KR20000061660A - Production Automachine of a glutinous rice cracker frizzled in oil - Google Patents

Abstract

PURPOSE: An apparatus is provided, for preparing starch jelly coated with beans or sesame (Kangjung) automatically. CONSTITUTION: The apparatus comprises a material injection part (1), a mixing and releasing part (2), a transfer part (3), a thickness controlling and surface flattening part (4) and a cutting part (5). The material injection part (1) is provided with a main material tank (6), auxiliary material tanks (7, 7', 7") and a starch syrup tank (8) and connected with the upper hopper (10) and side of a mixing and releasing drum (9), the releasing hole of the mixing and releasing drum (9) is connected with the transfer conveyer (12) of a transfer part (3), the transfer conveyer (12) is provided with multi-stepped pressing rollers (13, 13', 13', 13"), the pressing rollers are provided with a water supply tank (30) containing a nozzle (31) in the lower part, and the transfer conveyer (12) is connected with the length directional cutting part (14) and width directional cutting part (15) of the cutting part (5).

Description

Production Automation Machine for Gangjeong Confectionery {Production Automachine of a glutinous rice cracker frizzled in oil}

The present invention relates to a gangjeong sweets (also called "oranda" sweets) manufacturing automation device,

More specifically, it automates the process of manufacturing Gangjeong's sweets at high speed, but in particular, a series of operations in the input, mixing and discharging, transfer and pressurizing and cutting process controls the operation of the switch on the operation panel. The present invention relates to a manufacturing automation device for jeongjeong confectionery to be performed continuously unless artificially interrupted.

In general, the traditional method of manufacturing Gangjeong sweets has taken the conventional method, which mostly depends on the whole process.

In other words, the worker mixes the main ingredients and auxiliary materials such as peanuts, pumpkin seeds, sesame seeds, millet, cooking oil and malt in a mixing drum, and mixes them by stirring them, and heats them at the bottom of the mixing drum. When you fry the mixed ingredients,

The materials are agglomerated by the syrup and agglomerated, and they are filled in the confectionery mold one by one, and the flat work is repeated by pressing the flat plate on the mold. Laminating the confectionery molds in sequence and finally the material is not completely hardened. There is a way to cut in the longitudinal direction and transverse direction using a cutting knife.

However, this method was not only a lot of work time because everything is by hand, but the molding work is very difficult, there is a risk of safety accidents due to the cutting knife unless you need attention,

In addition, the ingredients are not evenly mixed when mixing manually, and the flatness and thickness of the cake are not uniform even when flattening and cutting.

Since the above operation is made by the eyes of the worker, the shape and size of the confectionery is not uniformly standardized, thereby degrading the quality.

In particular, labor costs, inefficient work, and unnecessary waste of materials caused by manual labor raised the cost of sweets, and the overall economical deterioration was pointed out.

Therefore, in order to solve this problem, it has been proposed to reduce the cost by automating the manufacture of Gangjeong sweets by mechanical method and mass production.

This is because the process of each step is automated by the mechanical method, and the connection line between the process and the process is pointed out that the operator becomes a connection line and the manufacturing process is not made at a high speed and is not efficient. .

The present invention is to solve the various problems of the prior art as described above,

The present invention is characterized in that each process is serialized and made at high speed as long as the operation of the device is not stopped, and the present invention provides an automatic device for material input, mixing and Mainly divided into discharge part, conveying part, thickness adjusting part, flat work part and cutting part, and main material tank, auxiliary material tank, and malt tank processed in 1st, 2nd and 3rd order are installed in the material input part to supply each material by mixing and discharge drum. The material to be supplied is discharged by mixing and heating roasting in mixing and discharging drums. Formalized by

Finally, through the longitudinal cutting device and the transverse cutting device to be made into a square standardized sweets.

1 is an overall configuration diagram of the present invention jeongjeong confectionery system

2 is a process block diagram showing the manufacturing process sequence of the present invention.

