CN220044798U - Semi-automatic production line of brick tea - Google Patents

Abstract

The utility model discloses a semi-automatic production line of brick tea, which comprises a placing table, a steam fermentation machine and a hand-made Fu die, wherein a lifting mechanism is arranged on one side of the top end of the placing table, the steam fermentation machine is arranged on one side of the lifting mechanism, and a stirring mechanism is arranged on one side of a tea juice barrel. According to the utility model, the servo motor is started to drive the driving roller to rotate through the speed reducer, then the conveying belt starts to run along with the rotation of the driving roller to lift the tea leaves on the surface to be directly guided into the tea hopper, so that the manual workload of workers is reduced, meanwhile, the evenly-distributing plate arranged at the designated height position on the conveying belt scrapes the tea leaves conveyed from bottom to top to evenly-distribute, and the quantity of the tea leaves conveyed into the tea hopper at one time is limited, so that the uniform conveying function of the device is realized, the functionality of the device is improved, the quantity of the tea leaves conveyed into the tea hopper is conveniently controlled, the blockage is prevented, and the material conveying efficiency is influenced.

Description

Semi-automatic production line of brick tea

Technical Field

The utility model relates to the technical field of brick tea production, in particular to a semi-automatic brick tea production line.

Background

Brick tea is also called autoclaved tea, namely tea with the appearance similar to brick, is a representative type of compressed tea, is prepared from tea leaves and tea stems, and is sometimes matched with block tea prepared by pressing tea dust, and the brick tea can be classified into green brick tea, rice brick tea, black brick tea, flower brick tea, fuzhuan tea, kang Zhuancha and the like according to different raw materials and manufacturing processes, and in the process of producing the brick tea, a semi-automatic production line is required for production in order to ensure the production efficiency;

the prior art scheme has the following defects: the existing device has the defect of being convenient for evenly convey when in use, and the tea is conveyed on the traditional brick tea production line and is mostly manually led in, so that the workload of workers is increased, and the tea in the steam fermentation machine is not even in each batch of conveying, so that too much tea is easy to block in a feeding hole in the steam fermentation machine, the conveying effect is affected, and the practicability of the device is reduced.

Disclosure of Invention

Technical problem to be solved

The utility model aims to provide a semi-automatic production line of brick tea, which solves the problems in the prior art.

In order to solve the technical problems, the utility model provides the following technical scheme: the utility model provides a semi-automatic production line of brick tea, includes places platform, steam fermentation machine and hand is built and is Fu the mould, one side of placing the platform top is provided with hoist mechanism, and one side of hoist mechanism is provided with steam fermentation machine, steam fermentation machine's top is fixed with tea fill, one side of steam fermentation machine is fixed with the discharge gate, place the top of platform and install fermentation storehouse, and the tea juice bucket has been placed to one side of fermentation storehouse, one side of tea juice bucket is provided with rabbling mechanism, and one side of rabbling mechanism is provided with the weighing machine, the tea steaming machine has been placed to one side of weighing machine, and has placed hand and is built and be Fu the mould, hand is built one side of mould and has been placed the cooling rack, hoist mechanism includes servo motor, reduction gear, driving roller, frame, conveyer belt and even flitch, the top of placing the platform is installed to the frame, and servo motor is installed to one side of reduction gear, the driving roller is installed to the opposite side of reduction gear, and driving roller's outside cover has been equipped with the conveyer belt, even flitch is installed to one side of driving roller.

The semi-automatic production line of using this technical scheme's tea brick drives the driving roller through the reduction gear through starting servo motor and rotates, and the conveyer belt begins the motion with the rotation of driving roller and carries immediately, then pours tealeaves into on the surface of conveyer belt in the operation, makes the conveyer belt promote the transport top with tealeaves to direct leading-in discharge gate through the tea bucket, reduces the manual work load of staff, and the refining is carried out with the tealeaves strickle of carrying on the conveyer belt to the refining board that is located appointed high on the conveyer belt simultaneously, restricts the quantity of once only carrying to the tea in the tea bucket, prevents to import too much to appear blocking.

Preferably, the servo motor is connected with the driving roller through a speed reducer, so that the servo motor is connected with the driving roller through the speed reducer, the speed of the servo motor for driving the driving roller to rotate is conveniently matched, and the material homogenizing plate and the conveying belt are positioned on the same horizontal plane. The tea leaf in the conveying belt is contacted with the material homogenizing plate, so that the material homogenizing plate can scrape the tea leaf which moves up and down along with the conveying belt to perform material homogenizing.

