KR0138273B1 - Method of making constructional dry wall panel - Google Patents
Method of making constructional dry wall panelInfo
- Publication number
- KR0138273B1 KR0138273B1 KR1019940026205A KR19940026205A KR0138273B1 KR 0138273 B1 KR0138273 B1 KR 0138273B1 KR 1019940026205 A KR1019940026205 A KR 1019940026205A KR 19940026205 A KR19940026205 A KR 19940026205A KR 0138273 B1 KR0138273 B1 KR 0138273B1
- Authority
- KR
- South Korea
- Prior art keywords
- panel
- present
- polystyrene foam
- foam layer
- sides
- Prior art date
Links
Landscapes
- Panels For Use In Building Construction (AREA)
- Laminated Bodies (AREA)
- Finishing Walls (AREA)
Abstract
본 발명은 조립식 주택이나 아파트의 내, 외벽 건축자재로 사용되는 건축용 벽체판넬(DRY WALL PANEL)의 제조방법에 관한 것으로, 본 발명의 제조공정은 중앙부에 단열용 발포수지, 시멘트, 섬유사를 혼합시킨 발포폴리스틸렌폼층(2)을 형성하고, 발포폴리스틸렌폼층의 양면에는 #200의 철망(3)(4)을 깐 다음, 철망이 깔린 발포폴리스틸렌폼층의 양쪽 표면부에 질석, 시멘트, 섬유사를 혼합한 경량화이버 콘크리트층(5)(6)을 타설시켜 제조함을 특징으로 한 것이며, 이와 같은 본 발명은 중앙단열부분과 양측경량화이버 콘크리트부분을 사용용도에 따라 비구조용은 표면부를 얇게 하고, 구조용은 두껍게 형성하여 판넬의 두께조절을 10mm∼300mm 내에서 할 수가 있고, 본 발명의 판넬은 조립식 주택이나 아파트건설 내, 외벽 및 칸막이의 건축자재로 사용이 되며, 패널외부는 매끈하게 샌딩처리되고, 양쪽 긴면 접합부분은 데파트처리, 조이너사용 시공가능, 이음매 마감재와 이음테이프 처리, 충진몰탈, 빠대 등으로 마감처리가 가능하여 시공후 외관이 미려한 감을 줄 수가 있는 특징이 있으며, 종래의 경량기포 콘크리트판넬이나 세라믹판넬에 비하여 양쪽면이 고강도이고, 완제품의 경량화 및 규격제품화로 인해 운반, 취급이 용이함은 물론 불연, 단열, 차음효과가 매우 우수한 장점이 있고 제품가격이 저렴하며 신속, 정확한 조립시공이 가능한 등의 이점이 있는 발명인 것이다.The present invention relates to a method for manufacturing a building wall panel (DRY WALL PANEL) used as interior and exterior wall building materials of prefabricated houses or apartments, the manufacturing process of the present invention is mixed with a foamed resin for insulation, cement, fiber yarn in the center The foamed polystyrene foam layer 2 was formed, and both sides of the foamed polystyrene foam layer were covered with wire mesh (3) (4) of # 200, and vermiculite, cement and fiber yarn were mixed on both surfaces of the foamed polystyrene foam layer coated with the wire mesh. The lightweight fiber concrete layer (5) (6) is characterized in that it is manufactured by pouring, the present invention, such as the central insulation portion and both sides of the lightweight fiber concrete portion, depending on the purpose of use, the non-structural thin surface portion, Can be formed thick to control the thickness of the panel within 10mm ~ 300mm, the panel of the present invention is used as a building material of the prefabricated house or apartment construction, exterior walls and partitions, The outside of the board is sanded smoothly, and both long side joints can be treated with parts, joiners can be used, seam finish and joint tape treatment, filling mortar, and straw can be finished to give a beautiful appearance after construction. Compared to the conventional lightweight foam concrete panel or ceramic panel, both sides have high strength, and because of the light weight and standardized product of the finished product, it is easy to transport and handle, and it has excellent non-combustible, heat insulation, sound insulation effect, and product price. It is an invention that has the advantage of being inexpensive, fast, accurate assembly and construction.
Description
본 발명의 구조를 나타낸 판넬 단면도Panel cross section showing the structure of the present invention
*도면의 주요부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *
1 : 판넬, 2 : 발포폴리스틸렌폼층,1: panel, 2: expanded polystyrene foam layer,
3,4 : 철망, 5,6 : 경량화이버콘크리트층3,4: Wire mesh, 5,6: Lightweight fiber concrete layer
본 발명은 조립식 주택이나 아파트의 내, 외벽 건축자재로 사용되는 건축용 벽체 판넬(DRY WALL PANEL)의 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a building wall panel (DRY WALL PANEL) used as interior and exterior wall building materials of prefabricated houses or apartments.
