CN103522404B - A kind of continuous feeding system of cement pipe making machine - Google Patents

A kind of continuous feeding system of cement pipe making machine Download PDF

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Publication number
CN103522404B
CN103522404B CN201310482717.XA CN201310482717A CN103522404B CN 103522404 B CN103522404 B CN 103522404B CN 201310482717 A CN201310482717 A CN 201310482717A CN 103522404 B CN103522404 B CN 103522404B
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Prior art keywords
mixer
storage bin
conveyer
making machine
feeding system
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CN201310482717.XA
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Chinese (zh)
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CN103522404A (en
Inventor
张海
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Mechanical Ltd Co Is Heavily Opened Up In Shandong
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Mechanical Ltd Co Is Heavily Opened Up In Shandong
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Priority to CN201310482717.XA priority Critical patent/CN103522404B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/0862Adaptations of mixing containers therefor, e.g. use of material, coatings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10Mixing in containers not actuated to effect the mixing
    • B28C5/12Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/14Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis
    • B28C5/146Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis with several stirrers with parallel shafts in one container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/0046Storage or weighing apparatus for supplying ingredients
    • B28C7/0053Storage containers, e.g. hoppers, silos, bins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

The present invention proposes a kind of continuous feeding system of cement pipe making machine, relate to cement products manufacturing and processing equipment technical field, the batch (-type) feeding system in order to solve existing cement pipe making machine causes the low problem easily causing fault of production efficiency; The continuous feeding system of this cement pipe making machine comprises mixer, conveyer, storage bin is provided with between described mixer and described conveyer, described mixer is connected with described storage bin, described storage bin is connected with described conveyer, described conveyer is connected with tuber, and the volume of described storage bin is more than or equal to the volume of described mixer; The present invention by adding the supporting storage bin of a volume between mixer and conveyer, and storage bin temporarily stores the material after stirring, thus stirring and transportation work are carried out simultaneously, ensure that the continuity of production, substantially increases production efficiency; Be provided with the uniformity that material-loosing apparatus ensure that conveyer feeding flow in storage bin, avoid the plugging fault of conveyer.

