KR102369836B1 - Dyeing machine with improved dyeing efficiency - Google Patents

Dyeing machine with improved dyeing efficiency Download PDF

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Publication number
KR102369836B1
KR102369836B1 KR1020200136458A KR20200136458A KR102369836B1 KR 102369836 B1 KR102369836 B1 KR 102369836B1 KR 1020200136458 A KR1020200136458 A KR 1020200136458A KR 20200136458 A KR20200136458 A KR 20200136458A KR 102369836 B1 KR102369836 B1 KR 102369836B1
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South Korea
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dyeing
salt solution
tension
fabric
rollers
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KR1020200136458A
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Korean (ko)
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김은수
김진선
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(주)아이씨엔아이티
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
    • D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
    • D06B1/16—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller the treating material being supplied from inside the roller
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02—Rollers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/34—Driving arrangements of machines or apparatus
    • D06B3/345—Means for controlling the tension in the textile material
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/34—Driving arrangements of machines or apparatus
    • D06B3/36—Drive control
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H3/00—Inspecting textile materials
    • D06H3/08—Inspecting textile materials by photo-electric or television means

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The present invention relates to a dyeing machine with increased dyeing efficiency to increase dyeing efficiency while decreasing dyeing time. According to the present invention, the dyeing machine comprises: a dye solution tank storing a dye solution for dyeing fabrics; a plurality of dyeing rollers immersed in the dye solution stored in the dye solution tank and including a plurality of inlet holes for receiving the dye solution and a plurality of outlet holes for discharging the dye solution; a dye solution moving driver connected to each of a plurality of dyeing rollers and receiving the dye solution stored in the dye tank through the plurality of inlet holes to move the dye solution so that the dye solution is discharged through the plurality of outlet holes; a tension sensor detecting a tension in which the fabric is wound around each of the plurality of dyeing rollers; and a control unit controlling the dye solution moving driver to adjust a discharge speed at which the dye solution is discharged through the plurality of outlet holes according to the tension detected by the tension sensor.

Description

염색효율이 향상된 염색기{Dyeing machine with improved dyeing efficiency}Dyeing machine with improved dyeing efficiency

본 발명은 염색효율이 향상된 염색기에 관한 것으로, 보다 상세하게는 염색효율이 향상된 염색기에 관한 것이다.The present invention relates to a dyeing machine with improved dyeing efficiency, and more particularly, to a dyeing machine with improved dyeing efficiency.

일반적으로, 염색 과정에서 구김이 많이 생기면 곤란한 직물의 염색에 적합한 염색기는 지거 염색기이다. 이런 지거 염색기는 염액통의 상부 좌우측에 설치된 롤러에 원단을 감거나 풀면서 염액통에 원단을 통과시키는 방식을 이용한다.In general, a dyeing machine suitable for dyeing difficult fabrics when a lot of wrinkling occurs in the dyeing process is a jigger dyeing machine. This jiger dyeing machine uses a method of passing the fabric through the dye container while winding or unwinding the fabric on the rollers installed on the upper left and right sides of the dye container.

그러나 이러한 지거 염색방식을 이용한 염색은 염색 시간이 너무 오래 걸리며 염액탱크 내의 염액의 온도분포가 위치에 따라 다르므로 인하여 염색이 고르게 이루어지지 못하다는 문제가 있었다.However, there was a problem in that the dyeing using this jiger dyeing method took too long and the temperature distribution of the salt solution in the salt solution tank was different depending on the location, so that the dyeing could not be done evenly.

따라서 본 발명의 목적은 염색시간을 감소시키며 염색품질을 향상시킬 수 있는 염색효율이 향상된 염색기를 제공하는 것이다.Accordingly, it is an object of the present invention to provide a dyeing machine with improved dyeing efficiency that can reduce dyeing time and improve dyeing quality.

