KR102141707B1 - Film laminating system - Google Patents

Abstract

The present invention relates to a film sheet manufacturing system comprising a film laminating means and a film inspection means, and more specifically, to a film laminating system for cleaning the rollers for laminating films and preventing vibration transmitted to the rollers. The film sheet manufacturing system includes: a film lamination unit forming a laminated film by moving a plurality of films and laminating the films through a plurality of rollers; and a film inspection unit inspecting film sheets that are moved after being obtained by laminating the plurality of films.

Description

Film laminating system

The present invention relates to a film laminating system, which is a film laminating means, and more specifically, to form a lamination film by laminating a plurality of films through a plurality of rollers, and a film for inspecting a film through the inspection means for a film that is moved by being laminated. The present invention relates to a film sheet manufacturing system including a lamination means and a lamination film inspection means.

In general, a film material such as a hard plastic material or a synthetic resin material is used as one film, or a plurality of films are laminated together.

Conventional film lamination is using a laminated film in a manner of laminating a plurality of films by using heat, not a lamination box and an adhesive using an adhesive.

However, the film produced by the recent film lamination method is formed of a soft material, and there is a problem in that a film in a defective state such as overlapping, folding, or bubble generation during lamination is produced.

In addition, when the adhesive is used, the adhesive does not dry around the film, and when the film is wound, adhesion due to the adhesive between the films is generated, and thus, when it is used later, it is easily unwound.

In addition, when the film is bonded by applying heat, there is a problem in that the quality of the film deteriorates due to heat damage to the film itself.

In addition, when a defective product is generated during inspection of the bonded film, there is a problem in that a burden on material cost is generated by disposing of all the products.

Korea Registered Patent No. 10-0371906

The present invention provides a configuration for laminating a plurality of films through a plurality of rollers to form a lamination film, and a configuration for inspecting a film through inspection means for a film that is moved by being laminated.

In addition, it provides a configuration that does not cause wrinkles to occur on the film to be laminated and moved, and provides a configuration to have a certain tension on the film to be moved.

In addition, there is provided a configuration for cleaning a roller laminating a film and a configuration for preventing vibration transmitted to the roller.

In addition, it provides a configuration to sort and discharge the product through heat fusion and a guide during film inspection, and provides a configuration to prevent the film from leaving the moving line when moving for film inspection.

The present invention includes a film laminating unit for forming a lamination film by moving a plurality of films to be laminated through a plurality of rollers, wherein the film laminating unit is a film for supplying a film provided from one side to a film laminating unit Supply means; And film laminating means for laminating a plurality of films received from the film feeding means, wherein the film feeding means comprises: a supply frame formed on both sides of a film winding roller, a roller pulley, and a driving pulley; A film winding roller formed on a supply frame formed on both sides; A roller pulley formed on one side of the film winding roller to engage with a driving pulley to rotate the film winding roller; It includes a drive pulley formed in engagement with the roller pulley to rotate the roller pulley, the film laminating means, a lamination frame formed in one direction of the film supply means to fix each component for film lamination to a certain height from the ground; A supply roller formed on one side of a lamination frame to supply a plurality of films provided from the film winding roller to the first lamination roller side; A first lamination roller formed on a lamination frame on one side of the supply roller to supply the film received from the supply roller to the second lamination roller side; A first adjustment cylinder formed to be connected to the first lamination roller on one side of the lamination frame to move the first lamination roller toward the second lamination roller to adjust the gap with the second lamination roller; A second lamination roller formed on a lamination frame on the first lamination roller and the third lamination roller to move the film provided from the first lamination roller toward the third lamination roller; A third lamination roller formed on a lamination frame on one side of the second lamination roller to move it toward the discharge roller for discharging the film sheet laminated and moved from the second lamination roller; A second adjustment cylinder formed to be connected to the third lamination roller on the other side of the lamination frame to move the third lamination roller toward the second lamination roller to adjust the gap with the second lamination roller; A discharge roller formed on the other side of the lamination frame to move the film sheet provided from the third lamination roller to the side of the film inspection unit; A foreign material removal bar having one side fixed to the lamination frame and the other side contacting the outer peripheral surface of the second lamination roller; And a heat providing means formed upwardly between the first lamination roller and the second lamination roller to supply heat to the moving film.

