CN209628490U - A kind of efficient energy-saving full-automatic irons steamed bun machine - Google Patents
A kind of efficient energy-saving full-automatic irons steamed bun machine Download PDFInfo
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- CN209628490U CN209628490U CN201920259544.8U CN201920259544U CN209628490U CN 209628490 U CN209628490 U CN 209628490U CN 201920259544 U CN201920259544 U CN 201920259544U CN 209628490 U CN209628490 U CN 209628490U
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- efficient energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
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Abstract
The utility model relates to a kind of efficient energy-saving full-automatics to iron steamed bun machine, including rack and rack-mounted stirring feeding device, spiral conveyer, transmission device, molding machine, apparatus for baking, cooling device, dusting device, and the control unit being electrically connected with above-mentioned apparatus, the stirring feeding device is located at rack feed side, including rabbling mechanism, starch adhesive pump, starch adhesive delivery pipe connects the input port of rabbling mechanism, starch adhesive pump and spiral conveyer, and quantitative cutter is arranged in the delivery outlet of spiral conveyer；Transmission device one end is located at below spiral conveyer delivery outlet, and the other end connects cooling device；Molding machine and apparatus for baking are sequentially arranged on transmission device, and dusting device is mounted on cooling device rear class, close to output end.The problem of the utility model realizes full-automatic production, solves poor product quality, toasts energy waste, while also solving manual production low efficiency, there are pollution, the problem of product homogeneity difference.
Description
Technical field
Steamed bun machine is ironed the utility model relates to one kind more particularly to a kind of efficient energy-saving full-automatic irons steamed bun machine.
Background technique
One kind that steamed bun is traditional northern wheaten food is ironed, more than 1,000 years history is pokered by hand, with living standards of the people
It improves, pokers gradually replaced by mechanical semi-automatic and full-automation by hand.The mode that pokers by hand main quilt at present
Semi-automatic mechanical replacement, it is artificial to save.
Full automatic product also has a few money type products, and still, these product structures duplicate substantially, and the main distinction is forming
Different with baking part, some moldings are using round platen, and for some using round mold, some is using first bar shaped, then uses
Cutter is cut into circle.And toast part and use gas heating carrier bar, carrier bar reheating irons steamed bun or electricity consumption heating carrier bar, and carrier bar is again
Steamed bun is ironed in heating.
It pokers by hand and still remains low efficiency with Semi-automatic device, recruitment is more, the non-type problem of product.And it is existing
There is toasting energy waste, product quality not as good as craft and Semi-automatic device in Full-automatic bun baking machine.
Utility model content
Utility model aims to solve current techniques the problem of, a kind of efficient energy-saving full-automatic is provided
Steamed bun machine is ironed, solves the problem of existing fully-automatic equipment irons steamed bun poor product quality, toasts energy waste.
The technological means of the use of the utility model is: a kind of efficient energy-saving full-automatic irons steamed bun machine, including rack and installation
Stirring feeding device on the rack, spiral conveyer, transmission device, molding machine, apparatus for baking, cooling device, dusting
Device, and the control unit being electrically connected with above-mentioned apparatus, the stirring feeding device are located at rack feed side, including blender
Structure, starch adhesive pump, starch adhesive delivery pipe connects the input port of rabbling mechanism, starch adhesive pump and spiral conveyer, in spiral conveyer
Delivery outlet quantitative cutter is set；Transmission device one end is located at below spiral conveyer delivery outlet, the cooling dress of other end connection
It sets；Molding machine and apparatus for baking are sequentially arranged on transmission device, and dusting device is mounted on cooling device rear class, close to output
End.
Further, the transmission device includes three parts, and by upper baking sheet drive roll, upper baking sheet driven voller and upper baking sheet are passed
The upper conveyor belt mechanism with composition is sent, by lower baking sheet drive roll, lower baking sheet driven voller, lower baking sheet conveyer belt, lower baking sheet deviation rectification roller
With the lower conveyor belt mechanism of rectifying cylinder composition, by licker-in roller, the cooling of cooling driven voller and several matte round belts composition
Conveyer mechanism connects lower baking sheet drive roll by chain by main driving motor, then is passed by lower baking sheet drive roll gear
It moves to upper baking sheet drive roll, licker-in roller is connected by chain by lower baking sheet drive roll upper sprocket wheel.