상기 목적을 달성하기 위한 본 발명에 따른 염색효율이 향상된 염색기는, 원단을 염색하기 위한 염액이 저장된 염액탱크; 상기 염액탱크에 저장된 상기 염액에 침지되어 배치되며 상기 염액을 인입하기 위한 복수의 인입공 및 상기 염액을 인출하기 위한 복수의 인출공을 갖는 복수의 염색롤러; 상기 복수의 염색롤러 각각에 연결되어 상기 염액탱크에 저장된 상기 염액을 상기 복수의 인입공으로 인입하여 상기 복수의 인출공으로 인출되도록 상기 염액을 이동시키는 염액이동구동부; 상기 원단이 상기 복수의 염색롤러 각각에 감기는 장력을 감지하는 장력센서; 및 상기 장력센서로부터 감지되는 장력에 따라 상기 복수의 인출공으로 상기 염액이 인출되는 인출속도를 조절하도록 상기 염액이동구동부를 제어하는 제어부를 포함한다. 염액에 침지되어 배치된 롤러의 인출공으로 염액이 인출되면서 원단의 염색이 이루어지므로 염색시간이 감소되면서 염색효율이 향상될 수 있다.The dyeing machine with improved dyeing efficiency according to the present invention for achieving the above object, the dye solution tank for dyeing the fabric is stored; A plurality of dyeing rollers disposed by being immersed in the salt solution stored in the salt solution tank and having a plurality of inlet holes for introducing the salt solution and a plurality of drawing holes for withdrawing the salt solution; A decontamination solution moving drive unit connected to each of the plurality of dyeing rollers to move the decontamination solution so that the decontamination solution stored in the decontamination tank is drawn into the plurality of inlet holes and drawn out into the plurality of outlet holes; a tension sensor for sensing the tension in which the fabric is wound around each of the plurality of dyeing rollers; And according to the tension sensed by the tension sensor includes a control unit for controlling the decontamination solution moving driving unit to adjust the withdrawal speed at which the decontamination solution is drawn out into the plurality of drawing holes. As the dye solution is drawn out through the draw-out hole of the roller immersed in the dye solution, the fabric is dyed, so the dyeing time can be reduced and the dyeing efficiency can be improved.

여기서, 상기 복수의 염색롤러가 이동 및 회전되도록 구동하는 복수의 롤러구동부를 더 포함하며, 상기 제어부는, 상기 복수의 염색롤러 각각에 감기는 정상장력을 저장하며, 상기 장력센서로부터 감지되는 장력에 기초하여 상기 복수의 염색롤러 중 적어도 하나를 이동시키면 원단이 롤러에 적당한 장력을 유지하면서 염색이 이루어질 수 있어 바람직하다.Here, it further comprises a plurality of roller driving unit for driving the plurality of dyeing rollers to move and rotate, wherein the control unit stores the normal tension wound around each of the plurality of dyeing rollers, If at least one of the plurality of dyeing rollers is moved based on the dyeing, the fabric can be dyed while maintaining an appropriate tension on the rollers.

그리고 상기 원단의 염색정도를 촬상하는 카메라를 더 포함하며, 상기 제어부는, 상기 원단의 정상염색정도범위를 저장하며, 상기 카메라로부터 촬상된 상기 원단의 염색정도가 상기 정상염색정도범위를 벗어나는 것으로 판단되면 상기 롤러구동부의 회전속도를 감속 또는 증가되도록 제어하면 카메라에서 감지된 염색정도의 영상에 따라 부족하다고 판단되면 롤러구동부의 회전속도를 조절할 수 있어 바람직하다.And it further comprises a camera for imaging the dyeing degree of the fabric, wherein the control unit stores the normal dyeing degree range of the fabric, and it is determined that the dyeing degree of the fabric imaged from the camera is out of the normal dyeing degree range If the rotation speed of the roller driving part is controlled to be reduced or increased, if it is determined that the dyeing degree detected by the camera is insufficient according to the image, the rotation speed of the roller driving part can be adjusted, which is preferable.

여기서, 상기 제어부는, 상기 원단의 염색정도가 상기 정상염색정도범위에 미달되면 상기 복수의 염색롤러 중 적어도 하나의 이동정도를 증가시키면 염색하기에 적당한 장력이 유지될 수 있어 바람직하다.Here, the control unit, if the dyeing degree of the fabric is less than the normal dyeing range, by increasing the degree of movement of at least one of the plurality of dyeing rollers, it is preferable that the tension suitable for dyeing can be maintained.

그리고 상기 염액을 가열할 수 있는 히터; 및 상기 염액의 온도를 감지하는 온도센서를 더 포함하며, 상기 제어부는, 상기 염액의 정상염색온도범위를 저장하며, 상기 온도센서로부터 감지되는 상기 염액의 온도가 상기 정상염색온도범위에 미달하는 경우 상기 염액의 온도가 상기 정상염색온도범위 이내가 되도록 상기 히터를 제어하면 염색에 적당한 온도범위를 유지할 수 있어 바람직하다.And a heater capable of heating the salt solution; And further comprising a temperature sensor for sensing the temperature of the salt solution, wherein the control unit stores the normal dyeing temperature range of the salt solution, the temperature of the salt solution detected by the temperature sensor is less than the normal dyeing temperature range If the heater is controlled so that the temperature of the dye solution is within the normal dyeing temperature range, it is preferable to maintain a suitable temperature range for dyeing.

