KR102108772B1 - Manufacture method of ampoule - Google Patents
Manufacture method of ampoule Download PDFInfo
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- KR102108772B1 KR102108772B1 KR1020190085420A KR20190085420A KR102108772B1 KR 102108772 B1 KR102108772 B1 KR 102108772B1 KR 1020190085420 A KR1020190085420 A KR 1020190085420A KR 20190085420 A KR20190085420 A KR 20190085420A KR 102108772 B1 KR102108772 B1 KR 102108772B1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J1/00—Containers specially adapted for medical or pharmaceutical purposes
- A61J1/05—Containers specially adapted for medical or pharmaceutical purposes for collecting, storing or administering blood, plasma or medical fluids ; Infusion or perfusion containers
- A61J1/06—Ampoules or carpules
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L9/00—Disinfection, sterilisation or deodorisation of air
- A61L9/16—Disinfection, sterilisation or deodorisation of air using physical phenomena
- A61L9/22—Ionisation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2602—Mould construction elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/128—Stepped joint cross-sections
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C71/00—After-treatment of articles without altering their shape; Apparatus therefor
- B29C71/0081—After-treatment of articles without altering their shape; Apparatus therefor using an electric field, e.g. for electrostatic charging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/02—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
- G01N23/06—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and measuring the absorption
- G01N23/18—Investigating the presence of flaws defects or foreign matter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/0005—Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
- B29K2105/0032—Pigments, colouring agents or opacifiyng agents
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Abstract
Description
본 발명은 액상의 의약품이나 화장품을 수용하도록 한 앰플의 제조방법에 관한 것으로, 특히 앰플의 용기 본체와 바닥면이 초음파 융착되도록 형성함으로써, 앰플의 견고하고 안정적인 융착구조를 통해 의약품이나 화장품 등의 액체를 안전하게 수용할 수 있을 뿐만 아니라, 앰플의 제조과정이 신속하고 간편할 수 있고, 제작되는 앰플의 불량률을 최소화할 수 있도록 한 것이다.The present invention relates to a method of manufacturing an ampoule to accommodate a liquid pharmaceutical or cosmetic, and in particular, by forming the container body and the bottom surface of the ampoule to be ultrasonically fused, a liquid such as a pharmaceutical or cosmetic through a firm and stable fusing structure of the ampoule. Not only can it be safely accommodated, but the ampoule manufacturing process can be quick and easy, and the defect rate of the ampoule being manufactured can be minimized.
일반적으로 앰플은 액체상태 등의 의약품 또는 화장품 등을 내부에 위생적으로 수용, 저장하도록 한 용기이다. Generally, the ampoule is a container for hygienically receiving and storing medicines or cosmetics in a liquid state therein.
이러한 앰플은 초기에는 유리 소재로 제작하였으며, 주로 앰플의 상부 측을 절단, 파손되도록 하여, 내부에 저장된 용액을 사용할 수 있도록 하였다.These ampoules were initially made of a glass material, mainly by cutting and breaking the upper side of the ampoules, so that the solution stored therein could be used.
그러나 상기한 유리 소재의 앰플은, 상부를 파쇄하는 개방 과정에서 유리 파편에 대한 위험성이 내포되어 있고, 앰플의 이동과 보관, 그리고 사용 후의 앰플병의 처리 등의 각종 불편한 문제점이 제기되었다.However, the above-mentioned ampoule of glass material has a risk for glass fragments in the opening process of crushing the upper part, and various uncomfortable problems such as the movement and storage of the ampoule and the treatment of the ampoule bottle after use have been raised.
따라서, 종래에는 앰플을 제작하는 소재를 다양화함에 따라, 수지재를 이용하여 앰플을 제작하기에 이르렀고, 이러한 수지 소재로 제작된 앰플을 통해 제조공정을 단순화하고 제작단가를 낮추어, 플라스틱 등의 수지로 제작된 앰플이 널리 사용되고 있는 추세이다.Therefore, conventionally, as the material for manufacturing the ampoule has been diversified, an ampoule has been produced using a resin material, and the manufacturing process is simplified through the ampoule made of such a resin material, and the production cost is lowered, such as plastics. Ampoules made of are widely used.