Preferably, the upper end of the conveying belt and the tea bucket are positioned on the same vertical line, so that an outlet at the upper end of the conveying belt is aligned with the tea bucket, tea leaves are conveniently and uniformly led into the steam fermentation machine through the tea bucket, the rack is connected with the placing table through bolts, the rack is fixedly arranged on the placing table through bolt installation, and the placing table is convenient for supporting and fixing the rack.

Preferably, the stirring mechanism comprises a supporting frame, a bearing, a stirring bin, stirring blades, a rotating shaft, a liquid inlet and a stepping motor, wherein the supporting frame is arranged on the placing table, the stirring bin is internally arranged on the supporting frame, the stepping motor is arranged at the bottom end of the stirring bin, the rotating shaft is arranged at the top end of the stepping motor, the stirring blades are fixed on the outer side of the rotating shaft, the bearing is arranged at the top end of the rotating shaft, and the liquid inlet is fixed at the bottom end of one side of the stirring bin. Through the drain pipe connection on inlet and the tea juice bucket, be convenient for start the solenoid valve on the drain pipe and add the stirring storehouse with the tea juice in the tea juice bucket in the inlet automatically, reduce the manual work load of leading in tea juice of staff, start the bearing and drive multiunit stirring leaf through the pivot and rotate immediately, the tealeaves and the tea juice stirring after the multiunit stirring leaf will stir the storehouse internal fermentation of being convenient for to play the effect that makes tea juice even mix.

Preferably, the drain pipe on the tea juice barrel is connected with the liquid inlet, so that the drain pipe on the tea juice barrel is connected with the liquid inlet, tea juice is conveniently led into the stirring bin, and the rotating shaft is connected with the bearing on the stirring bin. The rotating shaft is connected with the bearing, so that the stepping motor can conveniently drive the rotating shaft to rotate.

Preferably, the stirring vane is provided with a plurality of groups in the outside of pivot, and a plurality of groups stirring vane is equidistant distribution in the outside of pivot, makes multiunit stirring vane evenly distributed, and the stirring of multiunit stirring vane is evenly mixed to tealeaves and tea juice in the stirring storehouse along with the rotation of pivot of being convenient for.

Preferably, the liquid inlet is in a welding integrated structure with the stirring bin, so that the liquid inlet is connected with the stirring bin more tightly, the liquid inlet is convenient to prevent the liquid inlet from falling off, the liquid inlet is communicated with the stirring bin, the liquid inlet is connected with the stirring bin, and the liquid inlet is convenient to directly guide tea juice conveyed by the tea juice barrel into the stirring bin.

Advantageous effects

Compared with the prior art, the utility model has the beneficial effects that: the semi-automatic production line of the brick tea has reasonable structure and has the following advantages:

(1) The servo motor is started to drive the driving roller to rotate through the speed reducer, then the conveying belt starts to run along with the rotation of the driving roller to lift the tea leaves on the surface to be directly above the tea conveying hopper, so that the tea conveying hopper is convenient to directly guide the tea leaves into the tea hopper, manual workload of workers is reduced, meanwhile, the tea leaves conveyed from bottom to top are scraped to be evenly conveyed by the evenly conveying plate arranged at a designated height position on the conveying belt, the quantity of the tea leaves conveyed into the tea hopper at one time is limited, the uniform conveying function of the device is realized, the functionality of the device is improved, the quantity of the tea leaves conveyed into the tea hopper is conveniently controlled, blockage is prevented, and the efficiency of conveying is influenced;

(2) Through the drain pipe connection on inlet and the tea juice bucket, be convenient for start the solenoid valve on the drain pipe open with the tea juice in the tea juice bucket add the stirring storehouse through the inlet automatically in, reduce the manual work load of handling tea juice bucket leading-in tea juice of staff, start the bearing and drive multiunit stirring leaf through the pivot immediately and rotate tealeaves and the tea juice stirring after fermentation in the stirring storehouse, thereby play the effect that makes tealeaves liquid tea juice evenly mix, the stirring function of being convenient for of this device has been realized from this, the convenience of this device has been improved, the tea juice that the automatic leading-in stirring needs of being convenient for, improve tealeaves and tea juice stirring mixed efficiency.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic view of a front partial cross-sectional structure of the present utility model;

FIG. 2 is a schematic top view partially in section of the present utility model;

FIG. 3 is a schematic top view of the lifting mechanism of the present utility model;

fig. 4 is a schematic top view of the stirring mechanism of the present utility model.

