KR102026618B1 - Jigger dyeing device having automatic dye solution injection function and method for dyeing using the same - Google Patents

Abstract

An embodiment of the present invention provides a dyeing machine having configuration in which a dyeing solution is automatically injected to the upper part and the lower part of an object to be dyed in a dyeing solution bath of a jigger dyeing machine, wherein the number of contacts between an object to be dyed and a dyeing solution can be increased and penetration of a dyeing solution into an object to be dyed can be enhanced, thereby enhancing dyeability of an object to be dyed and preventing irregular dyeing of an object to be dyed. According to an embodiment of the present invention, the dyeing machine comprises: a dyeing solution bath unit filled with a dyeing solution which dyes an object to be dyed; a first rotating roller and a second rotating roller installed outside the dyeing solution bath unit to be joined to the object to be dyed, and performing rotary movement to transfer the object to be dyed roll-to-roll; a first guide roller and a second guide roller installed inside the dyeing solution bath unit to come into contact with the object to be dyed, and performing rotary movement to guide the object to be dyed to enable the object to be dyed being transferred to pass through the dyeing solution in the dyeing solution bath unit; a first tension control roller and a second tension control roller installed inside the dyeing solution bath unit to come into contact with the object to be dyed and rotate and perform three-dimensional motion, thereby controlling tension of the object to be dyed; a dyeing solution injection module installed inside the dyeing solution bath unit to inject a dyeing solution at a given pressure to the object to be dyed, thereby preventing irregular dyeing of the object dyed.

Description

JIGGER DYEING DEVICE HAVING AUTOMATIC DYE SOLUTION INJECTION FUNCTION AND METHOD FOR DYEING USING THE SAME}

The present invention relates to a jigger dyeing apparatus having an automatic salt spraying function and a dyeing method using the same, and more specifically, to a salt solution having a structure for automatically spraying the salt solution above and below the chlorine in the salt bath of the jigger dyeing machine, The present invention relates to a dyeing apparatus for increasing the number of contact of a to-be-tainted object and improving the penetrability of the salt solution to the to-be-tained material, thereby increasing the dyeability of the to-be-retained material and preventing disproportion of the to-be-retained material.

In dyeing nylon or using relatively wrinkled fabrics with acid dyes, when dyeing with a rope type dyeing machine or a general winch dyeing machine, the folds of the fabric are dyed dark or in the longitudinal direction. It is highly likely that defects with streaks are likely to occur, so we prefer the jigger dyeing method, which is dyed with a roll of fabric.

The jigger dyeing machine of the prior art is immersed in the dye solution while dyeing the fabric on the left or right rollers and moving the fabric from left to right, right to left, and a strong contact between the fabric and the saline solution compared to a general winch dyeing machine or a rapid dyeing machine (nozzle There is no pressure, reel rotation, etc.), so that the penetration of salt solution is reduced, and the salt solution flows to the rotating fabric surface, and uneven salt may be generated at the part.

In order to improve this, a method of increasing the number of contact between the fabric and the saline solution by increasing the height difference by installing the left and right rollers or by installing an ultrasonic wave in the saline bath is not practically used. In addition, in case of disproportionate dyeing from nylon fabric, dye migration is carried out by increasing the holding time at dyeing temperature of 100 degrees and resorbing the dye from the disproportionately dyed part. Rise and increased utility costs are inevitable.

In Republic of Korea Patent No. 10-1326332 (invention name: winding roller reciprocating winding device of the jigger dyeing machine), the feed roller, the fixed roller and the sliding roller on one side of the feed roller and the sliding reciprocating device on the other side of the feed roller and transport The sliding rotating device is configured to connect the reciprocating force to one side of the roller to reciprocate in the longitudinal direction, wherein the sliding rotating device constitutes a motor generating power to rotate the feeding roller, and splines to one side of the motor. Connecting a boss, and the inside of the spline boss is disclosed a reciprocating feed winding device of the winding roller of the jigger dyeing machine, characterized in that the insertion of the spline shaft of one side of the feed roller.

Republic of Korea Patent No. 10-1326332

An object of the present invention for solving the above problems, to prevent wrinkles of the fabric, to improve the penetrating power of the salt solution to the dye to be dyed in a roll-to-roll manner in a jigger dyeing machine and to prevent the disproportion of the salt .

The technical problem to be achieved by the present invention is not limited to the technical problem mentioned above, and other technical problems not mentioned above may be clearly understood by those skilled in the art from the following description. There will be.

