KR102501484B1 - Semi-Dried Feed for Companion Animal Added Nutritional Micro Capsule and Method Threreof - Google Patents

Semi-Dried Feed for Companion Animal Added Nutritional Micro Capsule and Method Threreof Download PDF

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KR102501484B1
KR102501484B1 KR1020200066670A KR20200066670A KR102501484B1 KR 102501484 B1 KR102501484 B1 KR 102501484B1 KR 1020200066670 A KR1020200066670 A KR 1020200066670A KR 20200066670 A KR20200066670 A KR 20200066670A KR 102501484 B1 KR102501484 B1 KR 102501484B1
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raw meat
protein
mixture
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박기원
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/20Animal feeding-stuffs from material of animal origin
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/10Organic substances
    • A23K20/142Amino acids; Derivatives thereof
    • A23K20/147Polymeric derivatives, e.g. peptides or proteins
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/10Organic substances
    • A23K20/163Sugars; Polysaccharides
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/10Organic substances
    • A23K20/189Enzymes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/20Inorganic substances, e.g. oligoelements
    • A23K20/24Compounds of alkaline earth metals, e.g. magnesium
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/20Inorganic substances, e.g. oligoelements
    • A23K20/26Compounds containing phosphorus
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K40/00Shaping or working-up of animal feeding-stuffs
    • A23K40/25Shaping or working-up of animal feeding-stuffs by extrusion
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K40/00Shaping or working-up of animal feeding-stuffs
    • A23K40/30Shaping or working-up of animal feeding-stuffs by encapsulating; by coating
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K50/00Feeding-stuffs specially adapted for particular animals
    • A23K50/40Feeding-stuffs specially adapted for particular animals for carnivorous animals, e.g. cats or dogs
    • A23K50/45Semi-moist feed
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00Apparatus specially adapted for preparing animal feeding-stuffs

Abstract

본 발명은 나노화기술과 단백질 결착제를 활용하여 알러지의 원인이 되는 글루텐이 다량 함유된 밀가루를 사용하지않고 성형이 가능토록하여 생고기 함량을 최대 80%까지 높일 수 있을 뿐만 아니라 여기에 향기성분과 영양성분을 고농도로 함유한 영양캡슐이 박히도록 하여 영양과 기호도 높은 생고기 기반의 반려동물 반건식사료를 제공한다.
또한 신선한 원육의 맛과 향을 살리는 한편, 생고기를 분쇄하여 나노화 입자로 하고 향기성분과 영양성분을 고농도로 함유한 영양캡슐을 첨가하여 풍부한 향미 증진에 따른 기호성 증대시키고, 펩신 소화율 증대시키며, 배변량 및 배변 냄새 감소시키고, 단백질 분자량이 작아지면서 알러지를 예방할 수 있다.
The present invention utilizes nano technology and a protein binder to enable molding without using wheat flour containing a large amount of gluten, which is the cause of allergy, so that the raw meat content can be increased up to 80%. Nutrient capsules containing high concentrations of ingredients are embedded to provide raw meat-based semi-dry food for companion animals with high nutrition and preference.
In addition, while maintaining the taste and aroma of fresh raw meat, raw meat is ground into nanoparticles, and nutritional capsules containing high concentrations of fragrance and nutrients are added to increase palatability by enhancing rich flavor, increase pepsin digestibility, and increase bowel movement and It reduces the smell of feces and prevents allergies as the protein molecular weight decreases.

Description

영양캡슐이 첨가된 반려동물 반건식사료 제조방법 및 그 방법에 따라 제조된 반건식사료{Semi-Dried Feed for Companion Animal Added Nutritional Micro Capsule and Method Threreof}Semi-Dried Feed for Companion Animal Added Nutritional Micro Capsule and Method Threreof

본 발명은 영양 캡슐이 첨가된 반려동물 반건식사료 제조방법 및 그 방법에 따라 제조된 반려동물 영양캡슐 반건식사료에 관한 것으로, 보다 상세하게는 생고기를 단백질 결착제를 첨가하여 나노수준으로 분쇄하고 생고기 함량을 80%까지 높여 여기에 향기성분과 영양성분을 고농도로 함유한 영양캡슐을 첨가하여 반려동물 반건식사료 제조방법에 관한 것이다.The present invention relates to a method for manufacturing companion animal semi-dry food supplemented with nutritional capsules and a companion animal nutritional capsule semi-dry food prepared according to the method. It relates to a method for manufacturing companion animal semi-dry food by increasing it to 80% and adding nutritional capsules containing high concentrations of fragrance and nutrients.

가정에서 가장 많이 키워지는 반려동물로 개나 고양이의 경우 생고기가 함유된 사료를 가장 좋아하며, 특히 치아가 연약한 반려동물 새끼들은 먹기에 부드러운 반건식 사료를 좋아한다.Dogs and cats, which are the most frequently raised pets in the home, prefer food containing raw meat, and puppies with fragile teeth especially like semi-dry food that is soft to eat.

반건식 사료를 개발하는데는 수분함량 조절과 포장기술이 매우 중요한데 식품중에 존재하는 수분의 상태를 나타내는 지표인 수분활성도(Aw, Water activity)가 0.65~0.85% 정도인 중간수분식품(IMF;Intermediate moisture foods) 유지하는 것이 식감도 좋고 보존성도 좋다.In developing semi-dry feed, moisture content control and packaging technology are very important. ) Keeping it has good texture and good preservation.