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In another embodiment, the film lamination portion further includes a wrinkle preventing portion for preventing wrinkles from occurring on the film sheet being moved, the wrinkle preventing portion being formed on a film sheet fixedly moved to the ground. Prevention frame; Anti-wrinkle rollers formed on the upper and lower film frames; A roller rotation motor fixedly formed on the prevention frame to one side of the wrinkle prevention roller to rotate the wrinkle prevention roller; A wrinkle preventing pad formed by a plurality of wrinkle preventing rollers to be in contact with the film sheet to remove wrinkles generated on the film sheet; A pad groove formed in plural on one surface of the wrinkle preventing pad so as not to damage the film sheet when in contact with the film sheet; A thickness buffer member formed to prevent separation of the buffer spring between the upper and lower preventive frames for cushioning between the upper and lower wrinkle preventing rollers; It includes a buffer spring formed around the thickness buffer member formed in the upper and lower portions, the film lamination part further includes a tension providing unit for providing a certain tension to the moving film sheet, and the tension providing unit is seated on the ground. Tension frame; A tension cylinder formed above the tension frame to advance the tension roller toward the film sheet or return to the initial position; A tension roller formed on one side of the tension cylinder to contact the film sheet; A contact pad formed around the tension roller so as not to damage the film sheet upon contact with the film sheet; It includes a rotation sensor for sensing the moving speed of the film sheet to detect that the speed is reduced to generate information for advancing the tension roller toward the film sheet, the film laminating section, the roll washing section for cleaning the outer peripheral surface of the lamination roller Further comprising, the roll washing unit, a washing frame formed to be fixed to the roll washing unit on the ground; A frame standing means formed on one side of the washing frame so that a part of the washing frame is folded to the ground or stands up during washing; A washing liquid injection pipe formed on one side of the washing liquid transfer pipe to receive the washing liquid from the outside and provide it to the washing liquid transfer pipe; A washing liquid transfer pipe formed on one side of the washing frame to provide the washing liquid provided from the washing liquid injection pipe to the washing liquid injection nozzle side; A washing liquid spray nozzle formed in a plurality of washing liquid moving pipes to spray the washing liquid to the lamination roller side; A drying brush bar formed on one side of the washing frame to remove the sprayed washing liquid; A brush bar cylinder formed on one side of the washing frame to advance the dry brush bar to the side of the lamination roller, or to return to the initial position, wherein the cylinder shaft is connected to the dry brush bar; A warm air moving tube formed on one side of the washing frame to dry the washing liquid on the lamination roller with warm air provided from the outside; Includes a plurality of hot air spray nozzles formed on a plurality of hot air moving pipes for spraying the hot air provided through the hot air moving pipe to the side of the lamination roller, the film laminating portion, a vibration preventing portion for preventing vibration from external shock or earthquake to the lamination roller side Further comprising, the anti-vibration unit, a fixed frame fixed to the ground; A fixed frame and a fixed frame formed at a position corresponding to each other at regular intervals, and a seating frame formed to seat a lamination roller on the upper portion; When the fixing frame and the seating frame is fixed, a connecting member formed below the seating frame to be fixed by a pin operating cylinder; A fixing member formed above the fixing frame so as to be fixed with the connecting member; A pin operating cylinder formed on one side of the fixing member so that the connecting member is fixed around the fixing member; A vibration detection sensor formed on the fixed frame and the seating frame so as to correspond to each other to detect vibrations caused by external shocks or earthquakes; When the seating frame is seated on the fixed frame side by the operation of the pin operating cylinder, a vibration spring is formed between the fixed frame and the seating frame to prevent vibration from being applied to the lamination roller.

The present invention includes a film inspection unit for inspecting a film sheet on which a plurality of films are laminated and moved.

In one embodiment, the film inspection unit, film inspection supply means for supplying a film sheet to the film inspection means side; And a film inspection means for inspecting the film sheet provided from the film inspection supply means. And an inspection completion means for receiving the film sheet to be moved after the inspection is completed from the film inspection means and discharging it to the outside, wherein the film inspection supply means is provided from the film lamination unit and moved to the film supply roller side to be moved to the film supply roller side. Fixed film inspection supply chamber; A roller support formed on one side of the film inspection supply chamber to fix the film supply roller on one side of the film inspection supply chamber; It includes a film supply roller formed on one side of the roller support to supply the film sheet that is moved through the film inspection supply chamber to the side of the film inspection means, the film inspection means, the first inspection means and the second inspection for inspecting the film sheet An inspection means frame formed on one side of the roller support to position the inspection adhesion roller for bringing the means and the film sheet into close contact with the film supply roller; An inspection adhering roller formed on one side of the inspection means frame so as to closely adhere the film sheet to the film supply roller side in order to prevent the film sheet from being moved to the first inspection means side; A first inspection means formed on one side of the inspection means frame to primarily inspect the film sheet that is moved in close contact with the film supply roller; It includes a second inspection means formed on the other side of the inspection frame for the second inspection of the film sheet is moved to the first inspection is completed through the first inspection means, the inspection completion means, the inspection completed film sheet to the outside An inspection film take-up chamber fixed to the ground to discharge; A roller support formed on one side of the inspection film winding chamber to fix the winding-side moving roller on the inspection film winding chamber; And a winding-side moving roller formed on a roller support to smoothly move the film sheet, which is inspected and moved through the second inspection means, into the inspection film winding chamber.

In another embodiment, the film inspection unit further includes a product classification discharge unit for classifying and discharging normal products and defective products, and the product classification discharge unit uses heat of the film sheet to be moved after inspection is completed. A heat fusion discharge means for discharging defective products by being fused to a roller; And a guide discharging means for discharging a defective product by pushing the film sheet to be moved after inspection is completed, wherein the heat fusion discharging means comprises: a fusion frame formed to be fixed to the ground; A fusion roller formed above the fusion frame to contact the moving film sheet; A fusion heater accommodated in a plurality of inserts in the fusion roller to generate heat in the fusion roller; A fusion cylinder formed on an upper side of the fusion frame to raise the fusion roller to the side of the film sheet or to descend after completion of the work, and one side connected to the fusion roller; A cutting frame formed on the top of the film sheet so that the cutting blade is fixed; A cutting blade formed on a cutting frame to cut the film sheet when fusing the film sheet to the fusing roller; It includes a blade cylinder formed on one side of the cutting frame in order to lower the cutting blade to the side of the film sheet or to raise it after completion of the work, and the guide ejection means, the inspected film sheet is moved to the normal product side or to the defective product side A guide frame formed to be possible; A guide moving roller formed on one side upper and lower inside the guide frame to move the film sheet in one direction; A guide roller motor formed outside the guide frame to rotate the guide moving roller and connected to the guide moving roller through a roller belt; A discharge sensor formed in the upper portion of the guide frame to detect a defective product and a normal product by detecting a moving film sheet; A first guide roller formed on one side upper and lower inside the guide frame so that the discharge of the film sheet moved toward the normal product outlet is smoothly performed; A second guide roller formed in the upper and lower portions of the inside of the guide frame so that discharge of the film sheet moving toward the defective product discharge port is smoothly performed; A sorting panel formed on one side of the upper side of the guide frame so that the film sheet moved to the normal product outlet side is advanced to the film sheet side when it is determined as a defective product by the discharge sensor; One side is attached to the upper surface inside the guide frame to advance the sorting panel toward the film sheet side, and the other side includes a panel cylinder formed to be connected to the sorting panel, and the film inspection unit removes the film so that the discharged film sheet does not deviate from the movement path. Further comprising a prevention portion, the film separation prevention portion, the separation prevention frame formed on one side of the inspection film take-up chamber so that the separation prevention roller is seated; To prevent the film sheet to be moved closer to the departure prevention frame side, a plurality of departure prevention rollers formed on one side of the departure prevention frame; To prevent damage to the film sheet by the release preventing roller in contact with the moving film sheet, it includes a buffer pad formed as a separation prevention roller outer periphery.

