CN210389683U - Dry powder mortar production line - Google Patents
Dry powder mortar production line Download PDFInfo
- Publication number
- CN210389683U CN210389683U CN201821723076.7U CN201821723076U CN210389683U CN 210389683 U CN210389683 U CN 210389683U CN 201821723076 U CN201821723076 U CN 201821723076U CN 210389683 U CN210389683 U CN 210389683U
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- CN
- China
- Prior art keywords
- bin
- mixing
- feeding
- screw conveyor
- production line
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000000843 powder Substances 0.000 title claims abstract description 21
- 238000003860 storage Methods 0.000 claims abstract description 48
- 239000002994 raw material Substances 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 7
- 239000000428 dust Substances 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 14
- 239000004568 cement Substances 0.000 claims description 11
- 239000004576 sand Substances 0.000 claims description 11
- 239000010881 fly ash Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 239000002956 ash Substances 0.000 claims description 3
- 230000002349 favourable effect Effects 0.000 abstract description 4
- 238000003756 stirring Methods 0.000 description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Images
Landscapes
- Accessories For Mixers (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The utility model discloses a dry powder mortar production line belongs to mortar production facility field. Comprises a feeding bin, a raw material storage system, a premixing bin, a mixing bin and a finished product bin; the device also comprises a weight sensor, a conveying device, a feeding lifter, a main bucket lifter and a control system; the weight sensor, the conveying device, the feeding lifter and the main bucket lifter are controlled by the controller to work; the conveying device comprises a first screw conveyor and a second screw conveyor. The utility model discloses a dry powder mortar production line, after dry powder mortar mixes the completion, carry the mortar to the finished product storehouse through control system control, realize automated control, can reduce artifical intensity of labour, make work efficiency improve greatly. The process of mixing can make raw materials misce bene, is favorable to improving mixing efficiency and mixing time, and the while mixes effectually, and production efficiency is high.
Description
Technical Field
The utility model relates to a mortar production facility field especially relates to a dry powder mortar production line.
Background
The dry powder mortar is also called as mortar dry powder, dry powder and dry mixture, mainly comprises yellow sand, cement, fly ash and external additives, originates from western countries, has application time of only 40 years, but has rapid development and rapid production. Therefore, effective solutions to solve the above problems need to be proposed.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defect of the prior art, the utility model aims to solve the technical problem that a dry powder mortar production line is proposed, mix when the dry powder mortar and accomplish the back, carry the mortar to the finished product storehouse through control system control, realize automated control, can reduce artifical intensity of labour, make work efficiency improve greatly. The process of mixing can make raw materials misce bene, is favorable to improving mixing efficiency and mixing time, and the while mixes effectually, and production efficiency is high.
To achieve the purpose, the utility model adopts the following technical proposal:
the utility model provides a dry powder mortar production line, which comprises a feeding bin, a raw material storage system, a premixing bin, a mixing bin and a finished product bin;
the device also comprises a weight sensor, a conveying device, a feeding lifter, a main bucket lifter and a control system;
the weight sensor, the conveying device, the feeding hoister and the main bucket elevator are controlled by the controller to work;
the materials in the feeding bin are lifted to the raw material storage system through the feeding hoister;
the raw material storage system comprises a white cement storage tank, a cement ash storage tank, a fly ash storage tank, a reclaimed material storage tank, a coarse sand storage tank and two fine sand storage tanks which are arranged in parallel; the feeding bin is communicated with the raw material storage system through a feeding pipe, and the weight sensors are respectively arranged in the premixing bin and the mixing bin and are used for measuring the weight of the dry powder mortar;
the conveying device comprises a first screw conveyor positioned at the bottom of the raw material storage system and a second screw conveyor positioned between the premixing bin and the mixing bin; the materials in the raw material storage system are conveyed into the premixing bin through the first screw conveyor; the materials in the premixing bin are conveyed into the mixing bin through the second screw conveyor;
the discharge ports of the pre-mixing bin are respectively provided with a discharge butterfly valve which is correspondingly and electrically connected with the input end of the control system;
all install the agitator in mixing the storehouse, just the agitator provides power through servo motor, mix one side below in storehouse and communicate through the discharging pipe finished product storehouse.
Preferably, the dust remover is further included and is communicated with the premixing bin, the mixing bin and the finished product bin through dust removing pipes, and the dust removing pipes are communicated with U-shaped collecting pipes.
Preferably, the output end of the servo motor arranged above the mixing bin is connected with a stirrer in the mixing bin through a coupler.
Preferably, the bottom end of the U-shaped collecting pipe is communicated with a delivery pipe, and a valve is arranged on the delivery pipe.
Preferably, the weight sensor is a piezoelectric sensor.