Description

A kind of continuous feeding system of cement pipe making machine
Technical field
The present invention relates to cement products manufacturing and processing equipment technical field, refer to a kind of continuous feeding system of cement pipe making machine especially.
Background technology
Pipe of cement follows reinforcing bar to be material with cement, and use the preset pipeline of one that the principle of electric pole centrifugal force manufactures, pipe of cement manufactures and forms on tuber; In industry, existing tuber is when producing pipe of cement, is used and the feed of realization to tuber by mixer and conveyer supporting connection.This feeding system working condition is as follows: start mixer, concrete materials stirs by mixer, after stirring, closes mixer; Then, start conveyer, mixer is discharging several times, and conveyer repeatedly gives tuber feed, and after conveying, conveyer quits work.In order to avoid material is excessive or suppress cable conveyor, material can not disposablely all be unsnatched by mixer, can only repeatedly be drawn off by material in batches; Meanwhile, before material is not unsnatched completely, mixer can not proceed stirring work next time; In the whipping process of material, conveyer can only shut down wait; Mixer and conveyer carry out it's the time the toing intermittent work, and feed cycle is long, and this just causes operating efficiency very low, brings very large inconvenience to production.
Summary of the invention
The present invention proposes a kind of continuous feeding system of cement pipe making machine, and the batch (-type) feeding system solving existing cement pipe making machine causes the low problem easily causing fault of production efficiency.
Technical scheme of the present invention is achieved in that and comprises mixer, conveyer, described mixer is provided with charging aperture and discharging opening, storage bin is provided with between described mixer and described conveyer, the discharging opening of described mixer is connected with the charging aperture of described storage bin, the discharging opening of described storage bin is connected with the feed end of described conveyer, and the discharge end of described conveyer is connected with tuber; The discharge outlet of described storage bin is provided with material-loosing apparatus, and the discharging opening of described storage bin is also provided with valve, and the volume of described storage bin is more than or equal to the volume of described mixer.
The present invention by adding a storage bin between mixer and conveyer, and storage bin stirs complete material to mixer and temporarily stores, and mixer can proceed stirring work; Storage bin discharging opening carries out feeding to conveyer, and conveyer carries out transportation work incessantly; Thus realize continuous feeding, ensure that the continuity of production, improve production efficiency.Owing to being provided with material-loosing apparatus in storage bin, the existence of material-loosing apparatus can ensure that storage bin is to the uniformity of conveyer feeding flow and controllability, thus avoids the blocking of conveyer, reduces the fault in producing.
As the preferred embodiment of one, described valve is connected with cylinder for controlling its switching manipulation or fluid cylinder.The switch of Valve controlling discharging opening, valve is connected with cylinder, by the action of cylinder control valve door; Certainly, valve also can be connected with fluid cylinder; This valve has the different control form such as interrupted unlatching and the amplitude of unlatching size, is accurately controlled the feeding capacity of conveyer by the unlatching situation of valve.
As the preferred embodiment of one, described storage bin is provided with the inductor for measuring height of materials, and described inductor is connected with controller, and described mixer is also connected with described controller.Inductor can respond to the height of material in storage bin in time, and by information transfer control, controller controls mixer and whether continues discharging, thus accurately controls the discharge state of mixer, effectively prevent the excessive of material.
As the preferred embodiment of one, described conveyer comprises motor and conveyer belt, and be feed end in the middle of described conveyer belt, its two ends are discharge end, and described discharge end is connected to a described tuber.Rotate and reverse rotating and reverse of driving conveying belt by motor, material, after discharging in storage bin, enters conveyer belt centre position, and conveyer belt rotates forward, mass transport to the tuber on the left side, after the tuber charging on the left side is complete; Conveyer belt reverses, by mass transport to the tuber on the right, for the tuber on the right is feeded; So repeatedly, to make full use of conveyer, lay down the material in storage bin in time, be convenient to the continuous operation of mixer, thus enhance productivity.
As the preferred embodiment of one, described mixer charging aperture is connected with proportioner, and described proportioner comprises batch hopper and connecting gear.By proportioner, feeding and batching are carried out to mixer, by the material allocation of certain proportioning to mixer, then, inject the water of proper proportion in mixer after, stir process can be carried out to concrete materials; Proportioner makes the batching of mixer convenient, time saving and energy saving, enhances productivity.
As the preferred embodiment of one, described mixer comprises housing, shaft, and described inner walls is provided with wearing layer, and described shaft is two shafts, and described pair of shaft is arranged in horizontal direction parallel.The setting of wearing layer substantially increases the anti-wear performance of mixer, extends the service life of mixer, the setting of this double-horizontal axle concrete-mixer, the feature having easy for installation, dependable performance and stir.
Operation principle: start proportioner, mixer is prepared burden; Start mixer, mixer starts to carry out stirring work, and after having stirred, mixer is discharged into storage bin by disposable for material, and mixer proceeds the stirring work of next group; Storage bin discharging opening valve open, storage bin carries out feeding to conveyer, and material is delivered to tuber by conveyer, and manufactures pipe of cement; Once material stirring in mixer evenly after, mixer can carry out discharging at any time in storage bin, height of materials sensor is provided with in storage bin, when material in storage bin has been stored completely, sensor sends to controller by information, controller controls mixer and no longer carries out discharging, thus prevents material excessive.
Effective effect of the present invention: the present invention adds a storage bin between mixer and conveyer, thus make the feed system of tuber realize continuous feeding; Stir complete material by storage bin to mixer temporarily to store, mixer can proceed stirring work; Storage bin discharging opening carries out feeding to conveyer, adopts multiple stage conveyer and connects multiple stage tuber, making conveyer carry out transportation work incessantly, ensure that the continuity of production, improve production efficiency; Meanwhile, be provided with height of materials sensor in storage bin, sensor can respond to the height of material in storage bin in time, and accurately controls the discharging situation of mixer.Be provided with material-loosing apparatus in storage bin, the existence of material-loosing apparatus can ensure that storage bin is to the uniformity of conveyer feeding flow and controllability, thus avoids the blocking of conveyer, reduces the fault in producing.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the planar structure schematic diagram of the embodiment of the present invention one;
Fig. 2 is the planar structure schematic diagram of the embodiment of the present invention two;
In figure: 1-mixer; 2-storage bin; 21-material-loosing apparatus; 22-valve; 23-sensor; 3-conveyer; 4-tuber; 5-proportioner.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment one
Accompanying drawings 1, the present invention includes mixer 1, conveyer 3, described mixer 1 is provided with charging aperture and discharging opening, storage bin 2 is provided with between described mixer 1 and described conveyer 3, the discharging opening of described mixer 1 is connected with the charging aperture of described storage bin 2, the discharging opening of described storage bin 2 is connected with the feed end of described conveyer 3, and the discharge end of described conveyer 3 is connected with tuber 4; The volume of described storage bin 2 is more than or equal to the volume of described mixer 1, the discharge outlet of described storage bin 2 is provided with material-loosing apparatus 21, described material-loosing apparatus 21 comprises horizontally disposed power transmission shaft and is evenly distributed on the loose metal bar on power transmission shaft, described power transmission shaft is connected with motor by chain, the discharging opening of described storage bin 2 is also provided with valve 22, described valve 22 is connected with cylinder, and described valve 22 also can connect fluid cylinder.
Described mixer 1 is supported by support, and described mixer 1 comprises housing, shaft, and described inner walls is provided with wearing layer, and described shaft is two shafts, and described pair of shaft is arranged in horizontal direction parallel, for the stirring of material; Mixer 1 upper end is provided with charging aperture.Be provided with discharging opening bottom mixer 1, the discharging opening bottom mixer 1 just in time aims at the charging aperture of storage bin 2, makes mixer 1 discharging convenient, described storage bin 2 is also provided with bracing frame.The discharging opening of storage bin 2 aims at the feed end of conveyer 3, and material, under the effect of material-loosing apparatus 21, enters conveyer 3 from storage bin 2 discharging opening, thus carries out feeding to conveyer 3; Mass transport to tuber 4, thus makes tuber 4 complete the manufacture of pipe of cement by conveyer 3.
Embodiment two
Accompanying drawings 2, the present invention includes mixer 1, conveyer 3, be provided with storage bin 2 between described mixer 1 and described conveyer 3, described mixer 1 is provided with charging aperture and discharging opening, the charging aperture of described mixer 1 is connected with proportioner 5, and described proportioner 5 comprises batch hopper and connecting gear; The discharging opening of described mixer 1 is connected with the charging aperture of described storage bin 2, and the discharging opening of described storage bin 2 is connected with the feed end of described conveyer 3, and the discharge end of described conveyer 3 is connected with tuber 4; The volume of described storage bin 2 is more than or equal to the volume of described mixer 1, described storage bin 2 inside is provided with material-loosing apparatus 21, described material-loosing apparatus 21 comprises horizontally disposed power transmission shaft and is evenly distributed on the loose metal bar on power transmission shaft, and described power transmission shaft is connected with motor by chain; The discharging opening of described storage bin 2 is provided with valve 22, and described valve 22 is connected with cylinder 23; Described storage bin 2 is also provided with the inductor 23 for measuring height of materials, described inductor 23 is connected with controller, and described mixer 1 is also connected with described controller.
Described conveyer 3 comprises motor and conveyer belt, and be feed end in the middle of described conveyer belt, its two ends are discharge end, and described discharge end is connected to a described tuber 4.Conveyer 3 not convey materials intermittently, thus ensure the material laid down in time in storage bin 2, avoid height of materials in storage bin 2 to reach spacing height, to make mixer 1 carry out continuous operation, thus enhance productivity.
Described mixer 1 is supported by bracing frame, and described mixer 1 comprises housing, shaft, and described inner walls is provided with wearing layer, and described shaft is two shafts, and described pair of shaft is arranged in horizontal direction parallel, for the stirring of material; Mixer 1 upper end is provided with charging aperture, is provided with discharging opening bottom mixer 1, is storage bin 2 immediately below bottom mixer 1, and described storage bin 2 is also provided with bracing frame; The material that mixer 1 discharging opening draws off directly enters storage bin 2, makes mixer 1 discharging convenient; The discharging opening of storage bin 2 aims at the feed end of conveyer 3, and material, under the effect of material-loosing apparatus 21, enters conveyer 3 from storage bin 2 discharging opening, thus carries out feeding to conveyer 3; Conveyer 3 is by mass transport to tuber 4, and conveyer 3 can rotate forward, and also can reverse, and its two ends respectively connect a tuber 4, thus carries out better carrying out discharging to mixer 1 and carrying out continuous feeding to tuber 4.
Operation principle: start proportioner 5, mixer 1 is prepared burden; Start mixer 1, mixer 1 starts to carry out stirring work, and after having stirred, mixer 1 is discharged into storage bin 2 by disposable for material, and mixer 1 proceeds the stirring work of next group; Storage bin 2 discharging opening valve 22 is opened, and storage bin 2 pairs of conveyers 3 carry out feeding, and material is delivered to tuber 4 by conveyer 3, and manufactures pipe of cement; Once material stirring in mixer 1 evenly after, mixer 1 can carry out discharging at any time in storage bin 2, height of materials sensor 23 is provided with in storage bin 2, when material in storage bin 2 has been stored completely, sensor 23 sends to controller by information, controller controls mixer 1 and no longer carries out discharging, thus prevents material excessive.
Effective effect of the present invention: the present invention adds a storage bin 2 between mixer 1 and conveyer 3, thus make the feed system of tuber 4 realize continuous feeding; Stir complete material by storage bin 2 pairs of mixers 1 temporarily to store, mixer 1 can proceed stirring work; Storage bin 2 discharging opening carries out feeding to conveyer 3, and conveyer 3 carries out transportation work incessantly; Ensure that the continuity of production, improve production efficiency; Meanwhile, be provided with height of materials sensor 23 in storage bin 2, sensor 23 can respond to the height of material in storage bin 2 in time, and accurately controls the discharging situation of mixer 1.Be provided with material-loosing apparatus 21 in storage bin 2, the existence of material-loosing apparatus 21 can ensure that storage bin 2 is to the uniformity of conveyer 3 feeding flow and controllability, thus avoids the blocking of conveyer 3, reduces the fault in producing.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (6)