종래 개발 사용되고 있는 단열판넬의 재료 및 구조는 중앙부가 폴리스틸렌폼, 폴리우레탄폼으로 구성되어 있고 양측면은 얇은 철판이 부착되어 있어 압축하중에 의한 좌굴현상과 단열, 차음효과 및 화재에 취약점이 있는 결점이 있었으며 일반적으로 널리 사용되고 있는 ALC 판넬(경량기포 콘크리트 판넬), 세라믹류 판넬은 벽체에 물체가 부딪쳤을 때 맑은 경음이 나고 구조적으로는 안정하나, 자체중량이 무거워 운반, 취급, 시공이 불편하고 구조상 질감이 떨어져 내, 외벽 미장공사를 별도로 해야 하며, 공사비의 부담이 큰 결점이 있었고 이에 따라 소비자가 요구하는 쾌적한 주거환경의 욕구를 충족시키지 못하는 문제점이 있었다.The material and structure of the insulation panel, which is developed and used in the past, are composed of polystyrene foam and polyurethane foam at the center and thin steel plates are attached to both sides, so that there are vulnerabilities such as buckling phenomenon due to compressive load, insulation, sound insulation effect and fire vulnerability. In general, ALC panels (lightweight foam concrete panels) and ceramic panels, which are widely used, have a clear sound when the object hits the wall and are structurally stable. Apart from having to separate the external wall plastering work, the burden of the construction cost was a big drawback, and accordingly, there was a problem of not satisfying the needs of a pleasant residential environment.
본 발명은 이와 같은 종래 판넬의 결점을 해결하기 위하여 개발된 제품으로,The present invention is a product developed to solve the drawbacks of the conventional panel,
본 발명의 목적은 지금까지의 조립식 건축자재의 개념을 과감히 탈피해서 기존의 샌드위치판넬과 경량콘크리트 제품의 품질과 안정성을 한차원 높인 어떠한 건물형태에도 적용이 가능한 신 주거문화창조를 위한 새로운 건축자재를 제공하기 위한 것으로써, 본 발명의 제품인 벽체판넬(DRY WALL PANEL)은 포틀랜드 시멘트(Cement), 질석(Vermiculite), 발포폴리스틸렌폼(Polystyrene form) 및 섬유사(Fiber)로 제조된 고강도의 불연경량 재질의 판넬이다.The object of the present invention is to break away from the concept of prefabricated building materials so far, to provide a new building material for the creation of a new residential culture that can be applied to any building type that raises the quality and stability of existing sandwich panels and lightweight concrete products. To this end, the wall panel (DRY WALL PANEL) of the present invention is made of high-strength non-lightweight material made of Portland Cement, Vermiculite, Polystyrene form, and Fiber. It is a panel.
이하 본 발명의 제조방법을 실시예에 의하여 상세히 설명하면 다음과 같다.Hereinafter, the manufacturing method of the present invention will be described in detail with reference to Examples.
실시예Example
(원료배합비율)(Raw Material Mixing Ratio)
시멘트(Cement) 80%Cement 80%
질석(Vermiculite) 13%Vermiculite 13%
발포폴리스틸렌폼(Polystyrene form) 2%Polystyrene form 2%
섬유사(Fiber) 5%Fiber 5%
상기와 같은 원료배합비율로 제조되는 본 발명의 제조공정은 다음과 같다.The manufacturing process of the present invention manufactured at the raw material blending ratio as described above is as follows.
(제조공정)(Manufacture process)
1. 도면에 도시한 바와 같이 중앙부에 단열용 발포수지75%, 시멘트20%, 섬유사5%를 혼합시켜 발포폴리스틸렌폼층(2)을 형성한다.1. As shown in the figure, a foamed polystyrene foam layer 2 is formed by mixing 75% of insulation foam, 20% of cement and 5% of fiber yarn in the center.
이 때 섬유사는 그라스화이버, 스틸화이버 등을 4mm∼8mm길이로 세절하여 혼합사용한다.At this time, the fiber yarn is cut into glass fibers, steel fibers, and the like in lengths of 4 mm to 8 mm and mixed.
2. 발포수지층의 양면에는 200메시의 철망(3)(4)을 깐다.2. Wire mesh (3) (4) of 200 mesh is laid on both sides of foamed resin layer.