이러한 중간수분함유 사료제조 방법에 대한 선행 특허기술로는 대한민국 공개특허 제 10-2001-0101048호(2001.11.24)에 반건조 상태의 애완동물용 사료의 기호성을 증진시키기 위한 방법이 개시되어 있으나 기호성 증진제는 최종적인 노업 부산물을 이용한 고양이 애완동물용 사료 생성물에서 약 01 내지 10 중량%의 피로인산 사나트륨을 분무하는 사료 제조방법이 제시되어 있다.As a prior patent technology for the method of manufacturing a feed containing medium moisture, Korean Patent Publication No. 10-2001-0101048 (November 24, 2001) discloses a method for enhancing the palatability of pet food in a semi-dry state, but the palatability As the enhancer, a method for preparing a feed is proposed in which about 01 to 10% by weight of tetrasodium pyrophosphate is sprayed in a cat pet food product using a final labor by-product.

그런데 입자화된 생고기는 수분을 70% 이상 함유하고 있고, 상호 결착력이 떨어져 성형화 하기가 어렵다는 상기 2가지 이유 즉, 수분함량 높고 결착력의 떨어진다는 문제로 성형을 하는데 어려움이 있어 현재 사료를 만들 수 있는 생고기 함량을 40% 이상 높이기가 곤란하다는 문제점이 있다.However, granulated raw meat contains more than 70% of moisture and is difficult to mold due to poor binding force, that is, high moisture content and poor binding force. There is a problem that it is difficult to increase the raw meat content by more than 40%.

이에 본 발명자는 이러한 문제점을 해결하기위해 다각도로 노력하던 중, 생고기를 나노수준으로 분쇄하고 단백질 결착제를 첨가하여 수분과 결착력을 컨트롤하면 생고기 함량을 80% 까지 획기적으로 높일 뿐만 아니라 밀가루를 사용하지 않은 글루텐프리 반려동물 건식사료를 제조할 수 있었으며, 더 나아가, 향기성분과 영양성분을 고농도로 함유한 영양캡슐 개발하여 건식사료에 제조과정에 첨가하여 영양과 기호도 높은 생고기 고함유 반려동물 반건식사료를 개발하는데 성공하였다.Accordingly, while the present inventors have made various efforts to solve these problems, by grinding raw meat at the nano level and adding a protein binder to control moisture and binding force, not only can the content of raw meat be dramatically increased up to 80%, but also flour is not used. We were able to manufacture gluten-free companion animal dry food, and furthermore, we developed nutritional capsules containing high concentrations of fragrance and nutrients and added them to dry food during the manufacturing process to produce semi-dry pet food with a high content of raw meat with high nutrition and preference. developed successfully.

대한민국 특허공개 번호 10-2019-0066970호(2019.6.14) "생육의 원형이 보존된 동결건조 고양이 사료의 제조방법 및 이를 통해 제조된 고양이 사료"Republic of Korea Patent Publication No. 10-2019-0066970 (2019.6.14) "Method for manufacturing freeze-dried cat food with preserved original growth and cat food manufactured through the same" 대한민국 공개특허 제 10-2001-0101048호(2001.11.24) "애완동물용 사료의 기호성을 증진시키기 위한 방법 및 조성물"Republic of Korea Patent Publication No. 10-2001-0101048 (2001.11.24) "Method and composition for improving palatability of pet food"

따라서, 본 발명에서 해결하고자 하는 과제는 생고기 기반의 영양캡슐을 포함하는 반려동물용 반건식사료의 제조방법을 제공하기 위한 것이다.Therefore, the problem to be solved in the present invention is to provide a method for manufacturing a semi-dry food for companion animals including raw meat-based nutritional capsules.

본 발명에서 해결하고자 하는 다른 기술적 과제는 상기 제조방법에 따라 제조된 생고기 기반의 영양캡슐을 포함하는 반려동물용 반건식사료을 제공하기 위한 것이다.Another technical problem to be solved in the present invention is to provide a semi-dry food for companion animals comprising raw meat-based nutritional capsules prepared according to the above manufacturing method.

상기한 기술적 과제를 해결하기 위하여 본 발명에서는 하기 단계를 포함하는 것을 특징으로 하는 나노화기술과 단백질 결착제 제조기술을 활용한 반려동물용 반건식사료 제조방법을 제공한다.In order to solve the above technical problems, the present invention provides a method for manufacturing semi-dry food for companion animals using nanoization technology and protein binder manufacturing technology, characterized in that it comprises the following steps.

(S1) 생고기가 80% 이상 함유된 원료에 1~10 중량%의 단백질 결착제를 혼합하는 단계;(S1) mixing 1 to 10% by weight of a protein binder with a raw material containing 80% or more of raw meat;

(S2) 상기 혼합된 원료를 나노화시키는 단계; (S2) nanonizing the mixed raw materials;

(S3) 상기 나노화된 혼합물에 영양캡슐을 혼입시키면서 익스트루더로 압출 성형하는 단계;(S3) extruding with an extruder while incorporating nutrient capsules into the nano-sized mixture;

(S4) 상기 압출성형된 혼합물을 냉각 이송루트를 통과시켜 절단하는 단계; (S4) cutting the extruded mixture by passing it through a cooling transfer route;

(S5) 상기 절단된 혼합물을 반건조하는 단계; (S5) semi-drying the cut mixture;

또한, 본 발명의 다른 실시예에 따르면 (S1)단계의 단백질 결착제는 분리대두단백분 30%, 난단백분 20%, 알긴산염 20%, 인산칼슘 5%, 혼합인산염 5% 감자전분 10%, 구아검 5%, 트랜스글루타미나제 5% 임을 특징으로하는 반려동물 반건식사료 제조방법임을 특징으로 한다.In addition, according to another embodiment of the present invention, the protein binder in step (S1) contains 30% of isolated soy protein powder, 20% of egg protein powder, 20% of alginate, It is characterized in that it is a method for producing semi-dry pet food, characterized in that calcium phosphate 5%, mixed phosphate 5%, potato starch 10%, guar gum 5%, and transglutaminase 5%.

