CN203510446U - Concrete pipe making device - Google Patents
Concrete pipe making device Download PDFInfo
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- CN203510446U CN203510446U CN201320633373.3U CN201320633373U CN203510446U CN 203510446 U CN203510446 U CN 203510446U CN 201320633373 U CN201320633373 U CN 201320633373U CN 203510446 U CN203510446 U CN 203510446U
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- sensor
- concrete pipe
- mixer
- storage bin
- controller
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Abstract
The utility model provides a concrete pipe making device, and relates to the technical field of cement product manufacturing equipment. The concrete pipe making device is used for solving the problems of raw material waste, low production efficiency and many faults due to the fact that an existing concrete pipe making device cannot perform linkage control. The concrete pipe making device comprises a dosing machine, a mixer, a storage bin, a conveyor and a pipe making machine, the concrete pipe making device further comprises a controller, and the controller is connected with the dosing machine, the mixer, the storage bin, the conveyor and the pipe making machine; and a first sensor is arranged on the dosing machine, a second sensor is arranged on the mixer, a third sensor is arranged on the storage bin, a fourth sensor is arranged on the conveyor, and a fifth sensor is arranged on the pipe making machine. According to the concrete pipe making device, the controller is used for connecting all the components of the concrete pipe making device to form an all-in-one machine, each matched component is provided with the corresponding sensor, the controller controls operation of each component, and the whole device is simple in control, improves the production efficiency, reduces faults, and avoids raw material waste.
Description
Technical field
The utility model relates to cement products production equipment technical field, refers to especially a kind of concrete pipe device.
Background technology
Pipe of concrete can be used as the sewer pipe of urban construction, for upper hose and the farmland motor-pumped well using in sewage effluent, flood control draining and some special factories and miness; Pipe of concrete is mainly made through batching, stirring, conveying and the large technique of moulding four, in this four large operation, pass through successively proportioning machine, mixer, conveyer and tuber, material is provided and delivered in proportioning machine, in mixer, mix and stir, material after stirring is delivered to tuber through conveyer, thereby complete tubulation, produces.Each required complete equipment of this four large operation is generally independent control, and independent operation, cannot realize continuous production; In actual production process, generally need 4～5 operating personnel to keep an eye on respectively a set of equipment, just can complete whole production process.Meanwhile, there is error in the processing ease between different operating personnel, and cooperatively interacting between a plurality of operating personnel also exists error, causes the serious and low great number of issues that waits of production efficiency of material waste, and security incident also easily occurs, and affects production normally.
Utility model content
The utility model proposes a kind of concrete pipe device, solved existing concrete apparatus for producing tube can not link control cause wastage of material, production efficiency is low and fault is many problem.
The technical solution of the utility model is achieved in that and comprises proportioning machine, mixer, storage bin, conveyer and tuber, described concrete pipe device also comprises a controller, and described controller is connected with described proportioning machine, described mixer, described storage bin, described conveyer and described tuber respectively; Described proportioning machine is provided with first sensor, and described first sensor is connected with described controller, for controlling the mass transport of proportioning machine; Described mixer is provided with the second sensor, and described the second sensor is connected with described controller, for controlling the discharging of mixer; Described storage bin is provided with the 3rd sensor, and described the 3rd sensor is connected with described controller, for responding to and feeding back the inventory in storage bin; Described conveyer is provided with four-sensor, and described four-sensor is connected with described controller, for controlling the action of conveyer; Described tuber is provided with the 5th sensor, and described the 5th sensor is connected with described controller, for controlling the action of tuber.
The utility model utilizes a controller to be connected with proportioning machine, mixer, storage bin, conveyer and tuber respectively, and this controller joins machine together each equipment of concrete pipe; By the first sensor on the proportioning machine being connected with this controller respectively, the second sensor on mixer, the 3rd sensor on storage bin, four-sensor on conveyer and the 5th sensor sensing and feedback signal on tuber, and by controller, controlled the working order of each equipment; This novel coordinated control system, whole operation only needs operating personnel just can complete, and has greatly saved labour, and precise control, has stopped raw-material waste; Thereby greatly improved operating efficiency, effectively avoided the generation of security incident.
