KR101990680B1 - Manufacturing method of bronze organic knife - Google Patents
Manufacturing method of bronze organic knife Download PDFInfo
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- KR101990680B1 KR101990680B1 KR1020170084225A KR20170084225A KR101990680B1 KR 101990680 B1 KR101990680 B1 KR 101990680B1 KR 1020170084225 A KR1020170084225 A KR 1020170084225A KR 20170084225 A KR20170084225 A KR 20170084225A KR 101990680 B1 KR101990680 B1 KR 101990680B1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/28—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H7/00—Making articles not provided for in the preceding groups, e.g. agricultural tools, dinner forks, knives, spoons
- B21H7/10—Making articles not provided for in the preceding groups, e.g. agricultural tools, dinner forks, knives, spoons knives; sickles; scythes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J1/00—Preparing metal stock or similar ancillary operations prior, during or post forging, e.g. heating or cooling
- B21J1/04—Shaping in the rough solely by forging or pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
- B24B3/36—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26B—HAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
- B26B3/00—Hand knives with fixed blades
- B26B3/02—Table-knives
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/02—Alloys based on copper with tin as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
Abstract
본 발명은 백동유기칼의 제조방법에 관한 것으로, 더욱 상세하게는 구리와 니켈을 혼합하여 만들어지는 백동에 주석, 마그네숨, 아연을 미량 혼합하여 백색을 띠게 하여 미감을 높이고 또한 칼날의 경도를 적당히 유지하여 절삭력과 내마모성을 유지하여 칼의 기능을 갖추도록 한 것으로, 백동의 살균(殺菌), 항균(抗菌), 무독(無毒)의 기능을 할 수 있는 무공해 금속으로 형성하여 위생적인 음식문화를 즐길 수 있도록 한 백동유기칼의 제조방법에 관한 것이다.
이러한 목적을 달성하기 위한 본 발명은, 구리와 니켈을 합금한 백동에 주석과 마그네슘, 아연을 혼합되게 칼의 경도를 높이고 백색의 아름다움이 표출되도록 하는 모재를 얻고 압연공정과 단조공정을 하여 칼의 형태로 만들며 열처리공정과 연마공정 불림공정을 거쳐 칼의 제조를 완성한 것으로,
칼날의 경도를 높여 칼날의 마모를 줄일 수 있으며 칼을 장시간 사용하여도 칼날이 쉽게 마모되지 않도록 하며 백동의 미감을 느낄 수 있도록 발명한 것이다.More particularly, the present invention relates to a method for manufacturing a white copper organic knife, and more particularly, to a method for manufacturing a white copper organic knife, which comprises mixing a tin, magnesium and zinc in a white brick made by mixing copper and nickel, It is made of pollution-free metal that can function as disinfection, antibacterial, and non-toxic of Baekdong to maintain the cutting power and abrasion resistance and to enjoy the hygienic food culture. The present invention relates to a method for manufacturing a white organic knife.
In order to achieve the above object, the present invention provides a base material in which a hardness of a knife is increased and a beauty of white is expressed by mixing tin, magnesium and zinc in a white cast iron alloyed with copper and nickel, and a rolling process and a forging process are performed. And finished the manufacture of the knife after the heat treatment process and the polishing process called the process,
By increasing the hardness of the blade, it is possible to reduce the wear of the blade, and the blade can be easily worn even when the knife is used for a long time, and the blade can feel the beauty of the blade.
Description
본 발명은 백동유기칼의 제조방법에 관한 것으로, 더욱 상세하게는 구리와 니켈을 혼합하여 만들어지는 백동에 주석, 마그네숨, 아연을 미량 혼합하여 백색을 띠게 하여 미감을 높이고 또한 칼날의 경도를 적당히 유지하여 절삭력과 내마모성을 유지하여 칼의 기능을 갖추도록 한 것으로, 백동의 살균(殺菌), 항균(抗菌), 무독(無毒)의 기능을 할 수 있는 무공해 금속으로 형성하여 위생적인 음식문화를 즐길 수 있도록 한 백동유기칼의 제조방법에 관한 것이다.More particularly, the present invention relates to a method for manufacturing a white copper organic knife, and more particularly, to a method for manufacturing a white copper organic knife, which comprises mixing a tin, magnesium and zinc in a white brick made by mixing copper and nickel, It is made of pollution-free metal that can function as disinfection, antibacterial, and non-toxic of Baekdong to maintain the cutting power and abrasion resistance and to enjoy the hygienic food culture. The present invention relates to a method for manufacturing a white organic knife.