본 발명에 따르면 염액에 침지되어 배치된 롤러의 인출공으로 염액이 안출되면서 원단의 염색이 이루어지므로 염색시간이 감소되면서 염색효율이 향상될 수 있는 효과가 있다.According to the present invention, there is an effect that the dyeing efficiency can be improved while the dyeing time is reduced because the dye solution is released through the draw-out hole of the roller immersed in the dye solution and the fabric is dyed.

도 1은 본 발명에 따른 염색효율이 향상된 염색기의 간략예시도.
도 2는 염색롤러의 상세도.
도 3은 롤러구동부의 예시도.
도 4는 염액이동구동부의 동작도.
도 5는 롤러구동부의 속도조절 동작도.
도 6은 염액온도조절부의 예시도.
도 7은 제어블록도.1 is a schematic illustration of a dyeing machine with improved dyeing efficiency according to the present invention.
Figure 2 is a detailed view of the dyeing roller.
3 is an exemplary view of a roller driving unit.
Figure 4 is an operation diagram of the salt solution moving drive unit.
5 is a speed control operation diagram of the roller driving unit.
6 is an exemplary view of the salt solution temperature control unit.
7 is a control block diagram.

이하, 첨부된 도면들을 참조하면서 본 발명의 바람직한 실시 예에 따른 염색기(1)를 상세히 설명한다.Hereinafter, the dyeing machine 1 according to a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명에 따른 염색효율이 향상된 염색기(1)의 간략예시도이고, 도 2는 염색롤러(23)의 상세도이며, 도 3은 롤러구동부(40)의 예시도이고, 도 4는 롤러구동부(40)의 동작도이며, 도 5는 롤러구동부(40)의 속도조절 동작도이고, 도 6은 염액온도조절부(70)의 예시도이며, 도 7은 제어블록도이다.1 is a simplified exemplary view of a dyeing machine 1 with improved dyeing efficiency according to the present invention, FIG. 2 is a detailed view of the dyeing roller 23, FIG. 3 is an exemplary view of the roller driving unit 40, and FIG. It is an operation diagram of the roller driving unit 40, FIG. 5 is a speed control operation diagram of the roller driving unit 40, FIG. 6 is an exemplary view of the salt solution temperature control unit 70, and FIG. 7 is a control block diagram.

염색기(1)는 염액탱크(10), 롤러(20), 염액이동구동부(30), 롤러구동부(40), 장력센서(50), 카메라(60), 염액온도조절부(70), 온도센서(80) 및 제어부(90)를 포함한다.The dyeing machine (1) includes a decontamination solution tank 10, a roller 20, a decontamination solution movement driving unit 30, a roller driving unit 40, a tension sensor 50, a camera 60, a decontamination solution temperature control unit 70, a temperature sensor. 80 and a control unit 90 .

염액탱크(10)는 원단(2)을 염색하기 위한 염액이 저장될 수 있는 염액수용공간이 형성된다. The salt solution tank 10 is formed with a salt solution receiving space in which the salt solution for dyeing the fabric (2) can be stored.

롤러(20)는 원단(2)이 탄력적으로 지지되어 이동되도록 할 수 있다. 롤러(20)는 염액탱크(10)에 저장된 염액에 침지될 수 있다. 롤러(20)는 가이드롤러(21), 장력롤러(22) 및 염색롤러(23)를 포함한다. The roller 20 may allow the fabric 2 to be elastically supported and moved. The roller 20 may be immersed in the salt solution stored in the salt solution tank (10). The roller 20 includes a guide roller 21 , a tension roller 22 and a dyeing roller 23 .

가이드롤러(21)는 원단(2)이 염액탱크(10)로 인입 및 인출되도록 안내할 수 있다. The guide roller 21 may guide the fabric 2 so that it is drawn into and withdrawn from the salt solution tank 10 .

장력롤러(22)는 원단(2)이 장력을 가질 수 있도록 이동하게 배치될 수 있다.The tension roller 22 may be arranged to move so that the fabric 2 can have tension.

염색롤러(23)는 염액탱크(10)에 저장된 염액에 침지되어 배치되며, 염액탱크(10)에 저장된 염액을 원단을 향해 분사되도록 할 수 있다. 염색롤러(23)는 롤러본체(231), 인입공(232), 인출공(233) 및 인출관(234)를 갖는다. The dyeing roller 23 is immersed in the salt solution stored in the salt solution tank 10 and is disposed, and the salt solution stored in the salt solution tank 10 can be sprayed toward the fabric. The dyeing roller 23 has a roller body 231 , an inlet hole 232 , an outlet hole 233 , and an outlet pipe 234 .

롤러본체(231)는 원기둥형상으로 형성된다.The roller body 231 is formed in a cylindrical shape.

