KR102488144B1 - Naturally dried tile and its manufacturing method - Google Patents

Naturally dried tile and its manufacturing method Download PDF

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KR102488144B1
KR102488144B1 KR1020220083790A KR20220083790A KR102488144B1 KR 102488144 B1 KR102488144 B1 KR 102488144B1 KR 1020220083790 A KR1020220083790 A KR 1020220083790A KR 20220083790 A KR20220083790 A KR 20220083790A KR 102488144 B1 KR102488144 B1 KR 102488144B1
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tile
weight
mixture
fiber
mold
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이두인
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
    • B28B1/261—Moulds therefor
    • B28B1/262—Mould materials; Manufacture of moulds or parts thereof
    • B28B1/263—Plastics
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
    • B28B1/261—Moulds therefor
    • B28B1/262—Mould materials; Manufacture of moulds or parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0064—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/34—Moulds, cores, or mandrels of special material, e.g. destructible materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/34—Moulds, cores, or mandrels of special material, e.g. destructible materials
    • B28B7/348—Moulds, cores, or mandrels of special material, e.g. destructible materials of plastic material or rubber
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C04B14/10—Clay
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/30—Oxides other than silica
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/38—Fibrous materials; Whiskers
    • C04B14/386—Carbon
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/38—Fibrous materials; Whiskers
    • C04B14/46—Rock wool ; Ceramic or silicate fibres
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/0048—Fibrous materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/54—Pigments; Dyes
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
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Abstract

The present invention relates to a manufacturing method of lightweight, high-strength and eco-friendly tile (2) and to the lightweight, high-strength and eco-friendly tile manufactured by the manufacturing method. The method comprises: a first step (10) of manufacturing a mixture containing gypsum, water, red clay, elvan stone fiber, carbon fiber, ceramic, charcoal, coffee, and natural pigment; a second step (20) of injecting the mixture into a silicone mold (1); a third step (30) in which the mixture injected into the mold (1) is naturally dried in atmospheric conditions and converted into a tile (2); and a fourth step (40) of separating the dried tile (2) from the mold (1). According to the present invention, the eco-friendly tile (2) can be efficiently manufactured through a simple process.

Description

자연건조 타일 및 그 제조방법{Naturally dried tile and its manufacturing method}Natural dried tile and its manufacturing method {Naturally dried tile and its manufacturing method}

본 발명은 타일 제조 과정에서 타일을 굽지 않는 비소성 타일 제조방법 및 상기 제조방법에 의해 제조된 타일에 관한 것이다. 특히 본 발명은 석고, 황토, 맥반석, 숯 및 천연 색소 등 친환경 재료를 이용한 타일 제조 기술 분야에 관한 것이다.The present invention relates to a non-fired tile manufacturing method in which tiles are not baked in a tile manufacturing process and a tile manufactured by the manufacturing method. In particular, the present invention relates to the field of tile manufacturing technology using eco-friendly materials such as gypsum, ocher, elvan, charcoal, and natural pigments.

종래 발명에도 타일을 소성하지 않고 제조하는 방법이 개시되어 있다. 그러나 종래발명처럼 타일을 소성가공 하지 않으면 타일의 강도가 약하다. 그래서 종래발명에서는 타일의 강도를 높이기 위해서 타일 제조 시에 타일에 고압력을 가하여 타일의 강도를 보강시킨다, 그러나 타일을 성형하는 금형에 고압력을 가하기 위해서는 금형의 강도를 보강시켜야 하고, 고압력을 생성시키기 위한 기계장치도 필요하게 하게 되어 생산 공정이 복잡하게 되고, 이에 따라 타일 제조 원가 상승의 원인이 된다.In the prior invention, a method for manufacturing a tile without firing is disclosed. However, if the tile is not subjected to plastic processing as in the prior art, the strength of the tile is weak. Therefore, in the prior art, in order to increase the strength of the tile, high pressure is applied to the tile during tile manufacturing to reinforce the strength of the tile. However, in order to apply high pressure to a mold for forming the tile, the strength of the mold must be reinforced, A mechanical device is also required, which complicates the production process, thereby increasing the cost of manufacturing tiles.

공개번호 10-2009-0011813(2009년 2월 2일 공개)Publication No. 10-2009-0011813 (published on February 2, 2009)

본 발명은 타일을 고온으로 굽지 않는 비소성 타일 제조방법으로, 타일 제조시에 타일 표면에 압력을 가하지 않고도, 타일이 무겁지 않게 경량으로 제조 가능하고, 타일의 강도와 내구성을 유지시키며, 또한 인간의 건강에 유익한 친환경 재료를 사용하여 친환경 타일을 간단한 방법으로 제조한다.The present invention is a non-firing tile manufacturing method that does not bake the tile at a high temperature, and the tile can be manufactured in a light weight without applying pressure to the tile surface during tile manufacturing, maintains the strength and durability of the tile, and also reduces human Eco-friendly tiles are manufactured in a simple way using eco-friendly materials beneficial to health.

또한 본 발명은, 실리콘으로 된 성형틀(1)에 혼합물을 주입하여 타일(2)을 제조한다.In addition, in the present invention, the tile 2 is manufactured by injecting the mixture into a mold 1 made of silicon.

그리고, 타일(2)에 표면에 형성되는 타일(2)의 외장 디자인을 매우 수려하고도, 정밀하게 할 수 있다.In addition, the exterior design of the tile 2 formed on the surface of the tile 2 can be very beautiful and precise.

왜냐하면, 고무처럼 유연한 실리콘의 특성으로 인하여 실리콘 성형틀(1)에 무궁화꽃, 연꽃, 영문자, 한글 등 각종 문양을 성형하는 것을 금속에 비해 매우 용이하게 할 수 있고, 그 문양의 디자인도 매우 섬세하게 할 수 있기 때문이다.Because of the characteristics of silicone, which is flexible like rubber, it is very easy to mold various patterns such as the rose of Sharon flower, lotus flower, English letter, and Korean in the silicone molding mold 1 compared to metal, and the design of the pattern is also very delicate. Because you can.

상기 문제점을 해결하기 위한 본 발명의 경량 고강도 친환경 타일(2)의 제조방법은, The manufacturing method of the lightweight high-strength eco-friendly tile 2 of the present invention for solving the above problems is,

석고, 물, 황토, 맥반석 섬유, 탄소섬유, 세라믹, 숯, 커피, 천연색소를 포함하는 혼합물을 제조하는 1단계(10);A first step (10) of preparing a mixture including gypsum, water, ocher, elvan fiber, carbon fiber, ceramic, charcoal, coffee, and natural pigment;

상기 혼합물을 실리콘 성형틀(1) 내부에 주입하는 2단계(20);A second step (20) of injecting the mixture into the silicone molding mold (1);

상기 성형틀(1) 내부에 주입된 혼합물이 대기 상태에서 자연 건조되어 타일(2)로 변환되는 3단계(30);a third step (30) in which the mixture injected into the mold (1) is naturally dried in an atmospheric state and converted into a tile (2);

상기 건조된 타일(2)을 성형틀(1)로부터 분리하는 4단계(40);를 포함하는 것을 특징으로 한다.It is characterized in that it includes; a fourth step (40) of separating the dried tile (2) from the mold (1).