일반적으로, 백동유기는 구리에 니켈을 15~25% 내외의 중량비로 혼합하여 된 합금으로써 인체에 무해한 특성으로 인하여 오래전부터 식자재인 놋그릇이나 수저를 생산하여 각종 식생활에 적용하였으며 또한 가공이 용이하여 생활도구로 널리 사용되어 왔다.Generally, Baekdong Organic is a mixture of copper and nickel at a weight ratio of about 15 ~ 25%. It is harmless to the human body and has long been used for producing brassware and cutlery. Has been widely used as a tool.
동과 니켈의 합금으로 Ni 15~25%, 나머지는 Cu의 일반조성을 갖는 백색의 강인동 합금이다. 유사한 것으로 니켈과 아연을 포함한 양은(양백이라고도 한다)이 있다. 소성, 가공성이 좋고 열간 가공 등에 적합하며 해수에 대한 내식성도 좋다. 비교적 고온에서도 잘 견디며 열교환기, 화학공업 등의 내식재료로써 사용된다.An alloy of copper and nickel, which is 15 to 25% Ni, and the remainder is a white, strong alloy with a general composition of Cu. There is a similar amount of nickel and zinc (also called nickel). Good firing, good workability, suitable for hot working, corrosion resistance to seawater is also good. It is resistant to relatively high temperatures and is used as a food material for heat exchangers and chemical industries.
백동유기로 제조된 그릇은 살균효과와 더불어 독성물질에 반응하면서 음식 맛을 살려주는 기능은 물론 상추나 채소를 담아 보관하였을 때 일반 냉장보관보다 오랫동안 싱싱함을 유지하는 기능성을 갖추고 있음이 밝혀졌으며,In addition to its sterilizing effect, Baekdong Organic Bowl has a function to maintain freshness for a long time longer than general refrigerated storage when stored with lettuce or vegetables, as well as a function to restore food taste in response to toxic substances.
종래의 선출원된 특허등록출원된 것을 살펴보면,As for a patent application filed in the prior art,
10-2015-0095229가 있었으나 이를 구체적으로 살펴보면 구리와 주석을 넣어 청동유기를 만들고 여러 개의 청동유기판을 만들어 이를 겹쳐 압연과 단조를 하여 더욱 단단한 청동유기제품을 만들었다.10-2015-0095229. However, if we look at this in detail, we made copper and tin to make bronze organic and made several bronze organic plates, rolled and forged to make harder bronze organic products.
이와 같은 방법은 칼의 경도를 높일 수는 있으나 여러 개의 청동유기판을 하나의 몸체로 만들기 위해 압연공정, 단조공정을 거쳐야 하는 번거로운 작업공정이 필요하여 제작원가를 높이는 문제점이 있었다.Such a method can increase the hardness of the knife, but it requires a complicated work process requiring a rolling process and a forging process in order to make a plurality of bronze organic plates into a single body, which raises the production cost.
또한 청동유기로 제작되는 칼은 많이 제작되어 있지만 백동유기로 제작되는 칼은 개발되지 않고 있는 실정이다.In addition, although many knives made of bronze organic are produced, knives made of white brass are not developed.
본 발명은 백동을 이용하여 주방에서 사용하는 칼을 제작하는 것으로, 백동의 원료에 주석 마그네슘 아연을 혼합하여 칼날의 적당한 경도를 유지할 수 있는 한 것으로,The present invention is to produce a knife for use in a kitchen using a whisk, which can maintain the proper hardness of the blade by mixing tin magnesium zinc with the raw material of the whisk.
백동의 아름다운 미감을 살리고 또한 칼날의 경도를 유지하며 백동의 살균(殺菌), 항균(抗菌), 무독(無毒)의 기능을 할 수 있도록 하여 위생적인 주방생활을 할 수 있도록 제공한 것이다.It provides a sanitary kitchen life by allowing the beautiful beauty of Baekdong to be maintained, maintaining the hardness of the blade, and sterilizing Baekdong, antibacterial and nontoxic functions.