3. 철망이 깔린 발포수지층의 양쪽 표면부에 질석45%, 시멘트50%, 섬유사5%의 비율로 혼합한 경량화이버 콘크리트층(5)(6)을 소요두께만큼 타설시킨다.3. Placing lightweight fiber concrete layers (5) (6) mixed in the proportion of 45% vermiculite 45%, cement 50%, and fiber yarn 5% on both surfaces of the wire mesh foamed resin layer to the required thickness.
4. 상기 공정이 끝나면 5시간의 경화시간을 거쳐 본 발명의 벽체판넬(1)을 완성한다.4. When the above process is completed, the wall panel 1 of the present invention is completed through a curing time of 5 hours.
상술한 바와 같은 공정을 거쳐 제도되는 본 발명은 중앙단열부분과 양측경량화이버 콘크리트부분을 사용용도에 따라 비구조용은 표면부를 얇게 하고 구조용은 두껍게 형성하여 판넬의 두께조절을 10mm∼300mm범위내에서 할 수가 있으며 본 발명의 판넬은 조립식 주택이나, 아파트건설 내, 외벽체 및 칸막이의 건축자재로 사용이 되며, 판넬외부는 매끈하게 샌딩처리되고, 양쪽 긴면 접합부분은 데파트처리, 조이너사용 시공가능, 이음매 마감재와 이음테이프 처리, 충진몰탈, 빠대등으로 마감처리가 가능하여 시공후 외관이 미려한 감을 줄 수가 있는 특징이 있으며, 종래의 경량기포 콘크리트판넬이나 세라믹판넬에 비하여 양쪽면이 고강도이고, 완제품의 경량화 및 규격제품화로 인해 운반, 취급이 용이함은 물론 불연, 단열, 차음 효과가 매우 우수한 장점이 있고 제품가격이 저렴하며 신속 정확한 조립시공이 가능한 등의 이점이 있는 발명인 것이다.According to the present invention drawn through the process as described above, the non-structural use is made thinner and the structural use is made thicker in the range of 10mm to 300mm by using the central insulation portion and the both-side lightweight fiber concrete portion. The panel of the present invention is used as a building material for prefabricated houses, apartment constructions, exterior walls and partitions, the outside of the panel is smoothly sanded, and both long side joints can be treated with parts, joiners, and seam finishes. It is possible to finish the process by using tape treatment, filling mortar, and bar, etc., and it can give a beautiful appearance after construction.It has high strength on both sides, compared to the conventional lightweight foam concrete panel or ceramic panel, It is easy to transport and handle as well as excellent non-flammable, heat insulation and sound insulation effect It is an invention that has the advantages of having a point, low product price, and quick and accurate assembly construction.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019940026205A KR0138273B1 (en) | 1994-10-11 | 1994-10-11 | Method of making constructional dry wall panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019940026205A KR0138273B1 (en) | 1994-10-11 | 1994-10-11 | Method of making constructional dry wall panel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| KR960013647A KR960013647A (en) | 1996-05-22 |
| KR0138273B1 true KR0138273B1 (en) | 1998-04-27 |
Family
ID=19395030
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1019940026205A KR0138273B1 (en) | 1994-10-11 | 1994-10-11 | Method of making constructional dry wall panel |
Country Status (1)
| Country | Link |
|---|---|
| KR (1) | KR0138273B1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020012153A (en) * | 2001-12-14 | 2002-02-15 | 유송학 | Construction method for soundproofing |
| KR100737212B1 (en) * | 2006-09-09 | 2007-07-09 | 피티엘중공업 주식회사 | Construction functional panal and method for manufacturing thereof |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6628838B1 (en) * | 1999-05-13 | 2003-09-30 | Sony Corporation | Picture decoding apparatus, picture decoding method and recording medium for storing the picture decoding method |
| KR20000030201A (en) * | 2000-02-07 | 2000-06-05 | 윤문옥 | The adiabatic construction method of outwall |
| KR20030079106A (en) * | 2002-04-01 | 2003-10-10 | 이화정 | One-touch finishes and their manufacturing method. |
| KR20040012091A (en) * | 2002-07-31 | 2004-02-11 | 하호찬 | Panel finishing panel for construction using industrial waste and its manufacturing method. |
-
1994
- 1994-10-11 KR KR1019940026205A patent/KR0138273B1/en not_active IP Right Cessation
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020012153A (en) * | 2001-12-14 | 2002-02-15 | 유송학 | Construction method for soundproofing |
| KR100737212B1 (en) * | 2006-09-09 | 2007-07-09 | 피티엘중공업 주식회사 | Construction functional panal and method for manufacturing thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| KR960013647A (en) | 1996-05-22 |
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