KR102326975B1 - Production method of traditional soybean paste of low salt using shitake mushroom and Dendropanax morbifera LEV and of spread jam using this - Google Patents
Production method of traditional soybean paste of low salt using shitake mushroom and Dendropanax morbifera LEV and of spread jam using this Download PDFInfo
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- KR102326975B1 KR102326975B1 KR1020200088161A KR20200088161A KR102326975B1 KR 102326975 B1 KR102326975 B1 KR 102326975B1 KR 1020200088161 A KR1020200088161 A KR 1020200088161A KR 20200088161 A KR20200088161 A KR 20200088161A KR 102326975 B1 KR102326975 B1 KR 102326975B1
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- South Korea
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- soybean paste
- salt
- shiitake
- low
- hwangchil
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Abstract
Description
본 발명은 표고 및 황칠을 이용한 저염 전통발효 된장 및 이를 이용한 스프레드 잼의 제조 방법에 관한 것이다.The present invention relates to a low-salt traditional fermented soybean paste using shiitake and hwangchil and a method for producing spread jam using the same.
된장은 콩을 주재료로 사용하여 발효 숙성시킨 장류로서 단백질과 지방함량이 높아 찌개류, 반찬류 등을 만들때 사용하는 기호식품으로 애용되고 있다.Doenjang is a fermented soybean paste made from soybeans as the main ingredient. It has a high protein and fat content, so it is favorably used as a favorite food for making stews and side dishes.
종래의 된장과 간장 제조방법은 각 지역마다 차이가 있으나, 통상적으로 메주콩을 깨끗한 물에 거품이 나지 않을 때까지 세척하고 하루 동안 물에 불린 다음, 다시 세척 후 흐르는 물에 깨끗이 세척하여 삶아준다. 삶아진 메주콩을 방아에 찧고 메주를 만든 후, 볏짚을 두툼하게 깔아 메주를 올려주고 다시 볏짚을 깔아 층층이 쌓아준다. 띄워진 메주를 항아리에 넣고 소금물과 고추, 감초, 숯 등을 넣은 후에 약 50일 숙성 후에 액체는 한번 더 끓인 후에 항아리에 넣어 숙성시키고, 된장은 다른 항아리에 넣어 다시 숙성시킨다. 여기서, 액체는 간장이고 덩어리는 된장이 된다.Conventional doenjang and soy sauce manufacturing methods are different for each region, but usually, soybeans are washed in clean water until bubbles do not form, soaked in water for a day, washed again, washed thoroughly in running water, and boiled. Boiled soybeans are pounded on a mill to make meju, and then the soybeans are laid on a thick layer of rice straw, and then the rice straw is laid layer by layer. Put the floating soybean paste in a jar, add salt water, red pepper, licorice, charcoal, etc., and then ripen for about 50 days. Here, the liquid is soy sauce and the lump is miso.
최근, 상기와 같은 된장, 고추장, 청국장, 간장 등과 같은 우리 전통 장류가 건강에 대한 관심이 높아짐에 따라 건강식품으로 환경 받고 있다.Recently, Korean traditional soybean paste, such as soybean paste, red pepper paste, cheonggukjang, and soy sauce, as described above, is receiving an environment as a health food as interest in health increases.
또한, 경제발전으로 인한 생활수준의 향상에 따라 맛뿐만 아니라, 건강과 영양까지 고려한 기능성 된장의 수요가 증가하고 있는 추세이며, 전통 장류의 소재로 사용되지 않았던 무화과, 녹차, 사과, 홍삼, 송이버섯 등의 다양한 부재료를 장류에 이용하는 방법이 개발되고 있는 실정이다.In addition, with the improvement of living standards due to economic development, the demand for functional soybean paste that considers health and nutrition as well as taste is increasing. A method of using various auxiliary materials such as those for soy sauce is being developed.
또한, 특허출원 제10-1203790호인 머위 된장의 제조방법 및 그 방법으로 제조된 머위된장과 특허출원 제10-1364732호인 달맞이꽃 추출물 함유 된장의 제조방법 및 이에 의해 제조된 된장 등과 같은 다양한 된장 제조 방법이 공지되어 있다.In addition, various methods for producing soybean paste such as a method for producing coltsfoot doenjang, patent application No. 10-1203790, and a method for producing coltsfoot doenjang prepared by the same method and patent application No. 10-1364732, a method for manufacturing coltsfoot doenjang containing evening primrose extract, and soybean paste prepared thereby is known.
한편, 황칠나무 (Dendropanax morbifera Lev.)는 전 세계적으로 유일하게 한반도 서남해안 및 도서지역에만 자생하는 두릅나무과의 천연보호침으로 최대 높이 15m에 달하며 겨울에도 낙엽이 지지 않은 상록활엽교목으로, 수피에 상처를 내면 황색의 액이 나오는데 이것을 황칠(黃漆)이라 하며 오래전부터 가구등에 칠로서 사용되어 왔다 (이창복, 대한식물도감, 향문사, 1982).On the other hand, the Hwangchil tree (Dendropanax morbifera Lev.) is an evergreen broad-leaved arboreous tree that grows up to 15m in height and does not lose leaves even in winter. When the wound is cut, a yellow liquid is released, which is called Hwangchil (黃漆) and has been used as a lacquer for furniture, etc. from a long time ago (Changbok Lee, Korean Botanical Encyclopedia, Hyangmunsa, 1982).
수피에서 나오는 황칠은 찬란한 금빛을 내며, 상쾌한 향이 있어 나쁜 기운을 물리치고 모든 시기를 편안하게 진정시킨다. 잎은 항암제 및 면역강화를 함유하여 생리활성물질로 사용되는 등 예로부터 약리효과가 탁월한 신비의 나무로 주목받아 온 남부 난대 기후대의 대표적 경제수종으로 가치를 갖고 있다.Hwangchil from the bark gives off a brilliant golden color, and has a refreshing scent that repels bad energy and calms all periods of time. The leaves are valuable as a representative economic tree species in the southern temperate climate zone, which has been attracting attention as a mysterious tree with excellent pharmacological effects from ancient times, such as being used as a physiologically active substance because it contains anticancer drugs and immunity enhancement.
최근 황칠나무와 관련된 연구결과에 따르면, 황칠이 항암, 항산화 효과, 간세포 재생, 경조직 세포 재생 등에 효과적인 것으로 밝혀졌다. 또한 황칠은 고혈압, 중풍, 치매 예방 등에 효과가 있는 것으로 보고되고 있으며, 이외에도 항균 효과, 소화기질환 치료, 강장 효과, 우울증 및 스트레스 해소 등에 효과적인 것으로 알려져 있다. 이에 약용식물로서 황칠나무에 대한 다각적 연구가 진행되고 있다. 또한, 황칠은 간 기능 개선, 노화예방, 변비 등을 치료할 수 있어 많은 식품에 적용되고 있는 추세이다. 대한민국 특허등록 제1108658호에 개똥쑥을 이용한 저염된장이 개시되어 있다. 상기 특허에서는 개똥쑥의 유효성분을 함유하면서 염의 함량을 감소시키고 있다.According to recent research results related to hwangchil tree, it was found that hwangchil is effective in anticancer, antioxidant effect, hepatocyte regeneration, and hard tissue cell regeneration. In addition, Hwangchil is reported to be effective in preventing hypertension, stroke, and dementia, and in addition, it is known to be effective in antibacterial effect, digestive disease treatment, tonic effect, depression and stress relief. Therefore, various studies on Hwangchil tree as a medicinal plant are in progress. In addition, Hwangchil can be used to improve liver function, prevent aging, and treat constipation, so it is being applied to many foods. Korean Patent Registration No. 1108658 discloses a low-salt soybean paste using wormwood. In the above patent, the content of salt is reduced while containing the active ingredient of wormwood.
일반적으로 표고버섯(Lentinus edodes)은 담자균류 느타리과 잣 버섯에 속하는 식용버섯으로 떡갈나무 밤나무 참나무 등 활엽수 죽은 고목에서 자생하나 옛날이나, 지금도 산에서 수집을 하는데 어려움과, 채취량이 적어 높은 가격으로 거래되고 있다. 표고버섯은 송이과에 속하는 버섯으로, 중국요리를 비롯하여 한국, 일본요리에 널리 사용되고 있다. 표고버섯을 건조시키면 감칠맛이 강해지는데 이는 구아닐산(guanylic acid)에 의한 것이며, 향기는 렌티오닌(lenthionine)에 의한다. 또한, 표고버섯에는 비타민 B1과 B2가 풍부하며, 비타민 D2의 전구체인 에르고스테롤(ergosterol)의 함량도 많고, 식물체에는 존재하지 않는 것으로 알려져 있던 비타민 B12의 함량도 많은 것으로 밝혀졌다.In general, shiitake (Lentinus edodes) is an edible mushroom belonging to the basidiomycete oysteraceae, and it grows wild in hardwoods such as oak, chestnut, oak, etc. have. Shiitake mushrooms are mushrooms belonging to the pine family, and are widely used in Chinese, Korean, and Japanese cuisines. When shiitake mushrooms are dried, the umami taste is strong, which is due to guanylic acid, and the aroma is due to lenthionine. In addition, it was found that shiitake mushrooms are rich in vitamins B1 and B2, have a high content of ergosterol, a precursor of vitamin D2, and also have a large content of vitamin B12, which is known not to exist in plants.