그리고, 상기 혼합물은, 석고 43 ~ 60중량%와, 물 24 ~ 40중량%와, 황토 2 ~ 10중량%와, 맥반석 섬유 3 ~ 8중량%와, 탄소섬유 3 ~ 8중량%와, 세라믹 2 ~ 10중량%와, 숯 1 ~ 10중량%와, 커피 1 ~ 10중량%와, 천연색소 1 ~ 19중량%를 포함하는 것을 특징으로 한다.In addition, the mixture includes 43 to 60% by weight of gypsum, 24 to 40% by weight of water, 2 to 10% by weight of loess, 3 to 8% by weight of elvan fiber, 3 to 8% by weight of carbon fiber, and ceramic 2 ~ 10% by weight, 1 to 10% by weight of charcoal, 1 to 10% by weight of coffee, and 1 to 19% by weight of natural pigment.

한편, 상기 맥반석 섬유는 맥반석을 원료로 하여 섬유로 형성한 것으로, 상기 맥반석 섬유는 그 직경이 4.3 ~ 7.3 미크론의 평균 직경을 가지고, 상기 맥반석 섬유가 상기 혼합물간의 결합을 견고히 하여, 타일(2)의 강도를 증가시키는 것을 특징으로 한다.On the other hand, the elvan fiber is formed of a fiber using elvan as a raw material, and the elvan fiber has an average diameter of 4.3 to 7.3 microns in diameter, and the elvan fiber strengthens the bond between the mixture, so that the tile (2) It is characterized by increasing the strength of.

그리고, 상기 실리콘 성형틀(1) 내측 하부에는 무궁화꽃, 연꽃, 영문자, 한글 등이 음양 문양(3)으로 형성될 수 있고,And, in the inner lower part of the silicone molding mold 1, a rose of sharon flower, a lotus flower, English letters, Korean letters, etc. may be formed as a Yin-Yang pattern 3,

실리콘 성형틀(1)내에 주입된 혼합물은 상기 음양 문양(3)에 의해 타일(2)의 표면에 타일(2)과 일체로 음양 문양(3)이 형성될 수 있는 것을 특징으로 한다.The mixture injected into the silicone molding mold 1 is characterized in that the Yin-Yang pattern 3 can be formed integrally with the tile 2 on the surface of the tile 2 by the Yin-Yang pattern 3.

한편, 상기 천연색소의 칼라는 빨강 주황 노랑 초록 파랑 남색 보라 등 임의로 그 칼라를 선택하여 상기 혼합물에 천연색소를 혼합할 수 있는 것을 특징으로 한다.On the other hand, the color of the natural pigment is characterized in that the natural pigment can be mixed with the mixture by arbitrarily selecting the color such as red, orange, yellow, green, blue, indigo, purple, etc.

그리고, 상기 경량 고강도 친환경 타일(2)의 제조방법 단계에는, 타일을 불로 굽는 소성단계가 없고, 타일의 강도를 증가시키기 위해 타일에 인공적인 압력을 가하는 단계가 없는 것을 특징으로 한다.Further, in the manufacturing method of the light-weight, high-strength, and eco-friendly tile 2, there is no firing step of baking the tile, and there is no step of applying artificial pressure to the tile to increase the strength of the tile.

한편, 경량 고강도 친환경 타일의 구조는 아래와 같다.On the other hand, the structure of the lightweight high-strength eco-friendly tile is as follows.

석고, 물, 황토, 맥반석 섬유, 탄소섬유, 세라믹, 숯, 커피, 천연색소를 포함하는 혼합물을 제조하고, A mixture containing gypsum, water, ocher, elvan fiber, carbon fiber, ceramic, charcoal, coffee, and natural pigment is prepared,

상기 제조된 혼합물을 실리콘 성형틀(1) 하측 내부에 음양 문양(3)이 형성된실리콘 성형틀(1) 내부에 주입하며, 상기 성형틀(1) 내부에 주입된 혼합물이 대기 상태에서 자연 건조되어 타일(2)로 변환되고,The prepared mixture is injected into the silicone mold (1) having the Yin-Yang pattern (3) formed on the lower side of the silicone mold (1), and the mixture injected into the mold (1) is naturally dried in an atmospheric state. converted to tile (2),

상기 건조된 타일(2)을 성형틀(1)로부터 분리하여 제조되는 경량 고강도 친환경 타일(2)이며,A lightweight, high-strength, and eco-friendly tile 2 manufactured by separating the dried tile 2 from the mold 1,

상기 타일은 제조 단계에서, 불로 굽는 소성단계가 없고, 타일의 강도를 증가시키기 위해 타일에 인공적인 압력을 가하는 제조 단계가 없으며,In the manufacturing step, the tile does not have a firing step of baking with fire, and there is no manufacturing step of applying artificial pressure to the tile to increase the strength of the tile,

상기 타일은 음양 문양(3)이 타일(2)과 일체로 형성되어 있고, 상기 음양 문양과 타일의 색상이 동일한 것을 특징으로 한다.The tile is characterized in that the yin-yang pattern 3 is integrally formed with the tile 2, and the color of the tile is the same as the yin-yang pattern.

그리고, 제1 실시예 혼합물은, 석고 43 ~ 60중량%와, 물 24 ~ 40중량%와, 황토 2 ~ 10중량%와, 맥반석 섬유 3 ~ 8중량%와, 탄소섬유 3 ~ 8중량%와, 세라믹 2 ~ 10중량%와, 숯 1 ~ 10중량%와, 커피 1 ~ 10중량%와, 천연색소 1 ~ 19중량%를 포함하는 것을 특징으로 한다.And, the mixture of the first embodiment, 43 to 60% by weight of gypsum, 24 to 40% by weight of water, 2 to 10% by weight of loess, 3 to 8% by weight of elvan fiber, 3 to 8% by weight of carbon fiber and , 2 to 10% by weight of ceramic, 1 to 10% by weight of charcoal, 1 to 10% by weight of coffee, and 1 to 19% by weight of natural pigment.

한편, 제2 실시예 혼합물은, 석고 43 ~ 60중량%와, 물 24 ~ 40중량%와, 황토 2 ~ 10중량%와, 맥반석 섬유 3 ~ 8중량%와, 탄소섬유 3 ~ 8중량%와, 세라믹 2 ~ 10중량%와, 숯 1 ~ 10중량%와, 커피 1 ~ 10중량%와, 천연색소 1 ~ 19중량%와, 뽕나무 섬유 2 ~ 9 중량%를 포함하는 것을 특징으로 한다.On the other hand, the second embodiment mixture contains 43 to 60% by weight of gypsum, 24 to 40% by weight of water, 2 to 10% by weight of loess, 3 to 8% by weight of elvan fiber, 3 to 8% by weight of carbon fiber, , 2 to 10% by weight of ceramic, 1 to 10% by weight of charcoal, 1 to 10% by weight of coffee, 1 to 19% by weight of natural pigment, and 2 to 9% by weight of mulberry fiber.