Further, the molding machine includes a fixed pressuring plate and a dynamic pressure plate, and dynamic pressure plate connects forming cylinder, fixed
Pressing plate is located at below conveyer belt, and dynamic pressure plate is located above conveyer belt, and is arranged on the face at least in dynamic pressure plate towards conveyer belt pre-
Heating plate, the heating component in pre-add hot plate are electrically connected control unit.
Further, the apparatus for baking include upper heating plate above the conveyer belt and below conveyer belt under
Heating plate, the upper heating plate are mounted on heating grillage, and lower heating plate is mounted on the rack, in upper heating plate and lower heating
Several heating tubes are provided in plate, heating tube connects the temperature controller in control unit, upper heating plate and lower heating plate
Between gap size it is adjustable.
Further, the cooling device includes finished product conveyer frame, and cooling dome, cooling fan, wherein cooling fan is set
Several are set, is mounted in cooling dome, cooling dome is fixed on finished product conveyer frame.
Further, licker-in roller is arranged in the feed end of the finished product conveyer frame, and several use are arranged on the licker-in roller
In the slot of installation matte round belt, several convex blocks are set in the two sides roller surface of slot, correspond to licker-in roller on cooling driven voller
Slot is arranged in the position of slot, for installing matte round belt.
Further, the dusting device includes dusting device frame, and dredge box, flour brushing roll are mounted on dusting device
On frame, dusting brush roll is set in dredge box, brush roll belt pulley, the setting of flour brushing roll are set on dusting hairbrush roll shaft
Below dredge box and between matte round belt.
Further, the control circuit of described control unit is mounted in control cabinet, is arranged in the tank surface of control cabinet
The display instrument that connects to the control circuit, touch screen, key, switch.
The utility model has the beneficial effects that: controlling the charging of feeding device automatic gauge, stirring dress by control unit
It sets and face, spiral conveyer quantitatively exports, the pre- thermal finalization of molding machine, heating device baking will iron steamed bun and poker, cooling device
Realize rapid cooling, dusting device dusting prevents adhesion, and it is final to realize full-automatic production, it solves existing fully-automatic equipment and irons
The problem of steamed bun poor product quality, baking energy waste.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of the utility model dusting device.
In figure: 1, rack, 2, stirring feeding device, 21, rabbling mechanism, 22, starch adhesive pump, 23, starch adhesive delivery pipe, 3, control
Unit, 4, spiral conveyer, 41, quantitative cutter, 5, transmission device, 51, upper baking sheet drive roll, 52, upper baking sheet driven voller,
53, upper baking sheet conveyer belt, 54, lower baking sheet drive roll, 55, lower baking sheet driven voller, 56, lower baking sheet conveyer belt, 57, the correction of lower baking sheet
Roller, 6, molding machine, 61, fixed pressuring plate, 62, dynamic pressure plate, 63, forming cylinder, 7, apparatus for baking, 71, lower heating plate, 72, it is upper plus
Hot plate, 8, cooling device, 81, finished product conveyer frame, 82, cooling dome, 83, cooling fan, 84, licker-in roller, 85, cooling it is driven
Roller, 86, matte round belt, 9, dusting device, 91, dredge box, 92, flour brushing roll, 93, dusting brush roll, 94, brush roll skin
Belt wheel.