이때 상기 (S1) 단계의 나노화 시키는 단계는 광폭 로터-로터방식 임펠러구조를 갖춘 나노화 유화분쇄기를 통과시켜 원료 입자의 나노화가 10-2 ~ 10-3 ㎛ 크기임을 특징으로하는 반려동물 반건식사료 제조방법을 제공한다.At this time, the nanoization of step (S1) is performed by passing through a nano-emulsion mill equipped with a wide rotor-rotor type impeller structure so that the nanoization of the raw material particles has a size of 10 -2 ~ 10 -3 ㎛ Companion animal semi-dry food manufacturing method, characterized in that provides

또한 (S3) 상기 나노화된 혼합물을 100℃의 열수가 통과되는 2중자켓이 설치된 압출기를 통과시켜 호화시키면서 압출하는 것을 특징으로하는 반려동물 반건식사료 제조방법을 제공한다.In addition, (S3) provides a method for producing companion animal semi-dry food, characterized in that the nanonized mixture is extruded while gelatinizing by passing through an extruder equipped with a double jacket through which hot water of 100 ° C passes.

또한, 본 발명의 다른 실시예에 따르면 (S1)단계의 단백질 결착제는 분리대두단백분 30%, 난단백분 20%, 알긴산염 20%, 인산칼슘 5%, 혼합인산염 5% 감자전분 10%, 구아검 5%, 트랜스글루타미나제 5% 임을 특징으로하는 반려동물 반건조 사료 제조방법을 제공한다.In addition, according to another embodiment of the present invention, the protein binder in step (S1) contains 30% of isolated soy protein powder, 20% of egg protein powder, 20% of alginate, Provides a method for manufacturing a semi-dry pet food, characterized in that calcium phosphate 5%, mixed phosphate 5%, potato starch 10%, guar gum 5%, and transglutaminase 5%.

생고기가 80% 이상 함유된 원료에 상기 단백질 결착제를 1~10 중량% 혼합한 원료를 투입 후 분쇄유화기를 통과시켜 나노화 시킨 혼합물에 영양캡슐을 혼입시키면서 익스투르더에서 압출 성형시키고, 이어서 냉각공정을 거쳐 절단하여 반려동물 건식사료를 제조하였다.After adding a raw material containing 80% or more of raw meat and mixing 1 to 10% by weight of the protein binder, it is passed through a pulverizing emulsifier, and then extruded in an extruder while incorporating a nutrient capsule into the nanonized mixture, followed by a cooling process It was cut through to prepare dry pet food.

이때 상기 (S1) 단계의 나노화 시키는 단계는 광폭 로터-로터방식 임펠러구조를 갖춘 나노화 유화분쇄기를 통과시켜 원료 입자의 나노화가 10-2 ~ 10-3 ㎛ 크기가 되도록 분쇄한다. 이렇게 나노화 과정을 거쳐 액화 상태가 되면 다음 공정에서 영양캡슐이 골고루 잘 섞이게 된다.At this time, the step of nanoization of the step (S1) is passed through a nano-emulsion mill having a wide rotor-rotor type impeller structure, and the raw material particles are pulverized to a size of 10 -2 to 10 -3 μm. When it is liquefied through the nanoization process, the nutritional capsules are evenly mixed in the next process.

또한 (S3) 상기 나노화된 혼합물을 100℃의 열수가 통과되는 2중자켓이 설치된 압출기 또는 익스트루더를 통과시키되 이때 미리 준비된 영양캡슐을 1~5% 혼입시켜 가열된 상태에서 호화시키면서 압출하는 것을 특징으로하는 반려동물 반건식사료 제조방법을 제공한다. In addition, (S3) the nano-nized mixture is passed through an extruder or extruder equipped with a double jacket through which hot water of 100 ° C passes. It provides a method for manufacturing companion animal semi-dry food.

이때 영양캡슐은 영양보충 성분 및 기능성 성분을 로터-로터방식 광폭 임펠러구조를 갖춘 나노화 유화분쇄기를 생수를 첨가하여 통과시켜 나노수준으로 미세화한 뒤 유동층건조기에 분무하여 설탕분말 코팅 코어제를 코팅하는 방식으로 반려동물용 영양캡슐을 제조하며, 코팅 원료는 에리스리톨, 프로폴리스, 녹차추출물, 포자형 유산균을 각각 준비하여 코팅 혼합된 원료를 혼합하는 후 물과 함께 나노화 시킨 다음, 나노화된 원료를 유동층 건조기에 분무하여 설탕 코팅 코어제를 코팅하여 영양캡슐을 제조하고 건조하여 제공한다.At this time, nutritional supplements and functional ingredients are passed through a nano-emulsion mill with a rotor-rotor wide impeller structure by adding bottled water to refine them to the nano level, and then sprayed on a fluidized bed dryer to coat the sugar powder coating core. Nutrient capsules for companion animals are manufactured, and coating raw materials are prepared by preparing erythritol, propolis, green tea extract, and spore-type lactic acid bacteria respectively, mixing the coated mixed raw materials, nanonizing them together with water, and then nano-forming raw materials in a fluidized bed dryer. By spraying, the sugar coating core is coated to prepare nutritional capsules, and then dried and provided.

또한 (S4) 상기 압출성형된 혼합물을 냉각 이송루트를 통과시켜 20~30 ℃로 급속 냉각시켜 결착력을 증대시키고 고화를 진행시켜 절단 및 성형이 가능하게 하는 것을 특징으로하는 영양캡슐을 포함하는 반려동물 반건식사료 제조방법을 제공한다.In addition, (S4) the extruded mixture is rapidly cooled to 20 ~ 30 ° C. by passing through a cooling transfer route to increase binding force and proceed with solidification to enable cutting and molding. Provides a method for preparing semi-dry food.

또한 상기 제조방법에 따라 제조된 영양캡슐을 포함하는 반려동물용 반건식사료를 제공한다.In addition, it provides a semi-dry food for companion animals containing the nutritional capsules prepared according to the above manufacturing method.