아울러, 상기 각각의 경량 고강도 친환경 타일(2)의 제조방법에 의해 제조된 경량 고강도 친환경 타일(2)도 본 발명의 권리범위에 속한다.In addition, each of the Manufactured by the method of manufacturing a lightweight, high-strength, eco-friendly tile (2) A lightweight high-strength eco-friendly tile (2) also belongs to the scope of the present invention.

그리고, 본 발명의 타일은, And, the tile of the present invention,

혼합물을 실리콘 성형틀(1)에 주입하고, 상기 상기 성형틀(1)에 주입된 혼합물은 자연 건조되어 타일로 성형되며, 건조 성형된 타일은 실리콘 성형틀(1)로부터 분리되어 타일(2)이 완성되고, The mixture is injected into a silicone mold (1), and the mixture injected into the mold (1) is naturally dried and molded into a tile, and the dry molded tile is separated from the silicone mold (1) and formed into a tile (2). is completed,

상기 혼합물은, 석고 43 ~ 60중량%와, 물 24 ~ 40중량%와, 황토 2 ~ 10중량%와, 탄소섬유 3 ~ 8중량%와, 세라믹 2 ~ 10중량%와, 천연색소 0.01 ~ 12중량%를 포함하는 것을 특징으로 한다.The mixture contains 43 to 60% by weight of gypsum, 24 to 40% by weight of water, 2 to 10% by weight of ocher, 3 to 8% by weight of carbon fiber, 2 to 10% by weight of ceramic, and 0.01 to 12% by weight of natural pigment. It is characterized by including weight%.

또한, 상기 타일(2)에는 음양 문양(3)이 타일(2)과 일체로 형성되어 있고, 상기 음양 문양과 타일의 색상이 동일한 것을 특징으로 한다.In addition, the tile 2 is characterized in that the yin-yang pattern 3 is integrally formed with the tile 2, and the color of the yin-yang pattern and the tile are the same.

그리고, 상기 혼합물에 맥반석 섬유 3 ~ 8중량%를 더 혼합하여 포함되는 것을 특징으로 한다.In addition, it is characterized in that the mixture is further mixed with 3 to 8% by weight of elvan fiber.

한편, 상기 실리콘 성형틀(1) 하측 내부에는 음양 문양(3)이 형성되고, On the other hand, a yin-yang pattern 3 is formed on the lower side of the silicone mold 1,

상기 타일은 제조 단계에서, 불로 굽는 소성단계가 없고, 타일의 강도를 증가시키기 위해 타일에 인공적인 압력을 가하는 제조 단계가 없는 것을 특징으로 한다.The tile is characterized in that there is no sintering step in the manufacturing step, and no manufacturing step of applying artificial pressure to the tile to increase the strength of the tile.

그리고, 본 발명의 타일의 제조방법은,And, of the present invention The manufacturing method of the tile,

석고, 물, 황토, 탄소섬유, 세라믹, 천연색소를 포함하는 혼합물을 제조하는 1단계(10);A first step (10) of preparing a mixture including gypsum, water, ocher, carbon fiber, ceramic, and natural pigment;

상기 혼합물을 실리콘 성형틀(1) 내부에 주입하는 2단계(20);A second step (20) of injecting the mixture into the silicone molding mold (1);

상기 성형틀(1) 내부에 주입된 혼합물이 대기 상태에서 자연 건조되어 타일(2)로 변환되는 3단계(30);a third step (30) in which the mixture injected into the mold (1) is naturally dried in an atmospheric state and converted into a tile (2);

상기 건조된 타일(2)을 성형틀(1)로부터 분리하는 4단계(40);를 포함하는 것을 특징으로 한다.It is characterized in that it includes; a fourth step (40) of separating the dried tile (2) from the mold (1).

또한, 상기 혼합물은, 석고 43 ~ 60중량%와, 물 24 ~ 40중량%와, 황토 2 ~ 10중량%와, 탄소섬유 3 ~ 8중량%와, 세라믹 2 ~ 10중량%와, 천연색소 0.01 ~ 12중량%를 포함하는 것을 특징으로 한다.In addition, the mixture Contains 43 to 60% by weight of gypsum, 24 to 40% by weight of water, 2 to 10% by weight of loess, 3 to 8% by weight of carbon fiber, 2 to 10% by weight of ceramic, and 0.01 to 12% by weight of natural pigment It is characterized by doing.

그리고, 상기 혼합물에 맥반석 섬유 3 ~ 8중량%를 더 혼합하여 포함되고, 상기 맥반석 섬유는 맥반석을 원료로 하여 섬유로 형성한 것으로, 상기 맥반석 섬유는 그 직경이 4.3 ~ 7.3 미크론의 평균 직경을 가지고, 상기 맥반석 섬유가 상기 혼합물간의 결합을 견고히 하여, 타일(2)의 강도를 증가시키는 것을 특징으로 한다.In addition, 3 to 8% by weight of elvan fiber is further mixed and included in the mixture, and the elvan fiber is formed of a fiber using elvan as a raw material, and the elvan fiber has an average diameter of 4.3 to 7.3 microns in diameter , It is characterized in that the elvan fiber strengthens the bond between the mixture and increases the strength of the tile (2).

발명에 의해 소성공정, 고압력에 의한 가공공정이 불필요하여 친환경 타일(2)을 간단한 공정에 의해 효율적으로 제조할 수 있다.According to the invention, since a firing process and a high-pressure processing process are unnecessary, the eco-friendly tile 2 can be efficiently manufactured by a simple process.

그리고, 친환경 재료를 사용하므로, 인간의 건강을 해치지 않는 친환경 타일(2)이 제조 가능하다.In addition, since eco-friendly materials are used, an eco-friendly tile 2 that does not harm human health can be manufactured.

또한, 경량이면서 비교적 고강도의 타일(2)이 제조가능하게 되어, 타일(2)이 외부의 충격에 쉽게 파손되지 않는 효과가 있다.In addition, it is possible to manufacture a tile 2 that is lightweight and relatively high-strength, so that the tile 2 is not easily damaged by external impact.

도 1은 본 발명에 사용되는 실리콘 성형틀(1)로, 성형틀의 내부 하면에 꽃(코스모스)문양이 형성된 실리콘 성형틀 사시도이다.
도 2는 본 발명에 의해 제조된 경량 고강도 친환경 타일(2)의 예시로, 타일(2) 표면에 꽃(코스모스)문양이 형성된 타일(2) 사시도이다.
도 3은 본 발명에 의해 제조된 경량 고강도 친환경 타일(2)의 예시로, 타일 표면에 영문 알파벳(ABC)문양이 형성된 타일(2) 사시도이다.
도 4는 본 발명의 타일(2) 제조방법의 순서를 도시한 공정도이다.
도 5는 본 발명의 종래발명에 관한 것이다.1 is a perspective view of a silicone mold 1 used in the present invention, wherein a flower (cosmos) pattern is formed on the inner lower surface of the mold.
2 is a perspective view of a tile 2 having a flower (cosmos) pattern formed on the surface of the tile 2 as an example of a lightweight, high-strength, eco-friendly tile 2 manufactured according to the present invention.
3 is an example of a lightweight, high-strength, eco-friendly tile 2 manufactured according to the present invention, and is a perspective view of a tile 2 having English alphabet (ABC) patterns formed on the tile surface.
4 is a process chart showing the sequence of a method for manufacturing a tile 2 according to the present invention.
5 relates to the prior art of the present invention.

