KR20010003718A - Interial and exterial finish building material of building structure using a stone panel and manufacturing method of it - Google Patents

Abstract

PURPOSE: A construction material for the interior or exterior decoration of building structure and its preparation method are provided, to recycle the construction waste such as concrete waste, waste styrofoam and waste stone products. CONSTITUTION: The method comprises the steps of separating the a rectangular lower stone plate(1) and a rectangular upper stone plate(1), placing stone plates(2,2a) for standing between the two rectangular stone plates(1) and adhering them by using an adhesive to a multilayered block; rotating the multilayered block to stand it; charging the inner empty space of the block with a reinforcing material(5); and cutting the upper and lower stone plates(1) by the length direction to form thin stone sandwich panel for a partition.

Description

International and exterial finish building material of building structure using a stone panel and manufacturing method of it}

The present invention relates to a building material for the interior and exterior of the building structure and a method for manufacturing the same, in particular, by using a slab of a certain thickness, the entire end surface of the slope is finished with stone, to make a multi-layer or single-layer block formed with a cavity inside the product, Depending on the purpose of filling or pouring the filling in the cavity, and then forming a multi-layer and single-layer block, and then through the talc process to obtain a prefabricated thin plate sandwich panel for sandwiching and boundary stone for the carriageway, occurs in the conventional stone product manufacturing process It is possible to solve various problems such as loss of materials (stones), environmental pollution, etc. and to improve economic efficiency by recycling materials such as concrete waste, stone products-related waste, and styrofoam. It relates to an exterior building material and a method of manufacturing the same.

In general, stone products used as building materials for interior and exterior of building structures include talc (materials) talc, processed products having a thickness of 20 mm to 30 mm, and a thickness of 40 mm to 60 mm thick, and rectangular or square dialysis, and processing and statistical steps and boundary stones. There is a stone product to obtain a thin plate slab attached to the reinforcement.

Generally, in order to obtain the raw stone in the quarry, wire or dynamite is used. Dynamite having the low quarrying cost is the most common.

The above method has a problem in that the end faces of the gemstones are not uniform due to the puncture marks and grains on the surfaces of the gemstones because the gemstones are obtained by blasting the rock and mounting dynamite.

In addition, the gemstone is obtained by the above-mentioned method with a door-type guillotine (one blade), a multileaf machine (five blades), a turbo (11 blades), and other talc machines. The loss of gemstones occurs due to mismatches in all four sides of the slab, and the slab loss occurs when the width and length of the slab are cut to fit the product.

In particular, the loss of gemstones is the biggest in the process of making boundary stone products with dialysis. The boundary stone is a standardized product of 1000mm in length, and the size (length) of the gemstone should be about 2050mm or 1060mm in order to obtain the production yield of this product. It is difficult to use more than 2100mm ~ 2200mm ore usually has a problem that the thickness and width of each boundary stone product is different.

In addition, various processes are required to obtain a stone product, in which sludge (stone powder) is generated by the thickness of the talc saw used for cutting, resulting in the loss of gemstones.

On the other hand, there is a method different from the above-described method, for example, Patent Registration No. 126010, that is, there is a method of obtaining a stone sandwich and building interior and exterior materials composed of glass fiber mesh, adhesive, and reinforcing material between the slab and the slab. In the production of simple products, unnecessary manufacturing processes and reinforcement materials are required, and in particular, materials such as waste stone (rubble) and sludge (stone powder) generated during the production of stone products and concrete waste, stone-related waste, waste styrofoam, etc. There is a drawback to not doing it.

Accordingly, the present invention is to solve the above-mentioned conventional problems, an object of the present invention by using a slab of a predetermined thickness, the entire end surface of the slope is finished with stone, multi-layer or single-layer block formed with a cavity inside the After filling or placing the filling in the cavity according to the product use, and forming a multi-layer and mono-layer block, and then through the talc process to obtain a prefabricated thin-walled stone sandwich panel and a boundary stone for the carriageway, It is to provide a building material for interior and exterior of building structures and a method of manufacturing the same, which can solve various problems such as loss of), environmental pollution, and can improve the economic efficiency due to the recycling of materials.