이러한 목적을 달성하기 위한 본 발명은, 구리와 니켈을 합금한 백동에 주석과 마그네슘, 아연을 혼합되게 칼의 경도를 높이고 백색의 아름다움이 표출되도록 하는 모재를 얻고 압연공정과 단조공정을 하여 칼의 형태로 만들며 열처리공정과 연마공정 불림공정을 거쳐 칼의 제조를 완성한 것으로,In order to achieve the above object, the present invention provides a base material in which a hardness of a knife is increased and a beauty of white is expressed by mixing tin, magnesium and zinc in a white cast iron alloyed with copper and nickel, and a rolling process and a forging process are performed. And finished the manufacture of the knife after the heat treatment process and the polishing process called the process,
칼날의 경도를 높여 칼날의 마모를 줄일 수 있으며 칼을 장시간 사용하여도 칼날이 쉽게 마모되지 않도록 하며 백동의 미감을 느낄 수 있도록 발명한 것이다.By increasing the hardness of the blade, it is possible to reduce the wear of the blade, and the blade can be easily worn even when the knife is used for a long time, and the blade can feel the beauty of the blade.
이와 같은 백동을 이용하여 주방에서 사용하는 백동유기칼을 제작하는 것으로, 백동의 원료에 주석 마그네슘 아연을 혼합하여 칼날의 적당한 경도를 유지하고 칼날이 전체적으로 백색을 띄게 하여 미감을 높일 수 있도록 한 것으로,By using such a pearl to make a pearl organic knife for use in a kitchen, it is possible to maintain the proper hardness of the blade by mixing tin magnesium zinc with the raw material of pearl,
백동의 미감을 살리고 또한 칼날의 경도를 유지하며 백동의 살균(殺菌), 항균(抗菌), 무독(無毒)의 기능을 할 수 있도록 하므로 다양한 음식을 자를 때 주로 사용되는 주방용 칼을 매우 위생적으로 사용할 수 있도록 하는 효과가 있다.It is very hygienic to use kitchen knife which is mainly used when cutting various food, because it makes it possible to utilize Baekdong's aesthetics and maintain the hardness of blade and to sterilize, antibacterial and non-toxic of Baekdong There is an effect to be able to.
도1은 본 발명의 실시를 위하여 그림으로 도시한 전체흐름도.
도2는 본 발명의 실시를 위한 전체계통도.
도3은 본 발명의 실시를 위하여 그림으로 도시한 전체흐름도.
도4는 본 발명의 다른 실시를 위한 전체계통도.BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a whole flow diagram for illustrating the practice of the present invention; FIG.
2 is a whole system diagram for practicing the present invention;
FIG. 3 is a whole flow diagram for illustrating the practice of the present invention. FIG.
4 is a full schematic diagram for another embodiment of the present invention.
본 발명을 실시하기 위한 작업공정과 예시도면을 참고로 상세히 설명한다.The operation of the present invention will be described in detail with reference to working steps and exemplary drawings.
모재성형공정(1):Base material forming process (1):
중량기준으로 구리(Cu) 71.2%, 주석(Sn) 20%, 니켈(Ni) 7%, 마그네슘(Mg) 1.2%, 아연(Zn) 0.6%를 혼합한 것으로,(Cu) 71.2%, tin (Sn) 20%, nickel (Ni) 7%, magnesium (Mg) 1.2% and zinc (Zn) 0.6%
상기 구리(Cu)와 니켈(Ni)을 혼합하여 만든 백동에 주석(Sn)과 마그네슘(Mg), 아연(Zn)을 소량 배합하는 것은 백동유기의 경도를 높여 칼의 기능을 할 수 있도록 하여 주방용 칼을 장시간 사용하여도 예리한 칼날의 기능을 할 수 있도록 하고 백색이 아름다운 미가 많이 표출되도록 제작한다.A small amount of tin (Sn), magnesium (Mg), and zinc (Zn) mixed with copper (Cu) and nickel (Ni) Even if you use the knife for a long time, it will be able to function as a sharp blade.
절단공정(2):Cutting process (2):
상기 모재를 칼의 몸체에 맞게 직사각형의 형태로 1차로 절단한다.The base material is firstly cut into a rectangular shape to fit the knife body.
열처리공정(3):Heat treatment step (3):
절단공정을 거친 모재를 열처리를 하여 경도를 낮추어 단조공정을 원활히 할 수 있도록 한다.The base material that has been subjected to the cutting process is heat treated to lower the hardness, thereby facilitating the forging process.
단조공정(4):Forging process (4):
열처리를 마친 몸체를 단조공정을 통해 칼의 강도를 높이고 납작한 형태의 평면형체를 갖추도록 한다.The finished body is subjected to a forging process to increase the strength of the knife and to have a flat shape.