본 발명은, 석고, 물, 황토, 맥반석 섬유, 탄소섬유, 세라믹, 숯, 커피, 천연색소를 포함하는 혼합물을 형성하는 1단계;The present invention, a first step of forming a mixture containing gypsum, water, ocher, elvan fiber, carbon fiber, ceramic, charcoal, coffee, natural pigment;

상기 혼합물을 실리콘 성형틀(1) 내부에 주입하는 2단계;a second step of injecting the mixture into the silicone mold (1);

상기 성형틀(1) 내부에 주입된 혼합물이 대기 상태에서 자연 건조되어 타일(2)로 변환되는 3단계;a third step in which the mixture injected into the molding mold 1 is naturally dried in an atmospheric state and converted into a tile 2;

상기 건조된 타일(2)을 성형틀(1)로부터 분리하는 4단계;를 포함하는 것을 특징으로 하는 경량 고강도 친환경 타일(2)의 제조방법이다.It is a method of manufacturing a lightweight, high-strength, eco-friendly tile (2), characterized in that it comprises a; step 4 of separating the dried tile (2) from the mold (1).

구체적인 예로, 제1 실시예 혼합물은, 석고 43 ~ 60중량%와, 물 24 ~ 40중량%와, 황토 2 ~ 10중량%와, 맥반석 섬유 3 ~ 8중량%와, 탄소섬유 3 ~ 8중량%와, 세라믹 2 ~ 10중량%와, 숯 1 ~ 10중량%와, 커피 1 ~ 10중량%와, 천연색소 1 ~ 19중량%를 포함하는 것을 특징으로 한다.As a specific example, the mixture of the first embodiment contains 43 to 60% by weight of gypsum, 24 to 40% by weight of water, 2 to 10% by weight of loess, 3 to 8% by weight of elvan fiber, and 3 to 8% by weight of carbon fiber. And, it is characterized by including 2 to 10% by weight of ceramic, 1 to 10% by weight of charcoal, 1 to 10% by weight of coffee, and 1 to 19% by weight of natural pigment.

상기와 같은 상기 혼합물 조성물에 의해 제조된 타일(2)은 그 무게가 경량이면서 고강도이고 친환경적이어서, 아래와 같이 인간의 건강을 개선시키는 효능을 가지고 있다.The tile 2 manufactured by the mixture composition as described above is light in weight, high-strength, and environmentally friendly, and thus has an effect of improving human health as follows.

상기와 같이, 본 발명의 타일(2)의 원료가 되는 혼합물은, 석고와 물의 혼합물을 주성분으로 하여, 상기 주성분에 황토, 맥반석 섬유, 탄소섬유, 세라믹, 숯, 커피, 천연색소 등 보조 성분을 혼합한다.As described above, the mixture as a raw material of the tile 2 of the present invention has a mixture of gypsum and water as a main component, and auxiliary components such as ocher, elvan fiber, carbon fiber, ceramic, charcoal, coffee, natural pigment, etc. Mix.

그런데, 상기 석고가 43중량% 미만의 혼합물이 되면, 상기 혼합물을 실리콘 성형틀(1)에 주입하였을 때, 경화가 지연되고, 타일의 강도가 약화된다.However, when the gypsum mixture is less than 43% by weight, when the mixture is injected into the silicone molding mold 1, curing is delayed and the strength of the tile is weakened.

한편, 석고가 60중량%을 초과하면 혼합물의 경화속도가 너무 빨라서, 성형 작업이 어렵게 된다.On the other hand, if the gypsum exceeds 60% by weight, the curing rate of the mixture is too fast, making molding difficult.

그리고, 혼합물 제조시에 혼합물에서 물이 24중량% 미만이면 혼합물을 성형틀(1)에 주입하기가 어렵게 되고, 타일(2) 경화 속도가 지나치게 빨라서, 타일(2)의 제조가 원활하지 못하고, 타일(2)의 강도도 약화된다. In addition, when the mixture is prepared, if the water content in the mixture is less than 24% by weight, it becomes difficult to inject the mixture into the mold 1, and the curing speed of the tile 2 is too fast, so that the manufacture of the tile 2 is not smooth, The strength of tile 2 is also weakened.

한편, 혼합물 제조시에 혼합물에서 물이 40중량%를 초과하면, 타일(2) 제조시 타일 경화 속도가 지나치게 지연되어 타일(2)의 원활한 제조가 어렵게 된다.On the other hand, if the water content in the mixture exceeds 40% by weight during manufacture of the mixture, the tile curing speed is excessively delayed during manufacture of the tile 2, making it difficult to manufacture the tile 2 smoothly.

상기 황토는 원적외선을 발생시켜서 혈액 순환을 촉진시키고 제습효가가 탁월하며, 항균 및 탈취 기능 등 유익한 기능을 발휘한다.The ocher generates far-infrared rays to promote blood circulation, has an excellent dehumidifying effect, and exerts beneficial functions such as antibacterial and deodorizing functions.

또한 황토는 외기의 열전달을 차단하여 겨울에는 실내를 따뜻하게 하고, 여름에는 실내를 시원하게 한다.In addition, ocher blocks the heat transfer of outside air, warming the inside in winter and cooling it in summer.

이러한 황토의 효능은, 황토를 일정 비율 혼합시켜 혼합물을 만들고, 상기 혼합물에 의해 타일(2)을 제조하였을 경우에도 상기 황토의 효능은 발휘된다. The efficacy of such loess is exhibited even when a mixture is made by mixing loess in a certain ratio and the tile 2 is manufactured by the mixture.

그리고, 이하에 나열되는 맥반석, 세라믹, 숯, 커피, 천연색소 등이 원래 갖고 있는 효능들도 타일화 되었을 경우에도 그 효능이 발휘된다. In addition, the efficacies originally possessed by elvan, ceramic, charcoal, coffee, natural pigments, etc. listed below are also exhibited when tiled.

그런데, 황토가 2중량% 미만이면 황토가 가지는 상기와 같은 효과를 발휘하지 못한다. 그리고, 황토가 10중량%을 초과하면, 타일(2)의 강도를 약화시킨다.However, if the amount of ocher is less than 2% by weight, the same effect as described above of ocher cannot be exerted. And, if the loess exceeds 10% by weight, the strength of the tile 2 is weakened.

맥반석은 인체에 유익한 원적외선을 발생시키며, 뛰어난 탈취 효과를 가지고 있고, 미세혈관을 확장시켜서 혈액 순환을 촉진하는 효능이 있는 것으로 알려져 있다.It is known that elvan generates far-infrared rays that are beneficial to the human body, has an excellent deodorizing effect, and has an effect of promoting blood circulation by dilating microvessels.