As a kind of preferred embodiment, described conveyer comprises depiler, feeding machine, described four-sensor comprise with the sub-material sensor of described depiler adaptation, with the feeding sensor of described feeding machine adaptation.By depiler and feeding machine, form conveyer, the material drawing off in storage bin first carried out to sub-material, then, then by the material feeding after sub-material to tuber, be conducive to like this feeding of tuber, make the feeding of tuber simple to operate, be convenient to control.
As a kind of preferred embodiment, described depiler is also provided with sub-material frequency converter, and described sub-material frequency converter is connected with described sub-material sensor, for controlling the running speed of described depiler.Sub-material frequency converter the running speed that can accurately control depiler is set, tuber feeding capacity is effectively controlled, feeding is even, facilitates tubulation to produce.
As a kind of preferred embodiment, described feeding machine bottom is provided with movable pulley, controls its along continuous straight runs move by described controller.Feeding machine comprises pedestal, conveyer belt and feeding motor, pedestal is provided with the guide rail suitable with movable pulley, movable pulley is positioned at the bottom of support, conveyer belt is very long, and its two ends are long a lot of compared with support, and feeding machine along continuous straight runs moves, conveyer belt can enter dies cavity, make the reinforced more even of tuber, reinforced convenient, convenient production.
As a kind of preferred embodiment, described tuber is also provided with frequency converter, and described frequency converter is connected with described controller.Tuber comprises tubulation frame, turning cylinder and tubulation motor, tubulation motor is connected with frequency converter, by frequency converter, can control exactly the rotating speed of tuber turning cylinder, in the reinforced stage, can make tuber adopt low-speed running, at formative stage, make tuber adopt constant running up; Can reduce the energy consumption in reinforced stage on the one hand, can make on the other hand the startability of tuber stable, can protect better plant equipment and electric elements.
As a kind of preferred embodiment, described storage bin inside is provided with material-loosing apparatus, and described material-loosing apparatus comprises power transmission shaft and is evenly distributed on the loose metal bar on power transmission shaft.Power transmission shaft is connected with motor by chain, by driven by motor power transmission shaft, is rotated; Loose metal bar is perpendicular to power transmission shaft, and along power transmission shaft, is radially 120 degree angles and is uniformly distributed; This material-loosing apparatus, simple in structure, reasonable in design, can effectively loosen to material, discharging is easy, and discharging flow has obtained effectively controlling, and has avoided conveyer to wait because stopping up the fault causing.
The discharging opening place of described storage bin is also provided with control valve, and described control valve is connected with for controlling cylinder or the fluid cylinder of its switching manipulation.Control valve is controlled the switch of discharging opening, and control valve is connected with cylinder, by cylinder, controls its action; Certainly, control valve also can be connected with fluid cylinder; This control valve has the different control forms such as interrupted unlatching and unlatching amplitude size, accurately controls the feeding capacity of conveyer by the unlatching situation of control valve.
As a kind of preferred embodiment, the volume of described storage bin is more than or equal to the volume of described mixer.Storage bin stirs complete material to mixer and temporarily stores, and mixer can be proceeded stirring work; Storage bin discharging opening carries out feeding to conveyer, and conveyer carries out transportation work incessantly; Thereby realize continuous feeding, guaranteed the continuity of producing, improved production efficiency.
As a kind of preferred embodiment, described mixer comprises housing, shaft, and described inner walls is provided with wearing layer, and described shaft is two shafts, and described pair of shaft is in horizontal direction parallel setting.The setting of wearing layer has improved the anti-wear performance of mixer greatly, has extended the service life of mixer, the setting of this double-horizontal axle concrete-mixer, the feature that has easy for installation, dependable performance and stir.
As a kind of preferred embodiment, described proportioning machine comprises batch hopper and conveying mechanism, and described first sensor is connected with described conveying mechanism.Being provided with of batch hopper is beneficial to reinforced convenient, can effectively prevent that material from omitting, and avoids material waste, keeps working site totally clean; First sensor induction and feedback batching signal, meanwhile, controller is controlled the fortune of conveying mechanism and is stopped situation.