Specific embodiment
Embodiment 1
As shown in Figure 1, a kind of efficient energy-saving full-automatic irons steamed bun machine, including rack 1 and the stirring being mounted in rack 1 charging
Device 2, spiral conveyer 4, transmission device 5, molding machine 6, apparatus for baking 7, cooling device 8, dusting device 9, Yi Jiyu
The control unit 3 of above-mentioned apparatus electrical connection, the stirring feeding device 2 are located at rack feed side, including rabbling mechanism 21, starch adhesive
Pump 22, starch adhesive delivery pipe 23 connect the input port of rabbling mechanism 21, starch adhesive pump 22 and spiral conveyer 4, convey and fill in auger
Quantitative cutter 41 is arranged in the delivery outlet for setting 4；5 one end of transmission device is located at below 4 delivery outlet of spiral conveyer, other end connection
Cooling device 8；Molding machine 6 and apparatus for baking 7 are sequentially arranged on transmission device 5, and dusting device 9 is mounted on cooling device 8
Rear class, close to output end.
It is of the existing technology to realize automatically and solving the problems, such as in the present embodiment, it is provided with stirring feeding device, twists
Raw material is controlled from stirring is fed to, is finally exported by auger by imperial conveying device, is twisted using high-precision servo motor pushing
Dragon is appeared, and with PLC control cutter cutting, is greatly improved the cutting precision of face agent, is controlled flour and face and output is made
Dough process and structure, the problem of face jizi for making dumplings for solving cutting differs in size, finished product is caused to iron steamed bun size became uneven.
Then devise molding, heating device and transmission device structure, realize automatic pancake baking, this structure by molding machine to it is each by
The single dough of spiral conveyer output is carried out shaping and is preheated, then is baked by heating device and is ironed steamed bun finished product, is delivered to
Cooling device is quickly cooled down, then by dusting device dusting, adhesion when preventing superposition from packing.
The rabbling mechanism includes stirred tank, stirring motor, agitating shaft, and stirring motor is mounted on stirred tank side, stirring
For axle position in stirred tank, being provided with helical mixing blade on agitating shaft, stirring motor connects agitating shaft.Starch adhesive delivery pipe 23 connects
The input port of rabbling mechanism 21, starch adhesive pump 22 and spiral conveyer 4 is connect, starch adhesive pump 22 is constant-delivery pump, is conveyed in auger
Quantitative cutter 41 is arranged in the delivery outlet of device 4, and the structure of cage conveying device 4 both can also can accurately be cut with continuous feeding.
Helical-blade radius and screw pitch cooperation servo motor accurately rotate, and determine the accuracy of sub-material, continuous high-efficient feed and servo electricity
The accurate feeding of machine combines, and this structure design thoroughly solves in the prior art and the proportion in face inaccuracy, influences final
The problem of finished product homogeneity.
Embodiment 2
As a kind of design of embodiment 1, the transmission device 5 includes three parts.
First part, upper conveyor belt mechanism, by upper baking sheet drive roll 51, upper baking sheet driven voller 52 and upper baking sheet conveyer belt 53
Composition.This part main function, be exactly it is synchronous with lower band holding, make finished product, be smoothly transmitted to subsequent processing.
Second part, lower conveyor belt mechanism, by lower baking sheet drive roll 54, lower baking sheet driven voller 55, lower baking sheet conveyer belt 56,
Lower baking sheet deviation rectification roller 57 and rectifying cylinder collectively constitute.The effect of lower conveyor belt mechanism is most important, it makes to come out from cutting device
Steamed bun jizi for making dumplings then generate mature product respectively by molding and baking and be sent to subsequent processing.
Part III, cooling conveyer belt mechanism, by licker-in roller 84, cooling 86 groups of driven voller 85 and 23 piece matte round belt
At.Its power is supplied to licker-in roller 84 by sprocket wheel chain by lower baking sheet drive roll 54.The effect of cooling conveyer belt, exactly makes height
The product of temperature, is cooled down by fan area.
The power of transmission device 5 is provided by main driving motor by chain, transmits power further through the gear on right side
Give upper conveyor belt mechanism.
The hopper of auger is poured into good starch adhesive, is then driven auger to squeeze out from discharge port by servo motor, is controlled by PLC
Cutter, be accurately cut into facet jizi for making dumplings, then conveyed by transmission device, transmission device use two Teflon height temperate zone groups
At.Teflon conveyor belt high temperature resistant (0-300 DEG C) oil resistant is wear-resisting, and dough can be prevented viscous on a moving belt, by dough be sent at
Type device is re-fed into heating device and toasts, and by PLC error correct roller automatic deviation correction on the conveyer belt of face, can prevent belt deviation,
It is not required to manually participate in.
