KR102383405B1 - Multi-functional Dental Chew for Companion Animal and Method - Google Patents
Multi-functional Dental Chew for Companion Animal and Method Download PDFInfo
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- KR102383405B1 KR102383405B1 KR1020200010292A KR20200010292A KR102383405B1 KR 102383405 B1 KR102383405 B1 KR 102383405B1 KR 1020200010292 A KR1020200010292 A KR 1020200010292A KR 20200010292 A KR20200010292 A KR 20200010292A KR 102383405 B1 KR102383405 B1 KR 102383405B1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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- A23K40/00—Shaping or working-up of animal feeding-stuffs
- A23K40/25—Shaping or working-up of animal feeding-stuffs by extrusion
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- A—HUMAN NECESSITIES
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- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K13/00—Devices for grooming or caring of animals, e.g. curry-combs; Fetlock rings; Tail-holders; Devices for preventing crib-biting; Washing devices; Protection against weather conditions or insects
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
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- A23K10/10—Animal feeding-stuffs obtained by microbiological or biochemical processes
- A23K10/16—Addition of microorganisms or extracts thereof, e.g. single-cell proteins, to feeding-stuff compositions
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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- A23K10/30—Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
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- A—HUMAN NECESSITIES
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- A23K20/00—Accessory food factors for animal feeding-stuffs
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
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- A23K20/10—Organic substances
- A23K20/163—Sugars; Polysaccharides
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K40/00—Shaping or working-up of animal feeding-stuffs
- A23K40/30—Shaping or working-up of animal feeding-stuffs by encapsulating; by coating
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K50/00—Feeding-stuffs specially adapted for particular animals
- A23K50/40—Feeding-stuffs specially adapted for particular animals for carnivorous animals, e.g. cats or dogs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y40/00—Manufacture or treatment of nanostructures
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S426/00—Food or edible material: processes, compositions, and products
- Y10S426/805—Pet food for dog, cat, bird, or fish
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Abstract
본 발명은 본 발명은 다기능 반려동물 영양개껌 제조에 관한 것으로 껌 원단 레시피의 원료들을 나노화 기계를 통해 결착력을 높여 질기고 오래 씹을 수 있는 부드러운 식감의 원단을 제조하고, 여기에 가온 압출기 또는 익스트루더를 통과시키며 혼입되는 미세 영양캡슐로 에리스리톨, 프로폴리스, 녹차추출물, 포자형 유산균 중 어느 하나 또는 둘이상 포함하는 하여 제조함으로써 구취제거, 장내의 청정 작용, 치석제거, 청량감 제공 기능을 하는 기호도 높은 다기능 반려동물용 영양 개껌을 제공한다.The present invention relates to the manufacture of multifunctional companion animal nutritional dog gum, and the raw materials of the chewing gum fabric recipe are used to increase the binding force through a nano machine to produce a fabric with a soft texture that is tough and chewable for a long time, and a heated extruder or extruder It is a micronutrient capsule that is mixed through the passage of erythritol, propolis, green tea extract, and any one or two or more of spore-type lactic acid bacteria. We provide nutritious dog gum for pets.
Description
본 발명은 반려동물 다기능 영양개껌 제조방법에 관한 것으로, 보다 상세하게는 껌 원단 레시피의 원료들을 나노수준으로 분쇄할때 단백질 결착제를 첨가하여 결착력을 향상시키고 기능성 미세영양 캡슐을 함입시켜 기호성이 높은 반려동물용 다기능 영양개껌을 제조하는 방법에 관한 것이다.The present invention relates to a method for manufacturing multi-functional nutritious dog gum for companion animals, and more particularly, when the raw materials of the gum fabric recipe are pulverized to a nano level, a protein binder is added to improve the binding power, and functional micronutrient capsules are incorporated to increase the palatability. It relates to a method for manufacturing multifunctional nutritious dog gum for companion animals.
애완견으로 강아지나 개는 물어뜯기를 좋아하는 본능이 있으며 이를 억제하면 스트레스를 받아 공격적 성향을 갖기도 한다.Dogs and dogs as pets have an instinct to like to bite, and if you suppress it, they may become stressed and have aggressive tendencies.
종래에는 물어 뜯기를 좋아하고 스트레스를 해소하는 완구역할을 하는 로프본(ropebone)이 개발되어 활용되고 있는데, 로프본은 말 그대로 로프로 만든 뼈다귀로 이불이나 옷 등 천 종류를 씹기 좋아하는 소재로 만들어져 애완견 스트레스 해소에 더할 나위 없이 좋고 치아 청소에도 도움이 된다. 하지만 로프본은 항상 청결하게 세탁을 해주어야 하는 불편함이 존재한다.Conventionally, a ropebone, which likes to bite and acts as a toy to relieve stress, has been developed and used. The rope bone is literally a bone made of rope, and it is made of a material that likes to chew fabrics such as blankets and clothes. It is perfect for relieving dog stress and helps clean teeth. However, there is the inconvenience of always having to wash the rope bone cleanly.