As described above, the lamination and inspection are simultaneously possible through a configuration for laminating a plurality of films through a plurality of rollers to form a lamination film, and a configuration for inspecting a film through an inspection means for a film that is moved and moved by lamination. It provides the effect of maximizing the efficiency of.

In addition, it provides a structure that prevents wrinkles from occurring on the film to be laminated and moved, and provides a certain tension to the film to be moved, thereby reducing defects, thereby reducing material costs.

In addition, the configuration for the cleaning of the rollers laminating the film, and to prevent the vibration transmitted to the roller to maintain the best equipment state to provide an effect of reducing the maintenance cost.

In addition, it provides an effect to reduce labor costs for product classification by providing a configuration to sort and discharge products through heat fusion and guide during film inspection.

The effects of the present invention are not limited to the above-mentioned effects, and various effects may be included within a range obvious to those skilled in the art from the following description.

1 is a flow chart for a film sheet manufacturing system comprising a film laminating means and a lamination film inspection means of the present invention.
Figure 2 is a film laminating means flow chart for a film sheet manufacturing system comprising the present invention film laminating means and laminating film inspection means.
3 is a partial perspective view of the film laminating means of the present invention.
4 is a view showing a wrinkle preventing portion that is another embodiment of the film laminating means of the present invention.
5 is a view showing a tension providing unit according to another embodiment of the film laminating means of the present invention.
6 is a view showing a roll cleaning unit that is another embodiment of the film laminating means of the present invention.
7 is a view showing a vibration preventing portion that is another embodiment of the film laminating means of the present invention.
8 is a flowchart of a film inspection unit for a film sheet manufacturing system including the film lamination means and the lamination film inspection means of the present invention.
9 is a partial perspective view of the film inspection means of the present invention.
10 is a view showing a heat-sealed discharge means of a product classification discharge part which is another embodiment of the film inspection means of the present invention.
11 is a view showing a guide discharging means of a product classification discharge part which is another embodiment of the film inspection means of the present invention.
12 is a view showing a film detachment prevention unit that is another embodiment of the film inspection means of the present invention.

For a detailed description of the present invention, which will be described later, reference is made to the accompanying drawings that illustrate, by way of example, specific embodiments in which the present invention may be practiced. These examples are described in detail enough to enable those skilled in the art to practice the present invention. It should be understood that the various embodiments of the invention are different, but need not be mutually exclusive. For example, certain shapes, structures, and properties described herein may be implemented in other embodiments without departing from the spirit and scope of the invention in connection with one embodiment. In addition, it should be understood that the location or placement of individual components within each disclosed embodiment can be changed without departing from the spirit and scope of the invention. Therefore, the following detailed description is not intended to be taken in a limiting sense, and the scope of the present invention, if appropriately described, is limited only by the appended claims, along with all ranges equivalent to those claimed. In the drawings, similar reference numerals refer to the same or similar functions across various aspects.

Hereinafter, preferred embodiments of the present invention will be described in more detail with reference to the drawings.

1 is a view showing the flow of the film sheet manufacturing system 10 including the film laminating means 120 and the lamination film inspection means of the present invention, and FIG. 2 shows the film laminating means 120 and the lamination film inspection means of the present invention. It is a view showing the flow of the film laminating means 120 for the film sheet manufacturing system 10 comprising a, Figure 3 is a partial perspective view of FIG.

Referring to the drawings, the film laminating unit 100 is to move a plurality of films in one direction to be laminated through a plurality of rollers, and the laminated film is characterized in that it moves to the inspection unit for film inspection.

The film lamination part 100 includes a film supply means 110 and a film lamination means 120.

The film supply means 110 is formed to supply the film provided from one side to the film lamination means 120 or to supply the film wound on the film supply means 110 to the film lamination means 120 side Is done.

The film supply means 110 includes a supply frame 111, a film unwinding roller 112, a roller pulley 113, and a driving pulley 114.

The supply frame 111 is formed so that the film unwinding roller 112, the roller pulley 113, and the driving pulley 114 can be configured, and the supply frame 111 is formed on both sides on the ground. do.

The film unwinding roller 112 is formed between the supply frames 111 formed on both sides, and is characterized in that a plurality of films are wound.

The film unwinding roller 112 is characterized in that a plurality of films are wound on one roller, or one film is wound to supply a plurality of films.

The roller pulley 113 is formed to receive rotational power for rotating the film unwinding roller 112, and the roller pulley 113 is formed to be connected to one side of the film unwinding roller 112, and the roller pulley 113 ) Is formed to mesh with the driving pulley 114. Therefore, the roller pulley 113 is rotated by the rotational power received from the drive pulley 114, and the film unwinding roller 112 formed in connection with the roller pulley 113 is rotated.

The driving pulley 114 is formed to mesh with the roller pulley 113, and a motor for generating rotational power is formed at one side of the driving pulley 114.

Accordingly, it is characterized in that the driving pulley 114 provided with the rotational power generated by the motor rotates the roller pulley 113.

The film laminating means 120 is for laminating a plurality of films provided from the film supply means 110 side, and is characterized in that a plurality of film lamination is laminated through a plurality of lamination rollers.

The film laminating means 120 includes a lamination frame 121, a supply roller 122, a first lamination roller 123, a first adjustment cylinder 124, a second lamination roller 125, and a third lamination roller 126 ), a second adjustment cylinder 127, a discharge roller 128, a foreign substance removal bar 129, and a heat providing means 130.

The lamination frame 121 is for fixing each component for film lamination to a predetermined height from the ground, and the lamination frame 121 is fixed through an anchor bolt or fixed to the ground when it is fixed to the ground.

The supply roller 122 is for providing a plurality of films provided from the film unwinding roller 112 to the first lamination roller 123 side, the supply roller 122 is formed on one side of the lamination frame 121 to rotate It is characterized by being formed to be possible.