The molding machine 6 includes a fixed pressuring plate 61 and a dynamic pressure plate 62, and dynamic pressure plate 62 connects forming cylinder 63, fixed
Pressing plate 61 is located at below conveyer belt, and dynamic pressure plate 62 is located above conveyer belt, and on the face at least in dynamic pressure plate 62 towards conveyer belt
Pre-add hot plate is set, and the heating component in pre-add hot plate is electrically connected control unit.
Molding machine connects dynamic pressure plate 62 by connecting rod by forming cylinder 63, and fixed pressuring plate 61 is fixed on machine frame, is located at spy
The lower section of fluorine dragon conveyer belt, the inside are installed with several heating tubes, and temperature according to production needs, there is temperature controller automatic control.It is dynamic
Pressing plate is controlled by forming cylinder, is done interval and is moved up and down, similarly has heating tube in dynamic pressure plate, temperature has temperature controller control
System.The size of pressing plate determines the size of product；The pressure of cylinder determines the thickness of product.The control of temperature, determines
The maturity of product and molding quality.
When the facet jizi for making dumplings that previous step is formed is transmitted to pressing plate middle position, cylinder movement is pushed, and is pressing facet jizi for making dumplings
Under the extruding and heating of plate, steamed bun base is ironed in formation, controls pressing time by PLC, controls suitable temperature by temperature controller.Using high temperature
Formed clamp plate controls molding pressure with PLC, temperature, time have been solved perfectly that molding effect is bad, and size shape is non-uniform
Problem.
The apparatus for baking 7 includes the upper heating plate 72 above conveyer belt and the lower heating plate below conveyer belt
71, the upper heating plate 72 be mounted on heating grillage on, lower heating plate 71 is mounted on the rack, upper heating plate 72 and it is lower plus
In hot plate 71, tens of heating tubes are all penetrated, temperature is controlled by temperature controller.Lower heating plate 71 is fixed plate, heating
After expansion, it can extend to both ends.Upper heating plate 72 is cantilevered, and one end is fixed, and the other end is hanging.It, can be with when thermal expansion
To free end free extension, the gap size between upper heating plate 72 and lower heating plate 71 is adjustable, and temperature height is adjustable, common to determine
The baking quality of product is determined.
Apparatus for baking is made of three parts, and 1 is electrothermal tube, aluminium sheet composition heating plate, and 2 be temperature sensor, and 3 be that control is single
Temperature-controlled portion in member can directly manually set temperature, iron steamed bun machine one and share 4 pieces of heating plates, be main current consuming apparatus, and two pieces
It is short to make to iron steamed bun molding in molding machine, two pieces long in apparatus for baking, baking irons steamed bun and is made into different mouthfeels.
It is baked using high temperature aluminium sheet small―gap suture, improves the utilization rate of thermal energy as far as possible, reduced energy consumption, reduce cost, controlled
Cooking time processed improves the homogeneity of finished product, and it is uneven to solve cured effect, waste of energy and unsafe problem.
Embodiment 3
As a kind of specific structure of embodiment 1, the cooling device 8 includes finished product conveyer frame 81, and cooling dome 82 is cold
But fan 83, wherein several are arranged in cooling fan 83, are mounted in cooling dome 82, cooling dome 82 is fixed on finished product conveyer frame
On 81.That just toasts out irons that steamed bun is too warm, and hot gas is also big, is unfavorable for storing and be packaged, and the structure design of cooling device is to make product
Cooling rapidly, the channel that group becomes a common practice, wind-force is powerful, cooling rapid；82 near-hermetic of cooling dome will not dust from flying.