한편, 최근에는 이러한 로프본 대신 애완견 간식용 개껌으로서 기존의 소가죽으로 만들어진 개껌이 유통되고있는 데, 소가죽으로 되어있는 관계로 애견에게 아무런 영양분이 없고 단지 습성상 물어뜯고 스트레스 해소용으로 사용되고 있다. 하지만, 이 또한 씹다가 그냥두면 지나치게 딱딱해지고 공기중의 2차세균 감염으로 비위생적이며 애완견의 건강에 도움이 되지않는다.On the other hand, recently, instead of the rope bone, dog gum made of cowhide is being distributed as a dog snack for pet dogs, but since it is made of cowhide, it has no nutrients for dogs and is only used to relieve stress by biting due to its habit. . However, if left alone while chewing, it becomes too hard and is unsanitary due to secondary bacterial infection in the air, and it is not helpful to the health of the dog.
이러한 문제점들을 해결하기 위하여 비타민이 함유되어 있는 껌은 있었으나, 껌에 비타민을 직접 투입하는 방식으로 껌의 기본물질에 비타민을 혼합하여 제조함으로서, 수용성 비타민은 대기중에서 단기간 내에 비타민의 고유성분이 파괴되고 지용성 비타민은 껌의 상태로 대기중에서 장기보관시 변색 및 탈색 또는 변질되는 문제점이 있었으며, 껌의 기본물질에 혼입을 하여야하므로 비타민을 일정량 이상은 투입할수가 없어, 인체에 소량밖에 흡수가 되지 않는 문제점이 있었다.In order to solve these problems, there were gums containing vitamins, but by mixing vitamins with the basic substances of the gum in a way of directly injecting vitamins into the gum, water-soluble vitamins destroy the unique components of vitamins in the air within a short period of time. Fat-soluble vitamins have problems such as discoloration, discoloration, or deterioration when stored in the air for a long period of time in the state of gum. there was
또한 대한민국 공개특허 제 10-2000-0053711 호에는 영양성분을 지속적이고 신속하게 공급될수 있도록, 소프트 캡슐형태의 캡슐내부에 영양성분을 분말형태로 투입하여 흡수가 용이하게 될 수 있도록 하는 기술이 제안되어 있는데, 개의 스트레스해소용으로 물어 뜯는 개껌과는 거리가 먼 소프트 캡슐형태의 껌 제조방법에 관한 것으로 용도에 한정되는 문제점이 있다.In addition, Korean Patent Application Laid-Open No. 10-2000-0053711 proposes a technology for easy absorption by injecting nutrients into a powder form inside a soft capsule capsule so that nutrients can be supplied continuously and quickly. However, it relates to a method for manufacturing chewing gum in the form of soft capsules, which is far from biting dog gum for relieving stress in dogs, and has a problem limited to its use.
본 발명자는 이러한 문제점을 해결하기위해 다각도로 노력하던 중, 개껌 원단 레시피의 원료들을 나노화 기계를 통해 마쇄하면서 결착력을 높여 질기고 오래 씹을 수 있는 부드러운 식감의 원단을 제조하고, 여기에 각종 기능성 원료를 코팅처리한 미세 영양캡슐을 혼입하여 압출하고 성형하여 기호도 높은 반려동물용 다기능 영양 개껌을 개발하는데 성공하였다.The present inventors are making efforts from various angles to solve this problem, and while grinding the raw materials of the dog gum fabric recipe through a nano machine, the binding force is increased to produce a fabric with a soft texture that is tough and chewable for a long time, and various functional raw materials are added to it. We succeeded in developing multifunctional nutritional dog gum for companion animals with high preference by mixing, extruding, and molding coated micronutrient capsules.
따라서, 본 발명에서 해결하고자 하는 과제는 껌 원단 레시피의 원료들을 나노화 기계를 통해 결착력을 높여 질기고 오래 씹을 수 있는 부드러운 식감의 개껌 원단을 제조하고, 여기에 각종 기능성 원료를 코팅처리한 미세 영양캡슐을 혼입하여 기호도 높은 반려동물용 영양 개껌을 제공하는데 있다.Therefore, the problem to be solved in the present invention is to manufacture a dog gum fabric with a soft texture that can be chewed for a long time by increasing the binding force of the raw materials of the gum fabric recipe through a nano-machine, and micronutrient capsules coated with various functional raw materials It is intended to provide nutritious dog gum for companion animals with high preference.
상기한 기술적 과제를 해결하기 위하여 본 발명에서는 하기 단계를 포함하는 것을 특징으로 하는 나노화기술과 단백질 결착제를 활용한 반려동물 영양 개껌 제조방법을 제공한다.In order to solve the above technical problem, the present invention provides a method for manufacturing nutritious dog gum for companion animals using nano-technology and a protein binder, characterized in that it includes the following steps.
(S1) 개껌 원단 소재를 혼합하는 단계;(S1) mixing the dog gum fabric material;
(S2) 상기 혼합된 원료에 물을 첨가하여 나노화시키는 단계; (S2) adding water to the mixed raw material to make it nano;
(S3) 상기 나노화된 혼합물에 영양캡슐을 혼합하여 익스트루더로 압출하는 단계;(S3) mixing the nutrient capsules with the nanosized mixture and extruding it with an extruder;
(S4) 상기 압출성형된 혼합물을 냉각 이송루트를 통과시켜 절단하는 단계; (S4) cutting the extruded mixture through a cooling transport route;
(S5) 상기 절단된 혼합물을 건조하는 단계; (S5) drying the cut mixture;
또한, 상기 (S1)단계의 개껌 원단 소재는 돈콜라겐 20~30 중량%, 대두단백 20~30 중량%, 알긴산나트륨 16~20 중량%, 타피오카전분 15~25 중량%, 단백질 결착제 3~7 중량%, 팽화미 3~7 중량%, CMC 2 중량%를 포함하는 반려동물 영양개껌 제조방법을 제공한다.In addition, the dog gum fabric material of step (S1) is 20-30 wt% of ton collagen, 20-30 wt% of soy protein, 16-20 wt% of sodium alginate, 15-25 wt% of tapioca starch, 3-7 wt% of protein binder It provides a method for preparing a companion animal nutritious dog gum comprising weight %, puffed rice 3-7 weight %, and CMC 2 weight %.