1 is a cross-sectional view of the supporting slab provided on both sides of the upper and lower slab of the block used in the building material of the present invention.

2 (a) and 2 (b) are cross-sectional views of a multi-layer and single-layer block in which hollow spaces having a rectangular shape are formed inside.

FIG. 3 is a detailed view of portion “A” of FIG. 2;

Figure 4 (a) and (b) is a perspective view of a multi-layer and single-layer block in the state filled with the reinforcing material in the cavity formed inside the slab block according to the technique of the present invention

5 is a cross-sectional view for obtaining a stone sandwich panel from the block formed in FIG.

6A and 6B are cross-sectional top cut views for obtaining a boundary stone for a streetcar from the block shown in FIG. 4 (b).

FIG. 6C is a schematic view showing a state in which the boundary stone for the roadway formed in FIG. 6B is installed; FIG.

7A and 7B are cutaway cross-sectional views and completed cross-sectional views for forming a statistical stage from FIG. 4 (b) in accordance with the method of the present invention;

Figure 8a is a state diagram used of the slab used to form a conventional general stairs

FIG. 8B is a cross-sectional view of a stairway formed using the statistical stage of FIG. 7B according to the method of the present invention. FIG.

9A is a view showing an example of forming a two-sided finishing material 31 of a building structure as another embodiment of the present invention.

Figure 9b is a view showing a state in which the two-sided finish 21 in the form of the needle thread is used in the building structure

10A is a view showing an example of forming a three-sided finish 35 of a building structure as another embodiment of the present invention.

10b shows a state in which the three-sided finish 35 is used for a building structure.

<Description of the code | symbol about the principal part of drawing>

1: Upper and lower slab 2, 2a, 2b: boundary slab for supporting

3: Stone adhesive 4, 4 ': cavity part

5, 6: reinforcement material (urethane foam, mortar, etc.) 7: talc cutting saw

9: stone sandwich panel 10: cutting surface

11: Multi-layer Stone Block 11a: Single-layer Stone Block

11 ′: Multi-layer stone block filled with reinforcement

11a ′: Single-layer stone block filled with stiffeners

13: 1st divided block 15: 2nd divided block (pedestrian boundary stone)

17: inclined cutting surface 19: statistical step

21,23: flat stone 25: cement

27: lower structure 29, 33: reinforcement remover

31: 2 side finish 35: 3 side finish

In order to achieve the above object, the present invention provides a method for manufacturing an interior or exterior slab of a building structure.

After the lower slab and the upper slab, which are substantially rectangular flat stones, are separated by a predetermined distance, the supporting slabs 2 and 2a are positioned between the end portions of both sides of the upper and lower slabs 1, using an adhesive. Forming a multi-layer block (11) shaped like a stone pillar by binding;

Rotating the formed multi-layer block (11) to stand;

Filling the reinforcing material (5) in the internal cavity (4) of the stone pillar block (11);

And cutting the upper and lower slab 1 in its longitudinal direction to form a thin stone sandwich panel 9 for partitioning.

In addition, the present invention in the manufacturing method of the interior and exterior slab of building structures to achieve the above object,

After the lower slab and the upper slab, which are substantially rectangular flat stones, are separated by a predetermined distance, the supporting slabs 2b are positioned between the end portions of both sides of the upper and lower slabs 1, using an adhesive. Forming a monolayer block (11a) having a stone pillar shape by binding;

Rotating the formed monolayer block;

Filling a reinforcing material (6) in the internal cavity (4 ') of the stone pillar block (11a);

Positioning the monolayer block (11a ') such that the supporting stone (2b) is positioned on the upper and lower surfaces thereof;

Forming a first dividing block (13) by primary talc of the central portion of the supporting stone (2b) up and down;

Rotating the formed first divided block 13 in a predetermined direction so that the upper and lower slabs 1 are positioned on an upper surface thereof;

It characterized in that it comprises the step of using the upper and lower slabs as the upper surface cut in the vertical direction at the center thereof to form a second partition block 15 to be used as the boundary stone for the sidewalk.