Licker-in roller 84 is arranged in the feed end of the finished product conveyer frame 81, is arranged on the licker-in roller 84 several for installing
The slot of matte round belt 86 is arranged several convex blocks in the two sides roller surface of slot, corresponds to licker-in roller 84 on cooling driven voller 85
Slot is arranged in the position of slot, for installing matte circle skin 86.
As shown in Fig. 2, the dusting device 9 includes dusting device frame, dredge box 91, flour brushing roll 92 are mounted on dusting
On device frame, dusting brush roll 93 is set in dredge box 91, brush roll belt pulley 94 is set on dusting hairbrush roll shaft, is being spread
Powder box 91 is lower to be arranged flour brushing roll 92, and flour brushing roll 92 is between matte round belt 86.
The matte round belt and backhaul matte round belt for referring to advance between matte round belt 86 are due to licker-in roller 84 and cold
But the gap that driven voller 85 is formed, hairbrush roll shaft both ends are fixed by bearing and plug, and cooling driven voller 85 passes through matte circle skin
Band supplies power to brush roll belt pulley 94, and brush roll belt pulley 94 drives dusting brush roll 93 to rotate, so that flour be made to be spread to
On following flour brushing roll 92, flour brushing roll 92 can be transferred to flour on product surface again.Movement does not have in addition provide
Power, dusting process is synchronous with product, and dusting effect is arranged between matte round belt 86 in flour brushing roll 92 by test discovery
More preferably.Dusting device 9 irons on steamed bun what is be just made into, uniformly sprinkles one layer of powder, can prevent from ironing steamed bun adhesion, solve and be not easy to protect
Deposit, finished product be easy adhesion the problem of.
The control circuit of described control unit 3 is mounted in control cabinet, in tank surface setting and the control electricity of control cabinet
The display instrument of road connection, touch screen, key, switch.
The embodiment of the present application is only intended to illustrate technical characteristic disclosed in the present application, and those skilled in the art pass through simple
The change that is carried out of replacement, still fall within the scope of the application.
Claims (8)
1. a kind of efficient energy-saving full-automatic irons steamed bun machine, it is characterised in that: including rack and rack-mounted stirring charging dress
It sets, spiral conveyer, transmission device, molding machine, apparatus for baking, cooling device, dusting device, and electric with above-mentioned apparatus
The control unit of connection, the stirring feeding device are located at rack feed side, including rabbling mechanism, starch adhesive pump, starch adhesive delivery pipe
Quantitative cutter is arranged in the delivery outlet of spiral conveyer in the input port for connecting rabbling mechanism, starch adhesive pump and spiral conveyer；
Transmission device one end is located at below spiral conveyer delivery outlet, and the other end connects cooling device；Molding machine and apparatus for baking
It is sequentially arranged on transmission device, dusting device is mounted on cooling device rear class, close to output end.
2. efficient energy-saving full-automatic according to claim 1 irons steamed bun machine, it is characterised in that: the transmission device includes three
Point, by upper baking sheet drive roll, the upper conveyor belt mechanism of upper baking sheet driven voller and upper baking sheet conveyer belt composition, actively by lower baking sheet
Roller, lower baking sheet driven voller, lower baking sheet conveyer belt, the lower conveyor belt mechanism of lower baking sheet deviation rectification roller and rectifying cylinder composition, by seta
Roller, the cooling conveyer belt mechanism of cooling driven voller and several matte round belts composition, passes through chain by main driving motor
Lower baking sheet drive roll is connected, then is driven by lower baking sheet drive roll gear to upper baking sheet drive roll, by lower baking sheet drive roll cochain
Wheel connects licker-in roller by chain.
3. efficient energy-saving full-automatic according to claim 1 irons steamed bun machine, it is characterised in that: the molding machine includes one
Fixed pressuring plate and a dynamic pressure plate, dynamic pressure plate connect forming cylinder, and fixed pressuring plate is located at below conveyer belt, and dynamic pressure plate is located on conveyer belt
Side, and pre-add hot plate is set on the face at least in dynamic pressure plate towards conveyer belt, the heating component in pre-add hot plate is electrically connected control
Unit.