이때 상기 (S1) 단계의 나노화 시키는 단계는 광폭 로터-로터방식 임펠러구조를 갖춘 나노화 유화분쇄기를 통과시켜 원료 입자의 나노화가 10-2 ~ 10-3 ㎛ 크기로 분쇄한다.At this time, the nano-izing step of step (S1) is passed through a nano-emulsification grinder equipped with a wide rotor-rotor type impeller structure, and the nano-sized raw material particles are pulverized to a size of 10 -2 to 10 -3 μm.
또한 (S3) 상기 나노화된 혼합물에 영양캡슐을 100℃의 열수가 통과되는 2중자켓이 설치된 압출기를 통과시켜 호화시키면서 압출한다.In addition (S3), the nutrient capsules are extruded while being gelatinized by passing through an extruder equipped with a double jacket through which hot water of 100° C. passes through the nanoized mixture.
또한 (S4) 상기 압출성형된 혼합물을 냉각 이송루트를 통과시켜 20~30 ℃로 냉각시켜 절단하여 반려동물 영양개껌을 제조한다.In addition, (S4) the extruded mixture is passed through a cooling transport route, cooled to 20 ~ 30 ℃ and cut to manufacture companion animal nutrition dog gum.
또한 상기 제조방법에 따라 제조된 반려동물 영양개껌을 제공한다.In addition, it provides a companion animal nutrition dog gum manufactured according to the above manufacturing method.
본 발명은 반려동물 영양개껌 제조에 관한 것으로 껌 원단 레시피의 원료들을 나노화 기계를 통해 결착력을 높여 질기고 오래 씹을 수 있는 부드러운 식감의 원단을 제조하고, 여기에 혼입되는 미세 영양캡슐로 에리스리톨, 프로폴리스, 녹차추출물, 포자형 유산균 중 어느 하나 또는 둘이상 포함하는 것을 특징으로하는 반려동물 영양개껌으로 제조되는데, 구취제거, 장내의 청정 작용, 치석제거, 청량감 제공하는 기작할 수 있는 기호도 높은 반려동물용 영양 개껌을 제공한다.The present invention relates to the manufacture of nutritious dog gum for companion animals, and the raw materials of the gum fabric recipe are used to increase the binding force through a nano-machine to manufacture a fabric with a soft texture that is tough and chewable for a long time, and erythritol and propolis are micronutrient capsules incorporated therein. , green tea extract, and spore-type lactic acid bacteria, it is manufactured as a companion animal nutritional dog gum, characterized in that it contains one or more Provides nutritious dog gum.
도 1은 본원 발명을 실시하기 위한 공정도를 나타낸다.
도 2는 본원 발명을 실시하기 위한 장치를 나타낸다.1 shows a flow chart for carrying out the present invention.
2 shows an apparatus for practicing the present invention.
이하, 본 발명의 이해를 돕기 위하여 실시예 등을 들어 상세하게 설명하기로 한다. 그러나, 본 발명에 따른 실시예들은 여러 가지 다른 형태로 변형될 수 있으며, 본 발명의 범위가 하기 실시예들에 한정되는 것으로 해석되어서는 안 된다. 본 발명의 실시예들은 당업계에서 평균적인 지식을 가진 자에게 본 발명을 보다 완전하게 설명하기 위해 제공되는 것이다. Hereinafter, examples and the like will be described in detail to help the understanding of the present invention. However, the embodiments according to the present invention may be modified in various other forms, and the scope of the present invention should not be construed as being limited to the following examples. The embodiments of the present invention are provided to more completely explain the present invention to those of ordinary skill in the art.
본 발명은 반려동물 영양개껌 제조에 관한 것으로 껌 원단 레시피의 원료들을 나노화 기계를 통해 결착력을 높여 질기고 오래 씹을 수 있는 부드러운 식감의 원단을 제조하고, 여기에 각종 기능성 원료를 코팅처리한 미세 영양캡슐을 혼입하여 기호도 높은 반려동물용 영양 개껌을 제공한다.The present invention relates to the manufacture of chewing gum for companion animals. Micronutrient capsules coated with various functional raw materials are manufactured by manufacturing a soft texture that can be chewed for a long time by increasing the binding force of the raw materials of the gum fabric recipe through a nano-machine. It provides nutritional dog gum for companion animals with high preference.
본 발명에서는 하기 단계를 포함하는 것을 특징으로 하는 나노화기술과 단백질 결착제를 활용한 반려동물 영양개껌 제조방법을 제공한다.The present invention provides a method for manufacturing nutritious dog gum for companion animals using nano-technology and a protein binder, characterized in that it includes the following steps.