The constitution of the present invention for achieving the above object, the saline bath portion is filled with the saline solution for performing staining for the salt; A first rotating roller and a second rotating roller installed at an outer side of the saline bath unit, coupled to the salted water, and performing a rotational movement to transfer the salted water to roll-to-roll; A first guide roller and a second guide roller installed at an inner side of the saline bath unit and performing rotational motion in contact with the saline solution, and guiding the saline solution to pass the saline solution in the saline bath unit. Guide roller; A first tension control roller and a second tension control roller installed at an inner side of the saline bath unit to perform a rotational motion in contact with the salt solution and to perform a three-dimensional motion to adjust the tension of the salt water; And a salt solution injection module installed at an inner side of the salt bath unit and spraying the salt solution at a predetermined pressure on the salt solution to prevent disproportionation of the salt solution.

In an embodiment of the present invention, the salt solution injection module is installed between the first guide roller and the second guide roller and the supernatant solution spraying unit for injecting the salt solution at a predetermined pressure on the upper surface of the chlorine, and the agent It may include a lower salt spray unit, which is installed between the first guide roller and the second guide roller to correspond to the supernatant spray unit, and sprays the salt solution at a predetermined pressure on the lower surface of the salt to be sprayed.

In an embodiment of the present invention, the supernatant spray unit is combined with the supernatant filling site filled with the salt solution supplied from the outside, the supernatant filling site, the upper nozzle for spraying the salt solution supplied from the supernatant filling site And, and combined with the supernatant saline filling portion, it may be provided with a normal pressure sensor, for measuring the pressure of the salt solution to be sprayed on the upper surface of the blood.

In an embodiment of the present invention, the supernatant injection portion is combined with the supernatant filling site, the upper support for supporting the supernatant filling site, and the supernatant filling site, and combined with the supernatant filling site A supernatant solution supply line for providing a flow path to the salt solution to be supplied, may be further provided.

In an embodiment of the present invention, the lower saline solution injection unit is combined with the lower saline filling site, the lower saline filling site filled with the saline solution supplied from the outside, and a nozzle for spraying the salt solution supplied from the lower saline solution filling site And a lower pressure sensor coupled to the lower salt filling part and measuring a pressure of the salt solution sprayed on the lower surface of the salt solution.

In an embodiment of the present invention, the lower saline solution injection portion is combined with the lower saline filling site, the lower limb supporting the lower saline filling site, and the lower saline filling site, and combined with the lower saline filling site. It may further include a lower salt solution supply line, which provides a flow path to the salt solution to be supplied.

In an embodiment of the present invention, the first tension control roller is installed to be located between the first rotation roller and the first guide roller, the second tension control roller is the second rotation roller and the second guide. It may be installed to be positioned between the rollers.

In an embodiment of the present invention, it may further include a cover portion that is coupled to the salt bath and formed in a shape surrounding the first rotating roller and the second rotating roller.

In an embodiment of the present invention, the salt bath and the cover portion is provided between the separation of the salt bath and the cover portion may further include a separation portion formed with a perforated portion to pass the chlorine.

In an embodiment of the present invention, the salt solution may further include a salt tank unit for storing the salt solution to supply the salt solution to the salt bath.

In an embodiment of the present invention, it may further include a salt solution pump for providing a force to the salt solution supplied to the salt solution tank portion from the salt solution tank portion or from the salt solution bath portion to the salt solution tank.

The constitution of the present invention for achieving the above object, i) by the rotation of the first rotating roller and the second rotating roller and the guide of the first guide roller and the second guide roller is the Transported to pass the salt solution in the salt bath unit; ii) the salt solution is injected from the salt spray module to the upper and lower surfaces of the salt to increase the penetration of the salt solution to the salt; iii) measuring the pressure of the salt solution sprayed from the salt solution spray module by the upper pressure sensor and the lower pressure sensor provided in the salt solution spray module, and determining the wrinkled state of the salt solution; iv) adjusting the pressure of the salt solution injected from the salt spray module, and adjusting the positions of the first tension control roller and the second tension control roller; v) the steps i) to iv) are repeatedly performed.

In the embodiment of the present invention, in step iv), the pressure of the salt solution injected from the salt solution injection module by the control signal generated by the information about the suction behavior of the salt solution in the salt bath basin is additionally added Can be adjusted.

The effect of the present invention according to the above configuration is provided with a configuration for automatically spraying the salt solution above and below the salt solution in the salt bath of the jigger dyeing machine, to increase the number of contact of the salt solution to the salt solution, By improving the penetrating power, it is possible to increase the dyeability of the chlorine and to prevent the disproportion of the chlorine.

In addition, by preventing the disproportion, the problem of reproducibility of the dye lot is improved, thereby improving productivity and reducing costs.

The effects of the present invention are not limited to the above-described effects, but should be understood to include all the effects deduced from the configuration of the invention described in the detailed description or claims of the present invention.