The first lamination roller 123 is for moving a single or a plurality of films provided from the supply roller 122 side to the second lamination roller 125 side, the first lamination roller 123 is a lamination frame 121 ) One side, more specifically, it is characterized in that it is formed at a predetermined interval in one direction of the supply roller (122).

The first adjustment cylinder 124 is for moving the first lamination roller 123 toward the second lamination roller 125, and the first adjustment cylinder 124 is the first lamination roller 123 and the second lamination It is characterized in that it is formed to adjust the spacing of the roller 125.

The first adjustment cylinder 124 is formed on one side of the lamination frame 121, and the cylinder shaft of the first adjustment cylinder 124 is formed to be connected to the axis of the first lamination roller 123, and the first adjustment cylinder 124 The other side of the) is characterized in that it is fixed to the lamination frame 121.

The second lamination roller 125 is for moving a plurality of films provided from the first lamination roller 123 side to the third lamination roller 126 side, the second lamination roller 125 is a lamination frame 121 ) One side, more specifically, is characterized in that it is formed on one side with a predetermined interval from the first lamination roller 123.

The third lamination roller 126 is for moving the laminated film sheet provided from the second lamination roller 125 side to the discharge roller 128 side, and the third lamination roller 126 is the lamination frame 121 It is formed on one side, and more specifically, is characterized in that it is formed in one direction at a predetermined distance from the second lamination roller 125.

The second adjustment cylinder 127 is for adjusting the distance between the third lamination roller 126 and the second lamination roller 125 by pushing the third lamination roller 126 toward the second lamination roller 125. The cylinder shaft, which is one side of the second adjustment cylinder 127, is formed in connection with the roller shaft of the third lamination roller 126, and the other side of the second adjustment cylinder is fixedly formed on the lamination frame 121.

The discharge roller 128 is for moving the film sheet provided from the third lamination roller 126 side to the film inspection unit 700 side, the discharge roller 128 is formed on the other side of the lamination frame 121 It is characterized by.

The debris removal bar 129 is one side is fixed to the lamination frame 121, the other side is formed to contact the outer circumferential surface of the second lamination roller 125, the debris removal bar 129 to the roller through the lamination It is characterized in that it is formed to remove foreign substances that are attached, or to prevent adhesion to the roller due to static electricity generated on the roller during lamination.

The heat providing means 130 is for providing heat set in the film moved from the first lamination roller 123 side to the second lamination roller 125 side, and the heat providing means 130 has flexibility in the film. It is characterized in that it is to be generated, and a plurality of films are made of lamination by heat.

The heat providing means 130 is characterized in that it is formed in the upper portion between the first lamination roller 123 and the second lamination roller (125).

4 is a view showing a wrinkle preventing portion 200 that is another embodiment of the film laminating means 120.

Referring to the drawings, the anti-wrinkle part 200 is for removing wrinkles generated on a film sheet in which a plurality of films are laminated and moved in one direction, and the anti-wrinkle part 200 is a moving film sheet It is formed on both sides of the top and bottom, characterized in that to remove wrinkles.

The anti-wrinkle part 200 includes an anti-frame 210, anti-wrinkle roller 211, roller rotating motor 212, anti-wrinkle pad 213, pad groove 214, thickness buffer member 220, buffer spring (221).

The prevention frame 210 is fixed to the ground, and is characterized in that it is formed on the top and bottom of the film sheet that is moved in one direction.

The anti-wrinkle rollers 211 are respectively formed on the anti-frame 210 formed at the top and bottom of the film sheet, and the anti-wrinkle rollers 211 are formed at a plurality of anti-frames 210 on one side and the other side. do.

The roller rotation motor 212 is formed on one side of any one of the plurality of anti-wrinkle rollers 211, and is characterized in that it generates power for rotating the anti-wrinkle roller 211. .

The anti-wrinkle pad 213 is formed to be in close contact with the film sheet upon contact with the film sheet to remove wrinkles on the film sheet.

The anti-wrinkle pad 213 is formed as an outer circumference of the plurality of anti-wrinkle rollers 211, and is characterized in that the anti-wrinkle pad 213 rotates in a direction that is perpendicular to the moving direction of the film sheet.

The pad groove 214 is formed on a plurality of anti-wrinkle pads 213 to prevent damage to the film sheet when in close contact with the film sheet, and to prevent the anti-wrinkle pads 213 from slipping on the film sheet. It is characterized by being formed.

The thickness buffer member 220 is formed to buffer between the anti-wrinkle rollers 211 formed as upper and lower parts, and the thicker buffer member is formed as a plurality between the prevention frames 210 formed as upper and lower parts. , It is characterized by buffering according to the thickness of the film so that wrinkles can be removed without damaging the film sheet.

The buffer spring 221 is formed around the thickness buffer member 220, and is characterized in that it is formed on the thickness buffer member 220 formed on the upper and lower portions of the prevention frame 210, respectively.

5 is a view showing a tension providing unit 300 which is another embodiment of the film laminating means 120.

Referring to the drawings, the tension providing unit 300 is characterized in that it has a certain tension by pushing the moving film sheet to one side to have wrinkles and ductility of the film sheet.

The tension providing unit 300 includes a tension frame 310, a tension cylinder 320, a tension roller 330, a contact pad 331, and a rotation detection sensor 340.

The tension frame 310 is seated and fixed on the ground so that it is a reference when the tension cylinder 320 is operated.

The tension cylinder 320 is formed to advance the tension roller 330 toward the film sheet or to return to the initial position, and the tension cylinder 320 is formed at a certain angle to the top of the tension frame 310 It is characterized by.

The tension roller 330 is formed to be in contact with the film sheet, and the tension roller 330 is formed to be connected to the cylinder shaft of the tension cylinder 320.

Therefore, in order to provide tension to the film sheet, the tension cylinder 320 is operated, and accordingly, the tension roller 330 advances and pushes the film sheet in one direction, so that a certain tension is generated in the film sheet. .

