KR930004843Y1 - Light panel for building - Google Patents

Light panel for building Download PDF

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Publication number
KR930004843Y1
KR930004843Y1 KR2019910005658U KR910005658U KR930004843Y1 KR 930004843 Y1 KR930004843 Y1 KR 930004843Y1 KR 2019910005658 U KR2019910005658 U KR 2019910005658U KR 910005658 U KR910005658 U KR 910005658U KR 930004843 Y1 KR930004843 Y1 KR 930004843Y1
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KR
South Korea
Prior art keywords
panel
lightweight
foam
building
reinforcing mesh
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KR2019910005658U
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Korean (ko)
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KR920019362U (en
Inventor
김성동
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김성동
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Priority to KR2019910005658U priority Critical patent/KR930004843Y1/en
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Publication of KR930004843Y1 publication Critical patent/KR930004843Y1/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/14—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/146—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers whereby one or more of the layers is a honeycomb structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/02—Cellular or porous
    • B32B2305/024—Honeycomb

Abstract

내용 없음.No content.

Description

건축용 경량 판넬Lightweight Panel for Construction

제1도는 본 고안의 판넬 분해 사시도.1 is an exploded perspective view of the panel of the present invention.

제2도는 본 고안의 판넬 결합 단면도.2 is a cross-sectional view of the panel combination of the present invention.

제3도는 본 고안의 판넬 사용 상태예시도.3 is a view illustrating a state of use of the panel of the present invention.

제4도는 본 고안의 판넬 운반시 하부 보강예시도.Figure 4 is an example of the lower reinforcement when carrying the panel of the present invention.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 판넬 2 : 중심부재1 panel 2 core material

2a : 하니콤 2b : 목재틀2a: honeycomb 2b: wooden frame

3, 3' : 발포체 4, 4' : 보강메쉬3, 3 ': foam 4, 4': reinforced mesh

5, 5' : 요, 철부 6, 6' : 요철부5, 5 ': concave, convex 6, 6': concave and convex

7 : T형목재7: T-shaped wood

본 고안은 건축용 경량 판넬에 관한 것이다.The present invention relates to a lightweight panel for construction.

종래, 경량판넬로는 석고보드, 적층판재등의 경성 판체사이에 한니콤류, 포체등의 보강재를 협지시켜 제작하고, 필요에 따라 그의 외면에 천등을 부착하여 사용하여왔다.Conventionally, lightweight panels have been produced by sandwiching reinforcing materials such as honeycombs and foams between rigid plates such as gypsum boards and laminated boards, and attaching cloths to their outer surfaces as necessary.

이러한, 경량판넬은 내화성이 우수하고 조립 및 시공이 용이하여 건축물의 내벽, 화장실등의 벽면, 실내 칸막이, 실내 인테리어 등에 널리 사용되어 오고있다. 그러나 이러한 경량판넬은 작은 충격에 의해서도 쉽게 파손되어 설치후 장기간 사용시 보기 흉하게 되는 문제가 있으며, 예컨대 건축물의 내벽을 상기 판넬로 할경우, 판넬과 판넬의 연결부위에 철재심재를 개재하여 설치하나 그 사이에 공간이 형성되어 방음이 되지 못하는 결점이 있으며, 더우기 건축물 외벽과 내벽의 현격한 차이로 인하여 외관상 미려하지 못한 결점들이 있으나, 이를 대체할 물품이 없어 그대로 사용되어 왔다.Such lightweight panels have been widely used in interior walls, interior partitions, indoor interiors, etc. of buildings, bathrooms, etc. because of their excellent fire resistance and ease of assembly and construction. However, such a lightweight panel is easily damaged by a small impact, and there is a problem that it becomes unsightly when used for a long time after installation. For example, when the inner wall of a building is the panel, it is installed through a steel core at the connection part between the panel and the panel. There are drawbacks that cannot be soundproofed due to spaces formed in the building. Moreover, there are drawbacks that are not beautiful in appearance due to the sharp difference between the outer wall and the inner wall of the building.