Reference numerals in the drawings illustrate: 1. a placement table; 2. a lifting mechanism; 201. a servo motor; 202. a speed reducer; 203. a driving roller; 204. a frame; 205. a transmission belt; 206. a refining plate; 3. a steam fermentation machine; 4. a tea bucket; 5. a discharge port; 6. a fermentation bin; 7. tea juice barrel; 8. a stirring mechanism; 801. a support frame; 802. a bearing; 803. a stirring bin; 804. stirring the leaves; 805. a rotating shaft; 806. a liquid inlet; 807. a stepping motor; 9. a weighing device; 10. a tea steaming machine; 11. manually building a Fu die; 12. and (5) cooling and placing the steel frame.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by one of ordinary skill in the art without inventive faculty, are intended to be within the scope of the present utility model, based on the embodiments of the present utility model.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Example 1

Referring to fig. 1-4, the semi-automatic production line of brick tea provided by the utility model comprises a placing table 1, a steam fermentation machine 3 and a hand-made Fu die 11, wherein a lifting mechanism 2 is arranged on one side of the top end of the placing table 1, the steam fermentation machine 3 is arranged on one side of the lifting mechanism 2, a tea bucket 4 is fixed on the top end of the steam fermentation machine 3, a discharge hole 5 is fixed on one side of the steam fermentation machine 3, a fermentation bin 6 is arranged on the top end of the placing table 1, a tea juice barrel 7 is arranged on one side of the fermentation bin 6, a stirring mechanism 8 is arranged on one side of the tea juice barrel 7, a weighing machine 9 is arranged on one side of the stirring mechanism 8, a tea steaming machine 10 is arranged on one side of the weighing machine 9, the hand-made Fu die 11 is arranged on one side of the tea steaming machine 10, a cooling rack 12 is arranged on one side of the hand-made Fu die 11, the lifting mechanism 2 comprises a servo motor 201, a speed reducer 202, a driving roller 203, a rack 204, a transmission belt 205 and a material homogenizing plate 206, the transmission belt 205 are arranged on one side of the rack 204, one side of the rack 204 is arranged on the top of the placing table 1, the speed reducer 202 is arranged on one side of the rack 204, the side of the speed reducer 205 is arranged on the side of the speed reducer 202, the side 205, the speed reducer 205 is arranged on the transmission belt 205 and is connected with the other side of the driving roller 203, and is arranged on the same horizontal plane, and is connected with the transmission belt 203, and is arranged on the side with the transmission belt 2, and is connected with the driving belt 2.

The working principle of the semi-automatic production line of the brick tea based on the first embodiment is as follows: the device is assembled and externally connected with a power supply, the servo motor 201 is started to drive the driving roller 203 to rotate through the speed reducer 202, then the conveying belt 205 starts to move and convey along with the rotation of the driving roller 203, then tea leaves are poured onto the surface of the conveying belt 205 in operation, the conveying belt 205 lifts and conveys the tea leaves above the conveying belt and directly guides the tea leaves into the discharge port 5 through the tea bucket 4, the manual workload of workers is reduced, meanwhile, the refining plate 206 with a designated height arranged on the conveying belt 205 is convenient for scraping the conveyed tea leaves for refining, the quantity of the tea leaves which are conveyed into the tea bucket 4 at one time is limited, the excessive blockage caused by the introduction is prevented, the tea leaves are guided into the steam fermentation machine 3 through the tea bucket 4 for fermentation, the spiral leaf shaft in the steam fermentation machine 3 rotates along with the motor on the right side of the steam fermentation machine 3, fermented tea leaves are led into a fermentation bin 6 through a discharge hole 5 to be subjected to pile fermentation naturally, when pile fermentation is completed, the tea leaves are poured into a stirring mechanism 8, an electromagnetic valve on a liquid outlet pipe of a tea juice barrel 7 is started to open, tea juice in the tea juice barrel 7 is led into the stirring mechanism 8 connected with the stirring mechanism 8, the stirring mechanism 8 is started to uniformly mix tea, the mixed tea leaves are led into a weighing device 9, the weighed tea leaves are led into a tea steaming machine 10 to be subjected to tea steaming fermentation after being weighed by the weighing device 9, the fermented tea leaves in the tea steaming machine 10 are poured into a hand-made Fu mold 11 to be subjected to manual type building, and then tea bricks which are taken out are placed on a cooling rack 12 to be subjected to cooling molding, so that the manufacture of the tea bricks is completed.

Example two

The embodiment comprises the following steps: the stirring mechanism 8 comprises a supporting frame 801, a bearing 802, a stirring bin 803, stirring blades 804, a rotating shaft 805, a liquid inlet 806 and a stepping motor 807, wherein the supporting frame 801 is arranged on a placing table 1, the stirring bin 803 is internally arranged in the supporting frame 801, the stepping motor 807 is arranged at the bottom end of the stirring bin 803, the rotating shaft 805 is arranged at the top end of the stepping motor 807, the stirring blades 804 are fixed on the outer side of the rotating shaft 805, the bearing 802 is arranged at the top end of the rotating shaft 805, the liquid inlet 806 is fixed at the bottom end of one side of the stirring bin 803, a liquid outlet pipe on the tea juice barrel 7 is connected with the liquid inlet 806, the rotating shaft 805 is connected with the bearing 802 on the stirring bin 803, a plurality of stirring blades 804 are arranged on the outer side of the rotating shaft 805, the stirring blades 804 are distributed at equal intervals on the outer side of the rotating shaft 805, the liquid inlet 806 is in a welding integrated structure with the stirring bin 803, and the liquid inlet 806 is communicated with the stirring bin 803.