이와 같이 수지 소재로 제작되는 앰플에 관련한 종래의 선행기술문헌으로는, 대한민국 등록특허공보 10-1521215호의 발명의 명칭 ‘ 사출 성형된 플라스틱 앰플 ’이 있다.As a conventional prior art document related to an ampoule made of a resin material as described above, there is the name of the invention of Korean Patent Registration No. 10-1521215, 'Injection molded plastic ampoule'.
상기한 종래의 발명은 절취관의 절단이 용이하고 절단과정에서 파편에 의한 오염의 우려가 없으며, 제조 과정에서 용기 내부에 가스가 잔류하지 않은 사출 성형 방법으로 제조되도록 하고, 절단 과정에서 연신 잔재가 거의 발생하기 않기 때문에 오염의 우려가 적고, 나아가 목 부분에 잔수가 남지 않아서 사용하기에 편리한 새로운 구조의 플라스틱 앰플을 제공하도록 한 것이다.The above-described conventional invention makes it easy to cut the cutting tube and has no fear of contamination by debris in the cutting process, and allows the gas to be produced by an injection molding method in which no gas remains inside the container during the manufacturing process, and the stretched residue in the cutting process Since it rarely occurs, there is less risk of contamination, and furthermore, there is no residual water on the neck to provide a plastic ampoule with a new structure that is convenient for use.
그리고 다른 종래의 선행기술문헌으로, 대한민국 등록특허공보 제 10-0979512호의 발명의 명칭 ‘ 플라스틱 앰플 제조장치 및 이의 제조방법 ’은, 제균여과기를 통과하여 공급되는 질소가 충진된 패리손을 앰플이 형성되는 금형으로 가압한 상태에서 패리손을 진공으로 흡인하여 금형의 각인면에 밀착되도록 함으로써, 플라스틱 앰플을 형성할 수 있도록 하고, 앰플의 내부를 무균상태로 유지함과 아울러 내용물을 투입하기 위해 앰플의 주입구 커팅 시, 앰플에 충진된 질소가 앰플 외부로 분출되면서 앰플 내부로의 이물질 유입을 차단할 수 있도록 한 것이다.And, as another conventional prior art document, the name of the invention of the Korean Patent Registration No. 10-0979512, 'A plastic ampoule manufacturing apparatus and its manufacturing method,' forms an ampoule of nitrogen-filled parison supplied through a sterilizing filter. The plastic ampoule can be formed by suctioning the parison with a vacuum in a pressurized state with a mold to be in close contact with the imprinting surface of the mold, and the inside of the ampoule is sterile, and the inlet of the ampoule is used to input the contents. When cutting, the nitrogen filled in the ampoule is ejected to the outside of the ampoule, so that foreign matters into the ampoule can be blocked.
그러나 상기한 종래의 수지 소재의 앰플의 제조방법은, 앰플 본체를 사출성형한 후에 바닥판을 열융착시키도록 하기 때문에, 그 제작과정이 번거롭고 불편하여 제조시간이 장시간 소요되고, 앰플의 생산성을 하락시키게 되는 문제점이 발생하였다.However, the conventional method of manufacturing an ampoule of a resin material, because the base plate is heat-sealed after injection molding the ampoule body, the manufacturing process is cumbersome and inconvenient, which takes a long time to manufacture and degrades the ampoule productivity. A problem was caused.
또한, 앰플 본체와 바닥판을 열융착시키는 과정에서 고온에 의한 수지 소재의 앰플의 이완과 변형 등의 문제가 발생하여, 접합된 구조가 불안정한 불량품이 양산되었으며, 앰플의 열융착된 접합 부위가 매끄럽고 깔끔하지 못해 별도의 후가공이 필요한 실정이었다. In addition, during the process of heat-sealing the ampoule body and the base plate, problems such as relaxation and deformation of the ampoule of the resin material due to high temperature occurred, resulting in unstable defects in the bonded structure, and the heat-sealed joint part of the ampoule was smooth. It was not neat, so a separate post-processing was required.
