KR102167772B1 - Manufacturing method of natto laver snack - Google Patents

Abstract

The present invention relates to a method for manufacturing a natto laver snack comprising a step of cutting laver by using a cutting device. The cutting device includes: a transferring unit (20) which transfers the laver; and a cutting unit (30) which cuts the transferred natto laver. The present invention adds taste and flavor by allowing a user to enjoy natto, laver, various nuts and the like. The method for manufacturing a natto laver snack can obtain high-quality laver on which an object is evenly distributed by effectively applying the object to the laver in various processes of each step, and prevent discomfort when the natto laver snack is ingested due to the object which is biased in a certain part.

Description

Natto laver snack manufacturing method {MANUFACTURING METHOD OF NATTO LAVER SNACK}

The present invention relates to a natto laver snack manufacturing method, and more particularly, natto that can stably manufacture natto laver snacks by improving the workability performance of the manufacturing process and enabling effective operation equipment operation in manufacturing natto laver snacks. It relates to a laver snack manufacturing method.

Natto is a fermented soybean food made by boiling soybeans, fermenting them with natto bacteria, and aging them. There are two types of natto, such as natto, in which the essence becomes sticky like a thread, and natto, which is less sticky. Natto can be tasted differently by eating it with other foods. This natto is being developed to be made into a snack with seaweed. However, in manufacturing such a natto laver snack, there are several processes in each step. In the process of cutting and processing the laver, an object (e.g., sesame, freeze-dried natto, etc.) must be applied to the laver. It is necessary to do so, and if it is biased in a certain part, it may cause discomfort when ingested, and it is difficult to produce an appropriate taste in terms of taste. In addition, for this purpose, when excessive salt, oil, etc. are applied, the consumption of raw materials becomes excessive, resulting in an increase in cost. Therefore, there is a disadvantage that it is not easy to provide a proper natto laver snack.

Korean Patent Publication No. 10-2019-0122630

An object of the present invention is to provide a natto laver snack manufacturing method capable of stably manufacturing natto laver snacks by improving the workability performance of the manufacturing process and enabling effective operation equipment operation in manufacturing natto laver snacks.

The present invention, in the natto laver snack manufacturing method, comprising the step of cutting the laver using a cutting device, the cutting device, a conveying unit 20 for transporting the laver, and a cutting unit for cutting the transported laver ( It provides a natto laver snack manufacturing method comprising 30).

According to the natto laver snack manufacturing method according to the present invention, natto and laver various nuts can be enjoyed together to add taste and flavor, and in manufacturing such a natto laver snack, the object is added to laver in the various processes of each step. It is possible to obtain high-quality laver in which the object is evenly distributed by applying it effectively, so that it is possible to prevent the object from causing discomfort when ingested due to the presence of the object being biased. In addition, when excessive salt, oil, etc. are applied during the application process, the consumption of raw materials is excessive, which prevents an increase in cost, resulting in an efficient and stable manufacture of natto laver snacks.

1 is a flow chart sequentially showing a natto laver snack manufacturing method according to an embodiment of the present invention.
2A is a diagram illustrating some of the configurations according to FIG. 1.
3 to 4 are views showing the configurations of the coating apparatus according to an embodiment among the configurations according to FIG. 1.
5 to 11 are views showing configurations of a coating apparatus according to another embodiment of the configurations according to FIG. 1.
12 to 18 are views showing configurations of a method for manufacturing a natto laver snack according to another embodiment.
19 to 24 are views showing references related to the manufacture of natto laver snacks.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In this process, the thickness of the lines shown in the drawings, the size, ratio, etc. of the components may be exaggerated for clarity and convenience of description, and the same reference numerals are used for those referring to the same configuration. According to the invention. In the natto seaweed snack production process, loaded seaweed may be transferred in two rows through a transfer process first. Next, as the liquid sauce application is performed, the liquid sauce is applied to the steam as the steam that has passed in two rows under a cylindrical roller with a hole (the liquid sauce from the hole rolls over the steam and applies the sauce) is transferred. Next, freeze-dried natto is first applied on one side of the laver coated with such a liquid sauce, and sesame is applied secondarily as it continues to be transferred. (Also, it is also possible to apply the third and fourth contents).