그리고, 맥반석을 가공하여 만든 맥반석 섬유는 혼합물에 혼입되어 혼합물들 간의 결합력을 증대시켜 타일(2)의 강도를 증가시키는 기능을 한다.In addition, the elvan fibers made by processing the elvan serve to increase the strength of the tile 2 by being incorporated into the mixture to increase the bonding force between the mixture.

그러나, 혼합물에서 맥반석 섬유 함량이 3중량% 미만이면 상기와 같은 맥반석 효과를 발휘하지 못한다. 그리고, 맥반석 섬유가 8중량%을 초과하면 오히려 제조된 타일(2)의 강도 및 내구성이 약화되는 문제점이 발생된다.However, if the elvan fiber content in the mixture is less than 3% by weight, the above elvan effect is not exhibited. And, if the elvan fiber exceeds 8% by weight, the strength and durability of the manufactured tile 2 are rather weakened.

그리고, 탄소섬유도 혼합물에 혼입되어 석고 분말과 그 외 혼합물들 사이의 결합력을 증대시켜 타일(2)의 강도를 알맞게 증가시키는 기능을 한다.In addition, carbon fibers are also mixed into the mixture to increase the bonding force between the gypsum powder and other mixtures, thereby functioning to appropriately increase the strength of the tile 2 .

혼합물에서 탄소섬유 함량이 3중량% 미만이면 상기와 같은 타일(2) 강도 증대 효과를 발휘하지 못하고, 혼합물에서 탄소섬유 함량이 8중량%을 초과하면 타일(2)의 강도가 과다하게 증가하는 문제가 발생된다.If the carbon fiber content in the mixture is less than 3% by weight, the above effect of increasing the strength of the tile (2) is not exhibited, and if the carbon fiber content in the mixture exceeds 8% by weight, the strength of the tile (2) is excessively increased. occurs.

한편, 세라믹은 타일의 강도 및 내구성을 증대시키고, 실내의 습기를 흡수하여 방습성을 증대시켜 실내벽에서 곰팡이 생식을 억제한다.On the other hand, ceramic increases the strength and durability of the tile, absorbs moisture in the room to increase moisture resistance, and suppresses the growth of mold on the indoor wall.

혼합물에서 세라믹 함량이 2중량% 미만이면, 상기 기재된 세라믹의 효과를 달성하기 어렵다.If the ceramic content in the mixture is less than 2% by weight, it is difficult to achieve the effect of the ceramic described above.

또한, 혼합물에서 세라믹 함량이 10중량%을 초과하면 타일(2) 강도가 과대하게 증대하여 타일(2) 표면의 균열 등 부작용이 발생한다.In addition, when the ceramic content in the mixture exceeds 10% by weight, the strength of the tile 2 is excessively increased, resulting in side effects such as cracks on the surface of the tile 2.

그리고, 숯은 습기나 냄새를 흡착하는 기능이 있으며, 음이온을 발생하여 공기를 오염시키는 양이온을 흡착 중화시켜 맑게 하는 작용을 한다. 또한, 심신을 안정시키며 각종 스트레스를 해소시키는 작용을 한다.In addition, charcoal has a function of adsorbing moisture or odor, and generates negative ions to adsorb and neutralize positive ions that pollute the air, thereby clearing the air. In addition, it stabilizes the mind and body and relieves various stresses.

혼합물에서 숯 함량이 1중량% 미만이면, 상기와 같은 숯의 고유 효능을 발휘하지 못하게 되고, 혼합물에서 숯 함량이 10중량%을 초과하면 제조된 타일(2)의 강도를 저하시키는 부작용이 발생한다.If the charcoal content in the mixture is less than 1% by weight, the inherent efficacy of the charcoal as described above cannot be exhibited, and if the charcoal content in the mixture exceeds 10% by weight, side effects of reducing the strength of the manufactured tile 2 occur. .

한편, 커피의 향기는 사람들의 기분을 유쾌하고 하고, 실내공기를 정화시키는 기능도 한다.On the other hand, the scent of coffee makes people feel pleasant and also functions to purify indoor air.

혼합물에서 커피 함량이 1중량% 미만이면, 상기와 같은 커피 고유 효능을 발휘하지 못하게 되고, 혼합물에서 커피 함량이 10중량%을 초과하면 제조된 타일(2)의 강도를 저하시키는 부작용이 발생한다.If the coffee content in the mixture is less than 1% by weight, the coffee-specific efficacy as described above cannot be exhibited, and if the coffee content in the mixture exceeds 10% by weight, a side effect of reducing the strength of the manufactured tile 2 occurs.

홍시, 녹차잎 등 천연물에서 색소를 추출하여 만든 천연색소는 인공색소가 가지는 피부 알러지 반응, 아토피 등 부작용을 최소화하는 효과가 있다.Natural pigments made by extracting pigments from natural substances such as periwinkle and green tea leaves have the effect of minimizing side effects such as skin allergic reaction and atopy of artificial pigments.

그리고, 상기 맥반석 섬유는 맥반석을 원료로 하여 섬유로 형성한 것으로, 상기 맥반석 섬유는 그 직경이 4.3 ~ 7.3 미크론의 평균 직경을 가지고, 상기 맥반석 섬유가 상기 혼합물간의 결합을 견고히 하여, 타일(2)의 강도를 증가시키는 것을 특징으로 하는 경량 고강도 친환경 타일(2)의 제조방법이다.In addition, the elvan fiber is formed of a fiber using elvan as a raw material, and the elvan fiber has an average diameter of 4.3 to 7.3 microns in diameter, and the elvan fiber strengthens the bond between the mixture, so that the tile (2) It is a method of manufacturing a lightweight, high-strength, eco-friendly tile (2), characterized in that to increase the strength of.

상기 맥반석 섬유의 직경 뿐만 아니라 본 발명에서 이용되는 탄소섬유, 뽕나무 섬유의 직경도 4.3 ~ 7.3 미크론일 때 혼합물간의 결합력이 가장 우수한 것으로 연구결과 알게 되었다.As a result of the study, it was found that the bonding strength between the mixtures was the best when the diameter of the elvan fibers as well as the diameters of the carbon fibers and mulberry fibers used in the present invention were 4.3 to 7.3 microns.

한편, 상기 실리콘 성형틀(1) 내측 하부에는 무궁화꽃, 연꽃, 영문자, 한글 등이 음양 문양(3)으로 형성될 수 있고,On the other hand, on the inner lower part of the silicone molding mold 1, a rose of sharon flower, a lotus flower, English letters, Korean letters, etc. may be formed as a Yin-Yang pattern 3,

실리콘 성형틀(1)내에 주입된 혼합물은 상기 음양 문양(3)에 의해 타일(2)의 표면에 타일(2)과 일체로 음양 문양(3)이 형성될 수 있다.The mixture injected into the silicone mold 1 may form a yin-yang pattern 3 integrally with the tile 2 on the surface of the tile 2 by the yin-yang pattern 3 .

