KR20000007624A - Insulating plate for construction and manufacturing method thereof - Google Patents
Insulating plate for construction and manufacturing method thereof Download PDFInfo
- Publication number
- KR20000007624A KR20000007624A KR1019980027054A KR19980027054A KR20000007624A KR 20000007624 A KR20000007624 A KR 20000007624A KR 1019980027054 A KR1019980027054 A KR 1019980027054A KR 19980027054 A KR19980027054 A KR 19980027054A KR 20000007624 A KR20000007624 A KR 20000007624A
- Authority
- KR
- South Korea
- Prior art keywords
- insulating material
- mortar
- heat insulating
- wall
- reinforcing mesh
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 238000010276 construction Methods 0.000 title abstract description 4
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 38
- 239000011810 insulating material Substances 0.000 claims abstract description 35
- 229920005830 Polyurethane Foam Polymers 0.000 claims abstract description 12
- 229920006328 Styrofoam Polymers 0.000 claims abstract description 12
- 239000011496 polyurethane foam Substances 0.000 claims abstract description 12
- 239000008261 styrofoam Substances 0.000 claims abstract description 12
- 238000001035 drying Methods 0.000 claims abstract description 5
- 238000009413 insulation Methods 0.000 claims description 25
- 230000003014 reinforcing effect Effects 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 8
- 239000012212 insulator Substances 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 10
- 239000003513 alkali Substances 0.000 abstract description 3
- 230000002787 reinforcement Effects 0.000 abstract description 3
- 239000003365 glass fiber Substances 0.000 abstract description 2
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 238000004299 exfoliation Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 5
- 238000004078 waterproofing Methods 0.000 description 4
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 238000011068 loading method Methods 0.000 description 3
- 239000011398 Portland cement Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
- B29C70/84—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks by moulding material on preformed parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
- B29C70/688—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks the inserts being meshes or lattices
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0025—Applying surface layers, e.g. coatings, decorative layers, printed layers, to articles during shaping, e.g. in-mould printing
- B29C37/0028—In-mould coating, e.g. by introducing the coating material into the mould after forming the article
- B29C2037/0035—In-mould coating, e.g. by introducing the coating material into the mould after forming the article the coating being applied as liquid, gel, paste or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
- B29C2063/028—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material applied by a fluid jet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Architecture (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Building Environments (AREA)
Abstract
Description
본 발명은 건축물의 단열을 위하여 벽체 외벽에 설치하는 건축용 단열판 및 그 제조 방법에 관한 것으로, 특히 가연성 폴리우레탄 폼 또는 스티로폼 등의 단열재에 보강메쉬와 몰탈층을 갖는 단열판을 건축물의 벽체 외벽에 설치하여, 단열 효과 외에도 방수효과를 높임은 물론 실내 유용면적의 극대화로 넓은 공간을 제공하고, 건축물의 곡면이나 요철 부분 등의 까다로운 벽체에도 간편하게 시공할 수 있으며, 외벽의 균열이나 결로가 없는 건축용 단열판 및 그 제조 방법에 관한 것이다.The present invention relates to a building insulation plate and a method for manufacturing the building to be installed on the outer wall of the building for the insulation of the building, in particular by installing a heat insulating plate having a reinforcing mesh and mortar layer on the heat insulating material, such as flammable polyurethane foam or styrofoam on the wall of the building In addition to the insulation effect, it provides a wide space by enhancing the waterproofing effect and maximizing the useful area of the room, and can be easily installed on difficult walls such as curved surfaces and uneven parts of the building. It relates to a manufacturing method.
일반적으로 건축물의 벽체는 단열을 위하여 폴리우레탄 폼 또는 스치로폼 등의 단열재 등을 사용하여 건축물 벽체의 외벽과 내벽 사이에 끼워 넣고 시멘트 등의 마감재로 벽체 외면이나 내면을 도포 한다.In general, the wall of the building is sandwiched between the outer wall and the inner wall of the building wall using a polyurethane foam or styrofoam insulation material for insulation, and the outer surface or the inner surface of the wall is coated with a finishing material such as cement.