Preferably, the outlets of the first screw conveyor and the second screw conveyor are both provided with pneumatic butterfly valves.
Compared with the prior art, the beneficial effects of the utility model are that:
after the dry powder mortar is mixed, the mortar is conveyed to a finished product bin through the control of the control system, so that automatic control is realized, the labor intensity of workers can be reduced, and the working efficiency is greatly improved. The process of mixing can make raw materials misce bene, is favorable to improving mixing efficiency and mixing time, and the while mixes effectually, and production efficiency is high.
Drawings
FIG. 1 is a schematic structural diagram of a dry powder mortar production line according to an embodiment of the present invention;
fig. 2 is a schematic view of a top view structure of a dry powder mortar production line according to an embodiment of the present invention.
In the figure:
1. a feeding bin; 2. a feedstock storage system; 3. a pre-mixing bin; 4. a mixing bin; 5. a finished product warehouse; 6. a weight sensor; 7. a conveying device; 8. a feeding elevator; 9. a main bucket elevator; 10. a control system; 11. a feed pipe; 12. a discharge butterfly valve; 13. a servo motor; 14. a dust remover; 15. a dust removal pipe; 21. white cement storage tank; 22. storing and filling cement; 23. storing and filling the fly ash; 24. a reclaimed material storage tank; 25. storing and filling coarse sand; 26. fine sand storage and irrigation; 71. a first screw conveyor; 72. a second screw conveyor.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
As shown in fig. 1-2, a dry powder mortar production line comprises a feeding bin 1, a raw material storage system 2, a premixing bin 3, a mixing bin 4 and a finished product bin 5; the device also comprises a weight sensor 6, a conveying device 7, a feeding lifter 8, a main bucket lifter 9 and a control system 10; the weight sensor 6, the conveying device 7, the feeding lifter 8 and the main bucket lifter 9 are controlled by the controller 10 to work; the material in the feeding bin 1 is lifted to the raw material storage system 2 through a feeding lifter 8; the raw material storage system 2 comprises a white cement storage tank 21, an ash cement storage tank 22, a fly ash storage tank 23, a reclaimed material storage tank 24, a coarse sand storage tank 25 and two fine sand storage tanks 26 which are arranged in parallel; the feeding bin 1 is communicated with the raw material storage system 2 through a feeding pipe 11, and the weight sensors 6 are respectively arranged in the premixing bin 3 and the mixing bin 4 and are used for measuring the weight of the dry powder mortar; the conveying device 7 comprises a first screw conveyor 71 positioned at the bottom of the raw material storage system 2 and a second screw conveyor 72 positioned between the premixing bin 3 and the mixing bin 4; the materials in the raw material storage system 2 are conveyed into the premixing bin 3 through a first screw conveyor 71; the materials in the premixing bin 3 are conveyed into the mixing bin 4 through a second screw conveyor 72; the discharge ports of the pre-mixing bin 3 are respectively provided with a discharge butterfly valve 12 which is correspondingly and electrically connected with the input end of the control system 10; all install the agitator in mixing the storehouse 4, and the agitator provides power through servo motor 13, and one side below of mixing the storehouse 4 is through discharging pipe intercommunication finished product storehouse 5.
Specifically, different raw materials can simultaneously enter the feeding pipe 11 through the white cement storage tank 21, the lime cement storage tank 22, the fly ash storage tank 23, the reclaimed material storage tank 24, the coarse sand storage tank 25 and the two fine sand storage tanks 26, so that the raw materials are premixed in the feeding pipe 11 and then enter the premixing bin 3 for premixing again, and then the mortar enters the mixer for overall mixing through the conveying device 7, so that the raw materials can be uniformly mixed in the mixing process, and the mixing efficiency and the mixing time can be improved. It should be noted that the feeding bin 1, the raw material storage system 2, the pre-mixing bin 3, the mixing bin 4 and the finished product bin 5 are all made of stainless steel plates, and meanwhile, the first screw conveyor 71 and the second screw conveyor 72 located between the pre-mixing bin 3 and the mixing bin 4 are controlled by variable frequency speed regulation, so that accurate metering driving can be realized; the control system 10 consists of a PLC and a computer, and the PLC and the computer control system can automatically control and realize the whole process of feeding, discharging, stirring and discharging of mortar. In a word, after the dry powder mortar is mixed, the mortar is conveyed to the finished product bin 5 through the control system 10, so that automatic control is realized, the labor intensity of workers can be reduced, and the working efficiency is greatly improved. The process of mixing can make raw materials misce bene, is favorable to improving mixing efficiency and mixing time, and the while mixes effectually, and production efficiency is high.