The contact pad 331 is in contact with the film sheet, it is formed on the outer surface of the tension roller 330, it is characterized in that the film sheet is not damaged when in contact with the film sheet.

The rotation detection sensor 340 is for detecting the moving speed of the film sheet, and the rotation detection sensor 340 detects that the speed of the film sheet is reduced, and provides the sensed information to the tension cylinder 320 to provide a tension cylinder. As the 320 is operated, the tension roller 330 is characterized in that it is in close contact with the film sheet.

The tension roller 330 is characterized by being rotated at a moving speed of the film sheet by being in contact with the film sheet being moved.

6 is a view showing a roll cleaning unit 400 which is another embodiment of the film laminating means 120.

Referring to the drawings, the roll cleaning part 400 is for cleaning the outer circumferential surface of the lamination roller, and the roll cleaning part 400 sprays the cleaning solution, removes the cleaning solution through a brush, and is completely dried. It is characterized by providing warm air.

The roll washing part 400 includes a washing frame 410, a frame standing means 411, a washing liquid injection pipe 420, a washing liquid moving pipe 430, a washing liquid spray nozzle 440, a drying brush bar 450, and a brush bar. It includes a cylinder 451, a warm air moving tube 460, a warm air spray nozzle 470.

The washing frame 410 is formed such that the roll washing unit 400 is fixed to the ground, and the washing plane is divided into a standing side and a side fixed to the ground.

The frame standing means 411 is to make a part of the washing frames 410 stand in the direction of the lamination roller based on the washing frame 410 being fixed, and the frame standing means 411 is a washing frame 410 It is characterized in that a part of the washing frame 410 stands or is laid on the ground side through a motor and a motor belt formed on one side.

The washing liquid injection pipe 420 is formed to move the washing liquid provided from the outside to the washing liquid transfer pipe 430 side, one side of the washing liquid injection pipe 420 is connected to the washing liquid transfer pipe 430, the other side of the washing liquid storage tube Characterized in that the connection is formed.

The washing liquid transfer pipe 430 is to provide the washing liquid provided from the washing liquid injection pipe 420 to the washing liquid injection nozzle 440, the washing liquid transfer pipe 430 is formed on one side of the washing frame 410 on the standing side It is characterized by.

The washing liquid spray nozzle 440 is formed so that the washing liquid transferred to the washing liquid transfer pipe 430 can be sprayed toward the lamination roller, and the washing liquid spray nozzle 440 is formed on a plurality of washing liquid transfer pipes 430. do.

The drying brush bar 450 is for removing the washing liquid on the lamination roller, and the drying brush bar 450 is characterized in that it is in close contact with the lamination roller.

The drying brush bar 450 is formed with a plurality of drying hairs in an outer circumference, and is characterized in that the washing liquid is removed from the drying brush bar 450 when it is in close contact with the rotating lamination roller.

The brush bar cylinder 451 is formed to advance the dry brush bar 450 to the lamination roller side or to return to the initial position, wherein the brush bar cylinder 451 is one side of the washing frame 410 on the standing side. It is characterized by being formed.

The warm air moving tube 460 is characterized in that it can be removed by completely drying the washing liquid on the lamination roller with warm air provided from the outside.

The warm air moving tube 460 is characterized in that it is formed on one side of the washing frame 410 on the standing side.

The warm air spray nozzle 470 is for allowing warm air in the warm air moving tube 460 to be sprayed toward the lamination roller, and the hot air spray nozzle 470 is formed on a plurality of warm air moving tubes 460.

7 is a view showing a vibration preventing unit 500 which is another embodiment of the film laminating means 120.

Referring to the drawings, the anti-vibration unit 500 is characterized in that to prevent from external vibration or vibration generated by an earthquake applied to the lamination roller side.

The vibration preventing part 500 includes a fixed frame 510, an inner frame 520, a connecting member 530, a fixed member 540, a pin operation cylinder 541, a vibration detection sensor 550, and a vibration spring 560. ).

The fixing frame 510 is fixed to the ground, characterized in that it is formed to support the weight of the lamination roller.

The inner frame 520 is formed in a direction corresponding to each other at a predetermined distance from the fixed frame 510, and the inner frame 520 and the fixed frame 510 are connected members 530 and fixed members 540. It is formed fixed through connection to.

The connecting member 530 is formed to be fixed by the pin operating cylinder 541 when the fixing frame 510 and the inner frame 520 are fixed, and the connecting member 530 is formed below the inner frame 520 It is characterized by being.

The fixing member 540 is formed to be fixed with the connecting member 530, and the fixing member 540 is characterized in that it is formed above the fixing frame 510.

The pin operation cylinder 541 is operated to operate the pin when the vibration is sensed so that the connecting member 530 and the fixing member are separated from each other, or when the vibration is not detected, the connection member 530 and the fixing member are connected by the pin. It is characterized by.

The pin operation cylinder 541 is characterized by being operated by receiving vibration information from the vibration detection sensor 550.

The vibration detection sensor 550 is for detecting vibration generated by an external shock or earthquake, and the vibration detection sensor 550 is located at a position corresponding to the lower portion of the inner frame 520 and the upper portion of the fixed frame 510. When the vibration detection sensor 550 on the side of the inner frame 520 is formed and the vibration detection sensor 550 on the side of the fixed frame 510 are deviated from each other, it is detected as vibration to enable the pin operation cylinder 541 to operate. Is done.

When the vibration spring 560 is provided with information from the vibration detection sensor 550, the pin operation cylinder 541 does not secure the fixing frame 510 when the pin is removed from the connecting member 530 and the fixing member 540. It is characterized in that it is formed to damp the vibration between the frame 520.

The vibration spring 560 is characterized in that a plurality of formed on both sides between the fixed frame 510 and the inner frame 520.

8 is a view showing the flow of the film inspection unit 700 for the film sheet manufacturing system 10 including the film laminating means 120 and the lamination film inspection means of the present invention, Figure 9 is a partial perspective view of Figure 8 .