그 일예로 도시된 도 5에서와 같이 벽체(41)와 벽체(41) 사이에 폴리우레탄 폼 또는 스치로폼 등의 단열재(11)가 끼워지게 한 이중단열공법이 널리 사용되고 있으며, 상기 이중단열공법은 단열재(11)를 단순히 끼워 넣은 상태이므로 비어 있는 공간이 많아 내벽부분의 열 손실이 크고 외벽과 내벽표면의 온도 차이로 결로 현상이 발생하며, 상기 폴리우레탄 폼 또는 스치로폼 등의 단열재를 벽체 사이에 설치하게 되므로 벽체의 두께가 두꺼워져 실내 공간의 극대화를 이루지 못해 실내공간이 좁아지게 되고, 곡면이나 요철 등의 까다로운 벽체에는 설치가 용이하지 못하며, 특히 옹벽 등의 벽체에는 시공이 용이하지 못하므로 단열효과가 저하되고, 또한 건축물의 벽체에 대한 방수를 위하여 외벽에 별도로 방수처리를 해야되므로 전체 건축물의 벽체 시공이 번거로운 문제점이 있었다.As shown in FIG. 5, a double insulation method in which a heat insulating material 11 such as polyurethane foam or styrofoam is sandwiched between the wall 41 and the wall 41 is widely used, and the double heat insulation method is a heat insulating material. (11) is simply inserted, so there is a lot of empty space, the heat loss of the inner wall part is large, condensation phenomenon occurs due to the temperature difference between the outer wall and the inner wall surface, the insulation material such as polyurethane foam or styrofoam to be installed between the walls As the thickness of the wall becomes thicker, the interior space is narrowed because the interior space is not maximized, and it is not easy to install on difficult walls such as curved surfaces and irregularities, and in particular, it is not easy to install on walls such as retaining walls. In addition, the waterproofing of the walls of the building requires a separate waterproofing on the outer wall. There was a troublesome problem.
본 발명은 상기한 바와 같은 종래의 문제점을 해결하기 위하여 창안된 것으로서, 본 발명의 목적은 일반적으로 건축물의 단열을 위해 벽체에 단열재를 설치할 때 폴리우레탄 폼 또는 스치로폼 등의 단열재에 보강메쉬와 몰탈을 접합하여 일체로 형성한 단열판을 외벽에 용이하게 설치함으로써, 벽체의 두께를 감소하여 실내 유용면적의 극대화로 넓은 공간을 제공하고, 높은 단열효과 이외에도 완벽한 방수효과와 건축물의 곡면이나 요철 부분 등의 까다로운 벽체에도 간편하게 시공할 수 있으며, 외벽의 균열이나 결로가 없는 건축용 단열판 및 그 제조 방법을 제공하는데 있다.The present invention has been made to solve the conventional problems as described above, the object of the present invention is to provide a reinforcing mesh and mortar to the heat insulating material such as polyurethane foam or styrofoam when installing the heat insulating material on the wall for the insulation of the building in general. By easily installing the insulation board formed integrally by joining on the outer wall, it reduces the thickness of the wall and provides a large space by maximizing the useful area of the room.In addition to the high thermal insulation effect, it is perfect for waterproofing and difficult construction of curved or uneven parts of buildings. The present invention can be easily installed on a wall, and there is provided a building insulation board and a manufacturing method thereof without cracks or condensation on the outer wall.
도 1은 본 발명에 따른 건축용 단열판의 일부분을 절개하여 도시한 사시도,1 is a perspective view showing a cut portion of the building insulation board according to the invention,
도 2는 본 발명에 따른 건축용 단열판의 제조 공정을 도시한 개략도,Figure 2 is a schematic diagram showing a manufacturing process of the building insulation board according to the invention,
도 3a, 3b, 3c는 본 발명에 따른 단열판을 구성하는 단열재에 보강메쉬를 부착하는 공정을 도시한 사시도,Figure 3a, 3b, 3c is a perspective view showing a step of attaching a reinforcing mesh to the heat insulating material constituting the heat insulating plate according to the present invention,
도 4a, 4b는 본 발명에 따른 실시예를 도시한 단면도,4a, 4b are cross-sectional views showing an embodiment according to the present invention,
도 5는 본 발명에 따른 종래의 실시예를 도시한 단면도이다.5 is a cross-sectional view showing a conventional embodiment according to the present invention.