At this time, when the freeze-dried natto is applied, the liquid sauce transferred by dropping from the filling container containing these contents falls on the applied seaweed, and the contents (freeze-dried natto, sesame, etc.) falling on the transferred seaweed are liquid. The sauce is not evenly applied over the entire area of the laver applied, and the density becomes unbalanced and irregular due to the impact of the drop. When cutting it, there is no uniformity in the product and defective products may occur. Therefore, by adding a structure of a perforated plate type of a predetermined shape manufactured directly above the falling seaweed, it is possible to make the contents applied to have uniformity in a certain part. Next, paste the other seaweed coated with only the sauce on one line of seaweed coated with natto and sesame (this is a step in which the contents applied between seaweed and seaweed are wrapped with seaweed) After the laver and laver are covered, they are transported again, and the laver can be baked as the upper and lower hot plates are bonded to each other (compressed roasting). (Roasting temperature is around 140 degrees, time is around 30 seconds). Then, the laver is baked for drying and cooling. Cooling and drying can be carried out by wind while transporting.

Next, the cutting is performed. After drying and cooling, the transported laver is cut to an appropriate size with a cutter. Then, the cut laver snack is dried and baked for about 5 minutes at about 90 degrees for drying and roasting. Next, as to perform cooling, for example, transport and cooling by wind are performed. Next, packaging is carried out, but sealed packaging is carried out by putting them in the packaging paper by quantity. (FIGS. 19 to 24 show the above-described matters for reference.)

Hereinafter, embodiments different from the above-described embodiment will be disclosed. For example, it may correspond to a constitutive feature that an object to be applied such as salt or oil can be selectively applied according to preference. 1 is a flow chart sequentially showing a natto laver snack manufacturing method according to an embodiment of the present invention. FIG. 2 is a diagram illustrating some of the configurations according to FIG. 1. 1 to 2, the natto laver snack manufacturing method further includes a step of applying an object to the laver with an applicator and cutting the laver using a cutting device. Here, it is possible for both steps to be performed in reverse order of each other. Here, the cutting device includes a conveying unit 20 for transporting laver and a cutting unit 30 for cutting the conveyed laver. Referring to Figures 3 to 4, the applicator includes a seaweed tray (1) on which seaweed is placed, and a salt application roller (2) and an oil application roller (3) on the upper side thereof, but the salt application roller (2) A plurality of grooves (2a) are formed on the surface, and the oil application roller (3) is formed of a flexible material capable of absorbing oil. A salt container 5 and an oil container 6 with a lid 4 formed on the upper side of the salt application roller 2 and the oil application roller 3 are mounted, respectively, and the salt container 5 and the oil container ( Openings 7 and 8 are formed at the lower end of 6), but a wire mesh 7a is formed in the opening 7 of the salt tank 5, and salt and oil are applied to the salt coating roller (2) and the oil coating roller. It is to be released to the (3) side. In addition, the salt reservoir (5) and the oil reservoir (6) are fixed to the central axis of the salt application roller (2) and the oil application roller (3), and the salt application roller (2) and the oil application roller (3) The rollers 9 and 10 are mounted on both sides of the pulley 9 and 10, but the pulleys 9 and 10 are fixed to the central axis. A rubber band (11) is mounted between the pulleys (9) (10) so that the roller for salt application (2) and the roller for oil application (3) can move at the same time, and the handle (12) on the front of the oil drum (6) By integrally fixing the salt coating roller (2) and the oil coating roller (3) is designed to move. In addition, the rack gear 13 is mounted on the side of the oil application roller 3 to facilitate the transfer of the salt application roller 2 and the oil application roller 3. In the present invention made in this way, when the seaweed is placed on the upper side of the seaweed tray (1) and the contents are loaded in the salt container (5) and the oil container (6), the salt is moved to the lower side through the wire mesh (7a). It is to be loaded in the groove (2a). In addition, the oil is applied to the oil coating roller 3 as it moves downward through the opening 8. When the handle 12 is pulled, the salt coating roller 2 and the oil coating roller 3 Since they are connected by mutual rubber bands (11), they move simultaneously.