상기한 문제점을 해결하기 위해 본 발명은, 앰플의 용기 본체와 바닥면을 초음파를 이용하여 순간적으로 단시간에 융착되도록 형성함으로써, 앰플의 접합 부위가 견고하고 안정적으로 접합되어, 의약품이나 화장품 등의 액상 물질을 안전하고 위생적으로 저장, 보관할 수 있을 뿐만 아니라, 앰플의 제조 공정과 제작과정을 단순화하여 앰플의 생산성을 향상시킬 수 있으며, 제작 완성되는 앰플의 불량률을 최소화할 수 있도록 하는데 그 목적이 있는 것이다.In order to solve the above problems, the present invention, by forming the container body and the bottom surface of the ampoule to be instantaneously fused in a short time by using ultrasonic waves, the joint portion of the ampoule is firmly and stably joined, and the liquid phase of medicines, cosmetics, etc. In addition to the safe and hygienic storage and storage of materials, the purpose of the product is to improve the ampoule productivity by simplifying the manufacturing process and manufacturing process of the ampoule and to minimize the defect rate of the ampoule that is produced. .
본 발명은 수지 소재의 원료를 포대 공기 세척 후에 전용 사일로의 저장수단에 투입하도록 하는 재료 투입공정과;The present invention is a material input process to input the raw material of the resin material to the storage means of the dedicated silo after washing the bag air;
사일로의 저장수단에 연결된 중앙공급식 이송라인을 통해, 각 건조기에 재료를 이송시키도록 하는 재료 공급공정과;A material supply process for transferring the material to each dryer through a central supply type transfer line connected to the storage means of the silo;
건조기에서 건조된 재료는 사출기를 이용하여 용융, 가압되어 금형에 투입되도록 하여, 앰플 본체와 바닥판을 성형하도록 하는 사출 성형공정과;The material dried in the dryer is melted and pressurized using an injection machine to be injected into a mold, so as to form an ampoule body and a bottom plate, an injection molding process;
사출 성형된 앰플 성형물을 이송하고, 이온에어건을 이용하여 성형물에서 발생하는 악취 및 잔존가스는 이온에어건의 에어 분사를 통해 제거하고, 성형물에서 발생하는 정전기는 이온에어건에서 발생하는 이온을 통해 제거하여, 앰플 성형물을 세척시키도록 하는 이온 세척공정과;By transporting the injection molded ampoule moldings, the odor and residual gas generated in the moldings are removed through the air jet of the ion air gun using the ion air gun, and the static electricity generated in the moldings is removed through the ions generated in the ion air gun, An ion washing process to wash the ampoule moldings;
앰플 본체과 바닥판을 조립하고, 초음파 융착기의 초음파 진동을 의해, 바닥판의 돌기와 경사부가 순간적으로 용융되어 앰플 본체 성형물의 하단 부위에 융착, 접합되도록 하는 초음파 융착공정과;An ultrasonic fusion process for assembling the ampoule body and the bottom plate, and by ultrasonic vibration of the ultrasonic fusion machine, the protrusions and inclined portions of the bottom plate are instantaneously melted to be fused and bonded to the lower part of the molded body of the ampoule body;
엑스레이 이물질 검사기를 사용하여 융착된 앰플에 이물질의 혼입을 검사하고, 자동포장기계로 이송하여 앰플을 포장하도록 하는 검사 및 포장공정;An inspection and packaging process for inspecting the incorporation of foreign substances into the fused ampoule using an X-ray foreign substance inspector, and packaging the ampoule by transferring it to an automatic packaging machine;
으로 구성되는 것을 특징으로 한다.It is characterized by consisting of.
이상에서 설명한 바와 같이, 본 발명은 앰플의 용기 본체와 바닥면의 접합 부위를 초음파를 통해 순간적으로 융착되도록 형성하기 때문에, 앰플의 접합 부위가 깔끔하고 앰플 용기의 수밀성과 기밀성을 향상시킬 수 있고, 앰플 내에 수용되는 액상의 의약품이나 화장품 등의 물질을 안전하고 위생적으로 저장, 보관할 수 있도록 한 유익한 발명인 것이다.As described above, since the present invention is formed so that the bonding portion of the container body and the bottom surface of the ampoule is instantaneously fused through ultrasonic waves, the bonding portion of the ampoule is clean, and the watertightness and airtightness of the ampoule container can be improved. It is an advantageous invention that enables safe and hygienic storage and storage of substances such as liquid medicines and cosmetics contained within.