본 발명은 나노화기술과 단백질 결착제를 활용하여 알러지의 원인이 되는 글루텐이 다량 함유된 밀가루를 사용하지않고 성형이 가능토록하여 생고기 함량을 80%까지 높일 수 있을 뿐만 아니라 여기에 향기성분과 영양성분을 고농도로 함유한 영양캡슐이 박히도록 하여 영양과 기호도 높은 생고기 기반의 반려동물 반건식사료를 제공한다.The present invention utilizes nano technology and a protein binder to enable molding without using wheat flour containing a large amount of gluten, which is the cause of allergy, so that the raw meat content can be increased up to 80%, as well as flavor and nutritional components. It provides a raw meat-based semi-dry food for companion animals with high nutrition and preference by inserting nutritional capsules containing high concentrations of

또한 신선한 원육의 맛과 향을 살리는 한편, 생고기를 분쇄하여 나노화 입자로 하고 향기성분과 영양성분을 고농도로 함유한 영양캡슐을 첨가하여 풍부한 향미 증진에 따른 기호성 증대시키고, 펩신 소화율 증대시키며, 배변량 및 배변 냄새 감소시키고, 단백질 분자량이 작아지면서 알러지를 예방할 수 있다.In addition, while maintaining the taste and aroma of fresh raw meat, raw meat is pulverized into nanoparticles and nutritional capsules containing high concentrations of fragrance and nutrients are added to increase palatability by enhancing rich flavor, increase pepsin digestibility, and increase bowel movement and It reduces the smell of feces and prevents allergies as the protein molecular weight decreases.

도 1은 본원 발명을 실시하기 위한 공정도를 나타낸다.
도 2는 본원 발명을 실시하기 위한 장치를 나타낸다.
1 shows a process diagram for practicing the present invention.
Figure 2 shows an apparatus for practicing the present invention.

이하, 본 발명의 이해를 돕기 위하여 실시예 등을 들어 상세하게 설명하기로 한다. 그러나, 본 발명에 따른 실시예들은 여러 가지 다른 형태로 변형될 수 있으며, 본 발명의 범위가 하기 실시예들에 한정되는 것으로 해석되어서는 안 된다. 본 발명의 실시예들은 당업계에서 평균적인 지식을 가진 자에게 본 발명을 보다 완전하게 설명하기 위해 제공되는 것이다. Hereinafter, examples and the like will be described in detail to aid understanding of the present invention. However, the embodiments according to the present invention can be modified in many different forms, and the scope of the present invention should not be construed as being limited to the following examples. Embodiments of the present invention are provided to more completely explain the present invention to those skilled in the art.

본 발명에서 나노화기술과 단백질 결착제를 활용한 반려동물 반건식사료 제조방법은 (S1) 생고기가 80% 이상 함유된 원료에 1~10 중량%의 단백질 결착제를 혼합하는 단계;(S2) 상기 혼합된 원료를 나노화시키는 단계;(S3) 상기 나노화된 혼합물에 영양캡슐을 혼입시키면서 익스트루더로 압출 성형하는 단계 ; (S5) 상기 절단된 혼합물을 반건조하는 단계; 를 거쳐 제조된다.In the present invention, the method for manufacturing companion animal semi-dry food using nano technology and protein binder includes (S1) mixing 1 to 10% by weight of protein binder with a raw material containing 80% or more of raw meat; (S2) mixing the above Step of nano-forming the raw material; (S3) extruding with an extruder while incorporating a nutrient capsule into the nano-sized mixture; (S5) semi-drying the cut mixture; manufactured through

본 발명에서 반려동물 반건식사료 제조방법은 생고기가 80% 이상 함유된 원료에 단백질 결착제가 혼합된 원료를 투입 후 나노화 시키는 단계를 포함한다.In the present invention, the companion animal semi-dry food manufacturing method includes adding a raw material mixed with a protein binder to a raw material containing 80% or more of raw meat, and then nanonizing it.

이때 단백질 결착제는 분리대두단백분 30중량%, 난단백분 20 중량%, 알긴산염 20중량%, 인산칼슘 5중량%, 혼합인산염 5중량%, 감자전분 10중량%, 구아검 5중량%, 트랜스글루타미나제 5중량%으로 구성될 수 있다. At this time, the protein binder is 30% by weight of separated soybean protein powder, 20% by weight of egg protein powder, 20% by weight of alginate, 5% by weight of calcium phosphate, 5% by weight of mixed phosphate, 10% by weight of potato starch, 5% by weight of guar gum, and 5% by weight of transglutaminase.

나노화기술은 잘게부순 생고기를 30~60% 생수와 함께 연속적으로 투입할 수 있는 임펠러구조의 분산유화기에서 수행될 수 있다. 더욱 바람직하기로는 외부에 냉온수를 순환시킬 수 있는 냉각 및 히팅 시스템이 구비된 임펠러구조를 갖춘 나노화 유화분쇄기를 통과시켜 원료 입자의 나노화가 10-2 ~ 10-3 ㎛ 크기로 분쇄함을 특징으로 하는 반려동물 반건식사료 제조방법일 수 있다.Nanoization technology can be performed in an impeller-structured dispersion emulsifier that can continuously inject minced raw meat along with 30-60% bottled water. More preferably, by passing through a nano-emulsion mill equipped with an impeller structure equipped with a cooling and heating system capable of circulating cold and hot water to the outside, nanoization of raw material particles is pulverized to a size of 10 -2 ~ 10 -3 ㎛ Characterized in that It may be a method for manufacturing companion animal semi-dry food.

가장 바람직하기로는 나노화 분쇄과정에서 생고기 온도가 지나치게 상승하여 변질되는 것을 방지할 수 있는 냉각 및 히팅 시스템이 구비된 로터-로터방식 임펠러구조의 분산유화기에서 수행될 수 있다. Most preferably, it can be carried out in a dispersion emulsifier of a rotor-rotor type impeller structure equipped with a cooling and heating system capable of preventing deterioration due to an excessive increase in raw meat temperature during the nano-grinding process.