5 to 11 are views showing configurations of a coating apparatus according to another embodiment of the configurations according to FIG. 1. Hereinafter, based on the above-described contents, a description will be made focusing on a portion having technical characteristics. Referring to Figures 5 to 11, including the step of cutting the laver using a cutting device, the cutting device, a conveying unit 20 for conveying the laver, and a cutting unit 30 for cutting the conveyed natto laver Includes.

The applicator is provided with a seaweed tray (1), an upper side of the seaweed tray (1), and includes a salt bucket (5), an oil tank (6) and a lid (4), and a roller for salt application (2) and oil. An application module 110 for applying salt and oil to the seaweed base 1 through the embrace roller 3, a mounting panel part 121 to which the application module 110 is mounted, and the mounting The connection panel portion 122 provided on both sides of the panel portion 121 and the seaweed stand 1 are provided on both sides to receive the connection panel portion 122, respectively, to drive up and down and advance and retreat in a sliding manner in the longitudinal direction It includes a variable module 120 including a receiving portion 123 to drive. The mounting panel part 121 is driven to press the seaweed of the seaweed tray 1 by the application module 110 while flowing up and down on the connection panel part 122, and the seaweed support 1 is a plurality of The height adjustment means 130 is provided, and the height adjustment means 130 are interconnected and fixed by the connection module 140 in a state driven to be adjusted to a set height, and the height adjustment means 130, A first height adjustment part 131 including a first driving part 1331 and a first flow rod 1312 driven by the first driving part 1331, and a second height adjusting part 131 disposed diagonally to the first driving part 1331 A second height adjustment unit 132 including a driving unit 1321 and a second flow rod 1322 driven by the second driving unit 1321, and a third driving unit 1331 adjacent to the first driving unit 1331 And a third height adjustment unit 133 including a third flow rod 1332 driven by the third driving unit 1331, a fourth driving unit 1341 positioned diagonally to the third driving unit 1331, and the It includes a fourth height adjustment unit 134 including a fourth flow rod 1342 driven by the fourth driving unit 1341.

The connection module 140 pushes the first flow rod 1312 by interlocking with the first flow rod 1312 from the central driving portion 141 of the central portion of the bottom of the seaweed bed 1 and the central driving portion 141 A first connector 142 that is driven to be pulled or pulled, and a second connector that is driven to push or pull the second flow rod 1322 by interlocking with the second flow rod 1322 at the center driving part 141 ( 143), a third connection body 144 that is interlocked with the third flow rod 1332 from the center driving part 141 to push or pull the third flow rod 1332, and the center driving part 141 And a fourth connector 145 that is interlocked with the fourth flow rod 1342 and is driven to push or pull the fourth flow rod 1342. In the first connector 142, a first movable part 1421 provided at one end is inserted into a first recessed part S1 inside the first flow bar 1312, and the first movable part 1421 is The first pressing structure (1421a) is pressed by protruding each of the upper and lower inner walls of the first concave portion (S1), and the first concave portion (S1) presses the upper and lower portions of the first connector 142 A first internal movable body 1312a is provided. The first movable part 1421 is caught and fixed to the side of the first internal movable body 1312a when the first connection body 142 pulls, and the second connection body 143 is provided at one end. The second movable part 1431 is inserted into the second recessed part S2 inside the second flow rod 1322, and the second movable part 1431 is inserted into the upper and lower inner walls of the second recessed part S2. Each of the second pressing structures (1431a) is protruded and pressed, and a second internal movable body (1322a) is provided in the second recess (S2) to press the upper and lower sides of the second connector (143), and the first 2 The movable part 1431 is caught and fixed to the side of the second inner movable body 1322a when the second connector 143 is pulled and flowed.