즉, 실리콘 성형틀(1) 내부로 주입된 혼합물은, 상기 성형틀(1) 하부의 음양 문양(3)위에 밀착되어 혼합물이 건조되므로, 타일(2)의 하부 표면에는 음양 문양(3)에 대응되는 문양이 성형된다.That is, the mixture injected into the silicone mold 1 adheres to the Yin-Yang pattern 3 at the bottom of the mold 1 and the mixture is dried, so that the Yin-Yang pattern 3 is on the lower surface of the tile 2. Corresponding patterns are molded.

그리고, 상기 천연색소의 칼라는 빨강 주황 노랑 초록 파랑 남색 보라 등 임의로 타일(2) 제조자는 그 칼라를 선택하여 상기 혼합물에 천연색소를 혼합할 수 있다.In addition, the color of the natural pigment is red, orange, yellow, green, blue, indigo, purple, etc., and the manufacturer of the tile 2 can arbitrarily select the color and mix the natural pigment in the mixture.

한편, 경량 고강도 친환경 타일(2)의 제조방법의 각 단계에는, 타일을 불로 굽는 소성단계가 없고, 타일의 강도를 증가시키기 위해 타일에 인공적인 압력을 가하는 단계가 없다.On the other hand, in each step of the manufacturing method of the lightweight, high-strength, eco-friendly tile 2, there is no firing step of baking the tile, and no step of applying artificial pressure to the tile to increase the strength of the tile.

그리고, 본 발명의 경량 고강도 친환경 타일(2)의 제조방법에 의해 제조된 경량 고강도 친환경 타일(2)도 본 발명의 권리범위에 포함된다.In addition, the lightweight high-strength eco-friendly tile 2 manufactured by the manufacturing method of the lightweight high-strength eco-friendly tile 2 of the present invention is also included in the scope of the present invention.

아울러, 세라믹의 소재는 알루미나 또는 지르코니아로 되어 있고,In addition, the material of the ceramic is made of alumina or zirconia,

상기 혼합물에 뽕나무 섬유 2 ~ 9 중량%를 더 혼합하여 혼합물을 제조하여, 타일(2)의 강도를 증가시키는 것을 특징으로 하는 경량 고강도 친환경 타일(2)의 제조방법이다.A method for producing a lightweight, high-strength, eco-friendly tile (2), characterized in that the strength of the tile (2) is increased by preparing a mixture by further mixing 2 to 9% by weight of mulberry fiber with the mixture.

즉, 구체적인 예로, 제2 실시예 혼합물은, 석고 43 ~ 60중량%와, 물 24 ~ 40중량%와, 황토 2 ~ 10중량%와, 맥반석 섬유 3 ~ 8중량%와, 탄소섬유 3 ~ 8중량%와, 세라믹 2 ~ 10중량%와, 숯 1 ~ 10중량%와, 커피 1 ~ 10중량%와, 천연색소 1 ~ 19중량%와, 뽕나무 섬유 2 ~ 9 중량%를 포함하는 것을 특징으로 한다.That is, as a specific example, the second embodiment mixture contains 43 to 60% by weight of gypsum, 24 to 40% by weight of water, 2 to 10% by weight of loess, 3 to 8% by weight of elvan fiber, and 3 to 8% by weight of carbon fiber. Characterized in that it comprises 2 to 10% by weight of ceramic, 1 to 10% by weight of charcoal, 1 to 10% by weight of coffee, 1 to 19% by weight of natural pigment, and 2 to 9% by weight of mulberry fiber do.

뽕나무 섬유는 성형성이 우수하고, 친환경적이고, 습도조절능력이 우수하여 아토피 등 피부 질환에 대한 저항성을 증가시킨다.Mulberry fiber has excellent moldability, is environmentally friendly, and has excellent humidity control ability, thereby increasing resistance to skin diseases such as atopy.

혼합물에 뽕나무 섬유 2중량% 미만 혼합되면 습도조절능력이 저하되고, 혼합물에 뽕나무 섬유 9중량%를 초과하면 타일(2)의 강도를 과도하게 증대시키는 부작용이 발생된다.If less than 2% by weight of mulberry fiber is mixed in the mixture, the humidity control ability is lowered, and if 9% by weight of mulberry fiber is mixed in the mixture, a side effect of excessively increasing the strength of the tile (2) occurs.

그리고, 구체적인 예로, 제3 실시예 혼합물은, 석고 43 ~ 60중량%와, 물 24 ~ 40중량%와, 황토 2 ~ 10중량%와, 탄소섬유 3 ~ 8중량%와, 세라믹 2 ~ 10중량%와, 천연색소 0.01 ~ 12중량%를 포함하는 것을 특징으로 한다.And, as a specific example, the third embodiment mixture contains 43 to 60% by weight of gypsum, 24 to 40% by weight of water, 2 to 10% by weight of loess, 3 to 8% by weight of carbon fiber, and 2 to 10% by weight of ceramic. %, and 0.01 to 12% by weight of natural pigments.

한편, 구체적인 예로, 제4 실시예 혼합물은, 석고 43 ~ 60중량%와, 물 24 ~ 40중량%와, 황토 2 ~ 10중량%와, 탄소섬유 3 ~ 8중량%와, 세라믹 2 ~ 10중량%와, 천연색소 0.01 ~ 12중량%와, 맥반석 섬유 3 ~ 8중량%를 포함하는 것을 특징으로 한다.Meanwhile, as a specific example, the fourth embodiment mixture contains 43 to 60% by weight of gypsum, 24 to 40% by weight of water, 2 to 10% by weight of loess, 3 to 8% by weight of carbon fiber, and 2 to 10% by weight of ceramic. %, 0.01 to 12% by weight of natural pigment, and 3 to 8% by weight of elvan fiber.

그리고, 구체적인 예로, 제5 실시예 혼합물은, 석고 43 ~ 60중량%와, 물 24 ~ 40중량%와, 황토 2 ~ 10중량%와, 탄소섬유 3 ~ 8중량%와, 세라믹 2 ~ 10중량%와, 천연색소 0.01 ~ 12중량%와, 맥반석 섬유 3 ~ 8중량%와, 뽕나무 섬유 2 ~ 9 중량%를 포함하는 것을 특징으로 한다.And, as a specific example, the fifth embodiment mixture contains 43 to 60% by weight of gypsum, 24 to 40% by weight of water, 2 to 10% by weight of loess, 3 to 8% by weight of carbon fiber, and 2 to 10% by weight of ceramic. %, 0.01 to 12% by weight of natural pigment, 3 to 8% by weight of elvan fiber, and 2 to 9% by weight of mulberry fiber.

그리고, 본 발명의 경량 고강도 친환경 타일의 구조는 다음과 같다.And, the structure of the lightweight high-strength eco-friendly tile of the present invention is as follows.