1. a continuous feeding system for cement pipe making machine, comprises mixer, conveyer, and described mixer is provided with charging aperture and discharging opening, it is characterized in that:
Be provided with storage bin between described mixer and described conveyer, the discharging opening of described mixer is connected with the charging aperture of described storage bin, and the discharging opening of described storage bin is connected with the feed end of described conveyer, and the discharge end of described conveyer is connected with tuber;
The discharge outlet of described storage bin is provided with material-loosing apparatus, and the discharging opening of described storage bin is also provided with valve, and the volume of described storage bin is more than or equal to the volume of described mixer.
2. the continuous feeding system of cement pipe making machine according to claim 1, is characterized in that:
Described valve is connected with cylinder for controlling its switching manipulation or fluid cylinder.
3. the continuous feeding system of cement pipe making machine according to claim 2, is characterized in that:
Described storage bin is provided with the inductor for measuring height of materials, and described inductor is connected with controller, and described mixer is also connected with described controller.
4. the continuous feeding system of the cement pipe making machine according to claims 1 to 3 any one, is characterized in that:
Described conveyer comprises motor and conveyer belt, and be feed end in the middle of described conveyer belt, its two ends are discharge end, and described discharge end is connected to a described tuber.
5. the continuous feeding system of cement pipe making machine according to claim 1, is characterized in that:
Described mixer charging aperture is connected with proportioner, and described proportioner comprises batch hopper and connecting gear.
6. the continuous feeding system of cement pipe making machine according to claim 1, is characterized in that:
Described mixer comprises housing, shaft, and described inner walls is provided with wearing layer, and described shaft is two shafts, and described pair of shaft is arranged in horizontal direction parallel.
CN201310482717.XA 2013-10-14 2013-10-14 A kind of continuous feeding system of cement pipe making machine Active CN103522404B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112081406A (en) * 2020-09-22 2020-12-15 黄鸿 Building design engineering is with consolidating construction equipment