In the third connector 144, a third movable part 1441 provided at one end is inserted into a third recessed part S3 inside the third flow rod 1332, and the third movable part 1441 is Pressing the third pressing structure (1441a) by protruding each of the upper and lower inner walls of the third indentation (S3), and pressing the upper and lower portions of the third connector (144) to the third indentation (S3) A third internal movable body 1332a is provided, and the third movable part 1441 is caught and fixed to a side part of the second internal movable body 1322a when the second connection body 143 pulls and is fixed. 4 In the connection body 145, a fourth movable part 1451 provided at one end is inserted into a fourth recessed part S4 inside the fourth flow bar 1342, and the fourth movable part 1451 is 4 A fourth pressing structure (1451a) is pushed by protruding each of the upper and lower inner walls of the recess (S4), and the fourth pressing structure (1451a) is pressed upward and downward of the fourth connector (145) to the fourth recess (S4). An internal movable body (1342a) is provided, and the fourth movable part (1451) is caught and fixed to the side of the fourth internal movable body (1342a) when the fourth connector (145) is pulled and fixed, and the first internal movable part (1451) Each of the movable body 1312a and the fourth internal movable body 1342a is provided with a sub-projection structure (TM) having a rectangular cross-section, and the first connection body (142) through the sub-projection structure (TM) To the fourth connector 145, and rotates in a horizontal direction in a state in which the sub-protrusion structure (TM) is inserted and mounted to connect the first connector 142 and the fourth connector 145 Fix it.

The center driving part 141 is provided with a pair of first variable fixing bodies 151 and 152 for pressing the first connector 142 in a state in which the driving is completed by flowing from the outside to the inside. A pair of second variable fixtures (161, 162) are provided for pressing the second connector 143 in a state in which the driving is completed by flowing from the outside, and the second variable fixture (161, 162) in a state in which the driving is completed by flowing to the left and right is provided. A pair of third variable fixtures 171 and 172 for pressing the third connector 144 from the outside to the inside are provided, and the fourth connector 145 in a state in which driving is completed by flowing from the left and right to the outside A pair of fourth variable fixtures (181, 182) for pressing inward are provided, and the applicator includes a first push drive part (1911) provided on the bottom of the seaweed stand (1), and the first Based on a plurality of first bridges (1912) driven by the push drive unit (1911), a first interlocking pressurizing body (1913) that simultaneously presses between the first connector (142) and the second connector (143) A first reinforcement guide part 191 including, a second push drive part 1921 provided on the bottom of the seaweed stand 1, and a plurality of second bridges 1922 driven by the second push drive part 1921 ) Based on the second reinforcing guide unit 192 including a second interlocking presser (1923) that simultaneously presses between the third connector 144 and the fourth connector 145, and the seaweed stand (1) Based on a third push drive unit 1931 provided on the bottom and a plurality of third bridges 1932 driven by the third push drive unit 1931, the first connector 142 and the first 3 A third reinforcing guide unit 193 including a third interlocking presser 1933 that simultaneously presses between the connecting bodies 144, and a fourth push drive unit 1941 provided on the bottom of the seaweed stand 1 And, a fourth connection that simultaneously presses between the fourth connector 145 and the second connector 143 based on a plurality of fourth bridges 1942 driven by the fourth push drive unit 1941 It further includes a fourth reinforcing guide portion 194 including a dynamic pressurized body 1943.

12 to 18 are views showing configurations of a method for manufacturing a natto laver snack according to another embodiment. Referring to Figures 12 to 18, a natto laver snack manufacturing method according to another embodiment is a laver supply step; A step of removing the laver accumulated in the feeder one by one from the bottom and sending it; Applying seasoning liquid; When the seaweed goes on a conveyor one by one, a cylindrical sauce roller is rolled on the passing seaweed, and the seasoning solution is applied. Adding freeze-dried natto; Putting the contents on the seasoning liquid applied seaweed and then covering the seasoning liquid applied seaweed again; Bake while passing through the trough after coming out in the form of two sheets of seaweed stacked with the contents between them; Compressing the contents by a pressing device after baking; Cutting using a cutter to a size of about 14 to 32 operations after pressing; After cutting to a predetermined size, drying and cooling in a dryer may include the step of packaging and packaging. At this time, all existing machines and production methods can keep the amount of content falling in the area of one laver constant, but it is not possible to distribute the contents evenly per laver. In other words, when the contents (freeze-dried natto, adonde, etc.) placed between the seaweed and seaweed fall into each other and are distributed irregularly, the amount of the contents present in the cutting area is constant when the product is cut into a certain size. Not only that, the distribution of contents within the cut area is also not constant. In other words, there are many cases where contents are concentrated in some parts or only seaweed is present in some parts, so there are many restrictions on the marketability as a product. In the manufacturing process, especially when the contents are applied, a device for even distribution of the contents as follows is added to the laver coated with seasoning so that when the area of a laver is divided into several pieces, the amount of contents is constant for each piece. It is possible to be able to achieve. Invention in this manufacturing process has the effect of improving the shape and marketability of the contents when cutting apart from the uniformity of the contents for each piece of each product. That is, in the case of freeze-dried natto, it is applied to seaweed in a circular shape and then pressed into an oval shape while undergoing a pressing process. At this time, the shape in which the contents (beans) placed on the seaweed are cut further stimulates the texture. Under the hopper where the contents (freeze-dried natto, etc.) are applied, a perforated sten plate with a diameter of 10 to 13 mm (thickness 4-6 mm) is placed according to the size of the contents. The above object can be achieved by adding a device that causes the contents to fall on the coated laver.