석고, 물, 황토, 맥반석 섬유, 탄소섬유, 세라믹, 숯, 커피, 천연색소를 포함하는 혼합물을 제조하고, A mixture containing gypsum, water, ocher, elvan fiber, carbon fiber, ceramic, charcoal, coffee, and natural pigment is prepared,

상기 제조된 혼합물을 실리콘 성형틀(1) 하측 내부에 음양 문양(3)이 형성된실리콘 성형틀(1) 내부에 주입하며, 상기 성형틀(1) 내부에 주입된 혼합물이 대기 상태에서 자연 건조되어 타일(2)로 변환되고,The prepared mixture is injected into the silicone mold (1) having the Yin-Yang pattern (3) formed on the lower side of the silicone mold (1), and the mixture injected into the mold (1) is naturally dried in an atmospheric state. converted to tile (2),

상기 건조된 타일(2)을 성형틀(1)로부터 분리하여 제조되는 경량 고강도 친환경 타일(2)이며,A lightweight, high-strength, and eco-friendly tile 2 manufactured by separating the dried tile 2 from the mold 1,

상기 타일은 제조 단계에서, 불로 굽는 소성단계가 없고, 타일의 강도를 증가시키기 위해 타일에 인공적인 압력을 가하는 제조 단계가 없으며,In the manufacturing step, the tile does not have a firing step of baking with fire, and there is no manufacturing step of applying artificial pressure to the tile to increase the strength of the tile,

상기 타일은 음양 문양(3)이 타일(2)과 일체로 형성되어 있고, 상기 음양 문양과 타일의 색상이 동일한 것을 특징으로 하는 경량 고강도 친환경 타일이다.The tile is a lightweight, high-strength, and eco-friendly tile characterized in that the yin-yang pattern (3) is integrally formed with the tile (2), and the color of the tile is the same as the yin-yang pattern.

그리고, 본 발명의 경량 고강도 친환경 타일의 구조 및 제작단계는 다음과 같이 할 수도 있다.In addition, the structure and manufacturing steps of the lightweight, high-strength, eco-friendly tile of the present invention may be as follows.

즉, 본 발명의 타일은, That is, the tile of the present invention,

혼합물을 실리콘 성형틀(1)에 주입하고, 상기 상기 성형틀(1)에 주입된 혼합물은 자연 건조되어 타일로 성형되며, 건조 성형된 타일은 실리콘 성형틀(1)로부터 분리되어 타일(2)이 완성되고, The mixture is injected into a silicone mold (1), and the mixture injected into the mold (1) is naturally dried and molded into a tile, and the dry molded tile is separated from the silicone mold (1) and formed into a tile (2). is completed,

상기 혼합물은, 석고 43 ~ 60중량%와, 물 24 ~ 40중량%와, 황토 2 ~ 10중량%와, 탄소섬유 3 ~ 8중량%와, 세라믹 2 ~ 10중량%와, 천연색소 0.01 ~ 12중량%를 포함하는 것을 특징으로 한다.The mixture contains 43 to 60% by weight of gypsum, 24 to 40% by weight of water, 2 to 10% by weight of ocher, 3 to 8% by weight of carbon fiber, 2 to 10% by weight of ceramic, and 0.01 to 12% by weight of natural pigment. It is characterized by including weight%.

그리고, 상기 타일(2)에는 음양 문양(3)이 타일(2)과 일체로 형성되어 있고, 상기 음양 문양과 타일의 색상이 동일하게 할 수 있다.In addition, the yin-yang pattern 3 is integrally formed with the tile 2 on the tile 2, and the color of the yin-yang pattern and the tile may be the same.

또한, 상기 혼합물에 맥반석 섬유 3 ~ 8중량%를 더 혼합하여 포함되게 할 수 있다.In addition, 3 to 8% by weight of elvan fiber may be further mixed and included in the mixture.

한편, 상기 실리콘 성형틀(1) 하측 내부에는 음양 문양(3)이 형성되고, On the other hand, a yin-yang pattern 3 is formed on the lower side of the silicone mold 1,

상기 타일은 제조 단계에서, 불로 굽는 소성단계가 없고, 타일의 강도를 증가시키기 위해 타일에 인공적인 압력을 가하는 제조 단계가 없는 것을 특징으로 한다.The tile is characterized in that there is no sintering step in the manufacturing step, and no manufacturing step of applying artificial pressure to the tile to increase the strength of the tile.

그리고, 본 발명의 제조방법은 다음과 같이 할 수 있다.And, the manufacturing method of the present invention can be as follows.

석고, 물, 황토, 탄소섬유, 세라믹, 천연색소를 포함하는 혼합물을 제조하는 1단계(10);A first step (10) of preparing a mixture including gypsum, water, ocher, carbon fiber, ceramic, and natural pigment;

상기 혼합물을 실리콘 성형틀(1) 내부에 주입하는 2단계(20);A second step (20) of injecting the mixture into the silicone molding mold (1);

상기 성형틀(1) 내부에 주입된 혼합물이 대기 상태에서 자연 건조되어 타일(2)로 변환되는 3단계(30);a third step (30) in which the mixture injected into the mold (1) is naturally dried in an atmospheric state and converted into a tile (2);

상기 건조된 타일(2)을 성형틀(1)로부터 분리하는 4단계(40);를 포함하는 것을 특징으로 한다.It is characterized in that it includes; a fourth step (40) of separating the dried tile (2) from the mold (1).

바람직하게는, 상기 혼합물은, 석고 43 ~ 60중량%와, 물 24 ~ 40중량%와, 황토 2 ~ 10중량%와, 탄소섬유 3 ~ 8중량%와, 세라믹 2 ~ 10중량%와, 천연색소 0.01 ~ 12중량%를 포함하는 것을 특징으로 한다.Preferably, the mixture contains 43 to 60% by weight of gypsum, 24 to 40% by weight of water, 2 to 10% by weight of loess, 3 to 8% by weight of carbon fiber, 2 to 10% by weight of ceramic, natural It is characterized in that it contains 0.01 to 12% by weight of the pigment.

그리고, 상기 혼합물에 맥반석 섬유 3 ~ 8중량%를 더 혼합하여 포함되고, 상기 맥반석 섬유는 맥반석을 원료로 하여 섬유로 형성한 것으로, 상기 맥반석 섬유는 그 직경이 4.3 ~ 7.3 미크론의 평균 직경을 가지고, 상기 맥반석 섬유가 상기 혼합물간의 결합을 견고히 하여, 타일(2)의 강도를 증가시키는 것을 특징으로 한다.In addition, 3 to 8% by weight of elvan fiber is further mixed and included in the mixture, and the elvan fiber is formed of a fiber using elvan as a raw material, and the elvan fiber has an average diameter of 4.3 to 7.3 microns in diameter , It is characterized in that the elvan fiber strengthens the bond between the mixture and increases the strength of the tile (2).

특히, 상기 제1 실시예 내지 제5 실시예에 게시된 타일을 제조하기 위한 혼합물의 조성비율은 본 발명자가 장기간 타일 제조 과정의 경험과 연구를 통하여 발명한 것이다.In particular, the composition ratio of the mixture for manufacturing the tiles disclosed in the first to fifth embodiments was invented by the present inventor through long-term experience and research in the tile manufacturing process.