Operation principle: opening controller, controller is given tuber, feeding machine, depiler, storage bin, mixer and proportioning machine transmitted signal successively, the first sensor of proportioning machine receives after signal, proportioning machine starts batching, now, tuber, feeding machine, depiler, storage bin and mixer are in holding state; After proportioning machine is complete material configuration, send discharging signal to the second sensor of mixer, and wait for the feedback signal of mixer, at this moment mixer proceeds to operating condition and sends feedback signal to proportioning machine from holding state, proportioning machine receives after feedback signal, automatic discharging is to mixer, and mixer starts stirring work, the batching that automatically enters next batch after proportioning machine discharging is complete; When mixer stir complete after, send discharging signal to the 3rd sensor of storage bin, only have storage bin in hole capital after selling all securities or do not surpass the highlyest when spacing, send signal and feed back to mixer, permit mixer discharging; Mixer carries out discharging to storage bin, when in storage bin, material reaches some, send CRANK PULSES to the 5th sensor of tuber, the 5th sensor passes to the feeding sensor of feeding machine and the sub-material sensor of depiler successively by signal, tuber, feeding machine and depiler proceed to running status by holding state automatically, and according to required material number send signal to storage bin, the material-loosing apparatus of storage bin running, and automatically open discharging control valve and carry out discharging; The material drawing off is through depiler, feeding machine feeding tuber, and material progressively enters into end from the front end of tuber, thereby is covered with whole mould, after feeding finishes, feeding machine, depiler and storage bin shut down, and enter holding state, wait for next signal; Finally, tuber, after centrifugal and roll forming, is manufactured and is formed pipe of concrete.
Effective effect of the present utility model: the utility model utilizes a controller that each equipment of concrete pipe is joined together to machine, by the sensor sensing and the feedback signal that are connected with controller, thereby by same controller, all devices of whole device is unified to control, it is more accurate and convenient to make to control; Conveyer is comprised of depiler and feeding machine, depiler is provided with sub-material frequency converter and sub-material sensor, and feeding machine is provided with movable pulley, by the 5th sensor acting in conjunction on tuber, make the feeding of tuber convenient and accurate, product quality has obtained good control; Material-loosing apparatus in storage bin can accurately be controlled discharge rate, avoids equipment fault.This novel coordinated control system, whole operation only needs operating personnel just can complete, and has greatly saved labour, and precise control, has stopped raw-material waste; Thereby greatly improved operating efficiency, effectively avoided the generation of security incident.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only an embodiment of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the planar structure schematic diagram of an embodiment of the utility model;
Fig. 2 is the planar structure schematic diagram of proportioning machine in Fig. 1;
Fig. 3 is the planar structure schematic diagram of mixer in Fig. 1;
Fig. 4 is the planar structure schematic diagram of storage bin in Fig. 1;
Fig. 5 is the planar structure schematic diagram of depiler in Fig. 1;
Fig. 6 is the planar structure schematic diagram of feeding machine in Fig. 1;
Fig. 7 is the planar structure schematic diagram of tuber in Fig. 1;
Fig. 8 is workflow diagram of the present utility model;
In figure: 1-proportioning machine; 11-first sensor; 12-batch hopper; 13-conveyer belt; The 14-motor of preparing burden; The 15-support of preparing burden;
2-mixer; 21-the second sensor; 22-stirring motor; 23-bracing frame; 24-shaft;
3-storage bin; 31-the 3rd sensor; 32-material-loosing apparatus; 33-control valve; 34-cylinder; 35-inlet valve;
4-depiler; 41-sub-material sensor; 42-hopper; 43-discharge bucket; 44-sub-material motor; 45-sub-material frequency converter; 46-sub-material support; 47-rotates roller bearing;
5-feeding machine; 51-feeding sensor; 52-expects hurdle; 53-conveyer belt; 54-feeding motor; 55-movable pulley; 56-pedestal; 57-support;
6-conveyer; 61-four-sensor;
7-tuber; 71-the 5th sensor; 72-tubulation motor; 73-turning cylinder; 74-tubulation frame; 75-the second frequency converter;
8-controller.
The specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Embodiment based in the utility model, those of ordinary skills are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
Consult accompanying drawing 1 and Fig. 8, the utility model comprises proportioning machine 1, mixer 2, storage bin 3, conveyer 6 and tuber 7, described concrete pipe device also comprises a controller 8, and described controller 8 is connected with described proportioning machine 1, described mixer 2, described storage bin 3, described conveyer 6 and described tuber 7 respectively; Described proportioning machine 1 is provided with first sensor 11, and described first sensor 11 is connected with described controller 8, for controlling the mass transport of proportioning machine 1; Described mixer 2 is provided with the second sensor 21, and described the second sensor 21 is connected with described controller 8, for controlling the discharging of mixer 2; Described storage bin 3 is provided with the 3rd sensor 31, and described the 3rd sensor 31 is connected with described controller 8, for responding to and feeding back the inventory in storage bin 3; Described conveyer 6 is provided with four-sensor 61, and described four-sensor 61 is connected with described controller 8, for controlling the action of conveyer 6; Described tuber 7 is provided with the 5th sensor 71, and described the 5th sensor 71 is connected with described controller 8, for controlling the action of tuber 7.