(S1) 개껌 원단 소재를 혼합하는 단계;(S1) mixing the dog gum fabric material;
(S2) 상기 혼합된 원료에 생수를 첨가하여 나노화시키는 단계; (S2) adding mineral water to the mixed raw material to make it nano;
(S3) 상기 나노화된 혼합물에 미세 영양캡슐을 혼합하여 익스트루더로 압출하는 단계;(S3) mixing the micronutrient capsules with the nano-sized mixture and extruding them with an extruder;
(S4) 상기 압출성형된 혼합물을 냉각 이송루트를 통과시켜 절단하는 단계; (S4) cutting the extruded mixture through a cooling transport route;
(S5) 상기 절단된 혼합물을 건조하는 단계; (S5) drying the cut mixture;
또한, 본 발명의 다른 실시예에 따르면 (S1)단계의 개껌 원단 소재는 돈콜라겐 20~30 중량%, 대두단백 20~30 중량%, 알긴산나트륨 16~20 중량%, 타피오카전분 15~25 중량%, 단백질 결착제 3~7 중량%, 팽화미 3~7 중량%, CMC 2 중량%를 혼합하여 제조한다. 바람직하게는 돈콜라겐 25 중량%, 대두단백 25 중량%, 알긴산나트륨 18 중량%, 타피오카 전분 20 중량%, 단백질 결착제 5 중량%, 팽화미 5 중량%, CMC 2 중량%를 혼합한다. 이때 CMC는 수분 조절이나 성형을 고려하여 전체 고형물의 2 중량%이내에서 조정할 수 있다.In addition, according to another embodiment of the present invention, the dog gum fabric material of step (S1) is 20-30 wt% of ton collagen, 20-30 wt% of soy protein, 16-20 wt% of sodium alginate, 15-25 wt% of tapioca starch , 3 to 7% by weight of protein binder, 3 to 7% by weight of puffed rice, and 2% by weight of CMC. Preferably, 25% by weight of pig collagen, 25% by weight of soybean protein, 18% by weight of sodium alginate, 20% by weight of tapioca starch, 5% by weight of protein binder, 5% by weight of puffed rice, and 2% by weight of CMC are mixed. At this time, CMC can be adjusted within 2 wt% of the total solid in consideration of moisture control or molding.
돈콜라겐은 돼지껍질이나 족발로부터 얻어지며 피부 탄력에 좋게 하는 기능을 하는데, 돼지껍질이나 족발의 콜라겐은 콜라겐 중에서도 입자가 커서 흡수되는 양이 10% 정도에 불과하여 입자를 광폭 로터-로터방식 임펠러구조를 갖춘 나노화 유화분쇄기를 통과시켜 원료 입자의 크기를 10-2 ~ 10-3 ㎛ 크기로 분쇄 및 유화시켜 줌으로써 접촉면적을 크게하여 결착력을 크게 증가시키는 역할을 한다.Ton collagen is obtained from pig skins or pigs feet and has a function to improve skin elasticity. Collagen from pig skins or pig feet has large particles among collagen, so the amount absorbed is only 10%, so the particles are divided into a wide rotor-rotor type impeller structure. It passes through a nano-emulsification grinder equipped with a nano-emulsion grinder to pulverize and emulsify the raw material particles to a size of 10 -2 to 10 -3 μm, thereby increasing the contact area and greatly increasing the binding force.
대두단백질은 콩에서 채취한 단백질을 식용에 적합하게 처리한 것으로 육류의 대체식품이나 영양공급원으로 다양하게 이용되고 용해성, 유화성, 거품성, 응고성, 겔형성능, 조직화성, 결착성 등의 물성을 더하여 씹힘성을 향상시킬 목적으로사용 한다.Soybean protein is a protein obtained from soybeans that is processed to be suitable for human consumption. It is used as a substitute for meat or as a nutritional source. It is used for the purpose of improving chewability by adding
알긴산나트륨은 식품의 점착성 및 점도를 증가시키고 유화 안정성을 증진하며 식품의 물성 및 촉감을 향상시키기 위한 식품첨가물로 겔 형성하는 데 사용된다.Sodium alginate is used to form a gel as a food additive to increase the tackiness and viscosity of food, to improve emulsion stability, and to improve the physical properties and feel of food.
타피오카전분은 카사바(Cassava)의 뿌리에서 얻어지는 전분으로서 주로 과자, 물엿, 포도당, 알코올 원료로 쓰인다. 타피오카 전분은 amylose 비율이 적으며 호화하기 쉽고 또한 노화하기 어려운 전분으로 증량 목적으로 투입한다. Tapioca starch is a starch obtained from the root of cassava and is mainly used as a raw material for sweets, starch syrup, glucose, and alcohol. Tapioca starch has a low amylose ratio and is easy to gelatinize and difficult to age.
팽화미는 압력용기에 쌀을 넣고 밀폐 시킨 후 가열하면 용기 속의 압력이 올라가게 되는데 이때 뚜껑을 갑자기 열면 압력이 급히 떨어져 쌀알이 수배로 부풀게 되는데 이것을 튀긴쌀 또는 팽화미라고 한다. 이러한 조작에 의하여 쌀알은 다공질이 되고 녹말은 덱스트린으로 변하므로 그대로 먹어도 소화가 잘되는 특징이 있어 기호성을 향상시킬 목적으로 사용한다.In the case of puffed rice, if rice is put in a pressure container and sealed and heated, the pressure inside the container rises. When the lid is suddenly opened, the pressure drops rapidly and the rice grains swell several times. This is called fried rice or puffed rice. By this manipulation, rice grains become porous and starch turns into dextrin, so it is easy to digest even if eaten as it is, so it is used for the purpose of improving palatability.