Referring to the drawings, the film inspection unit 700 is for inspecting a film sheet that is moved to the film lamination unit 100, and the film inspection unit 700 is inspected by an inspection program such as ultrasound or imaging. It is characterized in that made.

The film inspection unit 700 includes a film inspection supply means 710, a film inspection means 730 and an inspection completion means 750.

The film inspection supply means 710 is characterized in that for receiving the film sheet to which the lamination is completed and moved from the film lamination unit 100 to supply the film sheet to the film inspection means 730 side.

The film inspection supply means 710 includes a film inspection supply chamber 711, a supply roller support 712, and a film supply roller 713.

The film inspection supply chamber 711 is formed to receive the film sheet from the film lamination unit 100 side and move it to the film supply roller 713 side, wherein the film inspection supply chamber 711 is a film when the film sheet is moved It is characterized in that foreign substances are not adhered to the sheet, a certain amount of heat is supplied, and the film sheet is fixed to the ground so that no shaking occurs.

The supply roller support 712 is characterized in that it is formed on one side of the film inspection supply chamber 711 to fix the film supply roller 713 for fixing the film sheet provided from the film inspection supply chamber 711.

The film supply roller 713 is formed so that the film sheet provided from the film inspection supply chamber 711 can be smoothly moved toward the film inspection means 730, and the film supply roller 713 is formed on both sides. It characterized in that it is formed on the supply roller support (712).

The film inspection means 730 is for inspecting a film sheet provided from the film inspection supply means 710, and the film sheet inspection is characterized in that inspection is performed by an inspection program such as ultrasound or imaging.

The film inspection means 730 includes an inspection means frame 731, an inspection adhesion roller 714, a first inspection means 732, and a second inspection means 733.

The inspection means frame 731 is one side of the supply roller support 712 so that the first inspection means 732 for inspecting the film sheet and the second inspection means 733 and the composition for bringing the film into close contact can be formed, respectively. It is characterized by being formed.

The inspection adhesion roller 714 is formed to prevent the shaking of the film sheet moved to the first inspection means 732, the inspection adhesion roller 714 is formed on one side of the inspection means frame 731, inspection adhesion It characterized in that the roller 714 is in close contact with the film supply roller 713 to prevent the film sheet from moving.

The first inspection means 732 is for primary inspection of a film sheet that is moved in close contact with the film supply roller 713, and the first inspection means 732 is formed on one side of the inspection means frame 731. It is characterized by.

The second inspection means 733 is in close contact with the film supply roller 713 to perform a second inspection of the film sheet that is moved after the first inspection is completed, and the second inspection means 733 is an inspection means frame 731 ) It is characterized by being formed on the other side.

When the film sheet is inspected through the first inspection means 732 and the second inspection means 733, it is characterized by comprising inspection means such as inspection through ultrasound and inspection through images.

The inspection completion means 750 is provided for receiving a film sheet that is inspected and moved from the film inspection means 730 to discharge it to the outside or to wind up the completed film sheet.

The inspection completion means 750 includes an inspection film winding chamber 751, an inspection roller supporter 752, and a winding-side moving roller 753.

The inspection film winding chamber 751 is formed to discharge the film sheet that has been inspected and moved to the outside, and the inspection film winding chamber is characterized in that it is fixedly formed on the ground, and the inspection film winding chamber 751 ) It is characterized in that a plurality of rollers are formed inside.

The inspection roller support 752 is for allowing the winding-side moving roller 753 to be fixed on the inspection film winding chamber 751, and the inspection roller support 752 is formed on one side of the inspection film winding chamber 751 It is characterized by.

The winding-side moving roller (753) is formed on the inspection roller support (752), the winding-side moving roller (753) is a film sheet that has been inspected through a second inspection means (733) is an inspection film winding chamber ( 751) characterized in that it can be moved smoothly to the side.

10 is a view showing a heat-sealed discharge means 810 of the product classification discharge part 800, which is another embodiment of the film inspection means 730.

Referring to the drawings, the product classification and discharging unit 800 is characterized by classifying and discharging normal products and defective products.

The product classification discharge unit 800 includes a heat fusion discharge means 810.

The heat fusion discharge means 810 is characterized in that for discharging a defective product by fusing the film sheet to be moved after inspection is fused to a roller using heat.

The heat fusion discharge means 810 is a fusion frame 820, a fusion roller 821, a fusion heater 822, a fusion cylinder 823, a cutting frame 830, a cutting blade 831, a blade cylinder 832 It includes.

The fusing frame 820 is formed to be fixed to the ground, and is characterized in that each component required for fusing is formed to be fixed.

The fusion roller 821 is intended to be in contact with the moving film sheet, and the fusion roller 821 is characterized in that it is formed over the fusion frame 820.

The fusion heater 822 is formed such that the fusion roller 821 is in close contact with the fusion roller 821 by heat when the fusion roller 821 contacts the film sheet, and the fusion heater 822 is inside the fusion roller 821 It is characterized in that it is formed to increase the surface temperature of the fusion roller 821 by a desired temperature by being accommodated in a plurality of inserts.

The fusion cylinder 823 is formed to raise the fusion roller 821 toward the film sheet to be brought into contact, or to return to the initial position, wherein the fusion cylinder 823 is formed over the fusion frame 820 Is done.

In the cutting frame 830, when the film sheet is fused to the fusion roller 821, the previous film sheet is fused roller so that the cutting blade 831 is brought into contact with the fusion roller 821 so as to be moved toward the normal product discharge side. It is characterized in that it is formed at a predetermined distance from the (821).

The cutting blade 831 is for cutting a film sheet fused to a fusion roller, and the cutting blade 831 is partially formed under the cutting frame 830 to form a film without substantial contact with the fusion roller 821. It is characterized in that it is cut by the sheet thickness so as not to damage the fusion roller 821.

The blade cylinder 832 is formed to move the cutting blade 831 to the welding roller 821 side or to return to the initial position, wherein the blade cylinder 832 is formed to one side of the cutting frame 830 It is characterized by.

11 is a view showing a guide discharge means 850 of the product classification discharge part 800 which is another embodiment of the film inspection means 730.