Consult accompanying drawing 4, storage bin 3, the charging aperture of described storage bin 3 is connected with the discharging opening of described mixer 2, for stirring the storage of rear material, described storage bin 3 is provided with the 3rd sensor 31, and described the 3rd sensor 31 is for responding to and feeding back the inventory in storage bin 3; The volume of described storage bin 3 is more than or equal to the volume of described mixer 2, described storage bin 3 inside are provided with material-loosing apparatus 32, described material-loosing apparatus 32 comprises power transmission shaft and is evenly distributed on the loose metal bar on power transmission shaft, described material-loosing apparatus 32 is connected with motor by chain, described motor is connected with described controller 8, the discharging opening place of described storage bin 3 is also provided with control valve 33, described control valve 33 is connected with for controlling the cylinder 34 of its switching manipulation, certainly, described control valve 33 also can be connected with for controlling the fluid cylinder of its switching manipulation; Described storage bin 3 charging aperture places, upper end are also provided with inlet valve 35, and mixer 2 stirs complete material and can disposablely draw off, thereby proceed the stirring work of next batch.
Conveyer 6, the feed end of described conveyer 6 is connected with the discharging opening of described storage bin 3, and for stirring the conveying of rear material, described conveyer 6 is provided with four-sensor 61, and described four-sensor 61 is for controlling the action of conveyer 6; Described conveyer 6 comprises depiler 4, feeding machine 5, described four-sensor 61 comprise with the sub-material sensor 41 of described depiler 4 adaptations, with the feeding sensor 51 of described feeding machine 5 adaptations.
Consult accompanying drawing 8, the course of work of the present utility model is: opening controller 8, controller 8 is given tuber 7, feeding machine 5, depiler 4, storage bin 3, mixer 2 and proportioning machine 1 transmitted signal successively, the first sensor 11 of proportioning machine 1 receives after signal, proportioning machine 1 starts batching, now, tuber 7, feeding machine 5, depiler 4, storage bin 3 and mixer 2 are in holding state; After proportioning machine 1 is complete material configuration, send discharging signal to the second sensor 21 of mixer 2, and wait for the feedback signal of mixer 2, at this moment mixer 2 proceeds to operating condition and sends feedback signal to proportioning machine 1 from holding state, proportioning machine 1 receives after feedback signal, automatic discharging is to mixer 2, and mixer 2 starts stirring work, the batching that automatically enters next batch after proportioning machine 1 discharging is complete; When mixer 2 stir complete after, send discharging signal to the 3rd sensor 31 of storage bin 3, only have storage bin 3 in hole capital after selling all securities or do not surpass the highlyest when spacing, send signal and feed back to mixer 2, permit mixer 2 dischargings; When the interior material of storage bin 3 reaches some, send CRANK PULSES to the 5th sensor 71 of tuber 7, the 5th sensor 71 passes to the feeding sensor 51 of feeding machine 5 and the sub-material sensor 41 of depiler 4 successively by signal, tuber 7, feeding machine 5 and depiler 4 proceed to running status by holding state automatically, and send signal to storage bin 3 according to the number of required material, material-loosing apparatus 32 runnings of storage bin 3, and automatically open discharging control valve 33 and carry out discharging; The material drawing off is through depiler 4, feeding machine 5 feeding tubers 7, and material progressively enters into end from the front end of tuber 7, thereby is covered with whole mould; By sub-material frequency converter 45, control the running speed of depiler 4, thereby control the feeding capacity of tuber 7, in feeding procedure, the second frequency converter 75 control tubers 7 turn round under the low speed, tuber 7 are started stable, save energy consumption; After feeding finishes, feeding machine 5, depiler 4 and storage bin 3 shut down, and enter holding state, wait for next signal; Finally, the second frequency converter 75 is controlled tuber 7 and is run up, and after centrifugal and roll forming, manufactures and forms pipe of concrete.