또한, 본 발명은 초음자 진동에 의한 방식을 통해, 별도의 후가공이 불필요하기 때문에, 앰플의 제조 공정이 단순화되고 제작과정이 간편할 수 있으며, 먼지나 이물질에 의한 오염을 차단하고, 제작 완성되는 앰플의 불량률을 최소화할 수 있도록 한 유익한 발명인 것이다.In addition, according to the present invention, since a separate post-processing is not required through a method by a supersonic vibration, the manufacturing process of the ampoule can be simplified and the manufacturing process can be simplified, blocking contamination by dust or foreign substances, and being completed. It is an advantageous invention to minimize the defect rate of the ampoule.
도 1은 본 발명의 앰플을 나타낸 사시도이고, 도 2는 본 발명의 앰플을 단면도이고, 도 3은 본 발명의 초음파 융착공정을 나타낸 단면도이고, 도 4는 본 발명의 사출 성형공정에서의 금형을 나타낸 측면도이고, 도 5는 본 발명의 실시예를 나타낸 블록도이다.
우선 각 도면의 구성요소들에 참조부호를 부가함에 있어서, 동일한 구성요소들에 대해서는 비록 다른 도면상에 표시되더라도 가능한 한 동일한 부호를 가지도록 하고 있음에 유의해야 한다.
또한, 본 발명을 설명함에 있어서, 관련된 공지 구성 또는 기능에 대한 구체적인 설명이 본 발명의 요지를 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명은 생략한다.Figure 1 is a perspective view showing the ampoule of the present invention, Figure 2 is a cross-sectional view of the ampoule of the present invention, Figure 3 is a cross-sectional view showing the ultrasonic welding process of the present invention, Figure 4 is a mold in the injection molding process of the present invention It is a side view shown, and FIG. 5 is a block diagram showing an embodiment of the present invention.
First, it should be noted that in adding reference numerals to the components of each drawing, the same components have the same reference numerals as possible, even if they are displayed on different drawings.
In addition, in describing the present invention, when it is determined that detailed descriptions of related well-known configurations or functions may obscure the subject matter of the present invention, detailed descriptions thereof will be omitted.
이하, 본 발명의 실시예를 첨부된 도면을 참조하여 상세히 설명하면 다음과 같다.Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
재료 투입공정 (S1)Material input process (S1)
수지 소재의 원료를 포대 공기 세척 후에 전용의 사일로 등의 저장수단에 투입하도록 한다.The raw material of the resin material is put into a storage means such as a dedicated silo after washing the bag air.
재료 공급공정 (S2)Material supply process (S2)
사일로 등의 저장수단에 연결된 중앙공급식 이송라인을 통해, 각 건조기에 재료를 이송시키도록 한다.Materials are transferred to each dryer through a central supply type transfer line connected to a storage means such as a silo.
이때, 이송관 등으로 연결된 중앙공급식 이송라인을 통해, 각 건조기로 재료를 직접 이송, 공급하기 때문에, 재료의 오염과 이물질 혼입을 방지할 수 있도록 한다.At this time, since the material is directly transferred to and supplied to each dryer through a central supply type transfer line connected to a transfer pipe or the like, contamination of the material and contamination of foreign substances can be prevented.
사출 성형공정 (S3)Injection molding process (S3)
건조기에서 건조된 재료는 사출기를 이용하여 용융, 가압되어 금형에 투입되도록 하여, 앰플 본체(10)와 바닥판(20)을 사출성형하도록 한다.The material dried in the dryer is melted and pressurized using an injection machine to be put into a mold, so that the
금형(30)에는 사다리꼴 형태의 돌출부(31)와 요입부(32)를 구비하여, 금형의 개폐 시에 치수 오차의 가능성을 최소화하도록 한다.The
사출 성형과정에서 재료에 각종의 염료 및 도료를 일정량 투입하도록 하여, 다양한 색상의 앰플 성형물을 제작 가능하도록 한다.In the injection molding process, various amounts of dyes and paints are put into the material, so that ampoule moldings of various colors can be manufactured.
이온 세척공정 (S4)Ion washing process (S4)
사출 성형된 앰플 성형물을 이송하고, 이온에어건을 이용하여 앰플 성형물을 세척시키도록 한다.Transfer the injection molded ampoule molding, and wash the ampoule molding using an ion air gun.