특히, 본 발명은 맥반석 섬유, 탄소섬유, 뽕나무 섬유 등이 상기 석고, 황토, 세라믹, 숯, 커피, 천연색소 등과의 견고한 결합에 의해 타일의 강도를 획기적으로 증가시킨다.In particular, in the present invention, the strength of the tile is dramatically increased by solid bonding of elvan fiber, carbon fiber, mulberry fiber, etc. to the gypsum, ocher, ceramic, charcoal, coffee, natural pigment, and the like.

따라서, 상기 제1 실시예 내지 제5 실시예에 게시된 혼합물 조성비율에 의해 종래 친환경 석고 기능성 타일이 갖고 있던 문제점(저강도, 저 디자인성)을 혁신적으로 극복한 것이다.Therefore, the problems (low strength, low design) of conventional eco-friendly gypsum functional tiles are innovatively overcome by the mixture composition ratios disclosed in the first to fifth embodiments.

1 : 실리콘 성형틀
2 : 타일
3 : 음양 문양
10 : 혼합물 제조단계
20 : 혼합물 주입단계
30 : 혼합물 건조단계
40 : 타일 분리단계1: silicone mold
2 : tile
3 : Yin-Yang pattern
10: mixture manufacturing step
20: mixture injection step
30: mixture drying step
40: tile separation step

Claims (7)

혼합물을 실리콘 성형틀(1)에 주입하고, 상기 성형틀(1)에 주입된 혼합물은 자연 건조되어 타일로 성형되며, 건조 성형된 타일은 실리콘 성형틀(1)로부터 분리되어 타일(2)이 완성되고,
상기 혼합물은, 석고 43 ~ 60중량%와, 물 24 ~ 40중량%와, 황토 2 ~ 10중량%와, 맥반석 섬유 3 ~ 8중량%와, 탄소섬유 3 ~ 8중량%와, 세라믹 2 ~ 10중량%와, 숯 1 ~ 10중량%와, 커피 1 ~ 10중량%와, 천연색소 1 ~ 19중량%와, 뽕나무 섬유 2 ~ 9 중량%가 포함되며,
상기 세라믹은, 알루미나 또는 지르코니아인 것을 특징으로 하는 타일.
The mixture is injected into a silicone mold (1), and the mixture injected into the mold (1) is naturally dried and molded into a tile, and the dry molded tile is separated from the silicone mold (1) to form a tile (2). completed,
The mixture includes 43 to 60% by weight of gypsum, 24 to 40% by weight of water, 2 to 10% by weight of loess, 3 to 8% by weight of elvan fiber, 3 to 8% by weight of carbon fiber, and 2 to 10 ceramics. % by weight, 1 to 10% by weight of charcoal, 1 to 10% by weight of coffee, 1 to 19% by weight of natural pigment, and 2 to 9% by weight of mulberry fiber,
The ceramic tile, characterized in that alumina or zirconia.
 제1항에 있어서, 상기 타일(2)에는 음양 문양(3)이 타일(2)과 일체로 형성되어 있고, 상기 음양 문양과 타일의 색상이 동일한 것을 특징으로 하는 타일.
The tile according to claim 1, wherein a yin-yang pattern (3) is integrally formed with the tile (2), and the color of the tile is identical to that of the yin-yang pattern.
 삭제delete 제2항에 있어서, 상기 실리콘 성형틀(1) 하측 내부에는 음양 문양(3)이 형성되고,
상기 타일은 제조 단계에서, 불로 굽는 소성단계가 없고, 타일의 강도를 증가시키기 위해 타일에 인공적인 압력을 가하는 제조 단계가 없는 것을 특징으로 하는 타일.
The method of claim 2, wherein a yin-yang pattern (3) is formed on the lower side of the silicon mold (1),
In the manufacturing step, the tile is characterized in that there is no firing step of baking with fire and no manufacturing step of applying artificial pressure to the tile to increase the strength of the tile. tile to do.
 석고, 물, 황토, 맥반석 섬유, 탄소섬유, 세라믹, 숯, 커피, 천연색소, 뽕나무 섬유를 포함하는 혼합물을 제조하는 1단계(10);
상기 혼합물을 실리콘 성형틀(1) 내부에 주입하는 2단계(20);
상기 성형틀(1) 내부에 주입된 혼합물이 대기 상태에서 자연 건조되어 타일(2)로 변환되는 3단계(30);
상기 건조된 타일(2)을 성형틀(1)로부터 분리하는 4단계(40);를 포함하고,
상기 혼합물은, 석고 43 ~ 60중량%와, 물 24 ~ 40중량%와, 황토 2 ~ 10중량%와, 맥반석 섬유 3 ~ 8중량%와, 탄소섬유 3 ~ 8중량%와, 세라믹 2 ~ 10중량%와, 숯 1 ~ 10중량%와, 커피 1 ~ 10중량%와, 천연색소 1 ~ 19중량%와, 뽕나무 섬유 2 ~ 9 중량%가 포함되며,
상기 세라믹은, 알루미나 또는 지르코니아인 것을 특징으로 하는 타일의 제조방법.
A first step (10) of preparing a mixture including gypsum, water, ocher, elvan fiber, carbon fiber, ceramic, charcoal, coffee, natural pigment, and mulberry fiber;
A second step (20) of injecting the mixture into the silicone molding mold (1);
a third step (30) in which the mixture injected into the mold (1) is naturally dried in an atmospheric state and converted into a tile (2);
A fourth step (40) of separating the dried tile (2) from the mold (1); includes,
The mixture includes 43 to 60% by weight of gypsum, 24 to 40% by weight of water, 2 to 10% by weight of loess, 3 to 8% by weight of elvan fiber, 3 to 8% by weight of carbon fiber, and 2 to 10 ceramics. % by weight, 1 to 10% by weight of charcoal, 1 to 10% by weight of coffee, 1 to 19% by weight of natural pigment, and 2 to 9% by weight of mulberry fiber,
The ceramic is a method for producing a tile, characterized in that alumina or zirconia.
 삭제delete 삭제delete
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20090011813A (en) 2007-07-27 2009-02-02 이용강 Method for manufacturing loess tile
KR20090110432A (en) * 2008-04-18 2009-10-22 제이비아이 주식회사 yellow soil bio ceramic panel and manufacturing method thereof
KR20110011347U (en) * 2010-06-01 2011-12-07 신현희 Loess tile
KR20170088778A (en) * 2016-01-25 2017-08-02 (주)인에코 Functional image tile and manufacturing method of the same

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20090011813A (en) 2007-07-27 2009-02-02 이용강 Method for manufacturing loess tile
KR20090110432A (en) * 2008-04-18 2009-10-22 제이비아이 주식회사 yellow soil bio ceramic panel and manufacturing method thereof
KR20110011347U (en) * 2010-06-01 2011-12-07 신현희 Loess tile
KR20170088778A (en) * 2016-01-25 2017-08-02 (주)인에코 Functional image tile and manufacturing method of the same

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