*도면의 주요 부위에 대한 부호의 설명** Description of the code for the main parts of the drawings *
1 : 단열판 2 : 공급부1: insulation plate 2: supply part
3 : 메쉬공급부 4 : 토출부3: mesh supply part 4: discharge part
5 : 접합부 11 : 단열재5 junction 11 heat insulation
12 : 보강메쉬 13 : 몰탈층12: reinforcing mesh 13: mortar layer
14 : 몰탈 21 : 토출장치14: mortar 21: discharge device
22 : 푸쉬실린더 23 : 상승실린더22: push cylinder 23: lift cylinder
24 : 적재함 25 : 접합부24: loading box 25: connection
26 : 컨베이어 40 : 마감재26: conveyor 40: finish
41 : 벽체41: wall
상기 목적을 달성하기 위하여 본 발명의 단열판은 폴리우레탄 폼 및 스치로폼으로 이루어지는 판 상의 단열재의 일측면에 균열을 방지하는 보강메쉬가 배치되고, 상기 보강메쉬와 함께 단열재 면에 접합되어 1.5㎜ ~ 5㎜ 두께의 층을 갖는 몰탈층을 포함하여 이루어지는 것을 특징으로 한다.In order to achieve the above object, the heat insulating plate of the present invention is disposed on one side of the heat insulating material on the plate made of polyurethane foam and styrofoam is disposed to prevent cracking, bonded to the heat insulating material surface with the reinforcing mesh 1.5mm ~ 5mm It comprises a mortar layer having a layer of thickness.
또한 본 발명의 제조 방법은 폴리우레탄 폼 또는 스치로폼으로 이루어지는 판 상의 단열재를 적재함에 적재하고, 상승실린더와 푸쉬실린더로 단열재를 한 개씩 공급하는 단계와; 상기 단열재의 상부면에 보강메쉬를 펴놓는 단계와; 상기 보강메쉬가 놓여진 단열재 상부에 토출장치로부터 몰탈을 도포하는 단계와; 상기 도포된 몰탈을 높이가 순차적으로 낮아지는 로울러를 통과시키면서 고르게 펴고 압착하여 밀도를 증대시키는 접합단계와; 상기 압착 성형된 몰탈층을 대기중에서 자연 건조하는 경화단계; 및 컨베이어에 놓여진 상기 단열재를 상기 보강메쉬의 공급단계, 몰탈의 도포단계 및 도포된 몰탈층을 로울링하는 단계인 각각의 공정으로 이동시키는 단계를 포함하여 이루어지는 것을 특징으로 한다.In addition, the manufacturing method of the present invention comprises the steps of loading the insulating material on the plate made of polyurethane foam or styrofoam into the loading box, and supplying the insulating material one by one to the rising cylinder and the push cylinder; Spreading a reinforcing mesh on the upper surface of the insulation; Applying mortar from the discharge device on the heat insulating material on which the reinforcing mesh is placed; A bonding step of spreading the coated mortar evenly through the rollers of which the height is sequentially lowered and pressing to increase the density; A curing step of naturally drying the press-molded mortar layer in air; And moving the heat insulator placed on the conveyor to each process of supplying the reinforcing mesh, applying mortar, and rolling the applied mortar layer.
이하, 첨부된 도면을 참조하여 본 발명의 건축용 단열판 및 그 제조방법을 상세히 설명한다.Hereinafter, with reference to the accompanying drawings will be described in detail a building insulation plate and a manufacturing method of the present invention.
도 1은 본 발명에 따른 건축용 단열판의 일부분을 절개하여 도시한 사시도이다.1 is a perspective view showing a part of the building insulation board according to the present invention cut away.
본 발명의 건축용 단열판(1)은 가연성 폴리우레탄 폼 또는 스치로폼으로 공칭밀도가 16~21㎏/cm 인 단열재(11)와, 상기 단열재(11)의 상부면에 놓여져 배치되는 것으로 보강 및 균열을 방지하는 유리섬유로 만들어지며 알칼리에 저항이 강한 중량이 140 ~ 160㎏/㎥(NET ＃180)인 보강메쉬(12) 그리고 상기 보강메쉬(12)가 놓여진 단열재(11)의 상부에 몰탈(14)이 도포되어 자연 건조를 통해 몰탈층(13)으로 경화됨으로써 일체로 구성된다.The building insulation board 1 of the present invention is a combustible polyurethane foam or styrofoam to be placed on the heat insulating material 11 having a nominal density of 16 to 21 kg / cm and the upper surface of the heat insulating material 11 to prevent reinforcement and cracking. Reinforced mesh 12 is made of glass fiber and strong in alkali resistance 140 ~ 160kg / ㎥ (NET ＃ 180) and the mortar 14 on the upper portion of the heat insulating material 11 is placed the reinforcing mesh 12 It is applied and hardened by the mortar layer 13 through natural drying, and is comprised integrally.