본 고안자는 상기의 문제점을 해결하기 위하여 중심부에 하니콤 또는 이와 유사한 경량물과 같은 경량보강제를 위치시키고, 그 양면에 밸포체등의 단열판을 부착시킨후 단열판의 외면에 보강메쉬를 놓은후 모르탈층을 형성하여 판넬을 제조한 바, 제조된 판넬의 중량이 가볍고 단열성, 흡음차폐성, 방수성, 시공성등이 우수할 뿐만 아니라, 시공시의 공사비가 적게들고, 공사기간을 대폭적으로 감축시킬 수 있음을 발견하고 본 고안을 완성하게 되었다.In order to solve the above problems, the present inventors place a lightweight reinforcement such as honeycomb or similar lightweight material in the center, attach a heat insulating plate such as a balcon on both sides thereof, and then put a reinforcing mesh on the outer surface of the heat insulating plate and then mortar layer When the panel was manufactured by forming a panel, the panel was found to be light in weight, excellent in heat insulation, sound absorption shielding, waterproofing, and workability, as well as having a low construction cost and significantly reducing construction period. This invention was completed.

이하 첨부된 도면을 참조하여 본 고안을 상세게 설명한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

제1도에 나타난 바와 같이 판넬(1)의 중심부재(2)를 하니콤(2a)등의 보강재를 위치시킨다. 하니콤등의 보강재는 대부분 접혀 있는 경우로 시판되므로 일정크기의 목재 또는 플라스틱 발포체틀(2b)을 사용하여 중심부재(2)를 형성시킨다. 이 중심부재(2)의 양면에 발포체(3) (3')를 접착제등을 사용하여 중심부재(2)와 발포체(3) (3')를 접착 고정시킨다.As shown in FIG. 1, a reinforcing material such as a honeycomb 2a is placed in the central material 2 of the panel 1. Since the reinforcing materials such as honeycomb are mostly folded, the core material 2 is formed by using a wooden or plastic foam frame 2b of a predetermined size. The foams 3 and 3 'are adhered to and fixed to both surfaces of the core member 2 by using an adhesive or the like.

여기서 발포체란 스티로플, 발포성 우렌탄, 발포성 페놀수지발포, 플라스틱을 의미한다.Herein, the foam refers to styrople, expandable urentane, expandable phenol resin foam, and plastic.

이 발포체(3) (3')면의 외부에 보강메쉬(4) (4')를 위치시킨다. 보강메쉬란 합성섬유 또는 천연섬유 금속화이버의 그물망을 의미한다. 이렇게 발포체(3) (3')외부 보강메쉬(4) (4')가 위치된 부분에 모르탈을 소정두께로 형성시켜 모르탈층(5) (5')을 형성시킨후, 고화시켜 제 2도에서 보는 바와 같이 적층구조를 하는 본 고안의 판넬(1)을 제조한다. 여기서 모르탈층이란 시멘트 : 접착성물질 : 무기광물질이 0.5~2 : 0.5~2 : 4~7의 비율로 구성되며, 접착성물질이란 메틸메타아크릴, 에틸메타아클릴, 폴리비닐아세테이트, 비닐렌 클로라이드에틸렌 공중합체로 구성된 군에서 선택된 1본 이상으로된 복합물로서 스티렌수지등과 강력한 접착 반응을 일으키고 또한 시멘트 모르타르와 상용성이 높으며, 모르타르의 강도를 향상시키는것을 의미하며, 무기광물질이란 질석, 제올라이트, 버뮤큘라이트, 퍼라이트등의 무기광물을 의미한다.The reinforcing meshes 4 and 4 'are positioned outside the surface of the foam 3 and 3'. Reinforcing mesh means a mesh of synthetic fiber or natural fiber metal fiber. The mortar layer 5, 5 'is formed by forming a mortar to a predetermined thickness on the portion where the outer reinforcing meshes 4, 4' of the foams 3, 3 'are positioned. As shown in the figure to manufacture a panel 1 of the present invention having a laminated structure. Here, the mortal layer is cement: adhesive material: inorganic minerals in a ratio of 0.5 to 2: 0.5 to 2: 4 to 7, and the adhesive material is methyl methacryl, ethyl methacryl, polyvinylacetate, vinylene chloride. It is a composite composed of one or more selected from the group consisting of ethylene copolymers, which causes strong adhesion reaction with styrene resin, etc., and also has high compatibility with cement mortar and improves the strength of mortar. Inorganic minerals are vermiculite, zeolite, It means inorganic minerals such as Bermuculite and Perlite.