카복시메틸셀룰로스(Carboxymethyl cellulose,CMC)는 알칼리에 용해된 셀룰로오스에 모노클로르아세트산 나트륨을 반응시켜 만드는 물질이다. 셀룰로오스 중 히드록시기의 40% 이상을 카르복시메틸화한 것은 냉수에도 잘 용해되고, 점도가 높은 안정적인 콜로이드용액이 되며, 다량의 수분을 흡수하므로 성형에 중요한 역할을 한다. 또한 소화기관으로부터 소화 흡수되지 않으므로 체중 감량용의 중량제로서의 용도로 사용하는데 전체의 2% 이내에서 사용한다.Carboxymethyl cellulose (CMC) is a substance made by reacting sodium monochloracetate with cellulose dissolved in alkali. Carboxymethylated cellulose with more than 40% of hydroxyl groups dissolves well in cold water, becomes a stable colloidal solution with high viscosity, and plays an important role in molding because it absorbs a large amount of moisture. In addition, since it is not digested and absorbed from the digestive system, it is used as a weight agent for weight loss and is used within 2% of the total.
이때 상기 (S1) 단계의 개껌 원단 소재를 혼합하고, (S2)단계에서 상기 혼합된 원료에 30~60%의 생수를 첨가하여 나노화 시키는 단계는 광폭 로터-로터방식 임펠러구조를 갖춘 나노화 유화분쇄기를 통과시켜 원료 입자의 나노화가 10-2 ~ 10-3 ㎛ 크기로 분쇄 및 유화를 시키는데, 이때 원료입자가 나노화되면서 원료 입자간 접촉면적이 늘어나 결찰력을 강화됨으로써 질기고 탄성이 높아져 오래 씹을 수 있는 부드러운 식감의 개껌 원단의 제조가 가능해진다.At this time, the step of mixing the dog gum fabric material of the step (S1), and adding 30 to 60% of mineral water to the mixed raw material in the step (S2) to make it nano-sized is a nano-emulsified grinder equipped with a wide rotor-rotor type impeller structure. Nanomaterialization of raw material particles is pulverized and emulsified to a size of 10 -2 ~ 10 -3 ㎛ by passing through. At this time, as the raw material particles are nanosized, the contact area between the raw material particles increases and the ligation force is strengthened. It becomes possible to manufacture dog gum fabric with a soft texture.
또한 (S3) 상기 나노화된 혼합물에 3~7%의 미세 영양캡슐을 혼합하여 압출하는 단계에서는 100℃의 열수가 통과되는 2중자켓이 설치된 압출기를 통과시켜 호화시키면서 압출하는 공정을 거치게 되는데 이때 미세 영양캡슐을 혼합하여 익스트루더로 압출함으로써 원료 입자간의 결찰력이 더욱 증가하게되고 미세 영양캡슐이 개껌 원단 속에 골고루 박히게 된다. 또한 이 공정을 통해 애완동물들이 소화하기 쉽도록 익혀주어 기호성을 높여줄 뿐만아니라 고온 살균이 가능하여 안전성을 높여준다. 이때 혼입되는 미세 영양캡슐은 에리스리톨, 프로폴리스, 녹차추출물, 포자형 유산균 중 어느 하나 또는 둘이상 포함하는 것을 특징으로하는 반려동물 영양개껌으로 제조되는데, 이때 각종 기능성 원료를 코팅처리한 미세 영양캡슐로 제조된다.In addition (S3) in the step of extruding by mixing 3 to 7% of micronutrient capsules with the nanoized mixture, it passes through an extruder equipped with a double jacket through which hot water of 100 ° C. By mixing the nutritional capsules and extruding them with an extruder, the ligation force between the raw material particles is further increased, and the micronutrient capsules are evenly embedded in the dog gum fabric. In addition, through this process, pets can easily digest it, which not only enhances palatability, but also improves safety by sterilizing at high temperature. At this time, the micronutrient capsules incorporated are manufactured as companion animal nutrition dog gum, characterized in that they contain any one or two or more of erythritol, propolis, green tea extract, and spore-type lactic acid bacteria. is manufactured
이때 캡슐화 되는 기능성 원료로는 에리스리톨 당알콜로서 체내에 흡수가 어려운 저칼로리 감미료(설탕의 1/16)로 치석균이 이용하지 못해 치석 발생을 방지하며 섭취 시 녹는열을 흡수하여 청량감을 주어 애견들의 기호성을 높여 준다. 프로폴리스는 꿀벌이 자신을 병원균과 외부적으로부터 보호하기 위해 식물체로부터 채취한 천연 왁스성분으로 항염증이 있어 구강염증 해소하고, 항산화, 면역력 증강의 효과가 있다. 포자형 유산균(Bacillus coagulans)은 장내의 정상 미생물 균총을 유지시켜 이상 발효에 의한 역류성 구취감소에 효과적이며 더 나아가 분변의 이상 발효취 감소에도 효과적인데 유산균이 장내까지 살아서 도달하도록 유산균을 캡슐화한다. 녹차추출물은 항산화물질인 폴리페놀성 물질, 그 중에서도 카테친이 많아 활성산소로부터 애견을 보호하며 플라보노이드 항산화 기능 및 면역력 증강의 효과가 있다.At this time, the functional raw material to be encapsulated is erythritol sugar alcohol, which is a low-calorie sweetener (1/16 of sugar) that is difficult to absorb into the body. elevate it Propolis is a natural wax component extracted from plants by bees to protect them from pathogens and the outside world. Spore-type lactic acid bacteria (Bacillus coagulans) is effective in reducing reflux bad breath due to abnormal fermentation by maintaining the normal microbial flora in the intestine, and furthermore, it is effective in reducing abnormal fermented odor in feces. Green tea extract has a lot of polyphenolic substances, especially catechins, which are antioxidants, so it protects dogs from free radicals, and has flavonoid antioxidant functions and immunity enhancement effects.