또한, 표고버섯에는 에리다데민(eridademin)이라는 성분이 있어서 콜레스테롤 수치 및 혈압을 낮출 수 있어, 고혈압이나 동맥경화를 예방할 수 있다. 이외에도 약리 작용으로서, 항종양, 혈압강하, 항그람양성균, 보체 활성화, 항콜레스테롤, 항바이러스(마우스 인플루엔자 치유효과, 담배 모자이크 바이러스 감염 저지 효과, AIDS 바이러스에 치료효과), 식물 생장 촉진, 자실체형성 유도 촉진 등이 알려져 있다.In addition, shiitake mushrooms contain a component called eridademin, which can lower cholesterol levels and blood pressure, thereby preventing hypertension or arteriosclerosis. In addition, as pharmacological action, antitumor, blood pressure lowering, antigram-positive bacteria, complement activation, anticholesterol, antiviral (therapeutic effect of mouse influenza, inhibitory effect on tobacco mosaic virus infection, therapeutic effect on AIDS virus), promotion of plant growth, induction of fruiting body formation facilitation and the like are known.
다양한 버섯 가공 제품이 개발되고 있으나 소비환경 미흡으로 가공식품소비는 부진한 실정이며, 웰빙에 대한 관심과 건강식품에 대한 인식은 높지만 이에 부응한 제품개발 상품화는 미미한 실정으로 시장변화에 대응한 표고 가공식품 상품화로 소비와 연결시킬 수 있는 대안모색이 절실한다. Although various mushroom processing products are being developed, the consumption of processed foods is sluggish due to the insufficient consumption environment, and although interest in well-being and awareness of health foods are high, product development and commercialization in response to these are insignificant. There is an urgent need to find alternatives that can be linked to consumption through commercialization.
이에, 본 발명자들은 전통된장의 기호성을 유지시키면서도 저염의 기능성 된장과 이를 활용한 신규한 제품군을 개발하고자 노력하던 중, 상품성이 떨어진 표고버섯과 함께 황칠 추출액을 이용하여 저염의 전통발효 된장을 개발하고, 상기 된장이 저장성이 향상될 뿐 아니라 기타 건강 기능성에서도 우수함을 확인함으로써 본 발명을 완성하였다.Accordingly, the present inventors were trying to develop a low-salt functional doenjang and a new product group using it while maintaining the palatability of traditional doenjang, and developed a low-salt traditional fermented doenjang using hwangchil extract together with shiitake mushrooms, which had poor marketability. , completed the present invention by confirming that the doenjang is excellent in storage properties as well as other health functions.
본 발명의 목적은 원목재배 표고 및 숙취해소, 피로회복 등 간 기능 개선에 효능이 있는 황칠을 쓴맛을 완화한 추출물로 가공하고, 표고의 향미, 유용성분을 함유한 전통장류 발효기술을 응용한 표고버섯이 첨가된 저염의 표고된장과 이를 활용한 스프레드 잼의 제조 방법을 제공하는 것이다.It is an object of the present invention to process Hwangchil, which is effective in improving liver functions such as shiitake, hangover relief, and fatigue recovery, into an extract that alleviates bitter taste, and shiitake using traditional soy sauce fermentation technology containing shiitake flavor and useful ingredients It is to provide a low-salt shiitake soybean paste added with mushrooms and a method for manufacturing spread jam using the same.
본 발명의 또 다른 목적은 상품성이 떨어진 표고를 활용하고, 황칠추출물을 첨가하여 저장성이 향상된 저염의 표고된장을 제조하고 상기 된장을 이용한 다양한 장류 스프레드 잼의 제조방법을 제공하는 것이다.Another object of the present invention is to utilize shiitake, which has poor commercial properties, to prepare low-salt shiitake doenjang with improved storage properties by adding hwangchil extract, and to provide a method for producing various soybean spread jams using the doenjang.
상기 목적을 달성하기 위하여, 본 발명은 1) 대두를 불리고 삶아서 증자한 후 물을 빼고 파쇄한 후에 성형 및 발효하여 메주를 제조하는 단계; 2) 저염의 소금에 물과 표고 농축액을 혼합하고 여과한 소금물을 제조하는 단계; 3) 1) 단계의 메주를 2) 단계의 소금물에 담금하고 황칠 추출액을 첨가하여 일정기간 숙성하고 걸러서 간장과 고형분을 제조하는 단계; 4) 상기 간장과 분리한 고형분을 혼합 및 담기와 숙성시켜 저염의 된장을 제조하는 단계;를 포함하는 표고 및 황칠을 이용한 저염의 전통발효 된장의 제조 방법을 제공한다.In order to achieve the above object, the present invention comprises the steps of 1) soybeans are boiled, steamed, drained and crushed, molded and fermented to produce meju; 2) preparing a filtered brine by mixing water and shiitake concentrate with low-salt salt; 3) immersing the meju of step 1) in the brine of step 2), adding hwangchil extract, aging it for a certain period of time, and filtering to prepare soy sauce and solids; 4) preparing low-salt soybean paste by mixing, adding, and aging the solids separated from the soy sauce; provides a method for producing low-salt traditional fermented soybean paste using shiitake and hwangchil, including.
또한, 본 발명은 상기 방법으로 제조된 저염의 전통발효 된장을 이용한 된장 스프레드 잼의 제조 방법을 제공한다.In addition, the present invention provides a method for producing a doenjang spread jam using the traditional low-salt fermented soybean paste prepared by the above method.
또한, 본 발명은 상기 방법으로 제조된 표고된장을 로스팅하고 상기 된장에 식물성버터, 매실 및 표고추출물을 혼합 및 살균 포장하는 것을 특징으로 하는 저염의 전통발효 된장을 이용한 된장 스프레드 버터의 제조 방법을 제공한다.In addition, the present invention provides a method of producing doenjang spread butter using low-salt traditional fermented soybean paste, characterized in that the shiitake soybean paste prepared by the above method is roasted, and vegetable butter, plum and shiitake extract are mixed and sterilized in the soybean paste. do.
또한, 본 발명은 1) 상기 방법으로 제조된 표고된장 100 중량부에 물 30~100중량부를 첨가하고 체에 걸러 여액을 제조하는 단계; 및 2) 상기 여액에 맛간장 500~1000중량부, 식초 70~110중량부, 물 80~150중량부 및 올리고당 150~300중량부를 혼합한 후 표고분말 20~80중량부를 혼합하여 가열하는 단계;를 포함하는 저염의 전통발효 된장을 이용한 된장 샐러드 드레싱의 제조 방법을 제공한다.In addition, the present invention comprises the steps of: 1) adding 30 to 100 parts by weight of water to 100 parts by weight of shiitake soybean paste prepared by the above method and filtering through a sieve to prepare a filtrate; and 2) mixing 500 to 1000 parts by weight of soy sauce, 70 to 110 parts by weight of vinegar, 80 to 150 parts by weight of water, and 150 to 300 parts by weight of oligosaccharide to the filtrate, and then mixing 20 to 80 parts by weight of shiitake powder and heating; It provides a method for producing a doenjang salad dressing using a low-salt traditional fermented soybean paste comprising a.
이하, 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail.
본 발명은 1) 대두를 불리고 삶아서 증자한 후 물을 빼고 파쇄한 후에 성형 및 발효하여 메주를 제조하는 단계; 2) 저염의 소금에 물과 표고 농축액을 혼합하고 여과한 소금물을 제조하는 단계; 3) 1) 단계의 메주를 2) 단계의 소금물에 담금하고 황칠 추출액을 첨가하여 일정기간 숙성하고 걸러서 간장과 고형분을 제조하는 단계; 4) 상기 간장과 분리한 고형분을 혼합 및 담기와 숙성시켜 저염의 된장을 제조하는 단계;를 포함하는 표고 및 황칠을 이용한 저염의 전통발효 된장의 제조 방법을 제공한다.The present invention comprises the steps of 1) soaking, boiling, steaming soybeans, draining water and crushing, molding and fermenting soybeans to produce meju; 2) preparing a filtered brine by mixing water and shiitake concentrate with low-salt salt; 3) immersing the meju of step 1) in the brine of step 2), adding hwangchil extract, aging it for a certain period of time, and filtering to prepare soy sauce and solids; 4) preparing low-salt soybean paste by mixing, adding, and aging the solids separated from the soy sauce; provides a method for producing low-salt traditional fermented soybean paste using shiitake and hwangchil, including.
본 발명의 표고 및 황칠을 이용한 저염의 전통발효 된장의 제조 방법에 있어서, 상기 대두는 백태 또는 서리태인 것이 바람직하고, 상기 1) 단계의 발효는 바실러스 서브틸러스 JHDH-001균 (기탁번호 KCTC18824P)인 것이 바람직하고, 상기 황칠 추출액의 제조는 1) 준비된 황칠의 잎과 줄기를 세절한 세절황칠을 제조하는 단계; 2) 상기 세절된 황칠을 150℃에서 3 내지 5분 동안 로스팅하는 단계; 3) 상기 로스팅된 황칠을 분쇄기로 분쇄한 후 80℃에서 4시간 동안 추출하고 여과한 실온으로 냉각하여 황칠 추출물을 제조하는 단계; 및 4) 상기 황칠 추출물을 농축하여 농축 추출액을 얻는 단계;를 포함하는 것이 바람직하고, 이때 상기 황칠 추출물은 0.7 brix이고, 황칠 농축 추출액은 8 brix인 것이 보다 바람직하다.In the method for producing low-salt traditional fermented soybean paste using shiitake and hwangchil of the present invention, the soybean is preferably white or seoritae, and the fermentation in step 1) is Bacillus subtilus JHDH-001 (Accession No. KCTC18824P) Preferably, the preparation of the hwangchil extract comprises the steps of: 1) preparing a finely chopped hwangchil leaf and stem of the prepared hwangchil; 2) roasting the chopped hwangchil at 150° C. for 3 to 5 minutes; 3) After grinding the roasted hwangchil with a grinder, extracting at 80° C. for 4 hours and cooling to room temperature filtered to prepare a hwangchil extract; and 4) concentrating the hwangchil extract to obtain a concentrated extract; Preferably, it is preferable to include, in this case, the hwangchil extract is 0.7 brix, and the hwangchil concentrated extract is more preferably 8 brix.