2차열처리공정(5):Second heat treatment process (5):
단조공정을 마친 몸체를 다시 열처리하여 강도를 높여 더욱 단단한 칼을 유지하도록 한다.After the forging process, the body is reheated to increase the strength to maintain a harder knife.
압연공정(6):Rolling process (6):
열처리를 마친 몸체를 압연하여 더욱 얇은 두께로 성형시켜 칼의 기능을 할 수 있도록 한다.The body that has undergone the heat treatment is rolled and formed into a thinner thickness so that it can function as a knife.
3차열처리공정(7):Third heat treatment process (7):
다시 열처리공정을 통해 칼의 강도를 높이도록 한다.And the strength of the knife is increased through the heat treatment process again.
불림공정(8):Calling process (8):
3차열처리공정을 마친 후 결정조직을 안정시키기 위해 공기중에서 3시간동안 자연건조시키도록 한다.After the third heat treatment process, air dry in air for 3 hours to stabilize crystal structure.
2차절단공정(9):Second cutting process (9):
칼날의 모양이 라운드의 모양이 되도록 절단하여 유선형의 몸체가 유지되도록 한다.Cut the blade so that the shape of the blade is a round shape so that the streamlined body is maintained.
칼날연마공정(10):Blade polishing process (10):
2차절단공정을 마친 몸체의 하단부를 연마를 통하여 날카로운 칼날을 형성되도록 한다.The lower end of the body after the second cutting process is polished to form a sharp blade.
손잡이장착공정(11):Handle mounting step (11):
몸체에 손잡이를 삽입고정하여 칼을 완성시키도록 한다.Insert the knob into the body to complete the knife.
다른 실시예로서, In another embodiment,
모재성형공정(1):Base material forming process (1):
중량기준으로 구리(Cu) 71.2%, 주석(Sn) 20%, 니켈(Ni) 7%, 마그네슘(Mg)1.2%, 아연(Zn) 0.6%를 혼합한 것으로,(Cu) 71.2%, tin (Sn) 20%, nickel (Ni) 7%, magnesium (Mg) 1.2% and zinc (Zn) 0.6%
상기 구리(Cu)와 니켈(Ni)을 혼합하여 만든 백동에 주석(Sn)과 마그네슘(Mg), 아연(Zn)을 소량 배합하는 것은 백동유기의 경도를 높여 칼의 기능을 할 수 있도록 하여 주방용 칼을 장시간 사용하여도 예리한 칼날의 기능을 할 수 있도록 하고 백색이 아름다운 미가 많이 표출되도록 제작한다.A small amount of tin (Sn), magnesium (Mg), and zinc (Zn) mixed with copper (Cu) and nickel (Ni) Even if you use the knife for a long time, it will be able to function as a sharp blade.
절단공정(2):Cutting process (2):
상기 모재를 칼의 몸체에 맞게 직사각형의 형태로 1차로 절단한다.The base material is firstly cut into a rectangular shape to fit the knife body.
열처리공정(3):Heat treatment step (3):
절단공정을 거친 모재를 열처리를 하여 경도를 낮추어 단조공정을 원활히 할 수 있도록 한다.The base material that has been subjected to the cutting process is heat treated to lower the hardness, thereby facilitating the forging process.
단조공정(4):Forging process (4):
열처리를 마친 몸체를 단조공정을 통해 칼의 강도를 높이고 납작한 형태의 평면형체를 갖추도록 한다.The finished body is subjected to a forging process to increase the strength of the knife and to have a flat shape.
2차열처리공정(5):Second heat treatment process (5):
단조공정을 마친 몸체를 다시 열처리하여 강도를 높여 더욱 단단한 칼을 유지하도록 한다.After the forging process, the body is reheated to increase the strength to maintain a harder knife.
압연공정(6):Rolling process (6):
열처리를 마친 몸체를 압연하여 더욱 얇은 두께로 성형시켜 칼의 기능을 할 수 있도록 한다.The body that has undergone the heat treatment is rolled and formed into a thinner thickness so that it can function as a knife.
3차열처리공정(7):Third heat treatment process (7):
다시 열처리공정을 통해 칼의 강도를 높이도록 한다.And the strength of the knife is increased through the heat treatment process again.