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CN103983112B (en) * 2014-06-04 2017-02-15 攀钢集团西昌钢钒有限公司 Transmission type material loosening device for sintering machine
CN104131705B (en) * 2014-07-29 2016-04-06 重庆华式土木建筑技术开发有限公司 A kind of grouting chassis
CN110126092A (en) * 2019-06-15 2019-08-16 中建二局第二建筑工程有限公司 A kind of cement mixer for building
CN112730317A (en) * 2020-12-04 2021-04-30 江苏大学 Online near-infrared liquid food detection device
CN113306004A (en) * 2021-06-25 2021-08-27 广东志远环保设备有限公司 Production line and manufacturing method of slag pot grating plate for metallurgy

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Publication number Priority date Publication date Assignee Title
US3877860A (en) * 1969-12-04 1975-04-15 Dyform Concrete Prestressed Lt Extrusion machine for making articles of cement-like material
CN2871154Y (en) * 2005-12-16 2007-02-21 张平 Vertical cement pipe forming machine
CN201619187U (en) * 2009-12-25 2010-11-03 浙江巨龙管业股份有限公司 Concrete pipe automatic feeding device
CN102366969A (en) * 2011-09-20 2012-03-07 国鼎(南通)管桩有限公司 Feed system of concrete pipe pile
CN102672820A (en) * 2012-06-17 2012-09-19 左颖 Feeding machine
CN203510439U (en) * 2013-10-14 2014-04-02 山东重拓机械有限公司 Continuous feeding system of cement pipe making machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3877860A (en) * 1969-12-04 1975-04-15 Dyform Concrete Prestressed Lt Extrusion machine for making articles of cement-like material
CN2871154Y (en) * 2005-12-16 2007-02-21 张平 Vertical cement pipe forming machine
CN201619187U (en) * 2009-12-25 2010-11-03 浙江巨龙管业股份有限公司 Concrete pipe automatic feeding device
CN102366969A (en) * 2011-09-20 2012-03-07 国鼎(南通)管桩有限公司 Feed system of concrete pipe pile
CN102672820A (en) * 2012-06-17 2012-09-19 左颖 Feeding machine
CN203510439U (en) * 2013-10-14 2014-04-02 山东重拓机械有限公司 Continuous feeding system of cement pipe making machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112081406A (en) * 2020-09-22 2020-12-15 黄鸿 Building design engineering is with consolidating construction equipment
CN112081406B (en) * 2020-09-22 2022-01-07 广州固特嘉建筑工程有限公司 Building design engineering is with consolidating construction equipment

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