또한 (S4) 상기 압출성형된 혼합물을 냉각 이송루트를 통과시켜 20~30 ℃로 냉각시키는 공정은 80~100℃의 고온에서 20~30 ℃로 냉각시킴으로써 개껌 원단이 고화되어 압출되면서 성형과 절단하기가 용이하게 된다. 이어서 일정한 크기와 형상으로 절단하고 건조하여 포장한다.In addition, (S4) the process of cooling the extruded mixture to 20-30 ℃ by passing it through a cooling transport route is cooled from a high temperature of 80-100 ℃ to 20-30 ℃, so that the dog gum fabric is solidified and extruded while forming and cutting becomes easy Then, it is cut to a certain size and shape, dried and packaged.
한편, (S3) 상기 나노화된 혼합물을 익스트루더로 압출하는 단계를 거치면 익스트루더를 통과시켜 자체 발열로 호화시키면서 압출하는 공정을 거치게 되는데 이때 원료 입자간의 결찰력이 더욱 증가하게되고 압출성형된 개껌 원단을 얻게 되는데, 이때 나노화된 혼합물에 미세 영양캡슐을 혼합하든가, 압출 성형 후에 개껌 원단 위에 미세 영양캡슐을 코팅해준다. 이 공정을 통해 애완동물들이 소화하기 쉽도록 익혀주어 기호성을 높여줄 뿐만아니라 고온 살균이 가능하여 안전성을 높여준다. 압출하는 단계에서는 5~15 ℃의 냉수가 통과되는 2중자켓이 설치된 익스투르더 압출기를 통과시켜 20~30 ℃로 냉각시킴으로써 개껌 원단이 고화되어 압출되면서 성형과 절단하기가 용이하게 된다. 이때 미세 영양캡슐은 각종 기능성 원료를 코팅처리한 미세 영양캡슐을 포함하는 개껌이 제조된다.On the other hand, (S3) when the nano-sized mixture is extruded with an extruder, it is passed through the extruder and extruded while gelatinizing with self-heating. At this time, the ligation force between the raw material particles is further increased and the extrusion-molded A dog gum fabric is obtained. At this time, the micronutrient capsules are mixed with the nano-sized mixture, or micronutrient capsules are coated on the dog gum fabric after extrusion molding. Through this process, pets can be easily digested to enhance palatability, as well as high-temperature sterilization, which increases safety. In the extruding step, the dog gum fabric is solidified and extruded, making it easy to mold and cut by passing it through an extruder extruder equipped with a double jacket through which cold water of 5-15 ℃ passes and cooling it to 20-30 ℃. At this time, the micro nutrition capsules are manufactured to contain micro nutrition capsules coated with various functional raw materials.
상기 제조방법에 따라 제조된 반려동물 영양개껌은 원료를 나노화하고 압출공정을 통하여 익혀줌으로써 원료 입자간 결찰력을 강화하고 여기에 미세 영양캡슐을 1~10% 혼합하여 익스트루더로 압출함으로써 질기고 탄성이 높아 오래 씹을 수 있는 부드러운 식감의 기호도 높은 다기능 반려동물용 영양개껌을 제공한다.The companion animal nutrition dog gum manufactured according to the above manufacturing method strengthens the ligation force between the raw material particles by making the raw material nano and cooking it through the extrusion process. We provide multi-functional nutritious dog gum for pets with high elasticity and soft texture that can be chewed for a long time.