불림공정(8):Calling process (8):
3차열처리공정을 마친 후 결정조직을 안정시키기 위해 공기중에서 3시간동안 자연건조시키도록 한다.After the third heat treatment process, air dry in air for 3 hours to stabilize crystal structure.
4차열처리공정(9):Fourth heat treatment process (9):
다시 열처리공정을 통해 칼의 강도를 높이도록 한다.And the strength of the knife is increased through the heat treatment process again.
2차불림공정(10):Secondary Calling Process (10):
4차열처리공정을 마친 후 결정조직을 안정시키기 위해 공기중에서 3시간동안 자연건조시키도록 한다.After the fourth heat treatment process, air dry in air for 3 hours to stabilize crystal structure.
2차절단공정(11):Second cutting process (11):
칼날의 모양이 라운드의 모양이 되도록 절단하여 유선형의 몸체가 유지되도록 한다.Cut the blade so that the shape of the blade is a round shape so that the streamlined body is maintained.
칼날연마공정(12):Blade polishing process (12):
2차절단공정을 마친 몸체의 하단부를 연마를 통하여 날카로운 칼날을 형성되도록 한다.The lower end of the body after the second cutting process is polished to form a sharp blade.
손잡이장착공정(13):Handle mounting step (13):
몸체에 손잡이를 삽입고정하여 칼을 완성시키도록 한다.Insert the knob into the body to complete the knife.
이와 같이 제작된 백동유기칼은 칼에 붙어 있는 음식을 살균, 소독하여 위생적으로 칼을 사용할 수 있으며 특히 구리와 니켈, 주석, 마그네슘, 아연을 혼합하여 칼날의 경도를 한층 높일 수 있도록 하고 백색이 많이 표출되도록 하여 미감을 높일 수 있도록 발명한 것이다.The Baekdong Organic Knife thus manufactured can sterilize and sterilize the food attached to the knife, so that the knife can be used hygienically. In particular, the hardness of the blade can be increased by mixing copper, nickel, tin, magnesium and zinc, So that aesthetic sense can be increased.
1:모제성형공정 2:절단공정 3:열처리공정
4:단조공정 5:2차열처리공정 6:압연공정
7:3차열처리공정 8:불림공정 9:2차절단공정
10:칼날연마공정 11:손잡이장착공정1: mother molding process 2: cutting process 3: heat treatment process
4: Forging process 5: Second heat treatment process 6: Rolling process
7: Third heat treatment process 8: Named process 9: Second cutting process
10: Blade polishing process 11: Handle mounting process
Claims (2)
중량기준으로 구리(Cu) 71.2%, 주석(Sn) 20%, 니켈(Ni) 7%, 마그네슘(Mg) 1.2%, 아연(Zn) 0.6%를 혼합하여 제조하는 모재성형을 특징으로 하는 백동유기칼의 제조방법
A known knife manufacturing method which is manufactured through a mother material forming step, a cutting step of cutting the base material to the knife body, a heat treatment step, a forging step, a rolling step, a polishing step, a polishing step,
Characterized in that the base metal is produced by mixing 71.2% of copper (Cu), 20% of tin (Sn), 7% of nickel (Ni), 1.2% of magnesium (Mg) and 0.6% How to make a knife
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000237469A (en) * | 1999-02-25 | 2000-09-05 | Mitsubishi Heavy Ind Ltd | Cutting tool |
| JP2015020267A (en) | 2013-07-23 | 2015-02-02 | 株式会社皆藤製作所 | Cutter mechanism |
| KR101747255B1 (en) * | 2016-12-21 | 2017-06-15 | 최대한 | Manufacturing method of bronze organic knife |
| KR101747256B1 (en) | 2016-12-21 | 2017-06-15 | 최대한 | Manufacturing method of bronze organic knife |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH10127957A (en) * | 1996-10-26 | 1998-05-19 | Noritake Co Ltd | Knife for eat and drink and production thereof |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000237469A (en) * | 1999-02-25 | 2000-09-05 | Mitsubishi Heavy Ind Ltd | Cutting tool |
| JP2015020267A (en) | 2013-07-23 | 2015-02-02 | 株式会社皆藤製作所 | Cutter mechanism |
| KR101747255B1 (en) * | 2016-12-21 | 2017-06-15 | 최대한 | Manufacturing method of bronze organic knife |
| KR101747256B1 (en) | 2016-12-21 | 2017-06-15 | 최대한 | Manufacturing method of bronze organic knife |
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