In addition, the present invention for achieving the above object, in the manufacturing method of the interior and exterior slab material of the building structure,

After the lower slab and the upper slab, which are substantially rectangular flat stones, are separated by a predetermined distance, the supporting slabs 2b are positioned between the end portions of both sides of the upper and lower slabs 1, and the binders are bonded using an adhesive. Forming a single-layer block (11a) having a stone pillar shape by;

Rotating and setting the formed tomographic block (11a);

Filling a reinforcing material (6) in the cavity (4 ') of the stone columnar monolayer block (11a);

And cutting the stone columnar tomographic block 11a 'filled with the reinforcing material 6 in a diagonal direction to form a statistical step 19 having a right triangle shape.

In addition, the present invention to achieve the above object

It is characterized in that to form a three-side finish by removing a portion 33 of the reinforcement located in the central portion of the first divided block 13,

In order to achieve the above object of the present invention, the present invention,

A portion 29 of the reinforcement exposed on the hypotenuse is removed from the statistical step 19 having a right triangle shape to form a needle-shaped two-sided finish.

On the other hand, in the method of the present invention described above,

The reinforcing material filled in the cavity 4 'of the fault block 11a is a mortar made of a mixture of waste stone, stone powder, cement, corn fiber, concrete waste, stone product-related waste and waste styrofoam, etc. ,

In addition, artificial marble or tiles may be used as the slabs 1 and 2b.

Hereinafter, with reference to the accompanying drawings will be described in detail for the present invention.

1 is a cross-sectional view of the supporting slab provided on both end surfaces of the upper and lower slab of the block used in the building material of the present invention.

As shown in FIG. 1, the boundary slab for supporting the concave mold 2 and the iron mold 2a is formed of a general granite or marble having a thickness of approximately 20 mm to 30 mm using a stone adhesive (3 in FIG. 2). It is sectional drawing which made the boundary slab 2b for straight I-shaped support bases.

2 (a) and 2 (b) are cross-sectional views of the multi-layered and single-layered blocks 11 and 11a having a rectangular hollow space formed therein.

FIG. 3 is a detail view "A" of FIG. 2.

As shown in the figure, according to the technique of the present invention, the entire end surface of the slope is finished with the slabs 1, 2, 2a, and 2b, and the cavity 4, 4 'is formed in a substantially rectangular shape therein. The multi-layered and single-layered blocks 11 and 11a are placed at the bottom of the slab 1, which is a flat member such as general granite or marble having a thickness of about 20 mm to 40 mm, and the stone adhesive 3 is formed at both ends of the upper part. The bottom end portions of the supporting boundary slabs 2, 2a, and 2b are adhered to each other, and the stone adhesive 3 is applied to the top end portions of the supporting boundary slabs 2, 2a and 2b. It is a structure formed by repeating the lamination process.

In the multi-layer and single-layer blocks 11 and 11a in which the entire end surface of the slope according to the present invention is finished with a slab and forms a cavity 4, 4 'which is a rectangular hollow space inside, one layer is formed. The structure is as shown in FIG.

That is, in the single-layered monolayer block shown in FIG. 3, a width of 20 mm to 40 mm, a length of 1000 mm, or 2400 mm is provided at a predetermined thickness, for example, 1.0 mm to 2.00, on both end surfaces of the upper end of the slab 1 located at the bottom. A thickness of 3 mm thick stone adhesive (3) is applied, and the lower end cross-sectional area of the support boundary slab (2, 2a, 2b) is adhered to the top of the stone adhesive (3), and the support boundary stone (2) , 2a, 2b) is again applied to the stone adhesive (3) for the top end portion, and the slab 1 is placed on the top.

Therefore, by repeatedly performing the process of forming one layer as shown in FIG. )

That is, the multi-layer and single-layer blocks 11 and 11a formed as described above compress the slab 1 and the support boundary slab 2, 2a, and 2b positioned below the slab by their own load. To promote adhesion between the slab 1 and the supporting boundary slab 2, 2a, and 2b, and the entire end surface of the slope is finished with slab, and a rectangular void 4 is formed inside the inside. And the monolayer blocks 11 and 11a are made and transported to the curing chamber so that the stone adhesive 3 is sufficiently cured (cured) and cured at 25 ° C inside the curing chamber for about 24 hours.