Effective effect of the present utility model: the utility model utilizes a controller 8 that each equipment of concrete pipe is joined together to machine, by the sensor sensing and the feedback signal that are connected with controller 8, thereby by all devices of 8 pairs of whole devices of same controller, unified to control, it is more accurate and convenient to make to control; Conveyer 6 is comprised of depiler 4 and feeding machine 5, depiler 4 is provided with sub-material frequency converter 45 and sub-material sensor 44, feeding machine 5 is provided with movable pulley 55, by the 5th sensor 71 actings in conjunction on tuber 7, make the feeding of tuber 7 convenient and accurate, product quality has obtained good control; Material-loosing apparatus 32 in storage bin 3 can accurately be controlled discharge rate, avoids equipment fault.This novel coordinated control system, whole operation only needs operating personnel just can complete, and has greatly saved labour, and precise control, has stopped raw-material waste; Thereby greatly improved operating efficiency, effectively avoided the generation of security incident.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (10)
1. a concrete pipe device, comprises proportioning machine, mixer, storage bin, conveyer and tuber, it is characterized in that:
Described concrete pipe device also comprises a controller, and described controller is connected with described proportioning machine, described mixer, described storage bin, described conveyer and described tuber respectively;
Described proportioning machine is provided with first sensor, and described first sensor is connected with described controller, for controlling the mass transport of proportioning machine;
Described mixer is provided with the second sensor, and described the second sensor is connected with described controller, for controlling the discharging of mixer;
Described storage bin is provided with the 3rd sensor, and described the 3rd sensor is connected with described controller, for responding to and feeding back the inventory in storage bin;
Described conveyer is provided with four-sensor, and described four-sensor is connected with described controller, for controlling the action of conveyer;
Described tuber is provided with the 5th sensor, and described the 5th sensor is connected with described controller, for controlling the action of tuber.
2. concrete pipe device according to claim 1, is characterized in that:
Described conveyer comprises depiler, feeding machine, described four-sensor comprise with the sub-material sensor of described depiler adaptation, with the feeding sensor of described feeding machine adaptation.
3. concrete pipe device according to claim 2, is characterized in that:
Described depiler is also provided with sub-material frequency converter, and described sub-material frequency converter is connected with described sub-material sensor, for controlling the running speed of described depiler.
4. concrete pipe device according to claim 2, is characterized in that:
Described feeding machine bottom is provided with movable pulley, controls its along continuous straight runs move by described controller.
5. concrete pipe device according to claim 3, is characterized in that:
Described tuber is also provided with frequency converter, and described frequency converter is connected with described controller.
6. according to the concrete pipe device described in claim 1～5 any one, it is characterized in that:
The discharging opening place of described storage bin is provided with material-loosing apparatus, and described material-loosing apparatus comprises power transmission shaft and is evenly distributed on the loose metal bar on power transmission shaft.
7. concrete pipe device according to claim 6, is characterized in that:
The discharging opening place of described storage bin is also provided with control valve, and described control valve is connected with for controlling cylinder or the fluid cylinder of its switching manipulation.
8. concrete pipe device according to claim 6, is characterized in that:
The volume of described storage bin is more than or equal to the volume of described mixer.
9. concrete pipe device according to claim 1, is characterized in that:
Described mixer comprises housing, shaft, and described inner walls is provided with wearing layer, and described shaft is two shafts, and described pair of shaft is in horizontal direction parallel setting.
10. concrete pipe device according to claim 1, is characterized in that:
Described proportioning machine comprises batch hopper and conveying mechanism, and described first sensor is connected with described conveying mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320633373.3U CN203510446U (en) | 2013-10-14 | 2013-10-14 | Concrete pipe making device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320633373.3U CN203510446U (en) | 2013-10-14 | 2013-10-14 | Concrete pipe making device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203510446U true CN203510446U (en) | 2014-04-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320633373.3U Withdrawn - After Issue CN203510446U (en) | 2013-10-14 | 2013-10-14 | Concrete pipe making device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203510446U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103522409A (en) * | 2013-10-14 | 2014-01-22 | 山东重拓机械有限公司 | Concrete pipe making device |
-
2013
- 2013-10-14 CN CN201320633373.3U patent/CN203510446U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103522409A (en) * | 2013-10-14 | 2014-01-22 | 山东重拓机械有限公司 | Concrete pipe making device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140402 Effective date of abandoning: 20160817 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |