KR101981649B1 - Templates for textured BaTiO3-based lead-free piezoelectric ceramics and method for fabricating the same - Google Patents
Templates for textured BaTiO3-based lead-free piezoelectric ceramics and method for fabricating the same Download PDFInfo
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Abstract
The present invention provides a crystal orientation template for a BaTiO 3 based lead-free piezoelectric ceramics represented by the following Formula 1:
[Chemical Formula 1]
Ba (Ti 1-x A x ) O 3
(Provided that A is Zr or Sn and 0 < x < 1).
The crystal orientation template of BaTiO 3 Pb-free piezoelectric ceramics according to the present invention is similar in composition to mattress material for producing BaTiO 3 Pb-free piezoelectric ceramics with zirconium or tin dissolved therein, minimizing the texture defects, BaTiO 3 -based lead-free piezoelectric ceramics exhibiting high displacement characteristics can be produced.
Description
The present invention relates to a crystal orientation template for BaTiO 3 based lead-free piezoelectric ceramics and a method of manufacturing the same.
The development of the electronics industry depends heavily on the component material, which is the constituent material, and the development of the component material is leading the electronics industry. Among them, piezoelectric ceramics is a material in which a voltage is generated when a pressure is applied and mechanical deformation occurs when an electric field is applied.
Conventionally, PZT piezoelectric ceramics having a composition of Pb (Zr, Ti) O 3 exhibiting excellent piezoelectric properties have been used in a wide range of fields such as ultrasonic devices, image devices, sound devices, communication devices and sensors.
However, since the PZT piezoelectric ceramics include lead, various studies have been made on a piezoelectric material that can replace the piezoelectric ceramics. In order to replace the PZT piezoelectric ceramics, BaTiO 3 (BT Lead-free piezoelectric ceramics using Bi-layer type, Bi perovskite type (BNKT) type, K 0.5 Na 0.5 NbO 3 (KNN) type and tungsten bronze type materials are attracting attention.
Recently, BaTiO 3 (BT) -based materials are newly emerging as candidates for piezoelectric ceramics. The BT-based lead-free piezoelectric ceramics described above are used as an actuator that requires a high displacement characteristic due to a disordered polycrystalline phase of particles and relatively high electric field induced deformation characteristics and a high operating field. Has a disadvantage in that it is not suitable.
Accordingly, conventionally, as a method for improving the piezoelectric characteristics of a BT-based lead-free piezoelectric ceramics, a piezoelectric ceramics having uniaxial crystal orientation is prepared by orienting crystals of a piezoelectric ceramics using a plate-shaped BT-based template, A description has been given of a method for manufacturing a lead-free piezoelectric ceramics having improved deformation characteristics and reduced operating fields. The crystal orientation technique as described above is a technique that can dramatically improve the piezoelectric characteristics by controlling the microstructure without changing the chemical composition.
However, the material of the matrix used for manufacturing the conventional lead-free piezoelectric ceramics is not a pure BT system but a BT system ceramics in which elements such as zirconium or tin are solidly used as a material, while the plate- Pure BT materials were used. Therefore, due to the difference in the composition of the matrix material for producing the BT-based ceramics and the chemical composition of the crystal orientation template, the template serves as a kind of defects, which limits the improvement of the piezoelectric properties of the piezoelectric ceramics. .
The present invention has been conceived to solve the problems of the prior art as described above, BaTiO 3 based piezoelectric ceramic of the matrix material for the production due to differences in the chemical composition of the composition and the crystal orientation template for the piezoelectric of BaTiO 3 based piezoelectric ceramic The present invention relates to a template for crystal orientation of BaTiO 3 based lead-free piezoelectric ceramics capable of producing a lead-free piezoelectric ceramics exhibiting high displacement characteristics through crystal orientation by constituting a crystal orientation template having a composition similar to that of a matrix, Technology contents.
According to an aspect of the present invention, there is provided a crystal orientation template for a BaTiO 3 -based lead-free piezoelectric ceramics represented by Formula 1 below:
[Chemical Formula 1]
Ba (Ti 1-x A x ) O 3
(Provided that A is Zr or Sn and 0 < x < 1).
The crystal orientation template of the BaTiO 3 Pb-free piezoelectric ceramics is characterized by being represented by Ba (Ti 0.9 Zr 0.1 ) O 3 .
Further, it is characterized by having an average particle size of 2 to 20 mu m.
The present invention also provides a method for producing titanium oxide, comprising the steps of: (a) preparing a titanium / element A solid solution oxide powder by subjecting a first mixture containing titanium oxide and an oxide of element A (wherein A is Zr or Sn) b) subjecting the second mixture comprising the titanium / element A solid solution oxide powder, bismuth oxide and mixed salt to a second heat treatment to produce a plate precursor; and (c) heating the plate precursor and barium precursor And subjecting the third mixture to a tertiary heat treatment to produce a plate-like template represented by the following formula (1): < EMI ID = 1.0 >
[Chemical Formula 1]
Ba (Ti 1-x A x ) O 3
(Provided that A is Zr or Sn and 0 < x < 1).
The plate-like template is characterized by being represented by Ba (Ti 0.9 Zr 0.1 ) O 3 .
The plate-like template represented by Ba (Ti 0.9 Zr 0.1 ) O 3 is prepared by first heat-treating the first mixture at a temperature of 1100 to 1300 ° C for 180 to 300 minutes.
The plate-like template represented by Ba (Ti 0.9 Zr 0.1 ) O 3 is characterized in that the second mixture is subjected to a secondary heat treatment at a temperature of 900 to 1000 ° C. for a time period of more than 30 minutes but less than 120 minutes.
The plate-like template represented by Ba (Ti 0.9 Zr 0.1 ) O 3 is characterized in that the third mixture is subjected to a tertiary heat treatment at a temperature of 950 to 1100 ° C for more than 30 minutes but less than 120 minutes.
The plate-like template represented by Ba (Ti 0.9 Zr 0.1 ) O 3 is prepared by mixing 7 to 12 mol of the barium precursor based on 1 mol of the plate precursor.
The present invention also provides a method for producing a shaped body, comprising the steps of: (i) arranging a crystal orientation template of BaTiO 3 based lead-free piezoelectric ceramics represented by the following formula (1) inside a matrix to produce a molded product; and (ii) To produce a BaTiO 3 -based lead-free piezoelectric ceramics having a crystal orientation, wherein the BaTiO 3 -based lead-free piezoelectric ceramics comprises:
[Chemical Formula 1]
Ba (Ti 1-x A x ) O 3
(Provided that A is Zr or Sn and 0 < x < 1).
In addition, the step (i) is performed using a tape casting or screen printing method.
In addition, the molded article may include 2 to 10% by weight of a crystal orientation template of the BaTiO 3 Pb-free piezoelectric ceramics based on the weight% of the matrix.
The crystal orientation template of BaTiO 3 Pb-free piezoelectric ceramics according to the present invention is similar in composition to mattress material for producing BaTiO 3 Pb-free piezoelectric ceramics with zirconium or tin dissolved therein, minimizing the texture defects, BaTiO 3 -based lead-free piezoelectric ceramics exhibiting high displacement characteristics can be produced.
FIG. 1 shows the results of X-ray diffraction analysis of (a) solid solution powder prepared by the method according to Example 1, (b) titanium dioxide powder heat-treated at 1200 for 4 hours, and (c) titanium dioxide powder.
(B) a second heat treatment at 1000 DEG C for 2 hours; (c) a second heat treatment at 1000 DEG C for 1 hour; and (d) a second heat treatment at 900 DEG C for 1 hour X-ray diffraction analysis of each of the template precursors prepared by the second heat treatment.
(B) a second heat treatment at 900 DEG C for 1 hour; (c) a second heat treatment at 1000 DEG C for 2 hours; (d) a second heat treatment at 1000 DEG C for 1 hour Lt; RTI ID = 0.0 > SEM < / RTI >
4 is a (a) X-ray diffraction analysis result and (b) an SEM image of the template according to Example 2. Fig.
5 shows the X-ray diffraction analysis results of the template prepared by the method according to Example 1, Example 3 and Comparative Example 1. Fig.
6 is an SEM image of a plate-like template produced by (a) Example 1, (b) Example 3, and (c) Comparative Example 1.
FIG. 7 shows the X-ray diffraction analysis results of the template prepared by the method according to Example 1, Example 4, Example 5, Comparative Example 2 and Comparative Example 3. FIG.
8 is an SEM image of the template prepared by the method according to (a) Example 1, (b) Example 4, (c) Example 5, (d) Comparative Example 2 and (e)
Hereinafter, the present invention will be described in detail.
The present invention provides a crystal orientation template for BaTiO 3 based lead-free piezoelectric ceramics represented by the following Formula 1:
[Chemical Formula 1]
Ba (Ti 1-x A x ) O 3
(Provided that A is Zr or Sn and 0 < x < 1).
The above crystal orientation template is used for crystal orientation of a matrix made of BaTiO 3 (BT) lead-free piezoelectric ceramics not containing lead (Pb), and a non-oriented BT- In comparison with the displacement characteristics of a ceramics single crystal, a BT-based piezoelectric ceramics having crystals oriented in a certain direction can be formed so as to exhibit improved piezoelectric characteristics.
In the crystal orientation template according to the present invention, the element A doped in the titanium (Ti) site is determined by the kind of BT-based lead-free piezoelectric ceramics constituting the matrix. Specifically, when zirconium (Zr) is dissolved in the titanium (Ti) site of the BT-based lead-free piezoelectric ceramics constituting the matrix, the crystal orientation template is made of Ba (Ti 1-x Zr x ) O 3 , ) Tin (Sn) is dissolved in the site, the crystal orientation template is made of Ba (Ti 1-x Sn x ) O 3 .
As described above, the crystal orientation template according to the present invention has a composition similar to that of the element dissolved in the BT-based lead-free piezoelectric ceramics constituting the matrix, thereby minimizing the difference in the composition between the matrix and the template so that the conventional template is crystallized in the crystal- It is possible to prevent an adverse effect on the piezoelectric characteristics by acting as a defect.
On the other hand, the average particle size of the crystal orientation template may preferably be 2 to 20 mu m.
When the average grain size of the crystal orientation template is less than 2 탆, it is difficult to arrange the crystal orientation template in a certain direction in the matrix through a tape casting or a screen printing process, and the crystal orientation degree may be lowered.
When the average grain size of the crystal orientation template exceeds 20 탆, densification during sintering is difficult and the crystal orientation of the finally crystallized piezoelectric ceramics is increased, resulting in a decrease in mechanical strength. It is preferred to have an average particle size in one range.
The crystal orientation template may be prepared by mixing a BT matrix powder of various known compositions to form a slurry and then arranging the template in a certain direction in the matrix powder using a process such as tape casting or screen printing and then sintering the same. Oriented lead-free piezoelectric ceramics can be produced.
The crystal orientation template according to the present invention as described above can minimize the internal defects of the BT-based material in which the crystal orientation is similar due to the zirconium solid solution and the similar composition of the mattress material for the production of the BT-based lead-free piezoelectric ceramics, To produce a BT-based lead-free piezoelectric ceramics exhibiting high displacement characteristics.
Hereinafter, a method of manufacturing the lead-free piezoelectric ceramics for crystal orientation according to the present invention will be described in detail.
A method for manufacturing a lead-free piezoelectric ceramics for crystal orientation according to the present invention comprises the steps of: (a) subjecting a first mixture containing titanium oxide and an oxide of element A (where A is Zr or Sn) (B) a second mixture comprising the titanium / element A solid solution oxide powder, the bismuth oxide and the mixed salt to prepare a plate precursor; and (c) And a barium precursor to form a plate-like template represented by the following formula (1): < EMI ID = 1.0 >
[Chemical Formula 1]
Ba (Ti 1-x A x ) O 3
(Provided that A is Zr or Sn and 0 < x < 1).
Hereinafter, each step of the manufacturing method of the lead-free piezoelectric ceramics for crystal orientation will be described in detail as an example of a method for producing a crystal orientation template having a composition represented by Ba (Ti 0.9 Zr 0.1 ) O 3 .
The step (a) is a step of preparing a titanium / element A solid solution oxide powder which can be represented by (Ti 0.9 Zr 0.1 ) O 2 by subjecting a first mixture containing titanium oxide and an oxide of the element A to a first heat treatment.
In order to prepare a crystal orientation template having a composition represented by Ba (Ti 0.9 Zr 0.1 ) O 3 , titanium oxide as a starting material and zirconium oxide as an oxide of the element A are weighed according to the above composition, And the prepared mixture is subjected to a first heat treatment to prepare titanium / zirconium solid solution oxide powder.
Titanium dioxide (TiO 2 ) may be used as the titanium oxide, and zirconium oxide (ZrO 2 ) may be used as the zirconium oxide. The mixture of TiO 2 and ZrO 2 weighed to match the composition of the solid solution was uniformly mixed with zirconia balls and ethanol, dried, and subjected to a first heat treatment to obtain a uniformly mixed single crystal ≪ / RTI >
The first heat treatment is preferably performed at a temperature of 1100 to 1300 캜 for 180 to 300 minutes to prevent the formation of a secondary phase and to uniformly mix TiO 2 and ZrO 2 to form a single (Ti 1-x Zr x ) O 2 .
[Reaction Scheme 1]
0.9 TiO 2 + 0.1 ZrO 2 → (Ti 0.9 Zr 0.1 ) O 2
When the primary heat treatment temperature is lower than 1100 ° C or when the primary heat treatment is performed for less than 180 minutes, TiO 2 and ZrO 2 are not mixed uniformly. If the primary heat treatment temperature exceeds 1,300 ° C or 300 Minute, there is a problem that a secondary phase is generated, so that it is preferable to perform the first heat treatment at the above-mentioned temperature and time.
Said step (b) is a template of the plate that can be represented by Bi 4 (Ti 1-x Zr x)
In order to prepare a crystal orientation template having a composition represented by Ba (Ti 0.9 Zr 0.1 ) O 3 , only a cleaning process according to the addition of flux is added in this step, so that the process is relatively simple, A plate-like template precursor can be prepared through a molten salt synthesis (MSS) capable of controlling particle size and particle formation.
The bismuth precursor may be configured to use bismuth oxide (III), and the mixed flux may be configured to use potassium chloride (KCl) and sodium chloride. The plate precursor may be prepared by weighing and mixing the bismuth oxide (III) to solid solution powders in accordance with the above composition, adding a mixture of potassium chloride and sodium chloride, and subjecting the mixture to a second heat treatment.
The secondary heat treatment is preferably 900 less than 120 minutes is more than 30 minutes at a temperature of to about 1000 ℃ to the secondary to the heat treatment of over reaction as represented by
[Reaction Scheme 2]
2Bi 2 O 3 + 3 (Ti 0.9 Zr 0.1 ) O 2 → Bi 4 (Ti 0.9 Zr 0.1 ) 3 O 12
Preferably, the mixed salt is a mixture of KCl and NaCl in a ratio of 5: 5, and it is preferably added in a molar ratio of 1.0 to 2.0 times to the Bi 4 (Ti 0.9 Zr 0.1 ) O 12 . If the addition amount of the mixed salt is less than 1 time, synthesis reaction of the plate precursor does not occur smoothly and unreacted materials are generated. On the other hand, when the amount exceeds 2 times, the size of the plate precursor particles becomes small There is a problem that the yield is reduced.
It is preferable that the secondary heat treatment is performed at a temperature of 900 to 1000 占 폚 at a time of more than 30 minutes but less than 120 minutes. If the secondary heat treatment is performed at a temperature of less than 900 ° C. or less than 30 minutes, there is a problem that the reaction does not occur smoothly. If the temperature is more than 1000 ° C. or more than 120 minutes, the anisotropy of the plate precursor particles decreases, It is preferable to perform the second heat treatment at the above-mentioned temperature and time.
In the step (c), a barium precursor is mixed with the plate precursor of the plate and subjected to a tertiary heat treatment to produce a plate-like template which can be expressed as Ba (Ti 1-x Zr x ) O 3 .
In this step, a topochemical microcrystal conversion process, which is effective for producing microcrystal particles having a perovskite crystal structure, is used to produce a crystal orientation template having a composition represented by Ba (Ti 0.9 Zr 0.1 ) O 3 . A plate-like BT-based template in which zirconium is solid-dissolved can be produced by replacing Bi ion with Ba ion in the plate precursor through the above-described process.
The barium precursor can be configured to use barium carbonate (BaCO 3 ), and the mixed salt can be configured to use potassium chloride (KCl) and sodium chloride (NaCl). After the BaCO 3 was mixed with the template precursor, a mixed salt of KCl and NaCl was added and subjected to a third heat treatment to convert Bi ions in the plate precursor into Ba ions through reaction as shown in Chemical Formula 5 to form Ba (Ti 0.9 Zr 0.1 ) O < 3 >.
[Reaction Scheme 3]
Bi 4 (Ti 0.9 Zr 0.1 ) O 12 + 3 BaCO 3 ? 3 Ba (Ti 0.9 Zr 0.1 ) O 3 + 2 Bi 2 O 3 + 3 CO 2
Preferably, the mixed salt is a mixture of KCl and NaCl in a ratio of 5: 5, and it is preferably added in a molar ratio of 1.0 to 2.0 times to the Ba (Ti x Zr 1-x ) O 3 . If the added amount of the mixed salt is less than 1 time, the plate synthesis reaction does not smoothly occur and unreacted materials are generated. When the addition amount exceeds 2 times, the size of the plate-shaped template particles becomes small, There is a problem that the yield of the precursor particles in the form of a plate is reduced.
It is preferable that the third heat treatment is performed at a temperature of 950 to 1100 DEG C for more than 30 minutes but less than 120 minutes. If the heat treatment is performed at a temperature of less than 950 ° C. or less than 30 minutes, there is a problem that the reaction does not occur smoothly. If the heat treatment is performed at a temperature exceeding 1100 ° C. or more than 120 minutes, a secondary phase is generated. It is preferable to constitute a third heat treatment.
In addition, in this step, in order to prepare a plate-like template by substituting Ba ions for Bi ions in the plate precursor of the plate, the addition amount of barium carbonate may be adjusted to be different from the addition amount according to the chemical reaction formula.
Specifically, as shown in Reaction Scheme 3, it is possible to stoichiometrically add 3 moles of barium carbonate for the production of the template. In this step, however, the barium precursor may be added to the Bi 4 (Ti x Zr 1 -x ) O 12 mol based on the molar amount of the barium precursor 7 to 12.
When barium carbonate is added in an amount less than 7 mol, formation of a plate-like template is difficult. When the amount of barium carbonate is more than 12 mol, the thickness of the template becomes too thin and it is difficult to use in crystal orientation. Can be configured.
In this step, the plate-like template produced as described above can be obtained by mixing the template with deionized water, distilled water or ethanol to remove the mixed salt and filtering the plate. The obtained plate-like template May be configured to dry for a sufficient time.
The crystal orientation template of the BT-based lead-free piezoelectric ceramics as described above can remarkably improve the piezoelectric characteristics of the BT-based lead-free piezoelectric ceramics by controlling the microstructure of the BT-based lead-free piezoelectric ceramics without changing chemical components.
Accordingly, the present invention provides a method for producing a BaTiO 3 -based lead-free piezoelectric ceramics comprising the steps of: (i) arranging a crystal orientation template of BaTiO 3 Pb-free piezoelectric ceramics represented by the following formula 1 in a matrix to produce a molded product; and (ii) The present invention also provides a method of manufacturing a BaTiO 3 -based lead-free piezoelectric ceramics comprising the steps of: preparing a BaTiO 3 -based lead-free piezoelectric ceramics having a crystal orientation by heat-
[Chemical Formula 1]
Ba (Ti 1-x A x ) O 3
(Provided that A is Zr or Sn and 0 < x < 1).
Wherein the step (i) comprises mixing the template for crystal orientation of the BT-based lead-free piezoelectric ceramics with a matrix to prepare a mixture, and mixing the mixture with the matrix in a predetermined direction Can be produced.
For this purpose, in this step, a mixture of a plate-like template having a large aspect ratio and a matrix powder is extruded, tape casted, or screen printed The formed product can be formed by arranging the template in a certain direction in the matrix using a shear force that occurs.
In the step (ii), the formed product is heat-treated to produce crystal oriented BT-based lead-free piezoelectric ceramics, and the molded product is heat-treated at an appropriate temperature to form a crystal-oriented lead-free piezoelectric ceramics.
In the Pb-free piezoelectric ceramics, a single crystal material similar to the composition of the matrix is grown on the surface of the template through the process of melting the matrix powder in the form of a liquid through the heat treatment and then re-precipitating on the surface of each crystal orientation template, When the particles collide with each other, the grain growth is stopped and the matrix material is aligned in the same direction as the crystal orientation of the template, and crystal orientation can be achieved.
At this time, the most important point in the heat treatment process is to selectively grow only the template through appropriate temperature control, and to suppress the growth of the matrix particles, so that only the specific particles generated during the sintering or heat treatment of the polycrystalline material grow significantly, It is preferable that the crystal orientation is improved by forming an abnormal grain growth or an exaggerated grain growth phenomenon which hardly grows.
In order to manufacture the lead-free piezoelectric ceramics as described above, the lead-free piezoelectric ceramic for crystal orientation is preferably contained in an amount of 1 to 10% by weight, more preferably 3 to 5% by weight, based on the total weight of the matrix .
As described above, the crystal orientation template according to the present invention can form a high-density BT-based lead-free piezoelectric ceramics having high piezoelectricity and dielectric properties, since zirconium is solved and the composition is similar to that of the mattress material, And it can be widely used for manufacturing components of various fields that require high displacement characteristics and can operate in the range of 100 캜, in particular, ultrasonic vibrators, actuators, piezoelectric transformers, or piezoelectric sensors.
Hereinafter, the present invention will be described in more detail with reference to examples.
The embodiments presented are only a concrete example of the present invention and are not intended to limit the scope of the present invention.
≪ Example 1 >
(1) (Ti 0.9 Zr 0.1 ) O 2 ≪ / RTI >
(TiO 2 ) and zirconium oxide (ZrO 2 ) were respectively weighed according to the composition of the solid solution powders, and were pulverized and dried using zirconia balls and ethanol as a solvent, and then put in an alumina crucible and heat-treated at 1200 ° C. for 4 hours And the solid solution powder was analyzed by X-ray diffraction. The results are shown in FIG.
As shown in FIG. 1, when compared with the X-ray diffraction analysis results of the titanium dioxide powder (FIG. 1 (b)) and the titanium dioxide powder (FIG. 1 (c)) which had been heat-treated at 1200 ° C. for 4 hours, It was confirmed that the solid solution powder (Fig. 1 (a)) was a solid solution powder of (Ti 0.9 Zr 0.1 ) O 2 in which zirconium was dissolved.
(2) Bi 4 (Ti 0.9 Zr 0.1 ) O 12 ≪ RTI ID = 0.0 >
To prepare the template precursor, 3 mol of (Ti 0.9 Zr 0.1 ) O 2 solid solution powder prepared as described above and 2 mol of Bi 2 O 3 were mixed to prepare a mixed powder, and KCl and NaCl And then subjected to a second heat treatment at 1000 ° C for 1 hour to prepare a zirconium-enriched template precursor of Bi 4 (Ti 0.9 Zr 0.1 ) O 12 by a molten salt process.
Further, in order to analyze the influence of the secondary heat treatment temperature for the preparation of the template precursor, a secondary heat treatment at 1000 占 폚 for 2 hours, a secondary heat treatment at 1050 占 폚 for 1 hour and a secondary heat treatment at 900 占 폚 for 1 hour A template precursor was prepared.
The template precursor thus prepared was subjected to X-ray diffraction analysis, and the results are shown in FIG.
FIG secondary heat-treated for 1 hour at 1000 ℃ as shown in Figure 2 (Fig. 2 (c)), or the second heat treatment for one hour at 900 ℃ (Fig. 2 (d)) of the template precursor prepared by the Bi 4 ( Ti 0.9 Zr 0.1 ) O 12 was not detected, and thus it was confirmed that it could be used as a template precursor.
On the other hand, the second heat treatment for one hour at 1050 ℃ (Fig. 2 (a)), or for two hours at 1000 ℃ secondary heat treatment (Fig. 2 (b)) of the template precursor prepared by the Bi 4 (Ti 0.9 Zr 0.1 ) O 12 appeared to be unsuitable for template production.
Each of the prepared template precursors was photographed using a scanning electron microscope (SEM), and the results of the photographing are shown in FIG.
As shown in Fig. 3, the template precursor produced by the secondary heat treatment at 1000 占 폚 for 1 hour (Fig. 3 (a)) and the secondary heat treatment at 900 占 폚 for 1 hour (Fig. 3 (b) It was confirmed that a precursor was formed.
On the other hand, the template precursor prepared by the secondary heat treatment at 1050 ° C for 1 hour (FIG. 3 (c)) or the secondary heat treatment at 1000 ° C. for 2 hours (FIG. 3 (d) It was confirmed that the granular phase was present together with the precursor, and it was confirmed that it was not suitable for producing a plate-like template.
(3) Ba (Ti 0.9 Zr 0.1 ) O 3 ≪ / RTI >
10 mol of barium carbonate (BaCO 3 , 99%) was mixed with 1 mol of the plate-like Bi 4 (Ti 0.9 Zr 0.1 ) O 12 template precursor prepared as described above to prepare a mixed salt containing KCl and NaCl , Followed by tertiary heat treatment at 1000 ° C for 1 hour to prepare a template of Ba (Ti 0.9 Zr 0.1 ) O 3 composition by replacing Bi with Ba by a topochemical microcrystal conversion process.
≪ Example 2 >
A template was prepared in the same manner as in Example 1, except that in the preparation of the template precursor, the second heat treatment was performed at 900 ° C for 1 hour and 7 mol of barium carbonate (BaCO 3 , 99%) was used in the template production step .
The prepared template was subjected to X-ray diffraction analysis and scanning electron microscopic analysis, and the results are shown in FIG.
As shown in FIG. 4 (a), no separate secondary image was detected, and it was confirmed that a uniform plate-like template having a uniform size was formed as shown in FIG. 4 (b).
≪ Example 3 >
A template was prepared in the same manner as in Example 1, except that the template was subjected to heat treatment at 1050 ° C for 1 hour in the production step.
<Example 4>
A template was prepared in the same manner as in Example 1, except that 7 mol of BaCO 3 was used in the template preparation step.
≪ Example 5 >
A template was prepared in the same manner as in Example 1, except that 12 mol of BaCO 3 was used in the template preparation step.
≪ Comparative Example 1 &
A template was prepared in the same manner as in Example 1, except that the heat treatment was performed at 1000 占 폚 for 2 hours in the template production step.
≪ Comparative Example 2 &
A template was prepared in the same manner as in Example 1, except that 3 mol of BaCO 3 was used in the template production step.
≪ Comparative Example 3 &
A template was prepared in the same manner as in Example 1, except that 5 mol of BaCO 3 was used in the template preparation step.
<Experimental Example 1> Influence of heat treatment temperature on crystal orientation template production
In order to analyze the effect of the heat treatment temperature, the template prepared by the method according to Example 1, Example 3, and Comparative Example 1 was analyzed by X-ray diffractometry. The analysis result is shown in FIG.
As shown in Fig. 5, it was confirmed that the template prepared by the method according to Example 1 and Example 3 did not show any secondary phase except Ba (Ti 0.9 Zr 0.1 ) O 3 , so that it was suitable for use as a template However, in the template prepared by the method according to Comparative Example 1, the secondary phase was detected and it was confirmed that the template was not suitable for use.
The template prepared by the method according to Example 1, Example 3 and Comparative Example 1 was photographed using a scanning electron microscope, and the result of the photographing is shown in FIG.
As shown in Figure 6, a template comprising Ba (Ti 0.9 Zr 0.1 ) O 3 prepared by the method according to Example 1 (Figure 6 (a)) and Example 3 (Figure 6 (b) It can be confirmed that a plate-shaped template with a good thickness is formed well. On the other hand, in the case of the template prepared by the method according to Comparative Example 1 (Fig. 6 (c)), a plate shape can not be formed and is not suitable for use as a template I could confirm.
≪ Experimental Example 2 > Analysis of influence of concentration of barium carbonate mixed in preparing crystal orientation template
The template prepared by the method according to Example 1, Example 4, Example 5, Comparative Example 2 and Comparative Example 3 was analyzed by X-ray diffractometry in order to analyze the effect of the concentration of barium carbonate mixed in the preparation of crystal orientation template. Ray diffraction analysis, and the results of the analysis are shown in FIG.
As shown in Fig. 7, in the template prepared by the method according to Example 1, Example 4, Example 5, and Comparative Example 3 , no additional secondary phase except Ba (Ti 0.9 Zr 0.1 ) But it was confirmed that the secondary phase was detected in the template prepared by the method according to the comparative example 2, and thus it was not suitable for use as the template.
The template prepared by the method according to Example 1, Example 4, Example 5, Comparative Example 2 and Comparative Example 3 was photographed using a scanning electron microscope, and the result of the photographing is shown in FIG.
As shown in Fig. 8, the template produced by the method according to Example 1 (Fig. 8 (a)), Example 4 (Fig. 8 (b)), and Example 5 (Fig. 8 (c) 8 (d)). On the other hand, in the case of the template produced by the method according to Comparative Example 2 (Fig. 8 (d)), the plate shape could not be formed and Comparative Example 3 )), It was confirmed that it was not suitable for use as a template because it was too thick.
Claims (12)
(a) preparing a titanium / element A solid solution oxide powder by first heat treating a first mixture containing titanium oxide and an oxide of element A (wherein A is Zr or Sn); (b) subjecting the second mixture comprising the titanium / element A solid solution oxide powder, bismuth oxide, and a mixture of potassium chloride and sodium chloride as a mixed salt to a second heat treatment to produce a plate precursor; And (c) subjecting the third mixture comprising the plate precursor and the barium precursor to a third heat treatment to produce a plate-like template represented by the following formula (1)
A crystal orientation template for a BaTiO 3 based lead-free piezoelectric ceramics represented by the following formula (1)
[Chemical Formula 1]
Ba (Ti 1-x A x ) O 3
(Where A is Zr or Sn, where 0 < x < 1), which is the same element as the element dissolved in the titanium (Ti) site of the BaTiO 3 Pb free piezoelectric ceramics constituting the matrix.
Ba (Ti 0.9 Zr 0.1 ) O 3. The crystal orientation of the BaTiO 3 -based lead-free piezoelectric ceramics is represented by the formula: Ba (Ti 0.9 Zr 0.1 ) O 3 .
And a mean particle size of 2 to 20 占 퐉. A crystal orientation template of BaTiO 3 based lead-free piezoelectric ceramics.
(ii) method of producing a BaTiO 3 based lead-free piezoelectric ceramic, comprising the step of producing a BaTiO 3 based lead-free piezoelectric ceramic oriented crystal by heating a molded product prepared in Step (i):
[Chemical Formula 1]
Ba (Ti 1-x A x ) O 3
(Where A is Zr or Sn, where 0 < x < 1), which is the same element as the element dissolved in the titanium (Ti) site of the BaTiO 3 Pb free piezoelectric ceramics constituting the matrix.
The step (i) is a method of producing a BaTiO 3 type lead-free piezoelectric ceramic, characterized in that is carried out by using a tape-casting or screen printing method.
The molding method of manufacturing a BaTiO 3 based lead-free piezoelectric ceramic comprising a template for the crystal orientation of the BaTiO 3 based lead-free piezoelectric ceramic 2 to 10% by weight, based on the weight percent of the matrix.
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