In this embodiment, be connected through the drain pipe on inlet 806 and tea juice bucket 7, be convenient for start the solenoid valve on the drain pipe of tea juice bucket 7 and directly add the stirring storehouse 803 with the tea juice in the tea juice bucket 7 through inlet 806 automatically, reduce the manual work load of handling tea juice bucket 7 leading-in tea juice of staff, start bearing 802 immediately, make bearing 802 drive multiunit stirring leaf 804 through pivot 805 and rotate, be convenient for multiunit stirring leaf 804 stirs tealeaves and tea juice after with the fermentation in the stirring storehouse 803, thereby play the effect that makes tealeaves liquid tea juice even mixing.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

The apparatus embodiments described above are merely illustrative, wherein the elements illustrated as separate elements may or may not be physically separate, and the elements shown as elements may or may not be physical elements, may be located in one place, or may be distributed over a plurality of network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art will understand and implement the present utility model without undue burden.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.

Claims (7)

1. Semi-automatic production line of brick tea, including placing platform (1), steam fermentation machine (3) and hand are built and are Fu mould (11), its characterized in that: one side of placing platform (1) top is provided with hoist mechanism (2), and one side of hoist mechanism (2) is provided with steam fermentation machine (3), the top of steam fermentation machine (3) is fixed with tea fill (4), one side of steam fermentation machine (3) is fixed with discharge gate (5), fermentation storehouse (6) are installed on the top of placing platform (1), and one side of fermentation storehouse (6) has placed tea juice bucket (7), one side of tea juice bucket (7) is provided with rabbling mechanism (8), and one side of rabbling mechanism (8) is provided with weighing machine (9), one side of weighing machine (9) has placed tea steaming machine (10), and one side of tea steaming machine (10) has been placed hand-lay mould (11), one side of hand-lay mould (11) has placed cool rack (12), hoist mechanism (2) include servo motor (201), reduction gear (202), driving roller (203), frame (204), conveyer belt (205) and homoplate (206), one side of placing platform (202) is installed in servo motor (202), one side of reduction gear (202) is installed, and the outside of driving roller (203) is overlapped and is equipped with conveyer belt (205), refining board (206) are installed to one side of conveyer belt (205) bottom.

2. A semi-automatic production line for tea bricks according to claim 1, characterized in that: the servo motor (201) is connected with the driving roller (203) through the speed reducer (202), and the refining plate (206) and the conveying belt (205) are positioned on the same horizontal plane.

3. A semi-automatic production line for tea bricks according to claim 1, characterized in that: the upper end of the conveying belt (205) and the tea bucket (4) are positioned on the same vertical line, and the rack (204) is connected with the placing table (1) through bolts.

4. A semi-automatic production line for tea bricks according to claim 1, characterized in that: the stirring mechanism (8) comprises a supporting frame (801), a bearing (802), a stirring bin (803), stirring blades (804), a rotating shaft (805), a liquid inlet (806) and a stepping motor (807), wherein the supporting frame (801) is installed on a placing table (1), the stirring bin (803) is installed in the supporting frame (801), the stepping motor (807) is installed at the bottom end of the stirring bin (803), the rotating shaft (805) is installed at the top end of the stepping motor (807), the stirring blades (804) are all fixed on the outer side of the rotating shaft (805), the bearing (802) is installed at the top end of the rotating shaft (805), and the liquid inlet (806) is fixed at the bottom end of one side of the stirring bin (803).

5. A semi-automatic production line for tea bricks according to claim 4, characterized in that: the liquid outlet pipe on the tea juice barrel (7) is connected with the liquid inlet (806), and the rotating shaft (805) is connected with the bearing (802) on the stirring bin (803).

6. A semi-automatic production line for tea bricks according to claim 4, characterized in that: the stirring blades (804) are arranged on the outer side of the rotating shaft (805), and the stirring blades (804) are distributed on the outer side of the rotating shaft (805) at equal intervals.

7. A semi-automatic production line for tea bricks according to claim 4, characterized in that: the liquid inlet (806) and the stirring bin (803) are of a welding integrated structure, and the liquid inlet (806) is communicated with the stirring bin (803).