도 2는 본 발명의 실시예에 따른 나노화기술과 개껌 원단 제조를 위한 제조 장치(100)(이하, 제조 장치)를 나타내는 도면이다. 도 2를 참조하면, 제조 장치(100)는 원료혼합부(110), 나노유화부(120), 압출부(130), 냉각부(140), 절단부(150), 건조부(160), 포장부(170)를 포함할 수 있다.2 is a view showing a manufacturing apparatus 100 (hereinafter, referred to as a manufacturing apparatus) for manufacturing nano-technology and dog gum fabric according to an embodiment of the present invention. Referring to FIG. 2 , the
그리고, 원료 혼합부(110)는 원료가 혼합되는 경로 상의 종착점에는 흡입 스크류를 통해 나노유화부(120)로 이송시키는 기능을 수행할 수 있다. In addition, the raw
나노유화부(120)는 호퍼(110b)로부터 제공된 원단 재료 혼합물, 생수투입관(110c)으로부터 제공된 생수의 혼합체에 대해서 로터 분산 유화기에서 10 내지 100 나노 크기의 혼합물을 생성한 뒤, 압출부(130)로 이송하는 기능을 수행할 수 있다. The nano-emulsifying
여기서 생수는 나노유화기(120) 상에서 수분을 공급함으로써 열화를 방지하는 기능을 수행한다. 압출부(130)는 나노유화부(120)에서 제공된 혼합물에 대해서 재혼합을 하면서 미리 설정된 온도 범위(90 내지 150℃)로 가열함과 동시에 외주부를 따라 형성된 펠티어 소자 모듈로 구성된 냉온 공급단에 대한 제어부의 제어에 따라 내부의 온도를 조정을 수행함으로써, 압출시 분쇄물에 대한 안정적 온도 범위에서 익히는 공정을 수행한다.Here, bottled water performs a function of preventing deterioration by supplying moisture on the nano-
이어서 냉각부(140)는 압출부(130)를 통과한 분쇄물에 대한 미리 설정된 냉각 온도범위(20 내지 35℃)로 냉각을 수행함과 동시에 외주부를 따라 펠티어 소자 모듈로 구성된 냉온공급단에 대한 제어부의 제어에 따라 내부의 온도와 차등화된 온도 범위(5 내지 15℃)로 안정적 냉기가 보존될 수 있을 뿐만 아니라, 냉각부(140) 내부의 온도의 외부로의 순환 기능을 제공할 수 있다.Subsequently, the
절단부(150)는 냉각부(140)를 통해 완전 결착 및 고체화된 혼합물에 대한 미리 설정된 입자 크기로 절단을 통해 성형을 수행한 뒤, 건조부(160)로 이송하는 기능을 수행할 수 있다. The
또한, 미세 영양캡슐을 혼합하여 익스트루더로 압출할 경우에는 5~15 ℃의 냉수가 통과되는 2중자켓이 설치된 압출기 통과시켜 수행할 수 있다. In addition, in the case of mixing micronutrient capsules and extruding them with an extruder, it can be carried out by passing through an extruder equipped with a double jacket through which cold water of 5 to 15 ℃ passes.
건조부(160)는 절단부(150)로 제공된 개껌 원단을 수분의 범위를 5% 내지 35% 범위로 조절하여 건조 또는 반건조 상태로 포장부(170)로 이송하는 기능을 수행할 수 있다. The drying
하지만 상기 절단부(150), 냉각부(140), 건조부는 공정의 필요에따라 선 후를 조정하여 시행할 수 있다.However, the cutting
이하, 본 발명의 이해를 돕기 위하여 실시예 등을 들어 상세하게 설명하기로 한다.Hereinafter, examples and the like will be described in detail to help the understanding of the present invention.
<실시예 1> <Example 1>
개껌 원단 소재는 돈콜라겐 25㎏, 대두단백 20㎏, 알긴산 나트륨 18㎏, 타피오카 전분 15㎏, 단백질 결착제 5㎏, 팽화미 5㎏, CMC 2㎏를 준비했다. For dog gum fabric, 25 kg of pork collagen, 20 kg of soy protein, 18 kg of sodium alginate, 15 kg of tapioca starch, 5 kg of protein binder, 5 kg of puffed rice, and 2 kg of CMC were prepared.
상기 혼합된 원료와 물을 투입 후 분쇄유화기를 통과시켜 나노화 시킨 다음, 상기 나노화된 원료 혼합물을 100°C 자켓이 설치된 압출기에서 미세 영양캡슐을 5% 혼합하여 압출 성형시키고, 이어서 냉각부에서 냉각시켜 원주상으로 일정 형상으로 절단하여 수분함량 5~10%로 건조하여 단위별로 포장하였다.After adding the mixed raw material and water, it is passed through a pulverization emulsifier to make it nano, and then the nano-sized raw material mixture is extruded by mixing 5% of micronutrient capsules in an extruder equipped with a 100 ° C jacket, and then cooled in a cooling unit. It was cut into a certain shape in the shape of a column, dried to a moisture content of 5 to 10%, and packaged for each unit.
<실시예 2> <Example 2>
개껌 원단 소재와 제조 공정이 실시예 1과 같으나 수분함량 20~30%로 건조하여 단위별로 포장하였다.The dog gum fabric material and manufacturing process were the same as in Example 1, but dried to a moisture content of 20 to 30% and packaged for each unit.
<비교예1> <Comparative Example 1>
나노화과정을 거치지 않고 상기 실시예 1 동일한 방법으로 개껌을 제조하였다.Dog gum was prepared in the same manner as in Example 1 without going through the nano-processing process.
<비교예2> <Comparative Example 2>
압출기나 익스투루더에서 익히는 공정을 거치지 않는 것을 제외하고 상기 실시예 1과 동일한 방법으로 개껌을 제조하였다.Dog gum was prepared in the same manner as in Example 1, except that the extruder or extruder did not undergo a ripening process.
<제제예1> <Formulation Example 1>
상기 실시예 1에서 수득된 개껌을 원주상으로 제형화하였다. The dog gum obtained in Example 1 was formulated in a columnar shape.
<시험예1> <Test Example 1>
상기 실시예 1, 2에서 수득된 개껌 및 비교예 1 및 2의 사료 조성물로 제형화된 개껌 제조 결과를 하기 표 1에 나타내었다.Table 1 shows the results of preparing dog gum formulated with the dog gum obtained in Examples 1 and 2 and the feed composition of Comparative Examples 1 and 2.