1 is a perspective view of a jigger dyeing apparatus according to an embodiment of the present invention.
2 is a cross-sectional view of the jigger dyeing apparatus according to an embodiment of the present invention.
3 is a cross-sectional view of the salt bath according to an embodiment of the present invention.
Figure 4 is a schematic diagram of a salt solution injection module according to an embodiment of the present invention.
Figure 5 is a schematic diagram of the supernatant spraying part according to an embodiment of the present invention.
Figure 6 is a schematic diagram of the lower salt spray portion according to an embodiment of the present invention.

Hereinafter, with reference to the accompanying drawings will be described the present invention. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. In the drawings, parts irrelevant to the description are omitted in order to clearly describe the present invention, and like reference numerals designate like parts throughout the specification.

Throughout the specification, when a part is said to be "connected (connected, contacted, coupled)" with another part, it is not only "directly connected" but also "indirectly connected" with another member in between. "Includes the case. In addition, when a part is said to "include" a certain component, this means that it may further include other components, without excluding the other components unless otherwise stated.

The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Singular expressions include plural expressions unless the context clearly indicates otherwise. As used herein, the terms "comprise" or "have" are intended to indicate that there is a feature, number, step, action, component, part, or combination thereof described on the specification, and one or more other features. It is to be understood that the present invention does not exclude the possibility of the presence or the addition of numbers, steps, operations, components, components, or a combination thereof.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

1 is a perspective view of a jigger dyeing apparatus according to an embodiment of the present invention, Figure 2 is a cross-sectional view of the jigger dyeing apparatus according to an embodiment of the present invention, Figure 3 is a salt bath according to an embodiment of the present invention 610 is a cross-sectional view.

And, Figure 4 is a schematic diagram of the salt solution injection module 100 according to an embodiment of the present invention, Figure 5 is a schematic diagram of the supernatant solution injection unit 110 according to an embodiment of the present invention, Figure 6 is a present invention A schematic diagram of the lower saline solution injection unit 120 according to an embodiment of the.

As shown in Figure 1 to Figure 6, the jigger dyeing apparatus of the present invention, the saline bath unit 610 is filled with the saline solution for performing the dyeing 10; The first rotating roller 410 and the second rotating roller which are installed on the outer side of the salt bath 610, coupled with the chlorine 10, and performs the rotational movement of the chlorine 10 roll-to-roll transfer ( 420); It is installed on the inner side of the saline bath unit 610, and performs a rotational movement in contact with the chlorine 10, the chlorine 10 to be passed through the saline solution in the saline solution 610, the chlorine 10 The first guide roller 210 and the second guide roller 220 to guide the; The first tension control roller 310 is installed on the inner side of the salt bath 610, performs a rotational movement in contact with the salt 10, and performs a three-dimensional movement to adjust the tension of the salt 10 (310) ) And the second tension control roller 320; And a salt solution injection module 100 installed at an inner side of the salt bath 610 to prevent disproportionation of the salt 10 by spraying the salt solution to the salt 10 at a predetermined pressure.

Here, the three-dimensional motion may mean a movement moving up, down, left, and right directions. It is the same below.

By the rotational movement of the first rotating roller 410 and the second rotating roller 420, the chlorine 10 is transferred from the first rotating roller 410 to the second rotating roller 420 or the second rotating roller 420 may be transferred to the first rotating roller 410. In addition, the transfer direction of the tainted material 10 may be repeatedly performed. Accordingly, the chlorinated material 10 may be dyed by repeatedly passing the salt solution in the salt bath 610 while the transport direction is changed.

The first tension adjusting roller 310 is installed between the first rotating roller 410 and the first guide roller 210, and the second tension adjusting roller 320 is the second rotating roller 420 and the second. It may be installed to be positioned between the guide roller 220. And, as shown in Figure 2, the first tension control roller 310 is to be a portion of the chlorine 10 located between the first rotating roller 410 and the first guide roller 210 to be bent, The second tension control roller 320 may allow the other portion of the chlorine 10 located between the second rotary roller 420 and the second guide roller 220 to be bent.

The first guide roller 210 and the second guide roller 220 may be a salt bath unit to guide the salts 10 so that the salts 10 are dyed by the salt solution stored in the salt bath unit 610. 610 may be installed so as to be submerged in the salt solution stored in.

The first tension control roller 310 and the second tension control roller 320 installed at the position as described above may each separately perform a three-dimensional movement, preferably each of the linear movement in the vertical direction Can be. Accordingly, the first tension control roller 310 and the second tension control roller 320 provides a tension to one portion or the other portion of the salt 10, blood transported inside the salt bath 610 Wrinkles or wrinkles of the salt 10 can be removed.