상기 몰탈층(13)은 1.5㎜ ~ 5㎜ 두께의 층으로 구성하는 것이 바람직하며, 몰탈(14) 재료의 구성은 특수 수성유액의 100% 아크릴 종합물 합성수지로써 강력한 접착성 및 방수, 방습효과가 강한 도포제를 사용하게 되고, 일실시예로 아데산몰탈과 일반 포틀란드 시멘트를 30㎏ : 9㎏ 의 비율로 혼합하여 사용하게 된다.The mortar layer 13 is preferably composed of a layer of 1.5mm ~ 5mm thick, the material of the mortar 14 material is 100% acrylic composite synthetic resin of special aqueous emulsion has strong adhesiveness, waterproof, moisture-proof effect A strong coating agent is used, and in one embodiment, mortar adeic acid and general portland cement are mixed and used in a ratio of 30 kg: 9 kg.
한편 상기의 아데산몰탈과 일반 포틀란드 시멘트를 혼합하여 형성한 몰탈(14)은 알칼리 및 투습저항이 크고 시멘트, 벽돌, 콘크리트, 기타 단열재와 접착력이 강하다.On the other hand, the mortar 14 formed by mixing the above-mentioned mortalic acid and general portland cement has high alkali and moisture permeability, and strong adhesion with cement, brick, concrete, and other insulating materials.
도 2는 본 발명에 따른 건축용 단열판의 제조 공정을 도시한 개략도로서, 먼저 공급부(2)의 적재함(24)에 포개어진 단열재(11)를 상승실린더(23)가 단열재(11)의 두께만큼 한 단계씩 밀어 올리고, 상기 밀려 올라온 최상단의 단열재(11)를 푸쉬실린더(22)가 화살표 방향으로 밀어 넣으면 컨베이어(26)의 스타트지점으로 이동된다.Figure 2 is a schematic diagram showing the manufacturing process of the building insulation board according to the present invention, first the heat insulating material 11 is stacked in the stacking box 24 of the supply unit 2 as the rise cylinder 23 is the thickness of the heat insulating material (11) Push-up step by step, the push cylinder 22 is pushed in the direction of the arrow to push the heat insulating material 11 of the pushed up is moved to the start point of the conveyor 26.
상기 컨베이어(26)에 놓여진 단열재(11)는 이동하여 메쉬공급부(3)에 도달하게 되고, 이때 인위적 및/또는 미도시된 통상의 기계적 공급장치를 통하여 도 3a 내지 도 3b에서와 같이 단열재(11)의 상부면에 보강메쉬(12)를 공급하게 된다.The heat insulating material 11 placed on the conveyor 26 is moved to reach the mesh supply part 3, at which time the heat insulating material 11 as shown in FIGS. 3A to 3B through artificial and / or conventional mechanical supply devices not shown. Reinforcing mesh 12 is supplied to the upper surface of the).
한편 상기 보강메쉬(12)가 놓여진 단열재(11)는 상기 컨베이어(26)의 이동수단에 의해 토출부(4)의 토출장치(21)로 이동하게 되고, 상기 보강메쉬(12)가 부착된 단열재(11)의 선단부가 토출장치(21)와 일직선상으로 놓여짐과 동시에 상기 토출장치(21)에서 몰탈(14)이 토출되어 보강메쉬(12)가 놓여진 단열재(11)의 상단에 도포하게 된다. 상기 몰탈(14)이 도포되는 과정에서 보강메쉬(3)의 공간으로 침투되면서 함께 단열재(11)에 접합되며, 상기 토출장치(21)에서 계속 토출되는 몰탈(14)은 컨베이어(26)에 의해 계속 이동하는 단열재(11)에 계속 도포하게 되고, 상기 보강메쉬(12)가 놓여진 단열재(11)의 종단부에 도달되면 자동으로 몰탈(14)의 토출이 멈추게 된다.On the other hand, the heat insulating material 11 on which the reinforcing mesh 12 is placed is moved to the discharge device 21 of the discharge part 4 by the moving means of the conveyor 26, and the heat insulating material to which the reinforcing mesh 12 is attached. The tip end of the 11 is placed in line with the discharge device 21 and the mortar 14 is discharged from the discharge device 21 and applied to the upper end of the heat insulating material 11 on which the reinforcing mesh 12 is placed. . While the mortar 14 is applied, the mortar 14 penetrates into the space of the reinforcing mesh 3 and is bonded together to the heat insulating material 11, and the mortar 14 continuously discharged from the discharging device 21 is formed by the conveyor 26. The coating is continuously applied to the heat insulating material 11 that continues to move, and the discharge of the mortar 14 is automatically stopped when the end of the heat insulating material 11 on which the reinforcing mesh 12 is placed is reached.