또한, 본 발명은 상기 방법으로 제조된 저염의 전통발효 된장을 이용한 된장 스프레드 잼의 제조 방법을 제공한다.In addition, the present invention provides a method for producing a doenjang spread jam using the traditional low-salt fermented soybean paste prepared by the above method.
본 발명의 저염의 전통발효 된장을 이용한 된장 스프레드 잼의 제조 방법에 있어서, 상기 방법은 된장에 땅콩가루, 마가린, 표고정과, 황칠액을 첨가한 후 중탕가열하여 제조되는 것이 바람직하고, 이때 상기 방법은 된장 100중량부에 땅콩가루 50~200중량부, 마가린 50~200중량부, 표고정과 100~300중량부, 황칠액 10~40중량부를 첨가하는 것이 보다 바람직하다.In the method for producing a doenjang spread jam using a low-salt traditional fermented soybean paste of the present invention, the method is preferably prepared by adding peanut powder, margarine, shiitake and hwangchil solution to soybean paste and then heating in a hot water bath, at this time As for the method, it is more preferable to add 50-200 parts by weight of peanut powder, 50-200 parts by weight of margarine, 100-300 parts by weight of shiitake and 10-40 parts by weight of hwangchil solution to 100 parts by weight of soybean paste.
또한, 본 발명은 상기 방법으로 제조된 표고된장을 로스팅하고 상기 된장에 식물성버터, 매실 및 표고추출물을 혼합 및 살균 포장하는 것을 특징으로 하는 저염의 전통발효 된장을 이용한 된장 스프레드 버터의 제조 방법을 제공한다.In addition, the present invention provides a method of producing doenjang spread butter using low-salt traditional fermented soybean paste, characterized in that the shiitake soybean paste prepared by the above method is roasted, and vegetable butter, plum and shiitake extract are mixed and sterilized in the soybean paste. do.
또한, 본 발명은 1) 상기 방법으로 제조된 표고된장 100 중량부에 물 30~100중량부를 첨가하고 체에 걸러 여액을 제조하는 단계; 및 2) 상기 여액에 맛간장 500~1000중량부, 식초 70~110중량부, 물 80~150중량부 및 올리고당 150~300중량부를 혼합한 후 표고분말 20~80중량부를 혼합하여 가열하는 단계;를 포함하는 저염의 전통발효 된장을 이용한 된장 샐러드 드레싱의 제조 방법을 제공한다.In addition, the present invention comprises the steps of: 1) adding 30 to 100 parts by weight of water to 100 parts by weight of shiitake soybean paste prepared by the above method and filtering through a sieve to prepare a filtrate; and 2) mixing 500 to 1000 parts by weight of soy sauce, 70 to 110 parts by weight of vinegar, 80 to 150 parts by weight of water, and 150 to 300 parts by weight of oligosaccharide to the filtrate, and then mixing 20 to 80 parts by weight of shiitake powder and heating; It provides a method for producing a doenjang salad dressing using a low-salt traditional fermented soybean paste comprising a.
본 발명의 된장 및 이를 이용한 스프레드잼은 염도의 감소, 저장성이 향상, 황칠을 쓴맛 완화, 표고의 향미, 비타민 D, 베타글루칸과 같은 유용성분을 함유함으로써 황칠이 갖는 항산화 효과, 혈행 개선, 숙취 개선, 피로회복, 간기능 개선, 면역력 증진, 노화예방 등의 효능을 극대화 시키고, 일반소비자가 용이하게 황칠을 섭취할 수 있다.Doenjang and spread jam using the same of the present invention reduce salinity, improve storability, relieve bitter taste of hwangchil, flavor of shiitake, and contain useful ingredients such as vitamin D and beta-glucan, thereby improving the antioxidant effect of hwangchil, improving blood circulation, and improving hangover. , fatigue recovery, liver function improvement, immunity enhancement, and anti-aging effects are maximized, and general consumers can easily consume Hwangchil.
도 1은 본 발명의 전통발효기술을 개량한 표고첨가장류 발효 공정인 표고된장 제조 공정도를 나타낸 것이다.
도 2는 저염 된장 제조를 위한 콩 증자 및 분쇄 과정을 나타낸 사진이다.
도 3은 황칠추출액 제조의 공정도를 나타낸 것이다.
도 4는 저염된장 제조 공정을 나타낸 사진이다.
도 5는 저염된장 제조 공정도를 나타낸 것이다.
도 6은 표고 된장을 이용한 된장 스프레드 버터 제조 공정도를 나타낸 것이다.
도 7은 저염 된장을 활용한 스프레드 잼 후보군 제작을 나타낸 사진이다.
도 8은 된장스프레드잼 제조 공정도를 나타낸 것이다.
도 9는 된장스프레드잼 제조 공정을 나타낸 사진이다.
도 10은 샐러드드레싱 제조 공정도를 나타낸 것이다.
도 11은 본 발명의 비교예에 해당하는 전통된장의 제조 공정도이다.1 shows a process diagram of shiitake doenjang manufacturing process, which is a fermentation process of shiitake-added soybeans improved by the traditional fermentation technology of the present invention.
2 is a photograph showing the process of steaming and pulverizing soybeans for the production of low-salt soybean paste.
Figure 3 shows a process diagram of the production of hwangchil extract.
4 is a photograph showing a low-salt soybean paste manufacturing process.
5 is a diagram illustrating a low-salt soybean paste manufacturing process.
6 shows a process diagram of manufacturing doenjang spread butter using shiitake doenjang.
7 is a photograph showing the production of spread jam candidates using low-salt soybean paste.
8 is a diagram illustrating a process diagram for manufacturing doenjang spread jam.
9 is a photograph showing a process for manufacturing doenjang spread jam.
10 is a view showing a salad dressing manufacturing process diagram.
11 is a manufacturing process diagram of traditional soybean paste corresponding to a comparative example of the present invention.
이하, 본 발명을 각 단계별로 설명한다.Hereinafter, the present invention will be described in each step.
제 1 단계 : 메주 제조Step 1: Preparation of Meju
저염된장 제조를 위하여 대두를 선별하고 세척한다. 세척한 대두를 불리고 삶아서 증자한 후 물을 빼고 파쇄기로 파쇄하여 성형하기 좋은 형태로 한다. 파쇄된 대두를 일정한 모양으로 성형하고 바실러스 서브틸러스 JHDH-001균 (기탁번호 KCTC18824P)으로 발효한 후 숙성하여 메주를 제조한다.Soybeans are selected and washed for the production of low-salt soybean paste. Washed soybeans are soaked, boiled, steamed, drained of water, and crushed with a crusher to form a good shape. Crushed soybeans are molded into a certain shape, fermented with Bacillus subtilus JHDH-001 (Accession No. KCTC18824P), and then aged to prepare meju.
제 2 단계 : 표고함유된 소금물의 제조Step 2: Preparation of brine containing shiitake
저농도의 소금과 표고 농축액 5%를 정제수에 혼합하고 여과하여 염도 10%의 소금물을 제조한다.A brine having a salinity of 10% is prepared by mixing a low concentration of salt and 5% of the shiitake concentrate in purified water and filtering.
제 3 단계 : 표고된장의 제조Step 3: Manufacturing of Shiitake Doenjang
상기 1단계의 숙성발효된 메주를 2단계의 소금물에 담금하고 황칠 추출액을 첨가하여 일정기간 숙성을 거치고 걸러서 간장을 얻는다. 간장과 분리한 고형분 메주를 혼합 및 담기와 숙성시켜 저염의 표고된장을 제조한다.Soy sauce is obtained by immersing the aged and fermented soybean in the first step in the brine of the second step, adding hwangchil extract, aging it for a certain period of time, and filtering it. Soy sauce and separated solid meju are mixed, soaked, and aged to produce low-salt shiitake soybean paste.
제 4 단계 : 표고된장의 제조Step 4: Preparation of Shiitake Doenjang
상기 표고된장을 이용하여 다양한 스프레드 형태로 이용한다.The shiitake soybean paste is used in various spread forms.
첫째, 상기 표고된장에 땅콩가루, 마가린, 표고정과, 황칠액을 첨가한 후 중탕가열하여 제조하여 된장 스프레드 잼을 제조한다.First, peanut powder, margarine, shiitake and hwangchil liquid are added to the shiitake soybean paste, and then heated in a hot water to prepare doenjang spread jam.
둘째, 상기 표고된장을 로스팅하고 여기에 식물성버터, 매실 및 표고추출물을 혼합 및 살균 포장하여 된장 스프레드 버터를 제조한다.Second, the shiitake soybean paste is roasted, and vegetable butter, plum and shiitake extract are mixed and sterilized to prepare doenjang spread butter.