The salt solution injection module 100 is installed between the first guide roller 210 and the second guide roller 220 and the supernatant solution spraying unit 110 sprays the salt solution at a predetermined pressure on the upper surface of the toner 10. And a lower salt spray unit installed between the first guide roller 210 and the second guide roller 220 so as to correspond to the supernatant spray unit 110 and spraying the salt solution at a predetermined pressure on the lower surface of the salt solution 10. 120, may include.

In addition, the supernatant spray unit 110 and the lower salt spray unit 120 are capable of three-dimensional motion and rotational motion, and the supernatant spray unit 110 adjusts the salt spray position with respect to the upper surface of the adjacent salt solution 10. The lower salt spray unit 120 may adjust the salt spray position of the lower surface of the adjacent salt solution 10.

When dyeing the salt solution 10 by the salt solution stored in the salt bath 610, in order to improve the penetration of the salt solution to the salt solution 10, the supernatant spray unit 110 and the lower salt spray unit 120 The salt solution bath 610 may be installed so as to be submerged in the salt solution stored. As shown in FIGS. 2 and 3, the supernatant spray unit 110 and the lower salt spray unit 120 may be installed between the first guide roller 210 and the second guide roller 220. have.

However, the present invention is not limited thereto, and the salt solution spraying module 100 formed of the upper salt spraying unit 110 and the lower salt spraying unit 120 may be disposed between or between the first rotating roller 410 and the first guide roller 210. It may be installed between the first rotating roller 410 and the first guide roller 210, a plurality of salt spray module 100 may be formed for each position.

As shown in FIG. 5, the supernatant spray unit 110 is combined with the supernatant filling site 111 and the supernatant filling site 111 filled with the salt solution supplied from the outside, and the supernatant filling site 111. It is provided with an upper nozzle 112 for injecting the salt solution supplied from, and an upper pressure sensor 113 for coupling with the supernatant liquid filling portion 111 and measuring the pressure of the salt solution sprayed on the upper surface of the salt solution 10. can do.

In addition, the supernatant injection unit 110 is coupled to the supernatant filling site 111, the upper support 114 supporting the supernatant filling site 111, and the supernatant filling site 111. A supernatant solution supply line 115 may be further provided to provide a flow path to the salt solution supplied to the supernatant fill part 111.

The supernatant filling part 111 may be formed in the shape of a cylindrical or polygonal column having an empty space therein, and the supernatant supply line 115 is coupled to at least one supernatant filling part 111 and each phase The salt solution supply line 115 may be combined with the supernatant solution supply pump. In addition, the supernatant solution pump installed on the outside of the salt bath 610 is connected to the injection salt tank installed on the outside of the salt bath 610, and after the salt solution discharged from the injection salt tank passes the supernatant solution pump. Flow along the supernatant supply line 115 may be introduced into the supernatant filling part 111.

The upper support 114 may be formed along the direction of the central axis of the supernatant filling site 111, and the upper support 114 is provided at both sides of the supernatant filling site 111 to provide the supernatant filling site 111. Simultaneously with the support, at least one of the plurality of upper supports 114 may be combined with the driving unit 700 to implement a three-dimensional movement or rotational motion of the supernatant spray unit 110 by the operation of the driving unit 700. have.

Here, the supernatant supply line 115 may be connected to an empty space inside the supernatant filling site 111 by penetrating the upper support 114.

The supernatant fluid supply pump may receive a control signal from the controller 800, and the supernatant fluid supply pump adjusts the pressure of the salt solution in the supernatant fluid filling part 111 according to the control signal of the controller 800, thereby providing an upper nozzle ( The pressure of the upper nozzle 112 spraying salt solution, which is the salt solution sprayed from the tank 112, may be adjusted.

The upper pressure sensor 113 is combined with the supernatant fluid filling portion 111 so as to be disposed on both sides of the upper nozzle 112, and as shown in FIG. 5, the upper pressure sensor 113 is the supernatant filling portion 111. It may be formed along the longitudinal direction of the central axis. In addition, the pressure of the injection nozzle liquid of the upper nozzle 112 may be measured at the distal end portion 113a of the upper pressure sensor closest to the upper surface of the to-be-contaminated object among the portions of the upper pressure sensor 113.

Here, the distance between the distal end portion 113a of the upper pressure sensor and the upper surface of the toner 10 may be smaller than the distance between the injection hole 112a of the upper nozzle and the upper surface of the toner 10. Accordingly, the injection salt of the upper nozzle 112 injected from the injection port 112a of the upper nozzle passes through the space between the distal end portion 113a of the upper pressure sensor and the upper surface of the toner 10, and the upper nozzle 112 Since the injection salt is easily in contact with the distal end portion 113a of the phase pressure sensor, the accuracy of the pressure measurement of the injection nozzle of the upper nozzle 112 may be improved.