인입공(232)은 롤러본체(231)의 길이방향의 양단 영역에 형성되어 염액탱크(10)에 저장된 염액이 인입될 수 있는 경로이다.The inlet hole 232 is a path through which the salt solution stored in the salt solution tank 10 can be introduced by being formed in both ends of the roller body 231 in the longitudinal direction.

인출공(233)은 원단(2)이 감기는 롤러본체(231)의 외표면에 형성되며, 인입공(232)으로 인입된 염액을 원단(2)을 향해 인출할 수 있는 경로이다.The draw-out hole 233 is formed on the outer surface of the roller body 231 on which the fabric 2 is wound, and is a path through which the salt solution introduced into the lead-in hole 232 can be drawn out toward the fabric 2 .

인출관(234)은 롤러본체(231) 내측에 형성되며, 인입공(232)과 인출공(233)이 연통되도록 연결한다.The withdrawal pipe 234 is formed inside the roller body 231 and connects the inlet hole 232 and the outlet hole 233 to communicate with each other.

염액이동구동부(30)는 복수의 염색롤러(23) 각각에 연결되어 염액탱크(10)에 저장된 염액을 복수의 인입공(232)으로 인입하여 복수의 인출공(233)으로 인출되도록 염액을 이동시킬 수 있다.The decontamination liquid movement driving unit 30 is connected to each of the plurality of dyeing rollers 23 and draws in the salt solution stored in the salt solution tank 10 into the plurality of inlet holes 232 and moves the salt solution so that it is drawn out into the plurality of outlet holes 233 . can do it

롤러구동부(40)는 복수의 염색롤러(23) 및 복수의 장력롤러(22)가 이동 및 회전되도록 구동할 수 있다. 롤러구동부(40)는 구동본체(41), 이동랙(42), 피니언(43) 및 구동모터(44)를 포함한다. The roller driving unit 40 may drive the plurality of dyeing rollers 23 and the plurality of tension rollers 22 to move and rotate. The roller driving unit 40 includes a driving body 41 , a moving rack 42 , a pinion 43 , and a driving motor 44 .

구동본체(41)는 복수의 장력롤러(22)가 이동될 수 있도록 하는 이동레일 혹은 이동슬롯이 형성될 수 있으며, 복수의 장력롤러(22)가 이동될 수 있는 길이방향으로 길게 형성될 수 있다.The driving body 41 may be formed with a moving rail or a moving slot to allow the plurality of tension rollers 22 to be moved, and may be formed to be elongated in the longitudinal direction in which the plurality of tension rollers 22 can be moved. .

이동랙(42)은 구동본체(41)의 길이방향을 따라 이동레일 혹은 이동슬롯에 지지되어 설치될 수 있다. The moving rack 42 may be installed by being supported by a moving rail or moving slot along the longitudinal direction of the driving body 41 .

피니언(43)은 복수의 장력롤러(22) 길이방향의 양단에 지지되어 이동랙(42)에 맞물려 회전될 수 있다.The pinion 43 is supported at both ends in the longitudinal direction of the plurality of tension rollers 22 and may be rotated in engagement with the moving rack 42 .

구동모터(44)는 피니언(43)에 결합되어 피니언(43)을 회전시킬 수 있다. The driving motor 44 may be coupled to the pinion 43 to rotate the pinion 43 .

장력센서(50)는 원단(2)이 복수의 염색롤러(23) 각각에 감기는 장력을 감지할 수 있다. 장력센서(50)는 가이드롤러(21), 장력롤러(22) 및 염색롤러(23) 중 적어도 하나에 지지되며 설치될 수도 있다.The tension sensor 50 may detect the tension in which the fabric 2 is wound around each of the plurality of dyeing rollers 23 . The tension sensor 50 may be installed while being supported by at least one of the guide roller 21 , the tension roller 22 and the dyeing roller 23 .

카메라(60)는 염생이 되어 인출되는 원단(2)의 염색정도를 촬상할 수 있다.The camera 60 may image the dyeing degree of the fabric 2 that is drawn out by dyeing.

염액온도조절부(70)는 염액탱크(1)에 저장된 염액의 온도를 조절할 수 있도록 마련된다. 염액온도조절부(70)는 히터(71), 순환배관(72), 순환펌프(73), 순환밸브(74), 염액인입배관(75) 및 염액인입밸브(76)를 포함한다.The salt solution temperature control unit 70 is provided to control the temperature of the salt solution stored in the salt solution tank (1). The salt solution temperature control unit 70 includes a heater 71 , a circulation pipe 72 , a circulation pump 73 , a circulation valve 74 , a salt solution inlet pipe 75 and a salt solution inlet valve 76 .