이때 생고기를 분쇄하여 나노화 입자로 하면 풍부한 향미 증진에 따른 기호성 증대시키고, 펩신 소화율을 증대시키며, 배변량 및 배변 냄새 감소시키고, 단백질 분자량이 작아지면서 알러지를 예방할 수 있게 된다.At this time, if the raw meat is pulverized into nanoparticles, palatability due to rich flavor enhancement is increased, pepsin digestibility is increased, defecation volume and defecation odor are reduced, and allergy can be prevented as the protein molecular weight is reduced.

이때 (S1) 단계의 나노화 시키는 단계는 냉각시스템이 구비된 로터-로터방식 임펠러구조를 갖춘 나노화 유화분쇄기를 통과시켜 원료 입자의 나노화가 10-2 ~ 10-3 ㎛ 크기임을 특징으로하는 반려동물 건식사료 제조방법일 수 있다.At this time, the nanoization step of step (S1) is passed through a nano-emulsion mill equipped with a rotor-rotor type impeller structure equipped with a cooling system, so that the nanoization of the raw material particles is 10 -2 ~ 10 -3 ㎛ size Companion animal dry type, characterized in that It may be a feed manufacturing method.

상기 나노화된 혼합원료를 혼합물을 익스투르더에서 압출 성형시키고, 이어서 냉각하여 일정한 절단하고 건조하여 포장하는 공정을 거친다.The nano-sized mixed raw material is subjected to a process of extruding the mixture in an extruder, followed by cooling, constant cutting, drying, and packaging.

또한 (S1)단계는 생고기가 80% 이상 함유된 원료에 단백질 결착제가 1~10 중량%를 혼합한다.In addition, in step (S1), 1 to 10% by weight of a protein binder is mixed with a raw material containing 80% or more of raw meat.

상기 단백질 결착제 조성물에 있어서 인산염으로는 인산칼슘과 혼합인산염으로 메타인산염, 폴리인산염, 피로인산염 등이 혼합되어 사용되는데 단백질의 보수력을 높이고 결착성을 증가시킬 목적으로 사용된다.In the protein binder composition, a mixture of calcium phosphate and a mixed phosphate such as metaphosphate, polyphosphate, pyrophosphate, etc. is used as the phosphate, and is used for the purpose of increasing the water retention capacity of the protein and increasing the binding property.

유화보조제로서 대두단백과 난단백은 제품의 유화력을 향상시키고 단백질이 부족할 경우 대체 단백질로 사용되어 지는데, 본 발명에서 사용되는 대두단백질(soy protein)을 사용하고, 난단백질인 난백분은 단백질 함량이 매우 높고, 난황분은 단백질과 레시틴을 함유하고 있어 효과적인 유화제로 이용된다. As emulsifying aids, soybean protein and egg protein improve the emulsifying power of the product and are used as substitute proteins when protein is insufficient. , Egg yolk powder contains protein and lecithin, so it is used as an effective emulsifier.

알긴산염과 검류는 증점 및 조직강화 역할을 하는데, 이것들은 수분을 보유하는 능력이 20-30배가 되며, 고기 젤을 고정하여 조직을 개량하여 깔끔하게 슬라이스 되게 한다. 검류는 제품에 점성을 제공하고 젤화시키는 기능 이외에 상업적 멸균 시 고온에 잘 견디며 냉동과 기계적 처리에도 잘 견디도록 한다. Alginates and gums act as a thickening and strengthening agent, which increases their ability to hold water 20-30 times, and fixes the meat gel to improve the texture so that it can be sliced cleanly. In addition to providing viscosity and gelation to the product, gums are resistant to high temperatures during commercial sterilization and to withstand freezing and mechanical treatment.

또한 탄수화물로서 CMC(carboxy methyl cellulose:)가 이용된다. CMC는 셀룰로오스 중 히드록시기의 40% 이상을 카르복시메틸화한 것은 냉수에도 잘 용해되고, 점도가 높은 안정적인 콜로이드용액이 된다. 이러한 CMC는 점도를 높이는 증점제 또는 유화안정제로 이용되며, 장내에서 흡수되지 않으면서도 수분을 흡수하고 성형에도 중요한 역할을 하지만 전체 사료의 2% 이하로 사용하여야 한다.In addition, CMC (carboxy methyl cellulose:) is used as a carbohydrate. CMC, in which more than 40% of the hydroxy groups in cellulose are carboxymethylated, dissolves well in cold water and becomes a stable colloidal solution with high viscosity. Such CMC is used as a thickener or emulsion stabilizer to increase viscosity, absorbs moisture without being absorbed in the intestines and plays an important role in molding, but it should be used in less than 2% of the total feed.

전분(starch)류는 감자전분을 사용하는데 전분은 호화시 물을 흡수하여 성형에 도움이 되고 증량 효과 목적으로 사용한다. Potato starch is used for starch, and starch absorbs water during gelatinization to help in molding and is used for the purpose of increasing weight.

산화칼슘은 난각칼슘을 사용하는데 물에 녹았을 때, 고기 표면의 단백질을 녹여내어 인산염, 단백질 등이 잘 접착할 수 있는 여건을 만들어 주는 역할을 한다. Calcium oxide uses eggshell calcium, and when dissolved in water, it dissolves proteins on the surface of meat and creates conditions for phosphate and protein to adhere well.