The present invention has been described with reference to the embodiments shown in the drawings, but these are merely exemplary, and those of ordinary skill in the art will appreciate that various modifications and equivalent other embodiments are possible therefrom. Therefore, the true technical scope of the present invention should be determined by the technical spirit of the appended claims.

1: seaweed stand
2: roller
4: lid
5: salt shaker
110: coating module

Claims (2)

In the natto seaweed snack manufacturing method,
And cutting the laver using a cutting device, wherein the cutting device,
Including a conveying unit 20 for transporting laver and a cutting unit 30 for cutting the natto laver to be transported,
The natto seaweed snack manufacturing method,
Further comprising the step of applying the object to the seaweed with a coating device,
The application device,
A seaweed tray (1), provided on the top of the seaweed tray (1), and equipped with a salt bucket (5), an oil tank (6) and a lid (4), and a roller for salt application (2) and a roller for oil application (3) A coating module 110 for applying salt and oil to the seaweed positioned of the seaweed tray 1 through,
A mounting panel portion 121 on which the coating module 110 is mounted,
Connection panel portions 122 provided on both sides of the mounting panel portion 121,
It includes a variable module 120 including a receiving portion 123 provided on both sides of the gimrest 1 to receive the connection panel portion 122, respectively, to drive up and down driving and sliding forward and backward in the longitudinal direction, and ,
The mounting panel part 121 is driven to press the seaweed of the seaweed tray 1 by the application module 110 while flowing up and down on the connection panel part 122,
The seaweed stand (1) is provided with a plurality of height adjustment means 130 below,
The height adjustment means 130 are mutually connected and fixed by the connection module 140 in a driven state to be adjusted to a set height,
The height adjustment means 130,
A first height adjustment unit 131 including a first driving unit 1331 and a first flow rod 1312 driven by the first driving unit 1331,
A second height adjustment unit 132 including a second driving unit 1321 positioned diagonally to the first driving unit 1331 and a second flow rod 1322 driven by the second driving unit 1321,
A third height adjustment unit 133 including a third driving unit 1331 adjacent to the first driving unit 1331 and a third flow rod 1332 driven by the third driving unit 1331,
And a fourth height adjustment unit 134 including a fourth driving unit 1341 positioned diagonally to the third driving unit 1331 and a fourth flow rod 1342 driven by the fourth driving unit 1341,
The connection module 140,
A central driving part 141 of the central part of the bottom of the seaweed stand 1,
A first connecting body 142 driven to push or pull the first flow rod 1312 by interlocking with the first flow rod 1312 in the center driving part 141,
A second connector 143 that is driven to push or pull the second flow rod 1322 by being interlocked with the second flow rod 1322 in the center driving part 141,
A third connecting body 144 that is driven to push or pull the third flow rod 1332 by interlocking with the third flow rod 1332 in the center driving part 141,
And a fourth connector 145 that is driven to push or pull the fourth flow rod 1342 by being interlocked with the fourth flow rod 1342 in the central driving part 141,
In the first connector 142, a first movable part 1421 provided at one end is inserted into a first recessed part S1 inside the first flow rod 1312,
The first movable part 1421 protrudes and presses the first pressing structure 1421a through the upper and lower inner walls of the first recessed part S1, respectively,
The first recess (S1) is provided with a first internal movable body (1312a) that presses the upper and lower sides of the first connector (142),
The first movable part 1421 is a natto laver snack manufacturing method that is fixed to the side of the first internal movable body 1312a when the first connector 142 is pulled and flowed. delete

Images