히터(71)는 염액탱크(1)에서 인출되는 인출단 영역에 설치되며, 외부로부터 인입되는 염액이 거쳐서 염액탱크(10)로 인입될 수 있도록 배치된다. 히터(71)는 염액탱크(1)에서 인출된 염액과 외부로부터 인입되는 염액을 가열하여 염색하기에 적당한 온도가 되도록 할 수 있다. The heater 71 is installed in the area of the withdrawal end drawn out from the decontamination solution tank 1 , and is disposed so that the decontamination solution introduced from the outside can be introduced into the decontamination solution tank 10 through it. The heater 71 can heat the salt solution drawn in from the salt solution tank 1 and the salt solution introduced from the outside to a temperature suitable for dyeing.

여기서, 염액의 온도가 매우 높은 경우도 발생할 수 있는데 이를 위해서 히터(71)와 더불어 냉각기가 더 배치될 수도 있다.Here, the temperature of the salt solution may be very high, and for this purpose, a cooler may be further disposed together with the heater 71 .

순환배관(72)은 염액탱크(1)의 저면영역으로부터 염액이 인출되어 영액의 상부영역으로 인입되도록 배치될 수 있다. The circulation pipe 72 may be arranged so that the salt solution is drawn out from the bottom area of the decontamination solution tank 1 and introduced into the upper area of the lye solution.

순환펌프(73)는 순환배관(72) 상에 배치되어 염액탱크(1)의 염액을 순환 구동할 수 있다.The circulation pump 73 may be disposed on the circulation pipe 72 to circulate the salt solution in the salt solution tank 1 .

순환밸브(74)는 순환배관(72) 상에 설치되며, 염액의 이동을 단속할 수 있다.The circulation valve 74 is installed on the circulation pipe 72, and can control the movement of the salt solution.

염액인입배관(75)은 히터(71)에 연결되며 외부로부터 염액을 인입할 수 있다.The salt solution inlet pipe 75 is connected to the heater 71 and can introduce the salt solution from the outside.

염액인입밸브(76)는 염액인입배관(75) 상에 배치되어 염액의 이동을 단속할 수 있다.The salt solution inlet valve 76 may be disposed on the salt solution inlet pipe 75 to control the movement of the salt solution.

온도센서(80)는 염액탱크(10) 내의 염액온도를 감지할 수 있다.The temperature sensor 80 can sense the temperature of the decontamination solution in the decontamination solution tank (10).

제어부(90)는 장력센서(50)로부터 감지되는 장력에 따라 복수의 인출공(233)으로 염액이 인출되는 인출속도를 조절하도록 염액이동구동부(30)를 제어할 수 있다. 제어부(90)는 장력이 강한 경우 원단(2)으로의 염액인출속도를 감소시켜 인출되도록 하고, 장력이 약한 경우 원단(2)으로의 염액인출속도를 증가시켜 인출되도록 할 수도 있다.The control unit 90 may control the decontamination solution movement driving unit 30 to adjust the withdrawal speed at which the decontamination solution is drawn out into the plurality of withdrawal holes 233 according to the tension sensed by the tension sensor 50 . When the tension is strong, the control unit 90 decreases the rate of withdrawal of the salt solution to the fabric 2 to be withdrawn, and when the tension is weak, the speed with which the salt solution is drawn out to the fabric 2 is increased to be withdrawn.

제어부(90)는 복수의 염색롤러(23) 각각에 감기는 정상장력을 저장하며, 장력센서(50)로부터 감지되는 장력에 기초하여 복수의 염색롤러 중 적어도 하나를 이동시킬 수 있다. 이에 의해 원단(2)은 정상장력을 유지하면서 롤러에 감겨 염색이 이루어질 수 있다. 이에 따라 염색품질이 향상될 수 있다.The controller 90 stores the normal tension wound around each of the plurality of dyeing rollers 23 , and may move at least one of the plurality of dyeing rollers based on the tension sensed by the tension sensor 50 . As a result, the fabric 2 may be wound around a roller while maintaining normal tension and dyed. Accordingly, the dyeing quality may be improved.

제어부(90)는 원단(2)의 정상염색정도범위를 저장하며, 카메라(60)로부터 촬상된 원단(2)의 염색정도가 정상염색정도범위를 벗어나는 것으로 판단되면 롤러구동부(40)의 회전속도를 감속 또는 증가되도록 제어할 수 있다. 원단(2)의 염색정도가 정상염색정도범위를 넘어 너무 진하다고 판단되는 경우에는 롤러구동부(40)의 회전속도를 증가시킬 수 있고, 원단(2)의 염색정도가 정상염색정도범위에 미치지 못한다고 판단되면 롤러구동부(40)의 회전속도를 감속시킬 수 있다.The control unit 90 stores the normal dyeing degree range of the fabric 2, and when it is determined that the dyeing degree of the fabric 2 imaged from the camera 60 is out of the normal dyeing degree range, the rotation speed of the roller driving unit 40 can be controlled to decelerate or increase. If it is determined that the dyeing degree of the fabric 2 is too dark beyond the normal dyeing range, the rotation speed of the roller driving unit 40 can be increased, and it is determined that the dyeing degree of the fabric 2 is not within the normal dyeing range. When this occurs, the rotational speed of the roller driving unit 40 can be reduced.