셋째, 상기 표고된장에 물을 첨가하고 체에 걸러 여액을 제조한다. 상기 여액에 맛간장, 식초, 물 및 올리고당을 혼합한 후 표고분말을 혼합하여 가열하여 된장 샐러드 드레싱을 제조한다.Third, water is added to the shiitake soybean paste and filtered through a sieve to prepare a filtrate. After mixing seasoned soy sauce, vinegar, water and oligosaccharide with the filtrate, the shiitake powder is mixed and heated to prepare a doenjang salad dressing.
이하, 본 발명에 따른 바람직한 실시예를 더욱 구체적으로 제시하여 상세하게 설명하기로 한다. 그러나, 이하의 실시예는 이 기술분야에서 통상적인 지식을 가진 자에게 본 발명이 충분히 이해되도록 제공되는 것으로서 여러 가지 다른 형태로 변형될 수 있으며, 상기와 같은 실시예들에 의하여 본 발명이 한정되는 것은 아니다. Hereinafter, preferred embodiments according to the present invention will be described in detail by presenting more specifically. However, the following examples are provided so that those of ordinary skill in the art can fully understand the present invention, and may be modified in various other forms, and the present invention is limited by the above examples. it is not
<실시예 1> 저염된장 제조<Example 1> Preparation of low-salt soybean paste
<1-1> 황칠 추출액 제조<1-1> Preparation of Hwangchil Extract
황칠 추출액을 제조하기 위하여 황칠의 잎과 줄기 1kg을 세절한 후 150℃에 5분 동안 로스팅하였다. 이것을 블렌더를 사용하여 미세하게 분쇄한 후 물 20L에 첨가하고 4시간 동안 80℃에서 추출하였다. 이것을 부직포로 여과한 후 실온에서 냉각하였다. 이렇게 얻은 황칠 추출물은 0.7 brix였다. 이것을 농축기로 8 brix로 농축한 황칠 추출액 200g을 제조하였다.To prepare a hwangchil extract, 1 kg of leaves and stems of hwangchil were chopped and roasted at 150° C. for 5 minutes. This was finely pulverized using a blender, added to 20L of water, and extracted at 80°C for 4 hours. This was filtered through a nonwoven fabric and then cooled at room temperature. Hwangchil extract thus obtained was 0.7 brix. 200g of Hwangchil extract was prepared by concentrating this to 8 brix with a concentrator.
<1-2> 표고 농축액이 함유된 소금물 제조<1-2> Preparation of brine containing shiitake concentrate
참나무에 표고버섯 균을 접종하여 재배한 표고버섯을 약 10일 동안 햇빛에서 건조시키고, 건조된 상태로 약 2℃로 유지되는 저온저장고에서 약 6개월 동안 숙성시켰다. 숙성된 표고버섯을 일정 크기로 조각낸 뒤, 조각 낸 표고버섯 약 250g에 정제수 약 6L를 첨가하고, 약 80℃의 온도에서 12시간 중탕 후 농축시켜서 30brix표고 농축액을 제조하였다.Shiitake mushrooms grown by inoculating oak trees with shiitake mushrooms were dried in sunlight for about 10 days, and aged for about 6 months in a low-temperature storage maintained at about 2°C in a dried state. After the aged shiitake mushrooms were sliced to a certain size, about 250 g of the sliced shiitake mushrooms were added with about 6 L of purified water, and after bathing at about 80° C. for 12 hours, the mixture was concentrated to prepare a 30brix shiitake concentrate.
소금 1000g, 상기 표고 농축액 500g을 물 10L에 완전히 녹을 때까지 혼합하고 여과하여 표고 농축액이 함유된 소금물 10L을 제조하였다.1000 g of salt and 500 g of the shiitake concentrate were mixed until completely dissolved in 10 L of water and filtered to prepare 10 L of brine containing the shiitake concentrate.
<1-3> 저염 표고된장의 제조<1-3> Preparation of low-salt shiitake soybean paste
먼저, 저염된장 제조를 위하여 대두 5 kg을 선별하고 세척하였다. 세척한 대두를 불리고 삶아서 증자한 후 물을 빼고 파쇄기로 파쇄하여 성형하기 좋은 형태로 하였다. 파쇄된 대두를 일정한 모양으로 성형하고 바실러스 서브틸러스 JHDH-001균주 (기탁번호 KCTC18824P)를 접종, 숙성 발효시켜 메주 3.5 kg을 제조하였다. 숙성발효된 메주를 상기의 표고 농축액이 함유된 소금물 10L에 담금하고 황칠 추출액 500g을 첨가하여 40일 동안 숙성을 거치고 걸러서 간장을 얻었다. 간장과 분리한 고형분 메주를 혼합 및 담기와 숙성시켜 저염의 표고된장 4 kg을 제조하였다.First, 5 kg of soybeans were selected and washed to prepare low-salt soybean paste. Washed soybeans were soaked, boiled, and steamed, drained of water, and crushed with a crusher to obtain a shape suitable for molding. Shredded soybeans were molded into a certain shape, and Bacillus subtilus JHDH-001 strain (Accession No. KCTC18824P) was inoculated, aged and fermented to prepare 3.5 kg of meju. Soy sauce was obtained by immersing the aged and fermented meju in 10 L of brine containing the above shiitake concentrate, adding 500 g of hwangchil extract, aging for 40 days, and filtering. 4 kg of low-salt shiitake soybean paste was prepared by mixing, soaking, and aging soy sauce and solid meju separated from soy sauce.
<실시예 2-1 내지 2-5> 된장스프레드잼 제조<Examples 2-1 to 2-5> Preparation of miso spread jam
된장스프레드잼 제조를 위하여 실시예 1에서 제조한 저염된장에 분쇄된 땅콩을 첨가하여 혼합하였다. 이에 마가린을 첨가하여 혼합하고 표고정과를 첨가하였다. 여기에 황칠액을 첨가하고 중탕가열하여 된장스프레드잼을 완성하였다. 이때 각 성분의 함량 비율은 하기 표 1과 같다. 이중에서 가장 관능평가가 우수한 2-3을 갖고 하기 실험을 수행하였다.For the preparation of soybean paste spread jam, ground peanuts were added to the low-salt soybean paste prepared in Example 1 and mixed. To this, margarine was added and mixed, and shiitake-gwa was added. Hwangchil liquid was added to this and heated in a hot water to complete doenjang spread jam. At this time, the content ratio of each component is shown in Table 1 below. Among them, the following experiment was performed with 2-3 having the best sensory evaluation.
<실시예 3-1 내지 3-5> 샐러드드레싱 제조<Examples 3-1 to 3-5> Preparation of salad dressing
하기 표 2에 기재된 각 성분의 함량 비율로 샐러드 드레싱을 제조하였다. 이중에서 가장 관능평가가 우수한 3-2를 갖고 하기 실험을 수행하였다. 구체적으로, 실시예 3-2은 실시예 1에서 제조한 저염된장 6.5%에 정제수 6.8%를 첨가하여 체에 걸렀다. 걸러진 여액에 맛간장 65.1%, 식초 4.6%, 올리고당 13%, 표고분말 2% 및 황칠액 3%를 첨가하여 혼합하고 가열하여 샐러드드레싱을 제조하였다. A salad dressing was prepared at the content ratio of each component described in Table 2 below. Among them, the following experiment was performed with 3-2 having the best sensory evaluation. Specifically, in Example 3-2, 6.8% of purified water was added to 6.5% of the low-salt soybean paste prepared in Example 1 and filtered through a sieve. To the filtered filtrate, 65.1% of soy sauce, 4.6% of vinegar, 13% of oligosaccharide, 2% of shiitake powder and 3% of hwangchil solution were added, mixed, and heated to prepare a salad dressing.
<비교예> 전통된장<Comparative example> Traditional miso
통상의 방법으로 전통된장을 제조하였다.Traditional doenjang was prepared in a conventional manner.
구체적으로, 발효 및 숙성된 메주를 세척하여 여과된 염수(메주:소금:물 = 1:1:4 w/w, 소금 농도 약 20%)에 담금하였다. 이때 살균을 위하여 숯과 고추를 첨가하였다. 항아리에서 60일 숙성한 후 간장을 제외한 고형분을 채취하여 메주가루와 혼합하여 항아리에서 다시 한번 숙성하였다. 이후 성상, 품질평가를 거처 포장하여 최종 제품을 생산하였다(도 11).Specifically, fermented and aged meju was washed and immersed in filtered brine (Meju:salt:water = 1:1:4 w/w, salt concentration of about 20%). At this time, charcoal and red pepper were added for sterilization. After aging for 60 days in a jar, the solids except for soy sauce were collected, mixed with soybean flour, and aged again in the jar. Thereafter, the final product was produced by packaging through the properties and quality evaluation (FIG. 11).
<실험예 1> 발효 장류활용 스프레드 잼 품질특성<Experimental Example 1> Quality characteristics of spread jam using fermented soy sauce
<1-1> 스프레드잼 pH, 적정산도 및 염도 측정<1-1> Spread jam pH, titratable acidity and salinity measurement
pH는 스프레드잼 10 g에 증류수 10 mL를 가하여 잘 교반한 후 pH meter(360 pH meter, Beckman Inc., USA)를 이용하여 측정하였고, 적정산도는 스프레드잼 10 g을 증류수 40 mL를 가하여 교반하면서 0.1 N NaOH로 pH 8.3까지 적정하여 그 소비량(mL)으로 나타내었다. 염도는 Mohr법으로 된장의 염도를 측정하였다. 즉, 된장 10 g에 증류수 50 ml로 희석하여 여과한 한 후 2% K2Cr2O4 1ml를 넣고 0.1 N AgNO3로 적갈색이 될 때까지 적정하였다.For pH, add 10 mL of distilled water to 10 g of spread jam, stir well, and use a pH meter ( 360 pH meter, Beckman Inc., USA) was used, and titratable acidity was measured by titrating 10 g of spread jam with 40 mL of distilled water to pH 8.3 with 0.1 N NaOH while stirring, and expressed as the consumption (mL). The salinity was measured by the Mohr method. That is, 10 g of soybean paste was diluted with 50 ml of distilled water, filtered, and then 1 ml of 2% K2Cr2O4 was added, and titrated with 0.1 N AgNO3 until reddish brown.