* Description of the symbols for the main parts of the drawings *

A / S: Automation device 1: Material input part 2: Mixing and discharge part

3: thickness adjustment and flat work part 5: cutting part

13,13 ', 13 ", 13"': Multi-stage pressurized roller 15: Water supply tank

14: longitudinal cutting unit 15: horizontal cutting unit

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

1 is a view showing the entire system of the automation device of the present invention,

2 is a block diagram showing the manufacturing process sequence of the present invention in a block state;

The manufacturing automation device (A / S) of the present invention is largely divided into a material input part 1, a mixing and discharging part 2, a conveying part 3, a thickness adjusting and flat working part 4, and a cutting part 5. .

As shown in Fig. 1, the material input part 1 includes a main material tank 6, a first auxiliary material tank 7 containing peanuts and pumpkin seeds, and a second auxiliary material tank 7 'containing grains such as sesame seeds and millet. ), A third auxiliary material tank (7 ") containing edible oil, and starch tanks (8) (8 ') (8") which are processed first, second and third.

The mixing and discharging part 2 is provided with a mixing and discharging drum 9 on the base F so that the main material tank 6 and the auxiliary material tank 7 of the material input part 1 are placed on the hopper 10 on one side. 7 'and 7 "supply lines are connected,

On one side of the mixing and draining drum 9, syrup tanks 8, 8 ', 8 "lines are connected.

The conveying part 3 is formed of the conveying conveyor 12 by both rotating shafts 11 and 11 ', and on the conveying conveyor 12 is a multi-stage pressurizing roller 3 and 3' which is a thickness adjusting and flat working part 4. (3 ") (3" ') are installed in sequence,

On the pressurizing rollers 3, 3 ', 3 ", 3"', a water supply tank 30 having a nozzle 31 formed at a lower end thereof is provided.

The cutting part 5 is divided into the longitudinal cutting part 14 and the horizontal cutting part 15 so that the longitudinal cutting part 14 is an operating arm that rotates the shaft 17 up and down by one cylinder 16 to the point ( 18) is built up,

On the other side of the working arm 18, a triangular bracket 20 for supporting circular blades 19, 19 ', 19 " with different intervals is arranged with the shaft pins 21 hinged.

Horizontal cutting unit 15 is a guide bar 23 is formed on the support frame 22 on the base (F), the guide bar 23 is adjusted to the front and rear by the slide bearings 24 control mechanism 25 Is formed and the transfer knife plate 26 is transported up and down in the middle of the control (25),

A guide belt 27 is installed at the bottom of the support frame 22.

Unexplained code in the drawing

28 is a circular blade sliding roller.

(29) refers to the outlet.

In the automated device A / S of the present invention, the material of the main material tank 6 and the first, second, and third auxiliary material tanks 7, 7 ', 7 "of the material input part 1 is The starch tanks 8 and 8 which are fed into the mixing and discharge drums 9 through the hopper 10 at the upper side of the mixing and discharge drums 9 of the mixing and discharging parts 2 and processed in the 1, 2, 3 order. ') (8 ") is supplied to one side of the mixing and discharge drum (9),

In the primary tank (8) of the starch tank, the starch is heated with proper heat, and in the secondary tank (8 '), the starch is heated to high heat while removing moisture, and in the third tank (8 "), the final starch having a certain viscosity. It is processed and fed to the mixing and discharge drum 9.

As described above, the mixing and discharge drums (9) supplied with the main material, auxiliary material, and starch syrup are mixed with the above materials, and electric heat is applied from the outside of the drum to roast the mixed materials, and the mixed roasted materials are mixed and discharge drums ( 9) is discharged through the outlet 29 by the internal system,

At this time, the discharged material is discharged in the form of lumps agglomerated by starch syrup in a state in which each material is mixed and roasted with each other, and the pressure adjusting roller of the leveling and flat work unit 4 is carried on the transfer conveyor 12 of the transfer unit 3 ( 13) (13 ') (13') (13 ") (13" ') to reach the primary pressure roller 13, the secondary pressure roller (13') while being flattened by the pressing force of the primary pressure roller (13) and adjusted to a certain thickness. ) And the third pressurizing roller (13 ") and finally the fourth pressurizing roller (13" ') in order to form a square panel shape while the thickness of the material evenly flattened,

In this case, the multi-stage pressurizing rollers 13, 13 ', 13 ", 13"' are gradually different from the first to fourth order, that is, the height of the primary pressure roller 13 is the highest and sequential. If the height is slightly lowered, the material before passing through the primary pressure roller 13 is agglomerated without a certain shape, so if it passes through the primary pressure roller 13 in this state, it is flattened to some extent, and then again, secondary, tertiary, and 4 While passing through the pressure rollers 13 ', 13 "and 13"' in turn, they are shaped into a completely square panel shape and the thickness is also uniform.