<시험예2> <Test Example 2>
상기 제제예 1에서 수득된 개껌 및 비교예 1 및 2의 사료 조성물로 제형화된 개껌을 총 75마리의 개를 3군으로 나누어 각각 10일 동안 섭취시킨 후 서료의 섭취 기호도, 구취 냄새, 식욕의 변화, 변의 변화를 전문 수의사가 관찰하였으며 그 결과를 하기 표 2에 나타내었다.The dog gum obtained in Formulation Example 1 and the dog gum formulated with the feed compositions of Comparative Examples 1 and 2 were divided into 3 groups and ingested for 10 days each for a total of 75 dogs. Changes and changes in stool were observed by a professional veterinarian, and the results are shown in Table 2 below.
상기 표 1에서 보듯이, 본 발명에 따른 영양개껌는 비교예 1 및 2에 비하여 입과 이에 붙지 않고 오래씹고, 입에 좋지 않은 냄새가 나지 않을 뿐만아니라, 항스트레스성으로 식욕도 증진되고 활동성이 좋아졌으며, 쾌변을 보는 것을 알 수 있고 전체적인 기호도가 높아졌음을 알 수 있다.As shown in Table 1 above, compared to Comparative Examples 1 and 2, the nutritional dog gum according to the present invention does not stick to the mouth and teeth, chews for a long time, does not smell bad, and has anti-stress properties, improves appetite and has good activity. It can be seen that there is a feeling of pleasure, and the overall preference has increased.
110 : 원료 혼합부
110a : 육류 호퍼
110b : 결착제 호퍼
110c : 생수 투입관
120 : 나노화 유화부
130 : 압출부
140 : 냉각부
150 : 절단부
160 : 건조부
170 : 포장부110: raw material mixing unit
110a : meat hopper
110b: binder hopper
110c: bottled water input pipe
120: nano-emulsification part
130: extruded part
140: cooling unit
150: cut part
160: drying unit
170: packaging unit
Claims (7)
(S1) 돈콜라겐 20~30 중량%, 대두단백 20~30 중량%, 알긴산나트륨 16~20 중량%, 타피오카전분 15~25 중량%, 단백질 결착제 3~7 중량%, 팽화미 3~7 중량%, CMC 2 중량%를 포함하는 개껌 원단 소재를 혼합하는 단계;
(S2) 상기 혼합된 개껌 원단 소재 원료의 40~60%의 생수를 첨가하여 광폭 로터-로터방식 임펠러구조를 갖춘 나노화 유화분쇄기를 통과시켜 원료 입자를 10-2 ~ 10-3 ㎛ 크기로 분쇄 및 유화시켜 나노화시키는 단계;
(S3) 상기 나노화된 혼합물에 에리스리톨, 프로폴리스, 녹차추출물, 포자형 유산균 중 어느 하나 또는 둘이상 포함하는 미세 영양캡슐을 혼입하여 가온 압출기 또는 익스트루더로 압출하는 단계;
(S4) 상기 압출성형된 혼합물을 냉각부를 통과시는 단계;
(S4) 상기 냉각부를 통과시켜 절단하는 단계;
(S5) 상기 절단된 혼합물을 건조하는 단계;
A method of manufacturing multifunctional nutritious dog gum for companion animals, comprising the following steps.
(S1) Ton collagen 20-30 wt%, soy protein 20-30 wt%, sodium alginate 16-20 wt%, tapioca starch 15-25 wt%, protein binder 3-7 wt%, puffed rice 3-7 wt% %, mixing the dog gum fabric material containing 2% by weight of CMC;
(S2) 40-60% of bottled water of the mixed dog gum fabric material is added and passed through a nano-emulsification grinder equipped with a wide rotor-rotor type impeller structure to pulverize the raw material particles to a size of 10 -2 to 10 -3 ㎛ and emulsifying to nano-emulsify;
(S3) mixing micronutrient capsules containing any one or two or more of erythritol, propolis, green tea extract, and spore-type lactic acid bacteria in the nanoized mixture and extruding with a heating extruder or extruder;
(S4) passing the extruded mixture through a cooling unit;
(S4) cutting through the cooling unit;
(S5) drying the cut mixture;
(S3)단계에서 상기 나노화된 혼합물에 미세 영양캡슐을 1~10% 혼합하여 100℃의 열수가 통과되는 2중자켓이 설치된 압출기 또는 익스트루더를 통과시켜 호화시키면서 압출하는 것을 특징으로하는 다기능 반려동물용 영양개껌의 제조방법.
According to claim 1,
In step (S3), 1 to 10% of micronutrient capsules are mixed with the nano-sized mixture and passed through an extruder or extruder equipped with a double jacket through which hot water of 100° C. A method of manufacturing nutritious chewing gum for animals.
(S4)단계에서 상기 압출성형된 혼합물을 냉각부를 통과시켜 20~30 ℃로 냉각시켜 절단하는 것을 특징으로하는 다기능 반려동물용 영양개껌의 제조방법.
According to claim 1,
(S4) A method of manufacturing multifunctional nutritious dog gum for companion animals, characterized in that the extruded mixture is passed through a cooling unit and cooled to 20-30 ° C. and cut.
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