한편 보강메쉬(12)와 몰탈(14)이 도포된 단열재(11)는 컨베이어(26)에 의해 접착부(5)로 계속 이동하게 되고, 상기 도포된 몰탈(14)을 높이가 순차적으로 낮아지는 접합부(5)의 로울러((25a, 25b, 25c)를 통과시키면서 고르게 펴고 압착하여 밀도를 증대시키게 된다.Meanwhile, the heat insulating material 11 coated with the reinforcing mesh 12 and the mortar 14 is continuously moved to the bonding portion 5 by the conveyor 26, and the joint portion in which the applied mortar 14 is sequentially lowered in height. While passing through the rollers (25a, 25b, 25c) of (5), they are evenly spread and pressed to increase the density.
접착부(5)는 단열재(11) 이동방향의 선단부에 구성된 로울러(25a)의 높이(h1)가 뒤편의 로울러(25b)의 높이(h2)보다 높게 구성되며, 상기 로울러(25b)의 뒷편으로 구성된 로울러(25c)의 높이(h3)는 앞편의 로울러(25b)보다 낮게 구성하되 몰탈(14)이 단계적으로 고르게 퍼지면서 도포되어 접합 두께가 약 1.5㎜ ~ 5㎜의 두께가 되도록 높이를 조절하는 것이 바람직하고, 단열재(1)에 도포된 몰탈(14)이 다단계의 로울러(25a, 25b, 25c,)들을 통과하면서 고른 면을 제공하게 되고 최종 로울러(25c)를 지나면서 단열재(11)의 적정한 두께와 밀도가 높은 몰탈층(13)을 제공하게 된다.The adhesive part 5 is configured such that the height h1 of the roller 25a formed at the front end portion of the heat insulating material 11 in the moving direction is higher than the height h2 of the roller 25b of the rear side, and is formed of the rear side of the roller 25b. The height h3 of the roller 25c is configured to be lower than that of the front roller 25b, but the mortar 14 is applied while being spread evenly in stages to adjust the height so that the joining thickness is about 1.5 mm to 5 mm. Preferably, the mortar 14 applied to the heat insulator 1 provides an even surface while passing through the multi-stage rollers 25a, 25b, 25c, and the appropriate thickness of the heat insulator 11 while passing through the final roller 25c. And the mortar layer 13 having a high density.
상기한 압착공정을 마친 상태에서 컨베이어(26)를 통해 배출되면서 자연 건조시키거나 도시되지 않은 건조대에 적재하여 경화시키면 원하는 단열판(1)을 얻게 된다.In the state of completing the pressing process as described above is discharged through the conveyor 26 to be naturally dried or to be loaded on a drying rack (not shown) to obtain a desired heat insulating plate (1).
상기의 공정에서 작동되는 푸쉬실린더(22), 상승실린더(23), 토출장치(21)의 구동력과 컨베이어(26)의 구동방식은 통상의 공기압축기 및 모터 등에 의하여 구동되는 것으로 본 설명에서는 생략을 한다.The driving force of the push cylinder 22, the rising cylinder 23, the discharge device 21 and the driving method of the conveyor 26, which are operated in the above process, are driven by a conventional air compressor, a motor, and the like. do.
한편 상기 본 발명에 따른 단열판(1)을 도 4a 및 도 4b에 도시된 바와 같이 건축물 벽체(41)의 외벽에 설치하고, 상기 단열판(1)의 몰탈층(13) 외면을 미려하게 하기 위하여 수용성 에멀존 계통의 아크릴 수지와 석영 및 모래와 자외선 및 알칼리에 저항이 강한 유기 및 무기 안료의 조합물로된 마감재(40)를 도포한 후 단열효과를 분석한 시험분석치를 표 1을 통하여 살펴보면,Meanwhile, the heat insulating plate 1 according to the present invention is installed on the outer wall of the building wall 41 as shown in FIGS. 4A and 4B, and is water-soluble to make the outer surface of the mortar layer 13 of the heat insulating plate 1 beautiful. After applying the finishing material 40 made of a combination of an acrylic resin of an emulsion system, a combination of quartz and sand, and organic and inorganic pigments resistant to ultraviolet rays and alkalis, the test analysis values for analyzing the thermal insulation effect are shown in Table 1 below.