식염함량(%) = A ×0.00585 ×F ×dilution factor ×100 ×1/SSalt content (%) = A ×0.00585 ×F ×dilution factor ×100 ×1/S
A : 0.1 N AgNO3 소비량(mL)A: 0.1 N AgNO3 consumption (mL)
F : 0.1 N AgNO3의 factorF: factor of 0.1 N AgNO3
S : 시료채취량(g)S: Sample amount (g)
상기 실시예와 비교예에서 제조된 저염된장, 전통된장, 된장스프레드잼 및 샐러드드레싱의 염도 측정 결과는 하기 표 3과 같다. 염도 측정 결과, 본 발명의 저염된장이 5.5%로 10.5%의 전통된장보다 염도가 낮은 것으로 나타났으며 저염된장을 사용하여 제조한 된장스프레드잼의 경우 3.1%, 샐러드드레싱이 12.8%로 나타났다.Table 3 below shows the salinity measurement results of the low-salt soybean paste, traditional soybean paste, soybean paste spread jam, and salad dressing prepared in Examples and Comparative Examples. As a result of the salinity measurement, it was found that the low-salt doenjang of the present invention was 5.5%, which was lower than that of the traditional doenjang of 10.5%.
<1-2> 색도 측정<1-2> Chromaticity measurement
색차계(Colorimeter, Model CR-210, Minolta Co., Japan)를 이용하여 Hunter의 L, a, b, ΔE값으로 나타내었다.Using a colorimeter (Colorimeter, Model CR-210, Minolta Co., Japan), Hunter's L, a, b, ΔE values were expressed.
상기 실시예와 비교예에서 제조한 저염된장, 전통된장, 샐러드드레싱, 스프레드 잼의 색도를 측정한 결과는 하기 표 4와 같다. 전통된장에 비하여 저염된장이 더 높은 명도를 나타내었으며, 시료구별로는 샐러드드레싱의 명도가 가장 높게 나타났다. 적색도와 황색도는 전통된장에서 가장 높게 나타났다.The results of measuring the chromaticity of the low-salt soybean paste, traditional soybean paste, salad dressing, and spread jam prepared in Examples and Comparative Examples are shown in Table 4 below. Compared to traditional doenjang, low-salt doenjang showed higher brightness, and salad dressing showed the highest brightness by sample type. Redness and yellowness were highest in traditional doenjang.
<실험예 2> 스프레드잼 성분분석<Experimental Example 2> Spread jam component analysis
<2-1> 일반성분 분석<2-1> General component analysis
A.O.A.C.법에 준하여 수분은 105℃ 상압 가열건조법. 조단백질은 Micro-Kjeldahl법, 조지방은 Soxhlet's 추출법, 조회분은 550℃ 회화법을 이용하여 분석하였다.In accordance with the A.O.A.C. method, moisture is heated and dried at 105°C under atmospheric pressure. Crude protein was analyzed using Micro-Kjeldahl method, crude fat was analyzed using Soxhlet's extraction method, and crude oil was analyzed using 550℃ incineration method.
상기 실시예와 비교예에서 제조한 저염된장, 전통된장, 된장스프레드잼 및 샐러드드레싱의 일반성분 분석결과는 하기 표 5와 같다. 수분의 경우 저염된장이 61.87%로 전통된장보다 높게 나타났으며, 된장스프레드잼은 69.32%, 샐러드드레싱이 89.34%로 나타났다. 단백질, 조지방 및 회분은 저염된장보다 전통된장에서 각각 19.14%, 2.36%, 8.01%로 높게 나타났다. 조지방은 된장스프레드잼에서 4.21%로 가장 높게 측정되었는데, 이는 스프레드잼에 첨가된 마가린의 영향인 것으로 보여진다. 샐러드드레싱의 경우 단백질, 조지방, 회분이 각각 5.21%, 1.02%, 1.72%로 나타났으며, 가용성무질소물은 저염된장이 11.97%로 가장 높게 나타났다.Table 5 below shows the results of analysis of general components of low-salt soybean paste, traditional doenjang, doenjang spread jam and salad dressing prepared in Examples and Comparative Examples. In terms of moisture, low-salt soybean paste was found to be higher than traditional soybean paste by 61.87%, doenjang spread jam by 69.32% and salad dressing by 89.34%. Protein, crude fat and ash content were 19.14%, 2.36%, and 8.01% higher in traditional doenjang than in low-salt doenjang, respectively. Crude fat was measured the highest in doenjang spread jam at 4.21%, which seems to be the effect of margarine added to spread jam. In the case of salad dressing, protein, crude fat, and ash content were 5.21%, 1.02%, and 1.72%, respectively, and soluble nitrogen was highest in low-salt soybean paste (11.97%).
무질소물availability
nitrogen-free
<2-2> 유리당 분석<2-2> Free sugar analysis
유리당 성분은 Wilson 등의 방법에 따라 분석한다. 시료 5 g에 증류수를 가하고 homogenizer로 마쇄하여 교반후 침출시켜 100 mL로 정용한 다음 원심분리(3,000 rpm, 30 min)하여 Sep-pak C18으로 정제시킨 다음 0.45 μmembrane filter(Millipore Co., USA)로 여과한 여액을 High Performance Liquid Chromatography (HPLC)를 이용하여 분석하며, 함량은 외부표준법으로 계산하고, 유리당 분석 위한 HPLC조건은 하기 표 6과 같다. Free sugar components are analyzed according to the method of Wilson et al. Distilled water was added to 5 g of the sample, ground with a homogenizer, stirred and leached to make 100 mL, and then centrifuged (3,000 rpm, 30 min) to purify Sep-pak C18, followed by filtration with a 0.45 μmembrane filter (Millipore Co., USA). One filtrate was analyzed using High Performance Liquid Chromatography (HPLC), the content was calculated by an external standard method, and HPLC conditions for free sugar analysis are shown in Table 6 below.
ELSD detectorAgilent Technologies 1200 Series
ELSD detector
그 결과, 상기 실시예와 비교예에서 제조한 저염된장, 전통된장, 된장스프레드잼 및 샐러드드레싱의 유리당 함량은 하기 표 7과 같다. 전통된장에서는 3종의 유리당이 검출되었으나, 표고가 첨가된 저염된장에서는 표고 유리당 성분인 arabinose와 fucose를 포함하여 총 5종의 유리당이 검출되었다. 샐러드드레싱과 스프레드잼은 첨가된 원료 및 부원료의 영향으로 각각 6종의 유리당이 검출되었으며, 유리당 총량은 스프레드잼에서 가장 높게 나타났다. As a result, the free sugar content of the low-salt soybean paste, traditional soybean paste, soybean paste spread jam, and salad dressing prepared in Examples and Comparative Examples is shown in Table 7 below. In the traditional doenjang, 3 types of free sugars were detected, but in the low-salt doenjang to which shiitake was added, a total of 5 types of free sugars were detected, including arabinose and fucose, which are the components of shiitake free sugars. In salad dressing and spread jam, 6 types of free sugars were detected, respectively, under the influence of added raw materials and sub-ingredients, and the total amount of free sugars was the highest in spread jam.
<2-3> 유기산 분석<2-3> Organic acid analysis
유기산은 시료를 원심분리(3,000rpm, 30min)하여 상징액을 취한 후 여과(Whatman No.2)하고, Sepak C18으로 정제시킨 다음 0.45㎛ membrane filter (Millipore Co., U.S.A)로 여과한 여액을 HPLC(High Performance Liquid Chromatography)를 이용하여 분석하였다. 유기산 분석 위한 HPLC 조건은 하기 표 8과 같으며, 함량은 외부표준법으로 계산하였다.The organic acid sample was centrifuged (3,000rpm, 30min) to take the supernatant, filtered (Whatman No. 2), purified with Sepak C18, and filtered with a 0.45㎛ membrane filter (Millipore Co., USA) by HPLC ( High Performance Liquid Chromatography) was used for analysis. HPLC conditions for organic acid analysis are shown in Table 8 below, and the content was calculated by an external standard method.