트랜스글루타미나아제(Transglutaminase)는 본 발명의 생고기(Real Meat)의 단백질(protein) 결착 기술에서 중요한 역할을 하는데 단백질 분자간의 가교중합반응을 촉진시키는 효소로 단백질 분자의 글루타민 잔기와 라이신 잔기 간의 가교 결합과 중합화를 촉진하는 효소이다. Transglutaminase plays an important role in the protein binding technology of real meat of the present invention. Transglutaminase is an enzyme that promotes cross-linking polymerization between protein molecules. It is an enzyme that catalyzes binding and polymerization.

또한 도 2는 본 발명의 실시예에 따른 나노화기술과 단백질 결착제를 활용한 반려동물 반건식사료 제조를 위한 제조 장치(100)(이하, 제조 장치)를 나타내는 도면이다. 도 2를 참조하면, 제조 장치(100)는 원료혼합부(110), 나노유화부(120), 영양캡슐 혼합 압출부(130), 냉각부(140), 절단부(150), 건조부(160), 포장부(170)를 포함할 수 있다.2 is a view showing a manufacturing apparatus 100 (hereinafter referred to as a manufacturing apparatus) for manufacturing companion animal semi-dry food using nano technology and a protein binder according to an embodiment of the present invention. Referring to FIG. 2, the manufacturing apparatus 100 includes a raw material mixing unit 110, a nano emulsification unit 120, a nutritional capsule mixing extrusion unit 130, a cooling unit 140, a cutting unit 150, and a drying unit 160. ), and may include a packaging unit 170.

그리고, 원료 혼합부(110)는 육류 호퍼(110a), 결착제 호퍼(110b), 생수 투입관(110c)를 포함하는 것이 바람직하며, 세 원료가 혼합되는 경로 상의 종착점에는 흡입 스크류를 통해 나노유화부(120)로 이송시키는 기능을 수행할 수 있다. In addition, the raw material mixing unit 110 preferably includes a meat hopper 110a, a binder hopper 110b, and a bottled water input pipe 110c, and at the end point on the path where the three raw materials are mixed, nano-emulsification is performed through a suction screw. It can perform a function of transferring to the unit 120.

나노유화부(120)는 육류 호퍼(110a)로부터 제공된 생고기와, 결착제 호퍼(110b)로부터 제공된 결착제, 생수 투입관(110c)으로부터 제공된 생수의 혼합체에 대해서 로터 분산 유화기에서 20 내지 60 나노 크기의 혼합물을 생성한 뒤, 압출부(130)로 이송하는 기능을 수행할 수 있다. The nano-emulsification unit 120 is a mixture of raw meat provided from the meat hopper 110a, binder provided from the binder hopper 110b, and bottled water provided from the bottled water input pipe 110c in a rotor dispersion emulsifier of 20 to 60 nanometers. After generating a mixture of the size, it may perform a function of transferring to the extrusion unit 130.

여기서 생수는 나노유화기(120) 상에서 생고기 상의 수분에 더하여 생고기 중량의 30~60%의 수분을 공급함으로써, 고온 고압 압출과정에서 생고기의 열화를 방지하는 기능을 수행한다. Here, mineral water performs a function of preventing deterioration of raw meat in the high-temperature and high-pressure extrusion process by supplying moisture of 30 to 60% of the weight of raw meat in addition to the moisture on the raw meat on the nano-emulsifier 120.

압출부(130)는 나노유화부(120)에서 제공된 혼합물에 영양캡슐을 첨가하여 혼합한다. 이때 영양캡슐은 영양보충 성분 및 기능성 성분을 로터-로터방식 광폭 임펠러구조를 갖춘 나노화 유화분쇄기를 생수를 첨가하여 통과시켜 나노수준으로 미세화한 뒤 유동층건조기에 분무하여 설탕분말 코팅 코어제를 코팅하는 방식으로 반려동물용 영양캡슐을 제조하며, 코팅 원료는 에리스리톨, 프로폴리스, 녹차추출물, 포자형 유산균을 각각 준비하여 코팅 혼합된 원료를 혼합하는 후 물과 함께 나노화 시킨 다음, 나노화된 원료를 유동층 건조기에 분무하여 설탕 코팅 코어제를 코팅하여 1~5 mm 크기의 미세한 영양캡슐을 제조하고 건조하여 제공한다.The extrusion unit 130 adds and mixes the nutritional capsules to the mixture provided by the nanoemulsification unit 120. At this time, nutritional supplements and functional ingredients are passed through a nano-emulsion mill with a rotor-rotor wide impeller structure by adding bottled water to refine them to the nano level, and then sprayed on a fluidized bed dryer to coat the sugar powder coating core. Nutrient capsules for companion animals are manufactured, and coating raw materials are prepared by preparing erythritol, propolis, green tea extract, and spore-type lactic acid bacteria respectively, mixing the coated mixed raw materials, nanonizing them together with water, and then nano-forming raw materials in a fluidized bed dryer. It is sprayed and coated with sugar-coated core to prepare fine nutritional capsules with a size of 1 to 5 mm, dried and provided.

이때 압출부(130)에서 재혼합을 하면서 미리 설정된 온도 범위(90 내지 150℃)로 가열함과 동시에 외주부를 따라 형성된 펠티어 소자 모듈로 구성된 냉온공급단에 대한 제어부의 제어에 따라 내부의 온도를 조정을 수행함으로써, 안정적 온도 범위에서 익히는 공정을 수행할 뿐만 아니라, 혼합물 속의 결착제와 육류 분쇄물이 1차적으로 상호 결착되는 기능을 수행할 수 있다. At this time, while remixing in the extruding unit 130, heating is performed in a preset temperature range (90 to 150° C.), and at the same time, the internal temperature is adjusted according to the control of the control unit for the hot/cold supply stage composed of Peltier element modules formed along the outer periphery. By performing, it is possible not only to perform the process of cooking in a stable temperature range, but also to perform a function in which the binder and the ground meat in the mixture are primarily bound to each other.