이러한 시멘트 모르타르에, 필요에 따라 공지의 프라이머, 응결촉진제, 방수제, 분산제, 균열방지제, 소포제, 유동화제등을 첨가하여도 좋다.To such cement mortar, a known primer, a coagulant, a waterproofing agent, a dispersing agent, a crack preventing agent, an antifoaming agent, a fluidizing agent and the like may be added as necessary.

상기와 같이 제조된 본 고안의 경량 판넬은 비중이 0.13~0.20, 열전도율 0.026keal/μ. hr.c, 압축강도 10psi, 칫수 안정성이 0.2%이내, 굴곡강도가 2.35㎏/㎠로서 콘크리이트벽에 비해 비중이 약 1/10~1/20로 되고 판넬 1매당의 무게가 1/10~1/20로 되며 기존 판넬에 비해서도 약 1/1.5~1/3정도로 가벼워 공사비를 절감할수 있고, 공기를 단축할 수 있는 잇점이 있을 뿐만 아니라, 방수성, 단열성이 우수하다.The lightweight panel of the present invention manufactured as described above has a specific gravity of 0.13 to 0.20 and a thermal conductivity of 0.026 keal / μ. hr.c, compressive strength 10psi, dimensional stability within 0.2%, flexural strength is 2.35㎏ / ㎠, specific gravity is about 1/10 ~ 1/20 compared to concrete wall, and weight per panel is 1/10 ~ 1 / 20 and it is about 1 / 1.5 ~ 1/3 lighter than the existing panel, which can reduce construction cost, shorten the air, and has excellent waterproof and insulation.

또한 시공시 본 고안의 판넬과 판넬사이에 판넬제조시 사용된 모르타르를 사용함으로서 틈이 생기지 아니하여 방음성이 우수하고, 종래의 판넬에 비해 박힌 못의 강도가 강하여 편리하고 , 시공후 벽지나 내장공사를 하면 일반 콩크리트 벽체나 블록벽체와 차이가 없어, 미감이 우수하다.In addition, by using the mortar used when manufacturing the panel between the panel and the panel of the present invention during construction, it is excellent in sound insulation because there is no gap, and the strength of nail nail is stronger than the conventional panel, and it is convenient for wallpaper or interior work after construction. If you do not differ from ordinary concrete walls or block walls, the aesthetics are excellent.

또한, 본 고안의 판넬(1)의 시공성을 향상시키기 위하여 제3도에서 보는 바와 같이 판넬(1)의 상, 하단에 요(凹), 철(凸)부 (6) (6')형성하고, 피설치면에 이에 상응하는 돌출부나 흠을 형성하면 더욱 편리하다. 상/하단에 요철부(6) (6')가 형상된 판넬(1)을 사용하는 경우에는 요흠(6')부분이 다른 부분에 비하여 강도가 약하므로 수송시 파손될 우려가 있다. 따라서 결점을 보완하기 위하여 요흠부위에 상응하는 T형 부재(7)를 사용하여 수송하고, 사용시 T형 부재를 빼내어 사용하면 좋다.Further, in order to improve the workability of the panel 1 of the present invention, as shown in FIG. 3, the upper and lower ends of the panel 1 are formed with concave and iron portions 6 and 6 '. For example, it is more convenient to form a corresponding protrusion or flaw on the surface to be installed. In the case of using the panel 1 in which the uneven parts 6 and 6 'are formed on the upper and lower ends, the uneven part 6' has a weaker strength than the other parts, and thus may be damaged during transportation. Therefore, in order to compensate for the defect, the T-shaped member 7 corresponding to the recessed portion may be used for transportation, and in use, the T-shaped member may be removed and used.