Since the phase pressure sensor 113 performs real-time measurement of the pressure of the injection nozzle of the upper nozzle 112, it may be used to determine the wrinkle state of the contaminant 10 adjacent to the supernatant injection unit 110.

Specifically, the upper surface of the chlorine 10 is transported while passing through the upper nozzle 112 injection zone, which is the injection zone of the upper nozzle 112 injection salt, the upper nozzle 112 sprayed area as described above In the case of passing through, when wrinkles are formed in the blood 10, while changing the size of the space between the distal end 113a of the upper pressure sensor and the upper surface of the blood 10, the distal end 113a and blood of the upper pressure sensor are changed. The pressure of the upper nozzle 112 spray salt passing through the space between the upper surfaces of the salt 10 may be changed. The measured value of the pressure change of the injection nozzle of the upper nozzle 112 is transmitted to the controller 800, and the controller 800 may determine the occurrence of wrinkles of the salt 10 by using the same.

As shown in FIG. 6, the lower saline solution injection unit 120 is coupled to the lower saline solution filling site 121 and the lower saline solution filling site 121 in which the saline solution supplied from the outside is filled, and from the lower saline solution filling site 121. A lower pressure sensor 123 coupled with a lower nozzle 122 for injecting the supplied salt solution and a lower salt filling part 121 for measuring the pressure of the salt solution sprayed on the lower surface of the salt solution 10; Can be.

In addition, the lower saline solution injection unit 120 is coupled to the lower saline solution filling site 121, the lower limb support area 124 supporting the lower saline solution filling site 121, and the lower saline solution filling site 121, It may further include a lower salt solution supply line 125, which provides a flow path to the salt solution supplied to the liquid filling part 121.

The lower saline solution filling part 121 may be formed in the shape of a cylindrical or polygonal column having an empty space therein, and the lower saline solution supply line 125 is coupled to at least one lower saline solution filling part 121, and each of the lower salts The liquid supply line 125 may be combined with the lower salt liquid supply pump. Then, the lower salt solution supply pump installed on the outside of the salt bath 610 is connected to the injection salt tank installed on the outside of the salt bath 610, after the salt solution discharged from the injection salt tank passes through the lower salt supply pump Flow along the lower salt supply line 125 may be introduced into the lower salt fill portion 121.

The lower limbs 124 may be formed along the direction of the central axis of the lower saline filling area 121, and the lower limbs 124 may be provided at both sides of the lower saline filling area 121 to provide the lower saline filling area 121. Simultaneously with the support, at least one of the plurality of support zones 124 may be combined with the driving unit 700 to implement a three-dimensional motion or a rotary motion of the lower salt spraying unit 120 by the operation of the driving unit 700. .

Here, the lower saline solution supply line 125 may be connected to an empty space inside the lower saline solution filling part 121 by penetrating the lower zone 124.

The lower salt solution pump may receive a control signal from the controller 800, and the lower salt solution pump adjusts the pressure of the salt solution in the lower salt solution filling part 121 according to the control signal of the controller 800, thereby providing a lower nozzle. The pressure of the spray nozzle salt sprayed from the nozzle 122 sprayed from 122 may be adjusted.

The lower pressure sensor 123 is coupled to the lower saline solution filling part 121 so as to be disposed on both sides of the lower nozzle 122, and as shown in FIG. 6, the lower pressure sensor 123 is the lower saline solution filling area 121. It may be formed along the longitudinal direction of the central axis. In addition, the pressure of the spray nozzle fluid of the lower nozzle 122 may be measured at the distal end portion 123a of the lower pressure sensor closest to the lower surface of the toxin 10 of the lower pressure sensor 123.

Here, the distance between the distal end portion 123a of the lower pressure sensor and the lower surface of the toner 10 may be smaller than the distance between the lower surface of the nozzle 122a and the toner 10 of the nozzle. Accordingly, the spray salt of the lower nozzle 122 sprayed from the spray hole 122a of the lower nozzle passes through the space between the distal end portion 123a of the lower pressure sensor and the lower surface of the toner 10, and the lower nozzle 122 Since the spray salt is easily in contact with the distal end portion 123a of the lower pressure sensor, the accuracy of the pressure measurement of the spray nozzle salt of the lower nozzle 122 may be improved.

Since the lower pressure sensor 123 performs the real-time measurement of the pressure of the spray nozzle of the lower nozzle 122, it can determine the wrinkle state of the chlorine 10 adjacent to the lower salt spray unit 120 using this.