냉각부(140)는 압출부(130)를 통과한 분쇄물에 대한 미리 설정된 냉각 온도범위(15 내지 35℃)로 냉각을 수행함과 동시에 외주부를 따라 펠티어 소자 모듈로 구성된 냉온공급단에 대한 제어부의 제어에 따라 내부의 온도와 차등화된 온도 범위(5 내지 10℃)로 안정적 냉기가 보존될 수 있을 뿐만 아니라, 냉각부(140) 내부의 온도의 외부로의 순환 기능을 제공할 수 있다.The cooling unit 140 performs cooling in a preset cooling temperature range (15 to 35 ° C.) for the pulverized material that has passed through the extruding unit 130, and at the same time, along the outer circumference of the control unit for the cold and hot supply stage composed of Peltier element modules Stable cold air can be maintained in a temperature range (5 to 10° C.) differentiated from the internal temperature according to the control, and a circulation function of the temperature inside the cooling unit 140 to the outside can be provided.

이와 함께 냉각부(140)는 압출부(130) 상의 1차적 결착제와 육류 분쇄물의 결착 기능의 강화에 의한 혼합물의 고체화를 통한 2차적 결착 기능을 수행할 수 있다. In addition, the cooling unit 140 may perform a secondary binding function through solidification of the mixture by strengthening the binding function of the primary binding agent on the extrusion section 130 and the ground meat.

절단부(150)는 냉각부(140)를 통해 완전 결착 및 고체화된 혼합물에 대한 미리 설정된 입자 크기, 바람직하기로는 3mm 내지 10mm의 입자 크기로의 절단을 통해 성형을 수행한 뒤, 건조부(160)로 이송하는 기능을 수행할 수 있다. The cutting unit 150 performs molding through cutting into a particle size set in advance for the completely bound and solidified mixture through the cooling unit 140, preferably a particle size of 3 mm to 10 mm, and then drying unit 160 It can perform the function of transferring to.

건조부(160)는 절단부(150)로 제공된 혼합물의 수분의 범위를 반건조 사료에 대해서는 20% 내지 25% 범위로 조절하여 포장부(170)로 이송하는 기능을 수행할 수 있다. The drying unit 160 may perform a function of adjusting the range of moisture of the mixture provided to the cutting unit 150 in the range of 20% to 25% for semi-dry feed and transferring it to the packaging unit 170.

이하, 본 발명의 이해를 돕기 위하여 실시예 등을 들어 상세하게 설명하기로 한다.Hereinafter, examples and the like will be described in detail to aid understanding of the present invention.

<실시예 1> <Example 1>

(S1)단계의 단백질 결착제는 분리대두단백분 30 중량%, 난단백분 20중량%, 알긴산염 20중량%, 인산칼슘 5중량%, 혼합인산염 5중량% 감자전분 10중량%, 구아검 5중량%, 트랜스글루타미나제 5중량% 로 구성된 단백질 결착제 혼합물을 준비했다. The protein binder in step (S1) is 30% by weight of separated soybean protein powder, 20% by weight of egg protein powder, 20% by weight of alginate, A protein binder mixture consisting of 5% by weight of calcium phosphate, 5% by weight of mixed phosphate, 10% by weight of potato starch, 5% by weight of guar gum, and 5% by weight of transglutaminase was prepared.

생고기가 80% 이상 함유된 원료에 상기 단백질 결착제를 10 중량% 혼합된 원료를 투입 후 분쇄유화기를 통과시켜 나노화 시킨 혼합물에 영양캡슐을 5중량% 혼합하여 압출기에서 압출 성형시키고, 이어서 냉각공정을 거쳐 20 ℃로 식힌 다음 절단하여 수분활성도 0.65~0.85%, 수분함량이 20~35%의 반건조 상태로 건조하여 단위별로 포장하였다.After adding the raw material containing 80% or more of raw meat to the raw material mixed with 10% by weight of the protein binder, 5% by weight of nutritional capsules were mixed with the nanonized mixture by passing through a milling emulsifier, extruded in an extruder, and then subjected to a cooling process After cooling to 20 ° C, it was cut, dried in a semi-dry state with a water activity of 0.65 to 0.85% and a water content of 20 to 35%, and packaged by unit.

<비교예1> <Comparative Example 1>

나노화과정을 거치지 않고 상기 실시예 1과 동일한 방법으로 개 사료를 제조하였다.A dog food was prepared in the same manner as in Example 1 without going through the nano-process.

<비교예2> <Comparative Example 2>

영양캡슐을 첨가하지 않는 것을 제외하고 상기 실시예 1과 동일한 방법으로 개 사료를 제조하였다.Dog food was prepared in the same manner as in Example 1, except that the nutritional capsules were not added.

<제제예1> <Formulation Example 1>

상기 실시예 1에서 수득된 개 영양사료 조성물을 통상의 방법으로 출성형하여 슬라이스하여 직경 3 내지 10 mm 두께의 박막형 사료를 제형화하였다. The dog nutritional feed composition obtained in Example 1 was molded and sliced in a conventional manner to formulate a thin-film feed having a diameter of 3 to 10 mm in thickness.

<시험예1> <Test Example 1>

상기 제제예 1에서 수득된 개 영양사료 및 비교예 1 및 2의 사료 조성물로 제형화된 사료를 총 75마리의 개를 3군으로 나누어 각각 10일 동안 섭취시킨 후 서료의 섭취 용이성, 냄새, 털의 변화, 식욕의 변화, 운동성 변화, 변의 변화 및 전체적인 기호도를 전문 수의사가 관찰하였으며 그 결과를 하기 표 1에 나타내었다.A total of 75 dogs were divided into 3 groups and ingested for 10 days each of the feed formulated with the dog nutritional feed obtained in Formulation Example 1 and the feed composition of Comparative Examples 1 and 2, and then eating the feed for ease of intake, smell, and hair Changes in appetite, changes in motility, changes in stool, and overall preference were observed by a professional veterinarian, and the results are shown in Table 1 below.

