트(5)를 부착한 다음, 타일형 알루미늄복합패널(10)을 밀착가압함으로서 간단하게 시공된다. 이때 패널과 패널 사이의 줄눈부위에 코킹재(7)를 채워 줌으로써 방수 및 신축팽창에 대응하는 기능을 갖게한다.As shown in FIG. 8, the construction of the composite panel configured as described above includes a PC panel, an ALC panel, a flat plastered wall surface, and the like, in particular, a wall 8 having excellent surface flatness, such as a composite panel using lightweight steel frame and lightweight foam concrete. It is easily constructed by applying an adhesive with water, cold resistance, and heat treatment to the sheet, or attaching the double-sided adhesive sheet 5 to each other, and then pressing the tile-shaped aluminum composite panel 10 in close contact. At this time, by filling the caulking material (7) in the joint between the panel and the panel to have a function corresponding to waterproof and expansion and expansion.
또한 도 8과 같이 벽면의 코너부분 마감에 사용할 수 있게 제작되는 코너패널(11)은 위와 같은 알루미늄복합패널의 제작공정을 거쳐 가장자리 부분을 가공한 다음, 도 6과 도 7에서와 같이 코너의 크기에 맞추어서 모서리에 해당하는 소정의 위치에 ″V″커팅(4)한 후 ″ㄱ″자로 절곡함으로써 제작된다. 그리고 도 8에서 보듯이 내수·내한·내열 처리된 접착제를 도포하거나 양면테이프를 부착한 벽체에 타일형 알루미늄복합패널을 밀착 가압함으로서 그 시공이 완료된다.In addition, the corner panel 11 to be used to finish the corner portion of the wall as shown in Figure 8 is processed to the edge portion through the manufacturing process of the aluminum composite panel as described above, and then the size of the corner as shown in Figures 6 and 7 It is produced by ″ V ″ cutting 4 at a predetermined position corresponding to the corner and then bending the letter ″ a ″. As shown in Fig. 8, the construction is completed by applying the water-resistant, cold-resistant, heat-resistant adhesive or pressing the tile-type aluminum composite panel against the wall to which the double-sided tape is attached.
상기 타일형 알루미늄복합패널은 건축물의 내·외벽에 내수·내한·내열처리가 된 접착제 또는 양면테이프를 이용하여 부착하여 시공 할 수 있게 됨으로서 별도의 고정철물이 필요하지 않으며, 그리고 벽체에 고정철물을 이용하여 알루미늄복합패널을 시공할 때 발생할 수 있는 패널의 이그러짐 등의 현상을 방지하기 위하여 패널의 배면에 시멘트판 등을 부착할 필요가 없다. 그리고 벽체에 패널을 마감재로 시공하는 통상의 방법에서는 죠인트부분을 피스로 고정하는 관계로 죠인트메지부분을 크게 할 수밖에 없으나 타일형 알루미늄복합패널의 시공시에는 피스 등의 부재가 불필요하여 디자인에 따라 원하는 크기의 죠인트메지를 형성할 수 있으며 타일형 알루미늄복합패널은 알루미늄복합패널제작의 단순화, 정밀화, 시공기간의 단축, 소요인원의 최소화를 통한 시공비의 극속화 등이 가능한 효과가 있다.The tile-type aluminum composite panel can be attached to the inner and outer walls of the building using water-resistant, cold-resistant, heat-resistant adhesive or double-sided tape, so that no additional fixed hardware is required, and fixed steel is mounted on the wall. It is not necessary to attach a cement board to the back of the panel to prevent the phenomenon such as panel distortion that may occur when constructing an aluminum composite panel. In addition, in the usual method of constructing a panel on the wall as a finishing material, the joint message part has to be enlarged because the joint part is fixed with a piece. The size of the joint mat can be formed, and the tile-type aluminum composite panel has the effect of simplifying the manufacturing of the aluminum composite panel, precision, shortening the construction period, and speeding up the construction cost by minimizing the required number of people.
Claims (2)
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| Application Number | Priority Date | Filing Date | Title |
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| KR1020000083441A KR20010035110A (en) | 2000-12-28 | 2000-12-28 | A manufacture method for tile-type composite panel of aluminum |
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| Application Number | Priority Date | Filing Date | Title |
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| KR1020000083441A KR20010035110A (en) | 2000-12-28 | 2000-12-28 | A manufacture method for tile-type composite panel of aluminum |
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| KR2020000025330 Division | 2000-09-06 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100718792B1 (en) * | 2005-06-28 | 2007-05-15 | 최기석 | Manufacturing method of construction materials |
| KR100819752B1 (en) * | 2006-10-23 | 2008-04-14 | 주식회사 에이치에스건설산업 | An aluminum panel, and a manufacturing machine and manufacturing method thereof |
| KR101369085B1 (en) * | 2013-07-10 | 2014-02-28 | 이성호 | Side working method of aluminium composite panel and aluminium composite panel produced by the same |
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| JPS55163596U (en) * | 1979-05-14 | 1980-11-25 | ||
| KR970058811A (en) * | 1996-01-25 | 1997-08-12 | 정순길 | Exterior panel for construction and its manufacturing method |
| KR970051989U (en) * | 1996-02-26 | 1997-09-08 | 강판규 | Interior interior wall decoration panel |
| KR200175192Y1 (en) * | 1999-09-28 | 2000-03-15 | 주식회사대양건업 | A bending machine of a compound panel for construction |
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| JPS51125414U (en) * | 1975-03-31 | 1976-10-09 | ||
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| JPS55163596U (en) * | 1979-05-14 | 1980-11-25 | ||
| KR970058811A (en) * | 1996-01-25 | 1997-08-12 | 정순길 | Exterior panel for construction and its manufacturing method |
| KR970051989U (en) * | 1996-02-26 | 1997-09-08 | 강판규 | Interior interior wall decoration panel |
| KR200175192Y1 (en) * | 1999-09-28 | 2000-03-15 | 주식회사대양건업 | A bending machine of a compound panel for construction |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100718792B1 (en) * | 2005-06-28 | 2007-05-15 | 최기석 | Manufacturing method of construction materials |
| KR100819752B1 (en) * | 2006-10-23 | 2008-04-14 | 주식회사 에이치에스건설산업 | An aluminum panel, and a manufacturing machine and manufacturing method thereof |
| KR101369085B1 (en) * | 2013-07-10 | 2014-02-28 | 이성호 | Side working method of aluminium composite panel and aluminium composite panel produced by the same |
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