4. efficient energy-saving full-automatic according to claim 1 irons steamed bun machine, it is characterised in that: the apparatus for baking includes being located at
Upper heating plate above conveyer belt and the lower heating plate below conveyer belt, the upper heating plate are mounted on heating grillage
On, lower heating plate is mounted on the rack, and several heating tubes, heating tube connection are provided in upper heating plate and lower heating plate
Temperature controller in control unit, the gap size between upper heating plate and lower heating plate is adjustable.
5. efficient energy-saving full-automatic according to claim 1 irons steamed bun machine, it is characterised in that: the cooling device includes finished product
Conveying frame, cooling dome, cooling fan, wherein several are arranged in cooling fan, are mounted in cooling dome, and cooling dome is fixed on into
In product conveying frame.
6. efficient energy-saving full-automatic according to claim 5 irons steamed bun machine, it is characterised in that: the finished product conveyer frame into
Expect that licker-in roller is arranged in end, several slots for being used to install matte round belt are set on the licker-in roller, in the two sides roller surface of slot
Several convex blocks are set, and slot is arranged in the position that licker-in roller slot is corresponded on cooling driven voller, for installing matte round belt.
7. efficient energy-saving full-automatic according to claim 2 irons steamed bun machine, it is characterised in that: the dusting device includes dusting
Device frame, dredge box, flour brushing roll are mounted on dusting device frame, dusting brush roll are arranged in dredge box, in dusting hair
Brush roll belt pulley is set in brushroll axle, and flour brushing roll is arranged below dredge box and between matte round belt.
8. efficient energy-saving full-automatic according to claim 1 irons steamed bun machine, it is characterised in that: the control electricity of described control unit
Road is mounted in control cabinet, control cabinet tank surface setting connect to the control circuit display instrument, touch screen, key, open
It closes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920259544.8U CN209628490U (en) | 2019-03-01 | 2019-03-01 | A kind of efficient energy-saving full-automatic irons steamed bun machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920259544.8U CN209628490U (en) | 2019-03-01 | 2019-03-01 | A kind of efficient energy-saving full-automatic irons steamed bun machine |
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| CN209628490U true CN209628490U (en) | 2019-11-15 |
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| CN201920259544.8U Active CN209628490U (en) | 2019-03-01 | 2019-03-01 | A kind of efficient energy-saving full-automatic irons steamed bun machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111011409A (en) * | 2020-01-13 | 2020-04-17 | 新乡市豫吉食品机械有限公司 | Steamed bun slice forming process and equipment without steamed bun box |
| CN111758750A (en) * | 2020-07-10 | 2020-10-13 | 北京麦上食品机械有限公司 | Full-automatic pancake baking machine |
| CN112998039A (en) * | 2021-03-11 | 2021-06-22 | 丽水市炉麦烧餐饮管理有限公司 | Flour cake machine and cake making method |
| CN113519572A (en) * | 2021-07-28 | 2021-10-22 | 赣州市倞华菲尔雪食品有限公司 | Stirring, shaping and toast integral type biscuit processing equipment |
-
2019
- 2019-03-01 CN CN201920259544.8U patent/CN209628490U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111011409A (en) * | 2020-01-13 | 2020-04-17 | 新乡市豫吉食品机械有限公司 | Steamed bun slice forming process and equipment without steamed bun box |
| CN111758750A (en) * | 2020-07-10 | 2020-10-13 | 北京麦上食品机械有限公司 | Full-automatic pancake baking machine |
| CN112998039A (en) * | 2021-03-11 | 2021-06-22 | 丽水市炉麦烧餐饮管理有限公司 | Flour cake machine and cake making method |
| CN112998039B (en) * | 2021-03-11 | 2022-04-26 | 丽水市炉麦烧餐饮管理有限公司 | Flour cake machine and cake making method |
| CN113519572A (en) * | 2021-07-28 | 2021-10-22 | 赣州市倞华菲尔雪食品有限公司 | Stirring, shaping and toast integral type biscuit processing equipment |
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