Specifically, the lower surface of the chlorine 10 is transported while passing through the lower nozzle 122, the injection area of the spray nozzle of the lower nozzle 122, the sprayed area of the lower nozzle 122 as described above. In the case of passing through, when wrinkles are formed in the blood 10, the space between the distal end 123a of the lower pressure sensor and the lower surface of the blood 10 changes in size, while the end of the lower pressure sensor 123a and blood The pressure of the spray nozzle salt of the lower nozzle 122 passing through the interstitial space of the salt 10 may be changed. The measured value of the pressure change of the spray nozzle salt of the nozzle 122 is transmitted to the controller 800, and the controller 800 may determine the occurrence of wrinkles of the salt 10 by using the same.

When the control unit 800 determines the occurrence of wrinkles as described above, the control unit 800 transmits a control signal to the drive unit 700, the first tension control roller 310 is driven by the drive unit 700 is a first The distance from the rotating roller and the first guide roller 210 may be spaced apart, and the second tension adjusting roller 320 may be spaced from the second rotating roller and the second guide roller 220 to increase the distance. . And, accordingly, the blood 10 may be provided with tension, and wrinkles of the blood 10 may be removed.

In addition, when the chlorinated material 10 is transferred from the second rotary roller 420 to the first rotary roller 410, by increasing the rotational speed of the first rotary roller to provide the tension to the chlorine 10 to the chlorine 10, the wrinkles can be removed, and when the chlorine 10 is transferred from the first rotating roller 410 to the second rotating roller 420, by increasing the rotational speed of the second rotating roller ( Tension can be provided to 10 to remove wrinkles of the salt solution 10.

The jigger dyeing apparatus of the present invention may further include a cover portion 620 coupled to the salt bath 610 and formed in a shape surrounding the first rotating roller 410 and the second rotating roller 420. have. In addition, the jigger dyeing apparatus of the present invention is installed between the salt bath 610 and the cover 620 to separate the salt bath 610 and the cover 620, so that the chlorine 10 passes through. The puncher may further include a separation unit 630 formed therein.

In order to prevent the contamination of the salts 10 generated by contact with the outside of the dye 10 to be stained, the dye 10 stained in the salt bath 610 is disposed on the cover 620. It may be transported in an isolated state from the outside and wound around the first rotating roller 410 or the second rotating roller 420. The temperature or humidity of the inner space of the cover part 620 may be controlled to protect the winding roll formed by winding the tainted material 10.

The cover 620 may be provided with a see-through window, and thus, the dyeing state may be observed in the dye 10 in real time. In addition, an image pickup unit may be formed in the cover part to capture the dyeing state of the dye 10 in real time and store data or display the same on the monitor to perform real-time monitoring on the dye 10.

By separating the salt solution bath 610 and the cover 620 by the separation unit 630, the dye solution generated by evaporation of the salt solution of the salt bath 610, the first rotary roller 410 or the second rotation It is possible to prevent the phenomenon that the dyeing state of the to-be-tainted material 10 is changed due to penetration into the to-be-tained material 10 wound on the roller 420. The separation unit 630 includes a first perforation part and a second guide roller 220 through which the chlorinated material 10 transferred between the first guide roller 210 and the first rotating roller 410 passes. The second perforated part through which the chlorinated material 10 transferred between the second rotating rollers 420 is provided, and the chlorinated material 10 may be transported through the separation part 630.

The jigger dyeing apparatus of the present invention may further include a saline tank unit 510 for storing the saline solution and supplying the saline solution to the saline bath unit 610. In addition, the jigger dyeing apparatus of the present invention provides a salt to the salt solution supplied from the salt tank portion 510 to the salt bath 610 or the salt solution flowing into the salt tank 510 from the salt bath 610. The salt solution pump unit 530 may further include.

The salt tank 510 may be connected to the salt bath 610 by the circulation line 520, and a portion of the circulation line 520 and the salt pump 530 may be coupled to each other. In addition, the inside of the circulation line unit 520 is formed of a double line, the circulation line unit 520 may be provided with a first circulation line and a second circulation line. The salt solution flowing from the salt tank 510 to the salt bath 610 may flow along the first circulation line, and the salt solution flowing from the salt bath 610 to the salt tank flows along the second circulation line. can do.

And, according to this, the salt solution to perform the dyeing can be controlled in real time while the concentration of the salt solution, the temperature of the salt solution, the pH of the salt solution or the supply speed of the salt solution while circulating the salt tank 510 and the salt bath 610. . In addition, in the salt tank unit 510, the concentration of the salt solution, the temperature of the salt solution, the pH of the salt solution or the supply speed of the salt solution is measured, and information about the salt is transmitted to the control unit 800, and the control unit 800 displays the display unit 810. Equipped with a concentration of the salt solution, the temperature of the salt solution, the pH of the salt solution or the supply speed of the salt solution may be displayed on the display unit 810.