Figure 4 (a), (b) is a perspective view of a multi-layer and single-layer block in a state filled with a reinforcing material in the cavity which is a rectangular empty space formed inside the slab according to the technique of the present invention.

As shown in the figure, the entire end surface of the cured slope is finished with slabs, and the multi-layered and monolayer blocks 11 and 11a that form the cavity 4 and 4 'are formed at 90 ° (upright) ) Laminate or cast urethane foam (5) or mortar (6) as a reinforcing material in the cavity (4, 4 ') formed in the slab column, curing in a curing room (for example, room temperature 25 ℃, 48 hours) ), Complete multilayer and tomographic blocks 11 ', 11a' are formed.

FIG. 5 is a cut sectional view for obtaining the stone sandwich panel 9 from the block formed in FIG.

As shown in the figure, a multi-layer block 11 'filled with urethane foam 5 for obtaining a prefabricated thin-walled stone sandwich panel 9 is loaded onto a slider bogie, and the slab 1 layer is laid. The state which cuts with 4 or 5 blades of the talcum cutting saw 7 is shown.

6A and 6B are cross-sectional top cut views for obtaining a boundary stone 15 for a streetcar from the block shown in FIG. 4 (b),

FIG. 6C is a view showing a state in which the boundary stone 15 for the carriageway formed in FIG. 6B is installed according to the method of the present invention.

As shown, FIG. 6A shows a fault block (11a ') in which a predetermined filling (6) is placed in an interior cavity surrounded by slab to obtain a pavement boundary stone (15) on a locking bogie (not shown). It is sectional drawing which tackles the center (1/2) part of the board | substrate boundary slab 2b for loading,

FIG. 6B shows a state in which the talc product 1 is talc again as the upper surface of the talc product of FIG. 6A.

On the other hand, the reinforcing material (6) may be a material mixed with materials such as mortar, waste stone, sludge, cement, fiber cone, and concrete waste and stone product waste, waste styrofoam generated during the renovation of the building structure.

That is, the left and right sides of the left and right sides of the slab 1 facing away from the upper surface of the I-shaped support boundary slab 2b to obtain the sidewalk boundary stone 15 of FIG. 6B are directed upward. Then (see FIG. 6B), the central part of the slab 1 is talc again to obtain the product 15 to be obtained.

On the other hand, Figure 6c is a view showing a state in which the boundary stone for the road 15 formed in Figure 6b is installed.

When the boundary stone 15 formed according to the method of the present invention is installed at the boundary between the sidewalk and the driveway, as shown in the drawing, the slabs 1 and 2b appear on the outside and the internal reinforcement ( 6) is installed to be included inside the junction boundary.

7A and 7B illustrate another embodiment of the present invention, wherein the tomographic block 11a 'shown in FIG. 4 is talc, and the talc direction is inclined to form a single statistical step 19. It is shown.

The formed statistical stage 19 has a substantially right triangle shape, and the exposed surface in the diagonal direction becomes the reinforcement 6 filled in the tomographic block 11a '.

FIG. 8B is a view showing a state in which an actual step is constructed using the statistical stage 19 formed in FIG. 7 according to the method of the present invention.

The term "statistical group" refers to a stone product made of gemstones entirely in a step shape, and in the present invention, a reinforcement 6 is inserted therein and both side portions except the diagonal direction 17 of the reinforcement 6 are flat. It is a form bound with fluorspar (1, 2b).

In the case of forming a staircase by using the statistical stage 19 configured as described above, one unit statistical stage 19 is continuously disposed along the inclined plane, and a lower structure is provided by supplying a binding material 25 such as cement to the lower portion thereof. It binds to (27).

On the other hand, Fig. 8A shows a state in which a stepped section is formed by using ordinary slabs 21 and 23 without using the statistical stage 19.

9A is a view showing an example in which the two-side finishing material 31 of the building structure is formed as another embodiment of the present invention.