제어부(90)는 원단(2)의 염색정도가 정상염색정도범위에 미달되면 복수의 염색롤러(23) 중 적어도 하나의 이동정도를 증가시켜 장력이 정상범위가 되도록 할 수도 있다.When the dyeing degree of the fabric 2 is less than the normal dyeing degree range, the controller 90 may increase the movement degree of at least one of the plurality of dyeing rollers 23 so that the tension is within the normal range.

제어부(90)는 염액의 정상염색온도범위를 저장하며, 온도센서(80)로부터 감지되는 염액의 온도가 정상염색온도범위에 미달하는 경우 염액의 온도가 정상염색온도범위 이내가 되도록 히터(71)를 제어할 수 있다.The controller 90 stores the normal dyeing temperature range of the salt solution, and when the temperature of the salt solution detected by the temperature sensor 80 is less than the normal dyeing temperature range, the heater 71 so that the temperature of the salt solution is within the normal dyeing temperature range. can control

도 2는 염색롤러(23)의 상세도이다.2 is a detailed view of the dyeing roller 23.

염색롤러(23)의 좌우측 양단에 설치된 염액이동구동부(30)가 염액을 인입공(232)으로 인입시키며 인출관(234)를 통하여 인출공(233)으로 염액이 인출되도록 할 수 있다.The salt solution moving drive unit 30 installed at both ends on the left and right sides of the dyeing roller 23 may introduce the salt solution into the inlet hole 232 and allow the salt solution to be drawn out to the outlet hole 233 through the outlet pipe 234 .

도 4는 롤러구동부(40)의 동작도이다.4 is an operation diagram of the roller driving unit 40 .

도 4 (a) 원단(2)이 장력롤러(22)에 장력이 가해지면서 위치하고 있다.4 (a) the fabric (2) is positioned while tension is applied to the tension roller (22).

도 4 (b) 제어부(90)의 제어에 따라 원단(2)의 장력을 증가시키는 경우 상측의 장력롤러(22)를 우측으로, 중간의 장력롤러(22)를 좌측으로, 하측의 장력롤러(22)를 우측으로 이동시켜 원단(2)의 장력을 증가시킬 수 있다. 4 (b) when increasing the tension of the fabric 2 under the control of the control unit 90, the upper tension roller 22 to the right, the middle tension roller 22 to the left, and the lower tension roller ( 22) can be moved to the right to increase the tension of the fabric (2).

도 5는 롤러구동부(40)의 속도조절 동작도이다.5 is a speed control operation diagram of the roller driving unit 40 .

도 5 (a) 원단(2)의 염색정도가 정상염색정도범위 이내이거나 이 외의 정상 가동의 경우에 롤러구동부(40)의 회전속도를 정상으로 가동할 수 있다.In Fig. 5 (a) the dyeing degree of the fabric 2 is within the range of the normal dyeing degree, or in the case of other normal operation, the rotational speed of the roller driving unit 40 can be operated normally.

도 5 (b) 원단(2)의 염색정도가 정상염색정도범위를 벗어나 경우이거나 이 외의 비정상 가동의 경우에 롤러구동부(40)의 회전속도를 증가시켜 가동할 수 있다. FIG. 5 (b) may be operated by increasing the rotational speed of the roller driving unit 40 in the case where the dyeing degree of the fabric 2 is out of the normal dyeing range or in the case of other abnormal operation.

도 6은 염액온도조절부(70)의 예시도이다.6 is an exemplary view of the salt solution temperature control unit (70).

염액탱크(10)가 평면도 상 원형으로 형성되어 있으며, 순환배관(72)이 염액탱크(10)의 평면 상 중앙 하단으로부터 염액탱크(10)의 상측 측부로 연결되어 있다. 또한, 순환배관(72)이 염액탱크(10)의 평면 상 중앙 하단으로부터 복수 개로 분기되어 염액탱크(10)의 상측 복수의 측부로 연결되어 염액을 이동시켜 순환하게 될 수 있다. 이에 의해 염액의 온도를 신속하게 조절할 수 있다.The decontamination solution tank 10 is formed in a circular shape in a plan view, and a circulation pipe 72 is connected to the upper side of the decontamination solution tank 10 from the lower center of the planar view of the decontamination solution tank 10 . In addition, the circulation pipe 72 is divided into a plurality of branches from the bottom center on the plane of the decontamination solution tank 10 and is connected to a plurality of sides of the upper side of the decontamination solution tank 10 to move the decontamination solution and can be circulated. Thereby, the temperature of the salt solution can be adjusted quickly.