The first rotating roller 410 and the second rotating roller 420, the first guide roller 210 and the second guide roller 220, and the first tension control roller 310 and the second tension control roller 320 It may be formed by a cylindrical roller. And, each of the roller and the salt spray module 100 is coupled to the driving unit 700 installed on the outside of the salt bath 610, the driving unit 700 receives a control signal from the control unit 800 to each roller With respect to the rotational speed, the position of the first tension control roller 310 and the second tension control roller 320, it is possible to adjust the motion of the salt spray module 100.

The dyeing process system provided with the jigger dyeing apparatus of this invention can be constructed.

Fabric production system provided with the jigger dyeing apparatus of the present invention can be constructed.

Hereinafter, a dyeing method using the jigger dyeing apparatus of the present invention will be described.

In the first step, the salt solution 10 is the salt bath by the rotation of the first rotary roller 410 and the second rotary roller 420 and the guide of the first guide roller 210 and the second guide roller 220. 610 may be transferred to pass through the saline solution.

In the second step, the salt solution is injected from the salt spray module 100 to the upper and lower surfaces of the salt 10 to increase the penetration of the salt solution to the salt 10.

In the third step, by the upper pressure sensor 113 and the lower pressure sensor 123 provided in the salt spray module 100, the pressure of the salt solution sprayed from the salt spray module 100 is measured, the chlorine 10 The wrinkle state of can be determined.

In a fourth step, the pressure of the salt solution injected from the salt spray module 100 may be adjusted, and the positions of the first tension control roller 310 and the second tension control roller 320 may be adjusted.

Here, the pressure of the salt solution injected from the salt solution injection module 100 may be additionally controlled by the control signal generated by the information about the suction behavior of the salt solution in the salt solution bath 610.

Specifically, the control unit 800 receives the information on the concentration of the salt solution from the salt tank unit 510, and also receives the information on the dyeing state of the dye by the image information of the user or the imaging unit is the salt solution for the salt solution When it is determined that the suction behavior of the, and when it is determined that the efficiency of the absorption behavior of the saline solution may be lowered, it may be controlled to increase the pressure of the saline solution injected from the salt solution injection module 100 to the toxin 10.

In the fifth step, the first to fourth steps described above may be repeated.

The foregoing description of the present invention is intended for illustration, and it will be understood by those skilled in the art that the present invention may be easily modified in other specific forms without changing the technical spirit or essential features of the present invention. will be. Therefore, it should be understood that the embodiments described above are exemplary in all respects and not restrictive. For example, each component described as a single type may be implemented in a distributed manner, and similarly, components described as distributed may be implemented in a combined form.

The scope of the present invention is represented by the following claims, and it should be construed that all changes or modifications derived from the meaning and scope of the claims and their equivalents are included in the scope of the present invention.

10: salt 100: salt spray module
110: supernatant injection section 111: supernatant injection site
112: upper nozzle 112a: nozzle of the upper nozzle
113: normal pressure sensor 113a: distal end of the normal pressure sensor
114: upper support 115: supernatant supply line
120: saline solution injection part 121: saline solution filling site
122: hannozzle 122a: the nozzle of the nozzle
123: lower pressure sensor 123a: distal end of the lower pressure sensor
124: lower limbs 125: salt solution supply line
210: first guide roller 220: second guide roller
310: the first tension control roller 320: the second tension control roller
410: first rotating roller 420: second rotating roller
510: salt tank 520: circulation line
530: salt solution pump 610: salt bath
620: cover portion 630: separation portion
700 driving unit 800 control unit
810: display unit

Claims (15)