이때, 이온에어건을 통한 세척과정에 의해, 사출 성형의 특성상 잔존하는 성형물에서 발생하는 악취 및 잔존가스는 이온에어건의 에어 분사를 통해 제거할 수 있고, 성형물에서 발생하는 정전기는 이온에어건에서 발생하는 이온을 통해 제거되어, 성형물의 표면에 정전기로 인하여 먼지나 이물질 등이 흡착되는 오염을 차단할 수 있도록 한다.At this time, by the washing process through the ion air gun, due to the characteristics of injection molding, odors and residual gas generated in the remaining moldings can be removed through air injection of the ion air gun, and the static electricity generated in the moldings is the ions generated in the ion air gun. Removed through, it is possible to block the contamination of dust or foreign substances adsorbed on the surface of the molding due to static electricity.
초음파 융착공정 (S5)Ultrasonic welding process (S5)
앰플 본체(10)과 바닥판(20)을 조립하고, 초음파 융착기의 초음파 진동을 의해, 바닥판(20)의 돌기(21)와 경사부(22)가 순간적으로 용융되어 앰플 본체 성형물의 하단 부위에 융착, 접합되도록 한다. Assembling the
초음파 진동방식으로 융착되어, 앰플 본체와 바닥판의 접합 이음부위가 매끈하고 깔끔하게 융착되기 때문에, 버어(BURR)가 발생하지 않고 별도의 후가공이 불필요한 것이다. Since it is fused by ultrasonic vibration method, the joint joint between the ampoule body and the bottom plate is smoothly and neatly fused, so no burr occurs and no additional post-processing is necessary.
검사 및 포장공정 (S6)Inspection and packaging process (S6)
엑스레이 이물질 검사기 등을 사용하여 융착된 앰플에 이물질의 혼입을 검사하고, 자동포장기계로 이송하여 앰플을 포장하도록 한다.Using an X-ray foreign material inspection machine, the foreign matter is inspected by mixing it with the fused ampoule and transferred to an automatic packaging machine to pack the ampoule.
이상의 설명은 본 발명의 기술 사상을 예시적으로 설명한 것에 불과한 것으로서, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자라면 본 발명의 본질적인 특성에서 벗어나지 않는 범위에서 다양한 수정 및 변형이 가능할 것이다.The above description is merely illustrative of the technical idea of the present invention, and those skilled in the art to which the present invention pertains may make various modifications and variations without departing from the essential characteristics of the present invention.
따라서, 본 발명에 개시된 실시예들은 본 발명의 기술 사상을 한정하기 위한 것이 아니라 설명하기 위한 것이고, 이러한 실시예에 의하여 본 발명의 기술 사상의 범위가 한정되는 것은 아니다.Therefore, the embodiments disclosed in the present invention are not intended to limit the technical spirit of the present invention, but to explain, and the scope of the technical spirit of the present invention is not limited by these embodiments.
본 발명의 보호 범위는 아래 청구범위에 의하여 해석되어야 하며, 그와 동등한 범위 내에 있는 모든 기술 사상은 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.The scope of protection of the present invention should be interpreted by the claims below, and all technical spirits within the scope equivalent thereto should be interpreted as being included in the scope of the present invention.