Referring to the drawings, the product classification and discharging unit 800 is characterized by classifying and discharging normal products and defective products.

The product classification discharge unit 800 includes a guide discharge means 850.

The guide discharging means 850 is characterized by discharging a defective product by pushing the film sheet to be moved downward after the inspection is completed.

The guide discharge means 850 is a guide frame 851, guide moving roller 852, guide roller motor 853, discharge sensor 853, first guide roller 860, second guide roller 870, It includes a classification panel 880, a panel cylinder 881.

The guide frame 851 is intended to allow the inspected film sheet to be moved to the normal product side or to the defective product side. The guide frame 851 has an inspection film winding chamber in which one side and the other side are opened. 751) is characterized by being formed on one side.

The guide moving roller 852 is formed to move the film sheet in one direction, and the guide moving roller 852 is formed as a plurality of upper and lower one side inside the guide frame 851, the film sheet initially input It is characterized in that it is formed to continue to pull and move in one direction.

The guide roller motor 853 is for rotating the guide moving roller 852, the guide roller motor 853 is fixedly formed on one side of the guide frame 851, the motor shaft and guide of the guide roller motor 853 It characterized in that the roller shaft of the moving roller 852 is formed to be connected through a belt.

The discharge sensor 853 is for detecting a moving film sheet, and is characterized in that it detects whether it is a normal product or a defective product and provides the sensed information to the panel cylinder 881 side.

The first guide roller 860 is for smoothly discharging the film sheet that is moved toward the normal product outlet, and the first guide roller 860 is a plurality of upper and lower sides of one side inside the guide frame 851 It is characterized by being formed.

The second guide roller 870 is for smoothly discharging the film sheet moving toward the defective product discharge port, and the second guide roller is formed in a plurality of upper and lower portions on one side of the lower portion inside the guide frame 851. It is characterized by.

The sorting panel 880 is formed to move the film sheet to the second guide roller 870 by the operation of the panel cylinder 881, when the film sheet to be moved is judged to be defective, the sorting panel 880 It is characterized in that the guide frame 851 is formed on one side of the upper interior.

The panel cylinder 881 is formed to move the sorting panel 880 to the film sheet side or to return to the initial position, wherein one side of the panel cylinder 881 is fixed to the upper surface inside the guide frame 851, The other side of the cylinder shaft is characterized in that the connection is formed with the sorting panel (880).

That is, when the information sensed by the discharge sensor 853 is defective product information, information is transmitted to the panel cylinder 881 side, and the classification panel 880 is advanced toward the film sheet side by operating according to the received signal. do.

12 is a view showing a film detachment prevention unit 900 that is another embodiment of the film inspection means 730.

Referring to the drawings, the film detachment prevention unit 900 is characterized in that to prevent the film sheet to be discharged from the discharge movement path.

The film detachment preventing part 900 includes a detachment preventing frame 910, a detachment preventing roller 920, and a buffer pad 930.

The departure prevention frame 910 is formed so that the departure prevention roller 920 can be seated, and the departure prevention frame 910 is characterized in that it is formed on one side of the inspection film take-up chamber 751.

The departure prevention roller 920 is for bringing the moving film sheet into close contact with the departure prevention frame 910, and the departure prevention roller 920 is characterized in that a plurality of departure prevention frames 910 are formed on one side.

The buffer pad 930 is for preventing the film sheet from being damaged by the release preventing roller 920 in contact with the moving film sheet, and the buffer pad 930 is formed of a synthetic resin material to prevent the separation roller 920. It is characterized in that it is formed to a certain thickness on the outer periphery.

The above-described embodiments are for illustration only, and those having ordinary knowledge in the technical field to which the above-described embodiments belong can easily be modified into other specific forms without changing the technical idea or essential characteristics of the above-described embodiments. You will understand. Therefore, it should be understood that the above-described embodiments are illustrative in all respects and not restrictive. For example, each component described as a single type may be implemented in a distributed manner, and similarly, components described as distributed may be implemented in a combined form.

The scope to be protected through the present specification is indicated by the claims, which will be described later, rather than the detailed description, and should be interpreted to include all modified or modified forms derived from the meaning and scope of the claims and equivalent concepts thereof. .

10: Film sheet manufacturing system
P: Film sheet
100: film laminating unit 110: film supply means
111: Supply frame 112: Film unwinding roller
113: roller pulley 114: drive pulley
120: film laminating means 121: lamination frame
122: supply roller 123: first lamination roller
124: first adjustment cylinder 125: second lamination roller
126: 3rd lamination roller 127: 2nd adjustment cylinder
128: discharge roller 129: debris removal bar
130: heat supply means
200: anti-wrinkle 210: prevention frame
211: Anti-wrinkle roller 212: Roller rotating motor
213: anti-wrinkle pad 214: pad groove
220: thickness buffer member 221: buffer spring
300: tension providing unit 310: tension frame
320: tension cylinder 330: tension roller
331: contact pad 340: rotation sensor
400: roll cleaning unit 410: cleaning frame
411: frame standing means 420: cleaning liquid injection pipe
430: cleaning liquid transfer tube 440: cleaning liquid spray nozzle
450: Dry brush bar 452: Brush bar cylinder
460: Warm air moving tube 470: Warm air spray nozzle
500: anti-vibration unit 510: fixed frame
520: seating frame 530: connecting member
540: Fixing member 541: Pin operation cylinder
550: vibration sensor 560: vibration spring
700: film inspection unit 710: film inspection supply means
711: Film inspection supply chamber 712: Supply roller support
713: Film supply roller 714: Inspection adhesion roller
730: film inspection means 731: inspection means frame
732: first inspection means 733: second inspection means
750: inspection completion means 751: inspection film winding chamber
752: Inspection roller support 753: Winding side moving roller
800: product classification discharge unit 810: heat fusion discharge means
820: fusion frame 821: fusion roller
822: Fusion heater 823: Fusion cylinder
830: cutting frame 831: cutting blade
832: Blade cylinder 850: Guide discharge means
851: Guide frame 852: Guide moving roller
853: Guide roller motor 853: Discharge sensor
860: first guide roller 870: second guide roller
880: classification panel 881: panel cylinder
900: film separation prevention unit 910: separation prevention frame
920: departure prevention roller 930: buffer pad