On the other hand, when pressing the material with the pressure rollers 13, 13 ', 13 ", 13"' as described above, the pressure rollers 13, 13 ', 13 ", 13", 13 "' are installed on the top. Water is supplied to the pressurizing rollers 13, 13 ', 13 ", 13"' through the nozzle 31 of the water supply tank 30 to prevent the material from sticking.

Up to three pressurizing furnaces may be installed.

In addition, the material, the thickness adjustment and flat work as described above is formed in the shape of a square panel to reach the cut portion 5,

First, when the longitudinal cutting portion 14 is reached, the piston of one cylinder 16 is advanced to rotate the actuating arm 18 down the shaft 17 to the hinge point so as to rotate the circular blades 19, 19 'and 19 ". To the sliding roller 28, but first the circular blade (19 ") for the desired size spacing should be placed at the bottom, that is, facing the sliding roller (28), which is the triangular bracket (20) shaft pin It is possible to rotate (21) to the hinge point, and in such a state, the circular blades (19) (19 ') (19 ") are shaped into square panels to cut the supplied material in the longitudinal direction, and

This is set back to the guide bar 23 of the transverse cutting portion 15 by the slide bearing 24 to the predetermined length set by a predetermined length and then transfer the upper and lower transfer knife plate in the middle of the control (25) By lowering (26), the material cut in the longitudinal direction is cut again in the horizontal direction to produce a standardized confectionary.

As described above, the present invention is a connection system that continuously connects each process line to the manufacturing method of the gangjeong confectionery by the existing manual process or mechanical method by process, so that a series of work processes are continuously performed without stopping the operation of the device. In addition to quality, the speed of work is also accelerated, making the production of Gangjeong's cookies more efficient and mass-produced.

In particular, the size of the prepared sweets are uniformly all standardized to improve the quality, while there is almost no defective loss rate, thereby preventing unnecessary waste of materials, and thus the effect achieved by the present invention is greatly improved. It's very big.

Claims (3)

The automation device (A / S) is divided into a material input part (1), mixing and discharging part (2), conveying part (3), thickness adjustment and flat work part (4), cutting part (5), The main material tank 6, the auxiliary material tanks 7, 7 ', 7 "and starch tank 8 are installed in the material input part 1 on the base F of the mixing and discharging part 2, respectively. The mixing and discharge drum 9 is connected to the upper hopper 10 and one side, and the discharge port of the mixing and discharge drum 9 is connected to the transfer conveyor 12 of the transfer unit 3, On the conveyor cone 12, the multi-stage pressurizing rollers 13, 13 ', 13 ", 13"', which are thickness adjusting and flat plate working parts 4, are sequentially installed to pressurizing rollers 13, 13 '. On the (13 ") (13" ') is provided with a water supply tank 30, the nozzle 31 is formed at the bottom, The conveying conveyor 12 is an automatic device for manufacturing sweets, characterized in that it is connected to the longitudinal cutting portion 14 and the horizontal cutting portion 15 of the cutting portion 5. According to claim 1, the longitudinal cutting portion 14 is an operating arm 18 is rotated up and down by the one side cylinder 16 to the shaft 17 to the point is built up, On the other side of the operating arm (18), the angular pin (20) for supporting circular blades (19) (19 ') (19 "), the gangjung and automatic manufacturing device, characterized in that the shaft pin 21 is constructed as a hinge point The horizontal cutting unit 15 is a guide bar 23 is formed in the holding frame 22 on the base (F) is transferred to the guide bar 23 before and after the slide bearing 24 Adjuster 25 is formed and the transfer knife plate 26 is formed in the middle of the control sphere 25 is moved up and down, and the support belt 27 is characterized in that the guide belt 27 is installed at the bottom of the support frame 22 Automation device