도 1은 본 발명의 앰플을 나타낸 사시도
도 2는 본 발명의 앰플을 단면도
도 3은 본 발명의 초음파 융착공정을 나타낸 단면도
도 4는 본 발명의 사출 성형공정에서의 금형을 나타낸 측면도
도 5는 본 발명의 실시예를 나타낸 블록도
도면 주요 부분에 대한 부호의 설명
10 : 앰플 본체 20 : 바닥판
21 : 돌기 22 : 경사부
30 : 금형 31 : 돌출부
32 : 요입부
S1 : 재료 투입공정 S2 : 재료 공급공정
S3 : 사출 성형공정 S4 : 이온 세척공정
S5 : 초음파 융착공정 S6 : 검사 및 포장공정 1 is a perspective view showing an ampoule of the present invention
Figure 2 is a cross-sectional view of the ampoule of the present invention
Figure 3 is a cross-sectional view showing the ultrasonic welding process of the present invention
Figure 4 is a side view showing a mold in the injection molding process of the present invention
5 is a block diagram showing an embodiment of the present invention
Explanation of reference numerals for main parts of the drawing
10: ampoule body 20: bottom plate
21: projection 22: slope
30: mold 31: protrusion
32: recessed part
S1: Material input process S2: Material supply process
S3: Injection molding process S4: Ion cleaning process
S5: Ultrasonic welding process S6: Inspection and packaging process
Claims (4)
사일로의 저장수단에 연결된 중앙공급식 이송라인을 통해, 각 건조기에 재료를 이송시키도록 하는 재료 공급공정(S2)과;
건조기에서 건조된 재료는 사출기를 이용하여 용융, 가압되어 금형에 투입되도록 하여, 앰플 본체(10)와 바닥판(20)을 성형하도록 하는 사출 성형공정(S3)과;
사출 성형된 앰플 성형물을 이송하고, 이온에어건을 이용하여 성형물에서 발생하는 악취 및 잔존가스는 이온에어건의 에어 분사를 통해 제거하고, 성형물에서 발생하는 정전기는 이온에어건에서 발생하는 이온을 통해 제거하여, 앰플 성형물을 세척시키도록 하는 이온 세척공정(S4)과;
앰플 본체(10)과 바닥판(20)을 조립하고, 초음파 융착기의 초음파 진동을 의해, 바닥판(20)의 돌기(21)와 경사부(22)가 순간적으로 용융되어 앰플 본체 성형물의 하단 부위에 융착, 접합되도록 하는 초음파 융착공정(S5)과;
엑스레이 이물질 검사기를 사용하여 융착된 앰플에 이물질의 혼입을 검사하고, 자동포장기계로 이송하여 앰플을 포장하도록 하는 검사 및 포장공정(S6);
으로 구성되되,
상기 재료 공급공정(S2)은 이송관으로 연결된 중앙공급식 이송라인을 통해, 재료의 오염과 이물질 혼입을 차단하도록 하여, 각 건조기로 재료를 직접 이송, 공급하도록 구성되고,
상기 사출 성형공정(S3)의 금형(30)에는 사다리꼴 형태의 돌출부(31)와 요입부(32)를 구비하여, 금형의 개폐 시에 치수의 오차발생 가능성을 최소화하도록 구성되며,
상기 사출 성형공정(S3)에서 재료에 염료 및 도료를 일정량 투입하도록 하여, 다양한 색상의 앰플 성형물을 제작하도록 구성되는 것을 특징으로 하는 앰플의 제조방법.
A material input process (S1) for inputting the raw material of the resin material into the storage means of the dedicated silo after washing the bag air;
A material supply process (S2) for transferring the material to each dryer through a central supply type transfer line connected to the storage means of the silo;
The material dried in the dryer is melted and pressurized using an injection machine to be injected into a mold, so that the ampoule body 10 and the bottom plate 20 are molded by an injection molding process (S3);
By transporting the injection molded ampoule moldings, the odor and residual gas generated in the moldings are removed through the air injection of the ion air gun using the ion air gun, and the static electricity generated in the moldings is removed through the ions generated in the ion air gun, An ion washing process (S4) for washing the ampoule molding;
Assembling the ampoule body 10 and the bottom plate 20, and by the ultrasonic vibration of the ultrasonic fusion machine, the projection 21 and the inclined portion 22 of the bottom plate 20 are instantaneously melted and the lower part of the molded body of the ampoule body Fusion and ultrasonic fusion process (S5) for bonding;
An inspection and packaging process (S6) for inspecting the incorporation of foreign substances into the fused ampoule by using an X-ray foreign substance inspection machine and transporting it to an automatic packaging machine to package the ampoule;
Consisting of,
The material supply process (S2) is configured to directly transfer and supply the material to each dryer by blocking the contamination of the material and the mixing of foreign substances through the central supply type transfer line connected to the transport pipe,
The mold 30 of the injection molding process (S3) is provided with a trapezoidal projection 31 and a recess 32 to minimize the possibility of dimensional errors when opening and closing the mold,
In the injection molding process (S3), a certain amount of dyes and paints are added to the material, so that the ampoule moldings of various colors are constructed.
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