A saline bath portion filled with a saline solution for staining the salt;
A first rotating roller and a second rotating roller installed at an outer side of the saline bath unit, coupled to the salted water, and performing a rotational movement to transfer the salted water to roll-to-roll;
A first guide roller and a second guide roller installed at an inner side of the saline bath unit and performing rotational motion in contact with the saline solution, and guiding the saline solution to pass the saline solution in the saline bath unit. Guide roller;
A first tension control roller and a second tension control roller installed at an inner side of the saline bath unit to perform a rotational motion in contact with the salt solution and to perform a three-dimensional motion to adjust the tension of the salt water; And
And a salt solution injection module installed at an inner side of the salt bath unit and spraying the salt solution at a predetermined pressure on the salt solution to prevent disproportionation of the salt solution.
The salt solution injection module corresponds to a supernatant solution spraying unit having an upper nozzle for injecting a salt solution to the top surface of the tainted solution and a phase pressure sensor for measuring the pressure of the salt solution injected to the top surface of the tainted product, and the supernatant solution spraying unit. And a lower salt spray unit having a lower nozzle and a lower pressure sensor configured to measure the pressure of the salt solution sprayed on the lower surface of the salt water and the salt nozzle sprayed on the lower surface of the salt water.
The upper pressure sensor is disposed on both sides of the upper nozzle to measure the pressure of the upper nozzle injection salt, the lower pressure sensor is disposed on both sides of the lower nozzle to measure the pressure of the lower nozzle injection salt,
After judging the occurrence of wrinkles of the chlorine using the pressure change according to the change in the size of the space between the distal end of the upper pressure sensor and the upper surface of the blood and the change in the size of the space between the distal end of the lower pressure sensor and the lower surface of the blood , The jigger dyeing apparatus having an automatic salt spray function, characterized in that to remove the wrinkles by providing a tension to the blood.
The method according to claim 1,
The salt spray module is a jigger dyeing apparatus having an automatic salt spray function, characterized in that installed between the first guide roller and the second guide roller.
The method according to claim 1,
The supernatant spraying unit further includes a supernatant filling part filled with a salt solution supplied from the outside,
The upper nozzle is coupled with the supernatant fluid filling site to inject the salt solution supplied from the supernatant fluid filling site, and the phase pressure sensor is coupled with the supernatant fluid filling site. Dyeing device.
The method according to claim 3,
The supernatant spray unit,
An upper support coupled to the supernatant filling site and supporting the supernatant filling site, and
Bonding dyeing device having an automatic salt solution injection function characterized in that it further comprises a supernatant solution supply line, coupled to the supernatant solution site, and provides a flow path to the salt solution supplied to the supernatant solution site.
The method according to claim 1,
The lower saline solution injection portion, further comprises a lower saline solution filling portion is filled with the salt solution supplied from the outside,
The Han nozzle is combined with the lower saline filling site and sprays the salt solution supplied from the lower saline filling site, and the lower pressure sensor is coupled with the automatic saline filling section, characterized by the jigger Dyeing device.
The method according to claim 5,
The lower salt spray unit,
The lower limbs in combination with the lower saline filling site and supporting the lower saline filling site, and
Jiger dyeing apparatus having an automatic saline injection function, characterized in that it further comprises a lower saline solution supply line, coupled to the lower saline solution filling portion, and provides a flow path to the saline solution supplied to the lower saline filling region.
The method according to claim 1,
The first tension control roller is installed to be located between the first rotation roller and the first guide roller, the second tension control roller is installed to be located between the second rotation roller and the second guide roller. Jigger dyeing apparatus with an automatic salt spray function characterized in that.
The method according to claim 1,
Jiger dyeing apparatus having an automatic salt spray function characterized in that it further comprises a cover portion coupled to the salt bath portion, the cover portion is formed in a shape surrounding the first rotating roller and the second rotating roller.
The method according to claim 8,
Jiger equipped with an automatic salt spray function characterized in that it is provided between the saline bath portion and the cover portion to separate the saline bath portion and the cover portion, the separation portion formed with a perforated portion to pass the chlorine salts. Dyeing device.
The method according to claim 1,
Jiger dyeing apparatus having an automatic salt spray function characterized in that it further comprises a salt tank for storing the salt solution to supply the salt solution to the salt bath.
The method according to claim 10,
Jiger dyeing apparatus with an automatic salt solution injection function characterized in that it further comprises a salt solution pump for providing a force to the salt solution supplied from the salt tank unit to the salt bath or the salt solution flowing from the salt bath to the salt tank. .
A dyeing process system comprising a jigger dyeing apparatus having an automatic salt spraying function manufactured according to any one of claims 1 to 11.
A fabric production system comprising a jigger dyeing apparatus having an automatic salt spraying function manufactured in any one of claims 1 to 11.
In the dyeing method using a jigger dyeing apparatus having an automatic salt spraying function of claim 1,
i) transferring the chlorine to pass the salt solution in the salt bath by the rotation of the first rotary roller and the second rotary roller and the guide of the first guide roller and the second guide roller;
ii) the salt solution is injected from the salt spray module to the upper and lower surfaces of the salt to increase the penetration of the salt solution to the salt;
iii) measuring the pressure of the salt solution sprayed from the salt solution spray module by the upper pressure sensor and the lower pressure sensor provided in the salt solution spray module, and determining the wrinkled state of the salt solution;
iv) adjusting the pressure of the salt solution sprayed from the salt spray module, and adjusting the positions of the first tension control roller and the second tension control roller;
v) repeating the steps i) to iv); dyeing method using a jigger dyeing apparatus having an automatic salt spraying function comprising a.
The method according to claim 14,
In step iv), the automatic salt solution characterized in that the pressure of the salt solution injected from the salt solution injection module is additionally controlled by the control signal generated by the information about the suction behavior of the salt solution in the salt bath basin Dyeing method using a jigger dyeing apparatus equipped with a spray function.

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