Further, the dust collector 14 is further included, the dust collector 14 is communicated with the premixing bin 3, the mixing bin 4 and the finished product bin 5 through a dust collecting pipe 15, the dust collecting pipe 14 is communicated with a U-shaped collecting pipe, and dust in the premixing bin 3, the mixing bin 4 and the finished product bin 5 is collected in a centralized mode and then subjected to centralized dust collection processing through the dust collector 14. And when the dust remover sucks dust, the dust enters the through U-shaped collecting pipe, a large amount of dust particles can be accumulated at the bottom of the through U-shaped collecting pipe, so that most of dust can be removed, the dust amount in the dust remover 14 is reduced, the possibility of blocking in the dust remover 14 is reduced, the service life of the dust remover 14 is prolonged, and the production efficiency is improved.
Further, the output end of the servo motor 13 arranged above the mixing bin 4 is connected with the stirrer in the mixing bin 4 through a coupler, so that the servo motor 13 drives the stirrer to stir and mix raw materials conveniently, the rotating speed of the servo motor 13 is adjustable, and the stirring speed of the stirrer can be adjusted.
Furthermore, the bottom end of the U-shaped collecting pipe 15 is communicated with the guide pipe, so that dust in the U-shaped collecting pipe 15 can be conveniently guided out, and the guide pipe is provided with a valve, so that the on-off of the guide pipe can be conveniently controlled.
Further, the weight sensor 6 is a piezoelectric sensor.
Further, pneumatic butterfly valves are arranged at the outlets of the first screw conveyor 71 and the second screw conveyor 72, so that the fall can be accurately controlled.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. The present invention is not to be limited by the specific embodiments disclosed herein, and other embodiments that fall within the scope of the claims of the present application are intended to be within the scope of the present invention.
Claims (5)
1. A dry powder mortar production line comprises a feeding bin, a raw material storage system, a premixing bin, a mixing bin and a finished product bin; the method is characterized in that:
the device also comprises a weight sensor, a conveying device, a feeding lifter, a main bucket lifter and a control system;
the weight sensor, the conveying device, the feeding hoister and the main bucket elevator are controlled by the controller to work;
the materials in the feeding bin are lifted to the raw material storage system through the feeding hoister;
the raw material storage system comprises a white cement storage tank, a cement ash storage tank, a fly ash storage tank, a reclaimed material storage tank, a coarse sand storage tank and two fine sand storage tanks which are arranged in parallel; the feeding bin is communicated with the raw material storage system through a feeding pipe, and the weight sensors are respectively arranged in the premixing bin and the mixing bin and are used for measuring the weight of the dry powder mortar;
the conveying device comprises a first screw conveyor positioned at the bottom of the raw material storage system and a second screw conveyor positioned between the premixing bin and the mixing bin; the materials in the raw material storage system are conveyed into the premixing bin through the first screw conveyor; the materials in the premixing bin are conveyed into the mixing bin through the second screw conveyor;
the discharge ports of the pre-mixing bin are respectively provided with a discharge butterfly valve which is correspondingly and electrically connected with the input end of the control system;
all install the agitator in mixing the storehouse, just the agitator provides power through servo motor, mix one side below in storehouse and communicate through the discharging pipe finished product storehouse.
2. The dry mortar production line of claim 1, wherein:
the dust remover is communicated with the premixing bin, the mixing bin and the finished product bin through a dust removing pipe, and the dust removing pipe is communicated with a U-shaped collecting pipe.
3. The dry mortar production line of claim 1, wherein:
the output end of the servo motor arranged above the mixing bin is connected with a stirrer in the mixing bin through a coupler.
4. The dry mortar production line of claim 1, wherein:
the weight sensor is a piezoelectric sensor.
5. The dry mortar production line of claim 1, wherein:
and pneumatic butterfly valves are arranged at the outlets of the first screw conveyor and the second screw conveyor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821723076.7U CN210389683U (en) | 2018-10-23 | 2018-10-23 | Dry powder mortar production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821723076.7U CN210389683U (en) | 2018-10-23 | 2018-10-23 | Dry powder mortar production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210389683U true CN210389683U (en) | 2020-04-24 |
Family
ID=70335983
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821723076.7U Expired - Fee Related CN210389683U (en) | 2018-10-23 | 2018-10-23 | Dry powder mortar production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210389683U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114750297A (en) * | 2022-04-07 | 2022-07-15 | 辽宁海诺重工股份有限公司 | Efficient environment-friendly dry-mixed mortar station and method |
-
2018
- 2018-10-23 CN CN201821723076.7U patent/CN210389683U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114750297A (en) * | 2022-04-07 | 2022-07-15 | 辽宁海诺重工股份有限公司 | Efficient environment-friendly dry-mixed mortar station and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200424 Termination date: 20211023 |