유기산은 체내 신진대사를 활발하게 하고, 노폐물 제거, 면역력 및 폐기능 강화에 효능이 있다고 알려져 있다. 상기 실시예와 비교예에서 제조한 전통된장, 저염된장, 샐러드드레싱 및 스프레드잼의 유기산 함량 분석 결과는 하기 표 9와 같다. Acetic acid, citric acid, tartaric acid 등 5종의 유기산이 검출되었다. 전통된장의 총 유기산 함량은 1.3%로 나타났으며, 저염된장은 1.3%, 샐러드드레싱은 5.7%, 스프레드잼은 2.6%로 나타나 유기산은 샐러드드레싱에서 가장 높은 함량을 보였다. Organic acids are known to be effective in stimulating body metabolism, removing waste products, and strengthening immunity and lung function. The organic acid content analysis results of the traditional doenjang, low-salt doenjang, salad dressing, and spread jam prepared in Examples and Comparative Examples are shown in Table 9 below. Five organic acids were detected, including acetic acid, citric acid, and tartaric acid. The total organic acid content of traditional doenjang was 1.3%, low-salt doenjang was 1.3%, salad dressing was 5.7%, and spread jam was 2.6%, showing the highest organic acid content in salad dressing.
acidTartaric
acid
<2-4> 구성 아미노산 분석<2-4> Analysis of constituent amino acids
시료 0.5 g을 시험관에 넣고 6 N-HCl 용액 10 mL를 가한 후 110℃에서 24시간 가수분해 시켜서 얻은 여액을 원심분리하고, 상등액을 50℃에서 농축하여 염산과 물을 완전히 증발시킨 후, 20 mM HCl (pH 2.2)을 사용하여 5 mL로 정용한 다음 0.45 μm membrane filter로 여과한 다음 여액을 취하여 Agilent amino kit 시약을 사용하여 유도체화 시킨 후 HPLC용 분석 시료로 사용하였다. 아미노산 분석조건은 하기 표 10과 같고, 아미노산 함량 계산은 integrator에 의한 외부표준법으로 한다.Put 0.5 g of the sample in a test tube, add 10 mL of 6 N-HCl solution, centrifuge the filtrate obtained by hydrolysis at 110°C for 24 hours, and concentrate the supernatant at 50°C to completely evaporate hydrochloric acid and water, then 20 mM It was adjusted to 5 mL using HCl (pH 2.2), filtered through a 0.45 μm membrane filter, and the filtrate was derivatized using Agilent amino kit reagent and used as an analysis sample for HPLC. The amino acid analysis conditions are shown in Table 10 below, and the calculation of the amino acid content is performed by an external standard method by an integrator.
B: Acetonitrile : Methanol : Water = 45 : 45 : 10A: 10 mM Sodium phosphate Di-basic: 10 mM Sodium tetraborate ' 7H 2 O = 1:1 pH 8.2 (adjusted with phsporic acid),
B: Acetonitrile: Methanol: Water = 45: 45: 10
상기 실시예와 비교예에서 제조한 전통된장과 저염된장, 샐러드드레싱 및 스프레드잼의 구성아미노산 함량은 하기 표 11과 같다. 아미노산은 생체를 구성하는 중요한 영양소이며, 이를 유지하기 위해 외부에서 섭취해야만 한다. 총 16종의 아미노산 중 주요아미노산은 arginine, glutamic acid 및 leucine으로 나타났으며, 총 구성아미노산 함량은 저염된장에서 19,699.01 mg%로 가장 높게 나타났으며, 전통된장에서 17,152.38 mg%, 스프레드잼에서 16,145.49 mg%순으로 높게 나타났다. 샐러드드레싱에서 13,367.98 mg%로 가장 낮게 나타났다. 주요아미노산으로는 염기성 아미노산인 arginine과 산성 아미노산의 일종인 glutamic acid가 가장 높게 나타났다. arginine 함량은 저염된장에서 4,122.51 mg%, 전통된장에서 3,778.64 mg%, 스프레드잼에서 3,617.84 mg%, 샐러드드레싱에서 3,288.80 mg%순으로 높게 나타났다. Glutamic acid 함량은 저염된장에서 2,819.69 mg%, 전통된장에서 2,536.40 mg%, 스프레드잼에서 2,222.43 mg%, 샐러드드레싱에서 1,479.30 mg%순으로 나타났다. 샐러드드레싱의 구성아미노산은 된장에 비하여 매우 낮게 나타났는데 이는 재료배합에 있어 단백질 함량이 낮은 것과 연관되는 것으로 보인다. 특히 저염된장의 아미노산 함량이 전통된장에 비하여 높은 원인은 저염된장 제조시 첨가된 표고의 아미노산의 영향으로 판단된다.The amino acid content of the traditional doenjang, low-salt doenjang, salad dressing, and spread jam prepared in Examples and Comparative Examples is shown in Table 11 below. Amino acids are important nutrients constituting the living body and must be ingested from the outside to maintain them. Among the 16 amino acids, the major amino acids were arginine, glutamic acid and leucine, and the total amino acid content was the highest at 19,699.01 mg% in low-salt doenjang, 17,152.38 mg% in traditional doenjang, and 16,145.49 mg in spread jam. % was higher. Salad dressing showed the lowest at 13,367.98 mg%. As for the main amino acids, arginine, a basic amino acid, and glutamic acid, a kind of acidic amino acid, showed the highest levels. The arginine content was high in the order of 4,122.51 mg% in low-salt doenjang, 3,778.64 mg% in traditional doenjang, 3,617.84 mg% in spread jam, and 3,288.80 mg% in salad dressing. Glutamic acid content was 2,819.69 mg% in low-salt doenjang, 2,536.40 mg% in traditional doenjang, 2,222.43 mg% in spread jam, and 1,479.30 mg% in salad dressing. The constituent amino acids of the salad dressing were very low compared to that of soybean paste, which seems to be related to the low protein content in the ingredient mix. In particular, the reason that the amino acid content of low-salt doenjang is higher than that of traditional doenjang is judged to be the effect of amino acids in shiitake added during the production of low-salt doenjang.
구성아미노산 함량은 샐러드드레싱에서 가장 낮고 저염된장에서 가장 높게 나타났으나 염도 및 보관, 원료의 배합을 고려하여야 할 것으로 판단된다.The content of constituent amino acids was lowest in salad dressing and highest in low-salt soybean paste, but it is judged that salinity, storage, and mixing of raw materials should be considered.
1) TAA, 총 아미노산 1) TAA, total amino acids
2) EAA, 필수 아미노산(Thr+Val+Met+Ile+Leu+His+Lys). 2) EAA, essential amino acids (Thr+Val+Met+Ile+Leu+His+Lys).
3) EAA/TAA(%), 필수 아미노산/총 아미노산 3) EAA/TAA (%), essential amino acids/total amino acids
4) 모든 수치는 평균± 4) All figures are average±
단위 : mg%Unit: mg%
<2-5> 유리아미노산 분석<2-5> Free amino acid analysis
시료의 유리 아미노산 분석은 유리당 정량과 같은 방법으로 전 처리 하여 얻은 여액 10 mL에 sulfosalicylic acid 25 mg을 첨가하여 4℃에서 4시간 동안 방치시킨 후 원심분리(50000 rpm, 30분)하여 단백질 등을 제거하고, 상등액을 0.45 μm membrane filter로 여과하여 얻은 여액을 Agilent amino kit 시약으로 유도체화 시킨 후 HPLC로 분석하였으며 분석조건은 구성 아미노산과 같다.For free amino acid analysis of the sample, 25 mg of sulfosalicylic acid was added to 10 mL of the filtrate obtained by pretreatment in the same way as for free sugar quantification, left at 4°C for 4 hours, and then centrifuged (50000 rpm, 30 minutes) to remove proteins, etc. The supernatant was filtered with a 0.45 μm membrane filter, and the filtrate was derivatized with an Agilent amino kit reagent and analyzed by HPLC. The analysis conditions were the same as the constituent amino acids.
<2-6> 비타민 D 함량 측정<2-6> Vitamin D content measurement
시료 5 g에 에탄올 100 mL을 넣어 80℃에서 1시간 환류추출 시킨 후, 상등액을 취하고 잔사에 에탄올 100 mL을 넣고 80℃에서 1시간 환류추출하였다. 추출물을 필터하여 20 mL 에탄올과 수산화칼륨 10 g을 넣고, 80℃에서 1시간 환류 추출시킨 후 검화된 용액에 증류수 50 mL을 첨가하였다. 그 후, 헥산으로 50 mL씩 3번 분획하여 핵산층을 취해서 완전 농축시킨 후 메탄올 2 mL로 녹여서 HPLC로 측정하였다. 함량은 외부표준법으로 계산하였다.100 mL of ethanol was added to 5 g of the sample, followed by reflux extraction at 80°C for 1 hour, the supernatant was taken, and 100 mL of ethanol was added to the residue, followed by reflux extraction at 80°C for 1 hour. After filtering the extract, 20 mL of ethanol and 10 g of potassium hydroxide were added, followed by reflux extraction at 80° C. for 1 hour, and then 50 mL of distilled water was added to the saponified solution. Thereafter, the nucleic acid layer was obtained by fractionation with hexane 3 times by 50 mL each, and then completely concentrated, dissolved in 2 mL of methanol, and measured by HPLC. The content was calculated by an external standard method.
표고가공제품 개발을 위한 원목표고 등급별 에르고스테롤 함량은 하기 표 12와 같다. 에르고스테롤은 효모나 맥각을 비롯하여 표고버섯 등 균류에 들어있는 스테로이드로 에르고스테린(ergosterin)이라고도 한다. 햇빛에 노출시키면 자외선의 작용으로 이성질화를 일으켜 비다민 D2가 되므로 프로비타민 D라고 한다. 에르고스테롤과 비타민 D의 연관관계는 1927년 밝혀졌으며, 구루병을 완화시키고 골다공증 예방효과의 효능이 알려졌다. 비타민 D의 전구체인 에르고스테롤 함량을 분석한 결과 표고가 첨가된 저염된장, 샐러드드레싱, 스프레드잼에서 에르고스테롤이 검출되었으며, 표고 첨가량이 많은 스프레드잼에서 가장 높은 에르고스테롤 함량을 확인하였0다. Table 12 below shows the ergosterol content by grade of raw target height for the development of processed shiitake products. Ergosterol is a steroid contained in yeast, ergot, and fungi such as shiitake, also called ergosterin. When exposed to sunlight, it isomerized under the action of ultraviolet light to form vitamin D2, hence the name provitamin D. The relationship between ergosterol and vitamin D was discovered in 1927, and the efficacy of alleviating rickets and preventing osteoporosis was known. As a result of analyzing the content of ergosterol, a precursor of vitamin D, ergosterol was detected in low-salt soybean paste, salad dressing, and spread jam with added shiitake.