실시예1Example 1 비교예1Comparative Example 1 비교예2Comparative Example 2 섭취 용이성ease of intake 입과 이에 붙음attached to the mouth and teeth -- 1616 1717 입과 이에 붙지 않고 잘 먹음Eating well without sticking to the mouth and teeth 2727 -- -- 냄새smell 좋지 않은 냄새가 강함strong unpleasant smell 1One 88 2020 좋지 않은 냄새가 없음no unpleasant smell 2424 1One 22 식욕의 변화change in appetite 식욕의 변화가 없거나 오히려 줄음No change or reduced appetite -- 1One 1One 식욕이 왕성해짐increased appetite 2525 1212 1212 변의 변화change of stool 변화가 없음no change -- 22 33 쾌변으로 변을 잘봄Passing stools with pleasure 2525 1919 1515 전체적인 기호도overall sign 기호도 변화가 없음No change in sign -- 2222 1010 기호도가 증진됨Increased acceptability 2626 -- --

상기 표 1에서 보듯이, 본 발명에 따른 개 영양사료는 비교예 1 및 2의 사료에 비하여 섭취 용이성이 매우 우수하고, 좋지 않은 냄새가 적게났으며, 뿐만 아니라 항스트레스성으로 식욕도 증진되고 활동성이 좋아졌으며, 쾌변을 보는 것을 알 수 있었다. 따라서, 전체적인 기호도가 높아졌음을 알 수 있다.As shown in Table 1, the dog nutritional feed according to the present invention is very easy to ingest and has less unpleasant odor than the feeds of Comparative Examples 1 and 2, as well as promoting appetite and activity due to anti-stress properties. This improved, and it was found to see pleasure. Therefore, it can be seen that the overall acceptability is increased.

특히, 본 발명의 개 영양사료는 섭취 10일만에 상기와 같은 우수한 효과가 나타낸 것을 알 수 있으며, 개 뿐만 아니라 고양이등 다른 반려동물의 반 건조 사료에도 나노화 기술 및 영양캡슐 기술을 적용하여 성장 및 건강을 증진하기 위한 영양사료를 제공할 수 있다..In particular, it can be seen that the dog nutritional feed of the present invention showed the above excellent effects in 10 days of ingestion, and nanoization technology and nutritional capsule technology were applied to semi-dry feed for dogs as well as other companion animals such as cats to promote growth and health. Nutritional feed can be provided to promote

110 : 원료 혼합부
110a : 육류 호퍼
110b : 결착제 호퍼
110c : 생수 투입관
120 : 나노화 유화부
130 : 압출부
140 : 냉각부
150 : 절단부
160 : 건조부
170 : 포장부
110: raw material mixing unit
110a: meat hopper
110b: binder hopper
110c: bottled water inlet pipe
120: nano emulsification unit
130: extrusion part
140: cooling unit
150: cutting part
160: drying unit
170: packaging

Claims (6)

하기 단계를 포함하는 것을 특징으로하는 나노화기술과 단백질 결착제를 활용한 반려동물 반건식사료 제조방법:
(S1) 생고기가 80% 이상 함유된 원료에 1~10 중량%의 단백질 결착제를 혼합하되, 상기 단백질 결착제는 분리대두단백분 30중량%, 난단백분 20 중량%, 알긴산염 20중량%, 인산칼슘 5중량%, 혼합인산염 5중량%, 감자전분 10중량%, 구아검 5중량%, 트랜스글루타미나제 5중량%의 비율로 구성된 단백질결착제를 혼합하는 단계;
(S2) 상기 (S1)단계에서 혼합된 원료를 상기 혼합된 원료의 30~60 중량%의 생수와 함께 투입하여 광폭 로터-로터방식 임펠러구조를 갖춘 나노화 유화분쇄기를 통과시켜 원료 입자가 10-2 ~ 10-3 ㎛ 크기로 나노화시키는 단계;
(S3) 상기 (S2)단계에서 나노화된 혼합물을 100℃의 열수가 통과되는 2중자켓이 설치된 익스트루더를 통과시켜 호화시키면서 압출성형하는 단계;
(S4) 상기 (S3)단계에서 압출성형된 혼합물을 외부가 5~10 ℃로 유지되는냉각부를 통과시켜 절단하는 단계;
(S5) 상기 (S4)단계에서 절단된 혼합물을 수분함량 20~35%로 반건조하는 단계;
Companion animal semi-dry food manufacturing method using nanoization technology and protein binder, characterized in that it comprises the following steps:
(S1) A raw material containing 80% or more of raw meat is mixed with 1 to 10% by weight of a protein binder, and the protein binder contains 30% by weight of isolated soybean protein powder, 20% by weight of egg protein powder, 20% by weight of alginate, Mixing a protein binder composed of 5% by weight of calcium phosphate, 5% by weight of mixed phosphate, 10% by weight of potato starch, 5% by weight of guar gum, and 5% by weight of transglutaminase;
(S2) The raw material mixed in the step (S1) is put together with 30 to 60% by weight of bottled water and passed through a nano-emulsion mill equipped with a wide rotor-rotor type impeller structure so that the raw material particles are 10 -2 Nanoizing to a size of ~ 10 −3 μm;
(S3) extrusion molding while gelatinizing the nanonized mixture in step (S2) by passing it through an extruder equipped with a double jacket through which hot water of 100 ° C passes;
(S4) cutting the mixture extruded in step (S3) by passing it through a cooling unit where the outside is maintained at 5 to 10 °C;
(S5) semi-drying the mixture cut in step (S4) to a moisture content of 20 to 35%;
삭제delete 삭제delete 삭제delete 삭제delete 제 1 항에 따른 제조방법에 따라 제조된 반려동물 반건식사료. A semi-dry pet food prepared according to the manufacturing method according to claim 1.
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