Claims (2)

In the film lamination unit for forming a laminated film by moving a plurality of films to be laminated through a plurality of rollers,
The film lamination section,
A film supply means for supplying a film provided from one side to a film lamination means side; And
It includes a film laminating means for laminating a plurality of films provided from the film supply means,
The film supply means,
A supply frame formed of film winding rollers, roller pulleys and driving pulleys on both sides of the ground;
A film winding roller formed on a supply frame formed on both sides;
A roller pulley formed on one side of the film winding roller to engage with a driving pulley to rotate the film winding roller;
To drive the roller pulley includes a drive pulley formed in engagement with the roller pulley,
The film laminating means,
A lamination frame formed in one direction of the film supply means to fix each component for film lamination to a certain height from the ground;
A supply roller formed on one side of a lamination frame to supply a plurality of films provided from the film winding roller to the first lamination roller side;
A first lamination roller formed on a lamination frame on one side of the supply roller to supply the film received from the supply roller to the second lamination roller side;
A first adjustment cylinder formed to be connected to the first lamination roller on one side of the lamination frame to move the first lamination roller toward the second lamination roller to adjust the gap with the second lamination roller;
A second lamination roller formed on a lamination frame on the first lamination roller and the third lamination roller to move the film received from the first lamination roller to the third lamination roller side;
A third lamination roller formed on a lamination frame on one side of the second lamination roller to move the film sheet laminated and moved from the second lamination roller to the discharge roller side;
A second adjustment cylinder formed to be connected to the third lamination roller on the other side of the lamination frame to move the third lamination roller toward the second lamination roller to adjust the gap with the second lamination roller;
A discharge roller formed on the other side of the lamination frame to move the film sheet provided from the third lamination roller to the side of the film inspection unit;
A foreign material removal bar having one side fixed to the lamination frame and the other side contacting the outer peripheral surface of the second lamination roller;
It includes a heat providing means formed in the upper portion between the first lamination roller and the second lamination roller to supply heat to the moving film,
The film lamination section,
Further comprising a wrinkle preventing portion for preventing wrinkles from occurring on the film sheet to be moved by lamination,
The wrinkle prevention unit,
A prevention frame formed on a film sheet fixed to the ground and moved;
Anti-wrinkle rollers formed on the upper and lower film frames;
A roller rotation motor fixedly formed on the prevention frame to one side of the wrinkle prevention roller to rotate the wrinkle prevention roller;
A wrinkle preventing pad formed by a plurality of wrinkle preventing rollers to be in contact with the film sheet to remove wrinkles generated on the film sheet;
A pad groove formed in plural on one surface of the wrinkle preventing pad so as not to damage the film sheet when in contact with the film sheet;
A thickness buffer member formed to prevent separation of the buffer spring between the upper and lower preventive frames for cushioning between the upper and lower wrinkle preventing rollers;
It includes a buffer spring formed around the thickness buffer member formed in the upper and lower parts,
The film lamination section,
Further comprising a tension providing unit for providing a certain tension on the film sheet to be moved,
The tension providing unit,
A tension frame seated on the ground;
A tension cylinder formed above the tension frame to advance the tension roller toward the film sheet or return to the initial position;
A tension roller formed on one side of the tension cylinder to contact the film sheet;
A contact pad formed around the tension roller so as not to damage the film sheet upon contact with the film sheet;
It includes a rotation detection sensor that detects the speed of movement of the film sheet, detects that the speed is reduced, and generates information to advance the tension roller toward the film sheet.
The film lamination section,
It further includes a roll washing unit for cleaning the outer peripheral surface of the lamination roller,
The roll washing unit,
A washing frame formed to be fixed to the roll washing part on the ground;
A frame standing means formed on one side of the washing frame so that a part of the washing frame is folded to the ground or stands up during washing;
A washing liquid injection pipe formed on one side of the washing liquid transfer pipe to receive the washing liquid from the outside and provide it to the washing liquid transfer pipe;
A washing liquid transfer pipe formed on one side of the washing frame to provide the washing liquid provided from the washing liquid injection pipe to the washing liquid injection nozzle side;
A washing liquid spray nozzle formed in a plurality of washing liquid moving pipes to spray the washing liquid to the lamination roller side;
A drying brush bar formed on one side of the washing frame to remove the sprayed washing liquid;
A brush bar cylinder formed on one side of the washing frame to advance the dry brush bar to the side of the lamination roller, or to return to the initial position, wherein the cylinder shaft is connected to the dry brush bar;
A warm air moving tube formed on one side of the washing frame to dry the washing liquid on the lamination roller with warm air provided from the outside;
Includes a plurality of hot air spray nozzles formed on a plurality of hot air moving pipes in order to spray the hot air provided through the hot air moving pipe to the lamination roller
The film lamination section,
The anti-vibration unit for preventing vibration from external impact or earthquake to the lamination roller side,
The anti-vibration unit,
A fixed frame fixed to the ground;
A fixed frame and a fixed frame formed at a position corresponding to each other at regular intervals, and a seating frame formed to seat a lamination roller on the upper portion;
When the fixing frame and the seating frame is fixed, a connecting member formed below the seating frame to be fixed by a pin operating cylinder;
A fixing member formed above the fixing frame so as to be fixed with the connecting member;
A pin operating cylinder formed on one side of the fixing member so that the connecting member is fixed around the fixing member;
A vibration detection sensor formed on the fixed frame and the seating frame so as to correspond to each other to detect vibrations caused by external shocks or earthquakes;
A film sheet including a film laminating means and a lamination film inspection means including a vibration spring formed in plural between a fixed frame and a seating frame to prevent vibration from being applied to the laminating roller when the seating frame is seated toward the fixed frame due to the operation of the pin operating cylinder. Manufacturing system. delete

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