<2-7> 베타글루칸 함량 측정<2-7> Beta glucan content measurement
총 글루칸(glucan)을 구한 후 α-glucan 량을 빼서 β-glucan 정량하였다.After obtaining the total glucan, β-glucan was quantified by subtracting the amount of α-glucan.
먼저 총 글루칸은 100 mesh 체로 걸른 분쇄 시료 100 mg을 튜브에 넣어 37% HCl 1.5 mL을 넣고 45분간 30℃ 증탕기에 넣어 분해하였다. 그 후 증류수 10 mL을 넣어 와류(vortex)시키고, 100℃에서 2시간 반응시켰다. 그 후 실온에서 식히면서 2 N KOH를 10 mL씩 넣고 200 mM sodium acetate 완충액으로 100 mL 정용한 후 충분히 혼합하였다. 그 후 상등액 0.1 mL에 200 mM sodium acetate 완충액에 녹인 exo-1,3-β-glucanase와 β-glucosidase 0.1 mL을 넣고. 시약 음성군은 acetate 완충액 0.2 mL을 넣고, D-glucose 표준은 D-glucose 표준 0.1 mL과 acetate 완충액 0.1 mL을넣고 혼합한 후 40℃에서 60분 동안 반응시켰다. Glucose oxidase/peroxidase 혼합액(GOPOD) 3 mL을 넣고 40℃에서 20분 동안 반응시킨 후, 510 nm에서 흡광도를 측정하였다.First, the total glucan was decomposed by putting 100 mg of a pulverized sample filtered through a 100 mesh sieve into a tube, adding 1.5 mL of 37% HCl, and putting it in a steamer at 30° C. for 45 minutes. Thereafter, 10 mL of distilled water was added, vortexed, and reacted at 100° C. for 2 hours. Then, while cooling at room temperature, 10 mL of 2 N KOH was added, and 100 mL of 200 mM sodium acetate buffer was added, followed by sufficient mixing. Then, add 0.1 mL of exo-1,3-β-glucanase and β-glucosidase dissolved in 200 mM sodium acetate buffer to 0.1 mL of the supernatant. For the reagent negative group, 0.2 mL of acetate buffer was added, and for the D-glucose standard, 0.1 mL of D-glucose standard and 0.1 mL of acetate buffer were added and mixed, followed by reaction at 40°C for 60 minutes. 3 mL of glucose oxidase/peroxidase mixture (GOPOD) was added and reacted at 40°C for 20 minutes, and absorbance was measured at 510 nm.
α-Glucan은 100 mesh 체로 걸른 분쇄 시료 100 mg을 튜브에 넣고 2 M KOH 2 mL씩 넣고 20분간 혼합하였다. 1.2 M sodium acetate 완충액 8 mL를 넣고 섞은 후 amyloglucosidase와 invertase 0.2 mL을 넣고, 잘 섞어서 40℃ 증탕기에서 30 분간 반응시켰다. 상등액 0.1 mL에 200 mM sodium acetate 완충액 0.1 mL, GOPOD 3 mL을 넣고 40℃에서 20분간 반응시킨 후, 510nm 흡광도에서 측정하였다. For α-Glucan, 100 mg of a pulverized sample sieved through a 100 mesh sieve was put into a tube, 2 mL of 2 M KOH was added, and mixed for 20 minutes. Add 8 mL of 1.2 M sodium acetate buffer and mix, add 0.2 mL of amyloglucosidase and invertase, mix well, and react in a steamer at 40°C for 30 minutes. To 0.1 mL of the supernatant, 0.1 mL of 200 mM sodium acetate buffer and 3 mL of GOPOD were added, reacted at 40°C for 20 minutes, and absorbance was measured at 510 nm.
상기 실시예와 비교예에서 제조한 전통된장과 저염된장, 샐러드드레싱 및 스프레드잼의 베타글루칸 함량은 하기 표 13과 같다. 표고에는 항암활동을 하는 다양한 성분의 당류가 정제되어 있는데 면역력을 증가시키고 암세포의 증식을 억제하는 효능이 있다. 버섯류의 많이 존재하는 다당류의 일종인 베타글루칸은 표고가 첨가된 저염된장, 샐러드드레싱, 스프레드 잼에서 검출되었으며, 표고 첨가량에 따라 베타글루칸 함량이 높아짐을 확인하였다.The beta-glucan content of the traditional soybean paste, low-salt soybean paste, salad dressing, and spread jam prepared in Examples and Comparative Examples is shown in Table 13 below. Shiitake contains refined sugars of various components that have anticancer activity, and has the effect of increasing immunity and inhibiting the proliferation of cancer cells. Beta-glucan, a type of polysaccharide present in many mushrooms, was detected in low-salt soybean paste, salad dressing, and spread jam with shiitake, and it was confirmed that the beta-glucan content increased according to the amount of shiitake added.
<실험예 3> 관능평가 및 이화학적 특성 분석<Experimental Example 3> Sensory evaluation and physicochemical characteristic analysis
<3-1> 관능평가 기준<3-1> Sensory evaluation criteria
관능검사는 예비검사를 통과한 panel 10명을 대상으로 구성하여 색, 향, 맛, 식감 및 전체 선호도를 9점 평점법으로 실시하였다. 이때 채점 기준은 우수; 9점, 매우만족; 8점, 만족; 7점, 약간 만족; 6점, 보통; 5점, 약간 불만족; 4점, 불만족; 3점, 매우 불만족; 2점, 불량; 1점으로 하고, 2시간 간격으로 시료의 번호를 바꾸어 같은 panel로 3회 반복하며 각 반복시 가장 높은 점수와 가장 낮은 점수를 제외하고 평균 득점을 구하였다. 처리구별 유의성 검정은 SPSS프로그램을 이용한 Duncan의 다중 비교로 수행하였다.The sensory test consisted of 10 panelists who passed the preliminary test, and color, flavor, taste, texture, and overall preference were evaluated using a 9-point scoring method. In this case, the grading criteria are excellent; 9 points, very satisfied; 8 points, satisfaction; 7 points, slightly satisfied; 6 points, moderate; 5 points, slightly dissatisfied; 4 points, dissatisfied; 3 points, very dissatisfied; 2 points, bad; At 1 point, the sample number was changed every 2 hours and the same panel was repeated 3 times, and the average score was calculated after excluding the highest and lowest scores in each repetition. The significance test for each treatment group was performed by Duncan's multiple comparison using the SPSS program.
<3-2> 저염된장을 활용한 스프레드잼 및 샐러드드레싱 관능평가<3-2> Sensory evaluation of spread jam and salad dressing using low-salt soybean paste
표고와 황칠이 첨가된 저염된장을 활용한 스프레드잼 및 샐러드드레싱 관능평가 결과는 하기 표 14(스프레드잼) 및 표 15(샐러드드레싱)와 같다. 스프레드 잼은 저염된장 20%, 땅콩분말 20%, 표고정과 35%, 무염마가린 20% 및 황칠액 5% 첨가구인 실시예 2-3의 선호도가 가장 높게 나타났다. 샐러드드레싱은 저염된장 5.5%, 물 6.8%, 맛간장 65.1%, 식초 4.6%, 올리고당 13.0%, 표고분말 2.0%로 제조한 실시예 3-1의 선호도가 가장 높에 나타났다.The sensory evaluation results of spread jam and salad dressing using low-salt soybean paste added with shiitake and hwangchil are shown in Table 14 (spread jam) and Table 15 (salad dressing) below. As for the spread jam, 20% of low-salt soybean paste, 20% of peanut powder, 35% of shiitake, 20% of unsalted margarine, and 5% of hwangchil liquid were added in Example 2-3, showing the highest preference. The salad dressing of Example 3-1, which was prepared with 5.5% low-salt soybean paste, 6.8% water, 65.1% soy sauce, 4.6% vinegar, 13.0% oligosaccharide, and 2.0% shiitake powder, showed the highest preference.
1) 모든 수치는 평균±SD 1) All figures are mean±SD
2) 컬럼 내 다른 윗첨자를 갖는 평균±은 Duncan's multiple range test에 의한 유효 편차(p<0.05)이다. 2) The mean± with different superscripts in the column is the effective deviation (p<0.05) by Duncan's multiple range test.
1) 모든 수치는 평균±SD 1) All figures are mean±SD
2) 컬럼 내 다른 윗첨자를 갖는 평균±SD은 Duncan's multiple range test에 의한 유효 편차(p<0.05)이다. 2) The mean±SD with different superscripts in the column is the effective deviation (p<0.05) by Duncan's multiple range test.