상기 시험분석치의 결과에 나타난 바와 같이 압축강도, 굴곡강도, 인장강도가 강하며, 균열 및 박리가 없고, 방수효과가 뛰어나 외벽 및 이질재료와의 접합면등 단열 취약부분의 열손실 경로를 완벽하게 차단하여 열기와 냉기 투과를 극소화하여 열효율을 높이며, 시공이 간편하여 최소의 경비와 인건비로 공사기간을 단축할 수 있다.As shown in the results of the test analysis, the compressive strength, the bending strength, the tensile strength is strong, there is no crack and peeling, and the waterproof effect is excellent, so that the heat loss path of the weak part of insulation such as the outer wall and the joint surface with the foreign material is perfectly By minimizing heat and cold air permeation by blocking it, it improves thermal efficiency, and it is easy to construct, which can shorten the construction period with minimum cost and labor cost.
본 발명은 폴리우레탄 폼 및 스치로폼 등의 단열재에 보강메쉬와 몰탈층을 접합시켜 일체로 형성한 단열판을 건축물 벽체의 외벽에 용이하게 설치할 수 있어 인건비의 절감 효과를 얻게 되며, 벽체의 두께를 감소할 수 있으므로 실내 유용면적의 극대화로 실내 공간이 넓어지고, 벽체와 벽체의 이음부분이나 옹벽 등의 벽체 외벽에도 용이하게 설치되므로 열손실 경로를 차단하여 단열 효과가 높고, 투습저항력과 습기저항력이 강한 몰탈층이 경화되어 있으므로 완벽한 방수효과를 기대할 수 있으며, 외벽의 균열이나 결로가 없어 보수가 불필요한 것으로 매우 경제적이다.The present invention can easily install a heat insulating plate integrally formed by bonding a reinforcing mesh and mortar layer to a heat insulating material such as polyurethane foam and styrofoam on the outer wall of the building wall to obtain a labor cost-saving effect, reduce the thickness of the wall As the indoor space is maximized by maximizing the useful area of the room, it is easily installed on the wall and the outer wall of the wall, such as the seam or retaining wall, so the heat loss path is blocked, so the heat insulation effect is high, and the mortar has strong moisture and moisture resistance. As the layer is hardened, a perfect waterproof effect can be expected, and there is no crack or condensation on the outer wall, so repair is unnecessary and very economical.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019980027054A KR100280078B1 (en) | 1998-07-06 | 1998-07-06 | Method of manufacturing insulation board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019980027054A KR100280078B1 (en) | 1998-07-06 | 1998-07-06 | Method of manufacturing insulation board |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1020000056241A Division KR100297520B1 (en) | 2000-09-25 | 2000-09-25 | Insulating plate for constructing |
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| Publication Number | Publication Date |
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| KR20000007624A true KR20000007624A (en) | 2000-02-07 |
| KR100280078B1 KR100280078B1 (en) | 2001-02-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| KR1019980027054A KR100280078B1 (en) | 1998-07-06 | 1998-07-06 | Method of manufacturing insulation board |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100432563B1 (en) * | 2001-07-30 | 2004-05-24 | 허봉도 | Construction method of cold storage warehouse |
| KR20060109210A (en) * | 2005-04-15 | 2006-10-19 | 현순호 | Insulator panel for using architecture and method thereof |
| CN101302879B (en) * | 2007-05-08 | 2011-09-21 | 沈石山 | Pnenolic aldehyde foam board exterior wall internal insulation system and construction method |
| CN112112297A (en) * | 2020-09-16 | 2020-12-22 | 北京挚诚华腾装饰工程有限公司 | Building external wall heat insulation system and construction method thereof |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR930013398A (en) * | 1991-12-19 | 1993-07-21 | 안병철 | Building Insulation Panel |
-
1998
- 1998-07-06 KR KR1019980027054A patent/KR100280078B1/en not_active IP Right Cessation
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100432563B1 (en) * | 2001-07-30 | 2004-05-24 | 허봉도 | Construction method of cold storage warehouse |
| KR20060109210A (en) * | 2005-04-15 | 2006-10-19 | 현순호 | Insulator panel for using architecture and method thereof |
| CN101302879B (en) * | 2007-05-08 | 2011-09-21 | 沈石山 | Pnenolic aldehyde foam board exterior wall internal insulation system and construction method |
| CN112112297A (en) * | 2020-09-16 | 2020-12-22 | 北京挚诚华腾装饰工程有限公司 | Building external wall heat insulation system and construction method thereof |
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| Publication number | Publication date |
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| KR100280078B1 (en) | 2001-02-01 |
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