상기의 염색기(1)로 인하여, 염액에 침지되어 배치된 롤러(23)의 인출공(233)으로 염액이 인출되면서 원단(2)의 염색이 이루어지므로 염색시간이 감소되면서 염색효율이 향상될 수 있다.Due to the above-mentioned dyeing machine 1, the dyeing solution is drawn out through the draw-out hole 233 of the roller 23 immersed in the dye solution and the fabric 2 is dyed, so that the dyeing time is reduced and the dyeing efficiency can be improved. there is.

복수의 염색롤러(23) 및 복수의 장력롤러(22) 중 적어도 하나를 이동시키면 원단(2)이 롤러(23)에 적당한 장력을 유지하면서 염색이 이루어질 수 있다.When at least one of the plurality of dyeing rollers 23 and the plurality of tension rollers 22 is moved, the fabric 2 may be dyed while maintaining an appropriate tension on the rollers 23 .

롤러구동부(40)의 회전속도를 감속 또는 증가되도록 제어하여 카메라(60)에서 감지된 염색정도의 영상에 따라 부족하다고 판단되면 롤러구동부(40)의 회전속도를 조절할 수 있다.By controlling the rotation speed of the roller driving unit 40 to be reduced or increased, if it is determined that the dyeing degree detected by the camera 60 is insufficient according to the image, the rotation speed of the roller driving unit 40 can be adjusted.

복수의 염색롤러(23) 및 복수의 장력롤러(22) 중 적어도 하나의 이동정도를 증가시키면 염색하기에 적당한 장력이 유지될 수 있다.When the degree of movement of at least one of the plurality of dyeing rollers 23 and the plurality of tension rollers 22 is increased, an appropriate tension for dyeing can be maintained.

정상염색온도범위에 미달하는 경우 염액의 온도가 정상염색온도범위 이내가 되도록 히터(71)를 제어하면 염색에 적당한 온도범위를 유지할 수 있다.If the temperature of the dye solution is less than the normal dyeing temperature range, the temperature range suitable for dyeing can be maintained by controlling the heater 71 so that the temperature of the dye solution is within the normal dyeing temperature range.

1 : 염색기 2 : 원단
10 : 염액탱크 20 : 롤러
21 : 가이드롤러 22 : 장력롤러
23 : 염색롤러 231 : 롤러본체
232 : 인입공 233 : 인출공
234 : 인출관 30 : 염액이동구동부
40 : 롤러구동부 41 : 구동본체
42 : 이동랙 43 : 피니언
44 : 구동모터 50 : 장력센서
60 : 카메라 70 : 염액온도조절부
71 : 히터 72 : 순환배관
73 : 순환펌프 74 : 순환밸브
75 : 염액인입배관 76 : 염액인입밸브
80 : 온도센서 90 : 제어부1: Dyeing machine 2: Fabric
10: salt solution tank 20: roller
21: guide roller 22: tension roller
23: dyeing roller 231: roller body
232: inlet hole 233: take out hole
234: withdrawal pipe 30: salt solution moving driving part
40: roller driving unit 41: driving body
42: moving rack 43: pinion
44: drive motor 50: tension sensor
60: camera 70: salt solution temperature control unit
71: heater 72: circulation pipe
73: circulation pump 74: circulation valve
75: salt solution inlet pipe 76: salt solution inlet valve
80: temperature sensor 90: control unit

Claims (5)