Claims (8)

건축용 경량판넬(1)에 있어서, 상기 판넬(1)의 중심부재(2)를 하니콤(2a)과 목재틀(2b)로 구성하여 이상.하 양면에 발포체(3) (3') 를 접착 형성하고, 그 외면에 보강메쉬(4) (4')를 위치시킨후 소정두께의 모르탈층(5) (5')를 각각의 외면에 고화 형성시켜 구성함을 특징으로한 건축용 경량판넬.In the lightweight panel 1 for construction, the core member 2 of the panel 1 is composed of a honeycomb 2a and a wood frame 2b, thereby adhering the foams 3 and 3 'to both lower surfaces. And forming a reinforcing mesh (4) (4 ') on the outer surface thereof, and then forming a mortar layer (5) (5') of a predetermined thickness by solidifying the respective outer surface. 제1항에 있어서, 상기 판넬(1)의 상. 하단에 시공이 용이하게 요(凹), 철(凸)부 (6)(6')를 형성시켜 구성함을 특징으로한 건축용 경량판넬.The image of claim 1, wherein the panel (1). Lightweight panel for building, characterized in that it is formed by forming a yaw, iron (6) (6 ') at the bottom easily. 제 1항에 있어서, 상기 판넬(1)의 중심부재(2) 상. 하면에 접착고정되는 발포체 (3) (3')를 스티로폴로 구성함을 특징으로한 건축용 경량판넬.2. The core material (2) on the panel (1) according to claim 1, wherein the center member (2) of the panel (1). Lightweight panel for building, characterized in that the foam (3) (3 ') bonded to the lower surface is composed of styropol. 제1항에 있어서, 상기 판넬(1)을 구성하는 발포체(3) (3')외면의 보강메쉬(4) (4')를 합성섬유망으로 구성함을 특징으로한 건축용 경량판넬.The lightweight panel for building according to claim 1, wherein the reinforcing mesh (4) (4 ') on the outer surface of the foam (3) (3') constituting the panel (1) is composed of a synthetic fiber network. 제1항에 있어서, 상기판넬(1)의 보강메쉬(4) (4')외면에 고화형성되는 모르탈층(5)(5')은 시멘트 : 접착성 물질 : 무기광물질이 0.5~2 : 4~7의 비율로 구성됨을 특징으로한 건축용 경량판넬.According to claim 1, wherein the mortar layer (5) (5 ') that is solidified on the outer surface of the reinforcing mesh (4) (4') of the panel 1 is a cement: adhesive material: inorganic mineral 0.5 ~ 2: 4 Lightweight panel for construction, characterized in that the ratio of ~ 7. 제 3항에 있어서, 상기 판넬(1)의 중심부재(2)상, 하면에 접착형성되는 발포체(3) (3')를 발포성우레탄 또는 발포성 페놀수지로 구성함을 특징으로한 건축용 경량판넬.The light weight panel for building according to claim 3, wherein the foam (3) (3 ') adhered to the lower surface on the central material (2) of the panel (1) comprises foamed urethane or foamed phenol resin. 제 4항에 있어서 상기 판넬(1)을 구성하는 발포체(3) (3')외면의 보강메쉬(4) (4')를 천연섬유망으로 구성함을 특징으로한 건축용 경량판넬.The lightweight panel for building according to claim 4, wherein the reinforcing mesh (4) (4 ') on the outer surface of the foam (3) (3') constituting the panel (1) is composed of a natural fiber network. 제 4항에 있어서, 상기 판넬(1)을 구성하는 발포체(3) (3')외면의 보강메쉬(4) (4')를 금속화이버 망으로 구성함을 특징으로한 건축용 경량판넬.The lightweight panel for building according to claim 4, wherein the reinforcing mesh (4) (4 ') on the outer surface of the foam (3) (3') constituting the panel (1) is composed of a metal fiber network.
KR2019910005658U 1991-04-23 1991-04-23 Light panel for building KR930004843Y1 (en)

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KR930004843Y1 true KR930004843Y1 (en) 1993-07-23

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100967463B1 (en) * 2009-08-27 2010-07-07 이윤재 Honey comb boned floor board for building

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20040012091A (en) * 2002-07-31 2004-02-11 하호찬 Panel finishing panel for construction using industrial waste and its manufacturing method.

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100967463B1 (en) * 2009-08-27 2010-07-07 이윤재 Honey comb boned floor board for building

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