That is, the two-sided finishing material 31 of the present invention removes a portion 29 of the reinforcing material 6 exposed in the diagonal direction of the triangular shape of the statistical stage 19 shown in FIG. By configuring it can be utilized as a two-sided finishing material (31).

9B shows a state in which the two-sided finish 21 in the form of a needle thread is used for a building structure.

On the other hand, Figure 10a is a view showing an example of forming a three-side finishing material 35 of the building structure, as another embodiment of the present invention.

The three-sided finishing material 35 of the present invention is formed in the shape of a dish (c) by removing a portion 33 of the reinforcing material exposed to one side from the first divided block 13 formed in FIG. 6a. As shown in Figure 3, it can be used to finish three sides of a building structure.

On the other hand, in the above-described embodiment of the present invention, artificial marble, tiles, or the like may be used instead of the sheet stone.

As described above, according to the method of the present invention, the entire end surface of the slope is finished with a slab, and a multi-layer and single-layer block having a cavity forming a rectangular hollow space inside is formed, and the block is raised to form a cavity in the block. In the conventional stone manufacturing process by filling or pouring the reinforcing material in the reinforcement, the block is cut in a predetermined direction, if necessary, to be used as a prefabricated thin-walled stone sandwich panel, a sidewalk block for sidewalks, and two or three finishes. Many problems, such as waste disposal costs, illegal landfills, available area reduction, water quality and environmental problems can be solved, and the economy can also be improved by maximizing the utilization of raw materials that have reached their limit.

In particular, the method of filling the reinforcement in the interior cavity finished with slab in the method of the present invention can save unnecessary manufacturing process and reinforcement to increase product productivity, the method of pouring occurs in the stone product manufacturing process It can recycle about 35% of the loss of raw materials and sludge, and can recycle 21st century environment-friendly products by recycling concrete waste, stone product related waste, and waste spirofoam, etc. It is effective to prevent the loss of resources.

In addition, preferred embodiments of the present invention are disclosed for the purpose of illustration, those skilled in the art will be able to various modifications, changes, additions, etc. within the spirit and scope of the present invention, such modifications and modifications belong to the following claims You will have to look.

Claims (19)