<3-2> 향기성분 분석<3-2> Fragrance component analysis
시료의 휘발성 향기성분은 GC-MS를 이용하여 분석하였으며 향기성분 동정을 위한 GC-MS의 분석조건은 표 16과 같다. 시료 100 mL에 100 mL의 에테르를 가하여 분액깔대기에 넣고 funnel shaker(EYELA, MMV-1000W, Japan)를 이용하여(280 rpm, 5min) 에테르층을 분획하였고, 에테르층을 다시 회전 진공증발기(EYELA, N-1000S, Japan)로 감압 농축하여 얻은 에테르층 분획물을 향기성분 분석 시료로 사용하였다. 휘발성 향기성분의 분리와 동정은 GC-MS로 분석하였으며, 각 피크의 휘발성 향기성분을 동정하기 위하여 GC-MS의 Wiley library의 스펙트럼을 이용하였다. The volatile fragrance component of the sample was analyzed using GC-MS, and the analysis conditions of GC-MS for the identification of the fragrance component are shown in Table 16. 100 mL of ether was added to 100 mL of the sample, put into a separatory funnel, and the ether layer was fractionated using a funnel shaker (EYELA, MMV-1000W, Japan) (280 rpm, 5 min), and the ether layer was again subjected to a rotary vacuum evaporator (EYELA, The ether layer fraction obtained by concentration under reduced pressure with N-1000S, Japan) was used as a fragrance component analysis sample. Separation and identification of volatile fragrance components were analyzed by GC-MS, and the spectrum of Wiley library of GC-MS was used to identify volatile fragrance components of each peak.
(250 mm L. ×0.25 mm I.D., Agilent Co. USA)DB-624 column
(250 mm L. ×0.25 mm ID, Agilent Co. USA)
Final temp. 240℃, Final time 10 min
Program rate 10℃/minInitial temp. 40℃, Initial time 10min
final temp. 240℃, Final time 10 min
Program rate 10℃/min
<실험예 4> 황칠 추출물의 기능성 평가<Experimental Example 4> Functional evaluation of Hwangchil extract
<4-1> 항균 활성<4-1> Antibacterial activity
실시예 1-1에서 제조한 황칠 추출액을 사용하여 다양한 균에 대한 항균활성을 조사하였다. 그 결과를 하기 표 17에 기재하였다. 황칠 추출물의 항균활성 검색 결과 황칠추출물은 저염된장 발효에 관여하는 Bacillus subtilis KCCM 11314 균주와 본 연구에 활용한 특허균주기탁한 KCTC18824P 균주의 생육을 크게 저해하지 않았으나, 식중독의 원인이 되는 병원성 미생물인 Bacillus cereus KACC 12672 균주, Stahylococcus aureus KCTC 1621 균주 및 Listeria monocytogenes KCTC 13064 균주의 생육을 유의미하게 저해하여, 황칠추출물 첨가는 저염된장에서 부족한 보존성을 확보하는데 효과가 있는 것으로 보여진다. Antibacterial activity against various bacteria was investigated using the extract prepared in Example 1-1. The results are shown in Table 17 below. As a result of the search for antibacterial activity of Hwangchil extract, Hwangchil extract did not significantly inhibit the growth of Bacillus subtilis KCCM 11314 strain involved in low-salt soybean paste fermentation and KCTC18824P strain deposited with the patent strain used in this study, but Bacillus, a pathogenic microorganism that causes food poisoning. The growth of cereus KACC 12672 strain, Stahylococcus aureus KCTC 1621 strain and Listeria monocytogenes KCTC 13064 strain was significantly inhibited, and the addition of Hwangchil extract is shown to be effective in securing insufficient preservation in low-salt soybean paste.
<4-2> 전자공여능<4-2> Electron Donation Ability
실시예 1-1에서 제조한 황칠 추출액을 사용하여 다양한 농도에서 전자공여능을 조사하였다. 그 결과를 하기 표 18에 기재하였다. 황칠 추출액의 전자공여능에 의한 항산화 평가 결과 고농도인 5.0 mg/mL에서는 양성대조구인 vitamin C와 유사한 항산화 효과를 나타내어, 황칠추출물 첨가는 저염된장 및 저염된장을 활용한 스프레드잼, 샐러드드레싱의 보존기간 연장에도 도움이 될 것으로 판단된다. Electron donating ability was investigated at various concentrations using the hwangchil extract prepared in Example 1-1. The results are shown in Table 18 below. As a result of the antioxidant evaluation by electron donating ability of Hwangchil extract, the high concentration of 5.0 mg/mL showed an antioxidant effect similar to that of vitamin C, a positive control. also thought to be helpful.
(mg/mL)(mg/mL)
이상, 바람직한 실시예를 들어 본 발명을 상세하게 설명하였으나, 본 발명은 상기 실시예에 한정되는 것은 아니며, 본 발명의 기술적 사상의 범위 내에서 당 분야에서 통상의 지식을 가진 자에 의하여 여러 가지 변형이 가능하다.Above, the present invention has been described in detail with reference to preferred embodiments, but the present invention is not limited to the above embodiments, and various modifications are made by those skilled in the art within the scope of the technical spirit of the present invention. This is possible.
Claims (9)
2) 소금에 물과 표고 농축액을 혼합하고 여과한 염도 10%의 소금물을 제조하는 단계;
3) 1) 단계의 메주를 2) 단계의 소금물에 담금하고
a) 준비된 황칠의 잎과 줄기를 세절한 세절황칠을 제조하는 단계;
b) 상기 세절된 황칠을 150℃에서 3 내지 5분 동안 로스팅하는 단계;
c) 상기 로스팅된 황칠을 분쇄기로 분쇄한 후 80℃에서 4시간 동안 추출하고 여과한 실온으로 냉각하여 0.7 brix 황칠 추출물을 제조하는 단계; 및
d) 상기 황칠 추출물을 농축하여 8 brix 농축 추출액을 얻는 단계;를 포함하여 제조된 황칠 추출액을 첨가하여 일정기간 숙성하고 걸러서 간장과 고형분을 제조하는 단계; 및
4) 상기 간장과 분리한 고형분을 혼합 및 담기와 숙성시켜 저염의 된장을 제조하는 단계;를 포함하는 표고 및 황칠을 이용한 스프레드용 저염의 전통발효 된장의 제조 방법.
1) Soaking, boiling and steaming soybeans, draining water and crushing, then molding and fermentation using Bacillus subtilus JHDH-001 (Accession No. KCTC18824P) to prepare meju;
2) mixing salt with water and shiitake concentrate to prepare a filtered brine having a salinity of 10%;
3) Soak the meju in step 1) in the brine of step 2)
a) preparing the prepared hwangchil leaves and stems to prepare finely chopped hwangchil;
b) roasting the chopped hwangchil at 150° C. for 3 to 5 minutes;
c) preparing a 0.7 brix hwangchil extract by grinding the roasted hwangchil with a grinder, extracting at 80° C. for 4 hours, and cooling to room temperature filtered; and
d) concentrating the hwangchil extract to obtain a 8 brix concentrated extract; and
4) A method of preparing low-salt traditional fermented soybean paste for spread using shiitake and hwangchil, comprising the step of mixing, adding, and aging the soy sauce and the separated solids to produce low-salt soybean paste.
A method for producing a doenjang spread jam using the low-salt traditional fermented soybean paste prepared by the method of claim 1.
[Claim 6] The method of claim 5, wherein the method is prepared by adding peanut powder, margarine, shiitake, and hwangchil liquid to soybean paste, and then heating it in a hot water bath.
The method of claim 6, wherein 50 to 200 parts by weight of peanut powder, 50 to 200 parts by weight of margarine, 100 to 300 parts by weight of shiitake and 10 to 40 parts by weight of hwangchil solution are added to 100 parts by weight of soybean paste. A method of manufacturing doenjang spread jam using low-salt traditional fermented soybean paste.
A method of manufacturing doenjang spread butter using low-salt traditional fermented soybean paste, characterized in that the shiitake soybean paste prepared by the method of claim 1 is roasted, and vegetable butter, plum and shiitake extract are mixed and sterilized in the soybean paste.
2) 상기 여액에 맛간장 500~1000중량부, 식초 70~110중량부, 물 80~150중량부 및 올리고당 150~300중량부를 혼합한 후 표고분말 20~80중량부를 혼합하여 가열하는 단계;를 포함하는 저염의 전통발효 된장을 이용한 된장 샐러드 드레싱의 제조 방법.1) preparing a filtrate by adding 30-100 parts by weight of water to 100 parts by weight of shiitake soybean paste prepared by the method of claim 1 and filtering it through a sieve; and
2) mixing 500-1000 parts by weight of soy sauce, 70-110 parts by weight of vinegar, 80-150 parts by weight of water, and 150-300 parts by weight of oligosaccharide with the filtrate, and then mixing 20-80 parts by weight of shiitake powder and heating; A method of producing a soybean paste salad dressing using a low-salt traditional fermented soybean paste comprising a.
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KR20230110867A (en) | 2022-01-17 | 2023-07-25 | 김세호 | Fermentation spread containing beneficial ingredients through strain inoculation and manufacturing method thereof |
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KR100593693B1 (en) * | 2005-11-08 | 2006-06-28 | 오병건 | Manufacturing method of toenjang haved a color |
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KR20190124923A (en) * | 2018-04-27 | 2019-11-06 | 고창군 | Balsamic dressing sauce containing bokbunja vinegar |
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KR20050064451A (en) * | 2003-12-23 | 2005-06-29 | 김혜영 | Doenjang spread comprising the low-salted soybean paste and preparation method thereof |
KR100593693B1 (en) * | 2005-11-08 | 2006-06-28 | 오병건 | Manufacturing method of toenjang haved a color |
KR20110058102A (en) * | 2009-11-25 | 2011-06-01 | 정정례 | Spread containing fermented soybeans and manufacturing method thereof |
KR20190124923A (en) * | 2018-04-27 | 2019-11-06 | 고창군 | Balsamic dressing sauce containing bokbunja vinegar |
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