염색효율이 향상된 염색기에 있어서,
원단을 염색하기 위한 염액이 저장된 염액탱크;
상기 염액탱크에 저장된 상기 염액에 침지되어 배치되며 상기 염액을 인입하기 위한 복수의 인입공 및 상기 염액을 인출하기 위한 복수의 인출공을 갖는 복수의 염색롤러;
상기 복수의 염색롤러 각각에 연결되어 상기 염액탱크에 저장된 상기 염액을 상기 복수의 인입공으로 인입하여 상기 복수의 인출공으로 인출되도록 상기 염액을 이동시키는 염액이동구동부;
상기 원단이 상기 복수의 염색롤러 각각에 감기는 장력을 감지하는 장력센서;
상기 장력센서로부터 감지되는 장력에 따라 상기 복수의 인출공으로 상기 염액이 인출되는 인출속도를 조절하도록 상기 염액이동구동부를 제어하는 제어부; 및
상기 복수의 염색롤러가 이동 및 회전되도록 구동하는 복수의 롤러구동부를 포함하며,
상기 제어부는,
상기 복수의 염색롤러 각각에 감기는 정상장력을 저장하며, 상기 장력센서로부터 감지되는 장력에 기초하여 상기 복수의 염색롤러 중 적어도 하나를 이동시키는,
염색효율이 향상된 염색기.
In the dyeing machine with improved dyeing efficiency,
A salt solution tank in which the dye solution for dyeing the fabric is stored;
A plurality of dyeing rollers disposed by being immersed in the salt solution stored in the salt solution tank and having a plurality of inlet holes for introducing the salt solution and a plurality of drawing holes for withdrawing the salt solution;
A decontamination solution movement driving unit connected to each of the plurality of dyeing rollers to move the decontamination solution so that the decontamination solution stored in the decontamination tank is drawn into the plurality of inlet holes and drawn out into the plurality of outlet holes;
a tension sensor for sensing the tension in which the fabric is wound around each of the plurality of dyeing rollers;
a control unit for controlling the decontamination solution moving driving unit to adjust the withdrawal speed at which the decontamination solution is drawn out into the plurality of drawing holes according to the tension sensed from the tension sensor; and
It includes a plurality of roller driving parts for driving the plurality of dyeing rollers to move and rotate,
The control unit is
Storing the normal tension wound around each of the plurality of dyeing rollers, and moving at least one of the plurality of dyeing rollers based on the tension sensed by the tension sensor,
Dyeing machine with improved dyeing efficiency.
 삭제delete 제1 항에 있어서,
상기 원단의 염색정도를 촬상하는 카메라를 더 포함하며,
상기 제어부는,
상기 원단의 정상염색정도범위를 저장하며, 상기 카메라로부터 촬상된 상기 원단의 염색정도가 상기 정상염색정도범위를 벗어나는 것으로 판단되면 상기 롤러구동부의 회전속도를 감속 또는 증가되도록 제어하는,
염색효율이 향상된 염색기.
According to claim 1,
Further comprising a camera for imaging the dyeing degree of the fabric,
The control unit is
Stores the normal dyeing degree range of the fabric, and when it is determined that the dyeing degree of the fabric photographed from the camera is out of the normal dyeing degree range, controlling the rotation speed of the roller driving part to be reduced or increased,
Dyeing machine with improved dyeing efficiency.
 제 3 항에 있어서,
상기 제어부는,
상기 원단의 염색정도가 상기 정상염색정도범위에 미달되면 상기 복수의 염색롤러 중 적어도 하나의 이동정도를 증가시키는,
염색효율이 향상된 염색기.
4. The method of claim 3,
The control unit is
Increasing the degree of movement of at least one of the plurality of dyeing rollers when the dyeing degree of the fabric is less than the normal dyeing degree range,
Dyeing machine with improved dyeing efficiency.
 제 1 항에 있어서,
상기 염액을 가열할 수 있는 히터; 및
상기 염액의 온도를 감지하는 온도센서를 더 포함하며,
상기 제어부는,
상기 염액의 정상염색온도범위를 저장하며, 상기 온도센서로부터 감지되는 상기 염액의 온도가 상기 정상염색온도범위에 미달하는 경우 상기 염액의 온도가 상기 정상염색온도범위 이내가 되도록 상기 히터를 제어하는,
염색효율이 향상된 염색기.The method of claim 1,
a heater capable of heating the salt solution; and
Further comprising a temperature sensor for sensing the temperature of the salt solution,
The control unit is
Storing the normal dyeing temperature range of the salt solution, and controlling the heater so that the temperature of the salt solution is within the normal dyeing temperature range when the temperature of the salt solution detected from the temperature sensor is less than the normal dyeing temperature range,
Dyeing machine with improved dyeing efficiency.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030019508A (en) * 2003-01-29 2003-03-06 김송락 Dyeing Machine that dyeing liquid, which receive pressure of circulating pump, by circulates compulsorily into perforate roller and spout dyeing liquid, in Jigger dyeing machine
KR102026618B1 (en) * 2018-05-25 2019-09-30 한국생산기술연구원 Jigger dyeing device having automatic dye solution injection function and method for dyeing using the same

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030019508A (en) * 2003-01-29 2003-03-06 김송락 Dyeing Machine that dyeing liquid, which receive pressure of circulating pump, by circulates compulsorily into perforate roller and spout dyeing liquid, in Jigger dyeing machine
KR102026618B1 (en) * 2018-05-25 2019-09-30 한국생산기술연구원 Jigger dyeing device having automatic dye solution injection function and method for dyeing using the same

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