In the manufacturing method of the interior and exterior slab of building structure, After the lower slab and the upper slab, which are substantially rectangular flat stones, are separated by a predetermined distance, the supporting slabs 2 and 2a are positioned between the end portions of both sides of the upper and lower slabs 1, using an adhesive. Forming a multi-layer block (11) shaped like a stone pillar by binding; Rotating the formed multi-layer block (11) to stand; Filling the reinforcing material (5) in the internal cavity (4) of the stone pillar block (11); Method of manufacturing the building material for interior and exterior of the building structure comprising the step of cutting the upper and lower slabs (1) in the longitudinal direction to form a thin stone sandwich panel for partitioning (9). The method of claim 1, The filling material filled in the cavity 4 of the multi-layer block 11 is a manufacturing method for building materials for interior and exterior of the building structure, characterized in that the urethane foam. The method of claim 1, Method for manufacturing building materials for interior and exterior of building structure, characterized in that artificial marble or tile is used as the slab (1, 2, 2a) In the interior and exterior slab of building structure, It is characterized in that the slope is formed of a block of thin slabs (1, 2, 2a), the inner cavity is filled with a predetermined reinforcing material (5) to be used as a thin stone sandwich panel for partitioning (9) Building materials for interior and exterior of building structures The method of claim 4, wherein The reinforcing material filled in the cavity 4 of the block is a building material for interior and exterior of the building structure, characterized in that the urethane foam. The method of claim 4, wherein Building materials for interior and exterior of a building structure, characterized in that artificial marble or tile is used as the slab (1, 2, 2a) In the manufacturing method of the interior and exterior slab of building structure, After the lower slab and the upper slab, which are substantially rectangular flat stones, are separated by a predetermined distance, the supporting slabs 2b are positioned between the end portions of both sides of the upper and lower slabs 1, using an adhesive. Forming a monolayer block (11a) having a stone pillar shape by binding; Rotating the formed monolayer block; Filling a reinforcing material (6) in the internal cavity (4 ') of the stone pillar block (11a); Positioning the monolayer block (11a ') such that the supporting stone (2b) is positioned on the upper and lower surfaces thereof; Forming a first dividing block (13) by primary talc of the central portion of the supporting stone (2b) up and down; Rotating the formed first divided block 13 in a predetermined direction so that the upper and lower slabs 1 are positioned on an upper surface thereof; Method for manufacturing the interior and exterior building materials of the building structure comprising the step of using the upper and lower slabs as the upper surface cut in the vertical direction at the center thereof to form a second partition block (15). The method of claim 7, wherein The reinforcing material filled in the cavity 4 'of the single-layer block 11a is a mortar made of a mixture of waste stone, stone powder, cement, corn fiber, concrete waste, stone product-related waste and waste styrofoam, etc. Method of manufacturing building materials for interior and exterior of building structure The method of claim 7, wherein Method for manufacturing building materials for interior and exterior of building structures, characterized in that artificial marble or tile is used as the slab (1, 2b) The method of claim 7, wherein Method of manufacturing a building material for interior and exterior of a building structure, characterized in that to form a three-sided finish by removing a portion 33 of the reinforcement located in the center portion of the first divided block (13). In the interior and exterior slab of building structure, Two surfaces exposed in the upper direction of the sidewalk are finished with thin stone (1, 2b), and a predetermined reinforcement (6) is filled and bonded to the lower portion of each stone (1,2b) and used as a boundary stone of the sidewalk. Building materials for interior and exterior of the building structure, characterized in that provided to The method of claim 11, The reinforcing material 6 filled in the cavity 4 'of the single-layer block 11a is made of a mixture of waste stone, stone powder, cement, corn fiber, concrete waste and stone product-related waste and waste styrofoam generated when the building structure is being renovated. Method for manufacturing interior and exterior building materials of a building structure, characterized in that the mortar The method of claim 11, Method for manufacturing building materials for interior and exterior of building structures, characterized in that artificial marble or tile is used as the slab (1, 2b) In the manufacturing method of the interior and exterior slab of building structure, After the lower slab and the upper slab, which are substantially rectangular flat stones, are separated by a predetermined distance, the supporting slabs 2b are positioned between the end portions of both sides of the upper and lower slabs 1, and the binders are bonded using an adhesive. Forming a single-layer block (11a) having a stone pillar shape by; Rotating and setting the formed tomographic block (11a); Filling a reinforcing material (6) in the cavity (4 ') of the stone columnar monolayer block (11a); Building material manufacturing method comprising the step of cutting the stone columnar tomographic block (11a ') filled with the reinforcement (6) in a diagonal direction to form a statistical step 19 of right triangle shape. The method of claim 14, The reinforcing material 6 filled in the cavity 4 'of the single-layer block is a mortar made of a mixture of waste stone, stone powder, cement, corn fiber, concrete waste, stone product-related waste and waste styrofoam, etc. Method of manufacturing building materials for interior and exterior of building structure In the interior and exterior slab of building structure, The shape of the cross-section is made of a substantially right triangle, the bottom surface and the vertical surface is finished with thin plate (1, 2b), the reinforcing material is filled and bonded to the inside of the two thin plate (1,2b), the reinforcing material ( Building material characterized in that the surface of 6) is formed to be inclined so as to be used as the statistical stage (19) The method of claim 16, The filling material filled in the cavity 4 'of the single-layer block 11a is a mortar made of a mixture of waste stone, stone powder, cement, corn fiber, concrete waste, stone product-related waste and waste styrofoam, etc. Method of manufacturing building materials for interior and exterior of building structure The method of claim 16, Method for manufacturing building materials for interior and exterior of building structures, characterized in that artificial marble or tile is used as the slab (1, 2b) The method of claim 16, The method of manufacturing a building material, characterized in that to form a two-sided finish of the needle-shaped by removing a portion (29) of the reinforcement exposed on the hypotenuse at the statistical stage (19) of the right triangle shape.