KR101933778B1 - Method for manufacturing a gallium nitride substrate - Google Patents
Method for manufacturing a gallium nitride substrate Download PDFInfo
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- KR101933778B1 KR101933778B1 KR1020170010707A KR20170010707A KR101933778B1 KR 101933778 B1 KR101933778 B1 KR 101933778B1 KR 1020170010707 A KR1020170010707 A KR 1020170010707A KR 20170010707 A KR20170010707 A KR 20170010707A KR 101933778 B1 KR101933778 B1 KR 101933778B1
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Abstract
The present invention discloses a method of manufacturing a gallium nitride substrate. A method of fabricating a gallium nitride substrate according to an embodiment of the present invention includes: forming a mask pattern including at least one window region and a protruding region on a growth substrate; Forming an epitaxial lateral overgrowth (ELOG) on gallium nitride (GaN) on the growth substrate to form gallium nitride including N-polar gallium nitride and Ga-polar gallium nitride; Selectively etching the N-polar gallium nitride; And removing the mask pattern.
Description
Embodiments of the present invention are directed to a method of fabricating a gallium nitride substrate using epitaxial lateral overgrowth (ELOG) and selective etching.
In recent years, III-V group nitride semiconductors such as gallium nitride (GaN) have been widely used in light emitting diodes (LED), laser diodes (LD), solar cells, optoelectronic devices, laser diodes, Devices and semiconductor optical devices. The III-V group nitride semiconductors are usually made of a semiconductor material having a composition formula of AlxInyGa1-x-yN (0? X? 1, 0? Y? 1, 0? X + y? Such nitride semiconductor optical devices are used as light sources for various products such as a backlight of a cellular phone, a keypad, a display board, and a lighting device.
However, unlike silicon (Si), gallium nitride (GaN) is difficult to produce an ingot, and therefore it is difficult to manufacture a single crystal substrate. Thus, gallium nitride is grown on a sapphire substrate, a silicon carbide substrate, or a silicon substrate by heteroepitaxial growth of a gallium nitride film, and then the substrate is separated to produce gallium nitride.
However, since the method of forming gallium nitride as described above is liable to be loosened or relaxed due to the misalignment of the lattice pairs between the layers, the possibility of dislocation becomes very high, which leads to a shortening of the life of the device, .
In addition, the production of gallium nitride in high quality is not suitable for growth substrates that are not closely matched to the crystalline properties of gallium nitride because there is no suitable growth substrate to match high quality bulk crystals and / (E.g., threading dislocation (TD) in GaN, particularly at the interface between the growth substrate and GaN).
In addition, a laser lift off (LLO) method or a chemical lift off (CLO) method was used as a technique for separating gallium nitride.
However, in the laser lift off (LLO) method, the interface between the substrate and the thick film is melted and separated by a laser, which causes a high defect occurrence rate and a high cost in the separation process, and a chemical lift off (CLO) The chemical lift off method is relatively inexpensive and the incidence of additional defects is low in the separation process. However, since a chemically etchable sacrificial layer is required, the crystallinity of the gallium nitride grown on the sacrificial layer is relatively low .
An object of embodiments of the present invention is to epitaxially side-overgrow (ELOG) gallium nitride to selectively grow N-polar gallium nitride and Ga-polar gallium nitride, Free gallium nitride substrate and a high-quality gallium nitride template substrate using a process of removing gallium nitride.
An object of embodiments of the present invention is to epitaxially side-overgrow (ELOG) gallium nitride to selectively grow N-polar gallium nitride and Ga-polar gallium nitride, To reduce the defect ratio of the gallium nitride substrate by using a process of removing gallium nitride.
It is an object of embodiments of the present invention to remove the growth substrate from gallium nitride using a chemical etching that does not require a sacrificial layer to reduce damage to the gallium nitride substrate due to the growth substrate removal process and to improve the properties of a high quality gallium nitride substrate .
A method of fabricating a gallium nitride substrate according to an embodiment of the present invention includes forming a mask pattern including at least one window region and a protrusion region on a growth substrate; Forming an epitaxial lateral overgrowth (ELOG) on gallium nitride (GaN) on the growth substrate to form gallium nitride including N-polar gallium nitride and Ga-polar gallium nitride; Selectively etching the N-polar gallium nitride; And removing the mask pattern.
Only the N-polarity gallium nitride may be grown on the window region, and the Ga-polar gallium nitride alone may be grown on the protruding region, or the N-polar gallium nitride and the Ga-polar gallium nitride may be mixed and grown.
The step of selectively etching the N-polarity gallium nitride may include a step of growing the Ga-polar gallium nitride laterally.
The step of selectively etching the N-polar gallium nitride may use potassium hydroxide (KOH).
The growth substrate may be sapphire, gallium arsenide (GaAs), spinel, silicon (Si), indium phosphide (InP), or silicon carbide (SiC) .
The mask pattern may be a silicon oxide; (silicon oxynitride SiON) (SiO 2;; silicon oxide), silicon nitride (SiNx silicon nitride), or silicon oxynitride.
According to another embodiment of the present invention, there is provided a method for fabricating a gallium nitride substrate, comprising: forming a mask pattern including at least one window region and a protruding region on a growth substrate; Forming an epitaxial lateral overgrowth (ELOG) on gallium nitride (GaN) on the growth substrate to form gallium nitride including N-polar gallium nitride and Ga-polar gallium nitride; Selectively etching the N-polar gallium nitride; Removing the mask pattern; The method of claim 1, further comprising: attaching free-standing gallium nitride containing Ga-polar gallium nitride on a temporary substrate on which an amorphous thin film is deposited; free-standing gallium nitride.
A method of fabricating a gallium nitride template substrate according to an embodiment of the present invention includes forming a mask pattern including at least one window region and a protruding region on a growth substrate; Forming an epitaxial lateral overgrowth (ELOG) on gallium nitride (GaN) on the growth substrate to form gallium nitride including N-polar gallium nitride and Ga-polar gallium nitride; And selectively etching the N-polar gallium nitride.
The method of manufacturing a gallium nitride substrate according to embodiments of the present invention includes epitaxially lateral overgrowing (GaN) gallium nitride to selectively grow N-polar gallium nitride and Ga-polar gallium nitride , And selectively removing the N-polar gallium nitride to produce a gallium nitride substrate, a high-quality free-standing gallium nitride substrate can be manufactured.
The method of manufacturing a gallium nitride substrate according to embodiments of the present invention includes epitaxially lateral overgrowing (GaN) gallium nitride to selectively grow N-polar gallium nitride and Ga-polar gallium nitride , And selectively removing the N-polar gallium nitride, the defect ratio of the gallium nitride substrate can be reduced.
The method of manufacturing a gallium nitride substrate according to embodiments of the present invention reduces the damage of a gallium nitride substrate due to a growth substrate removal process by removing a growth substrate from gallium nitride by using a chemical etching that does not require a sacrificial layer, The characteristics of the gallium nitride substrate can be maintained.
1 is a diagram showing the N-polarity and Ga-polarity of gallium nitride.
2A to 2F are cross-sectional views illustrating a method of manufacturing a gallium nitride substrate according to an embodiment of the present invention.
FIG. 3 is a plan view showing Ga-polar gallium nitride formed on a growth substrate and a mask pattern in a method of manufacturing a gallium nitride substrate according to an embodiment of the present invention.
4A to 4H are cross-sectional views illustrating a method of manufacturing a gallium nitride substrate according to another embodiment of the present invention.
5 is a plan view showing Ga-polar gallium nitride after removing a growth substrate and a mask pattern in a method of manufacturing a gallium nitride substrate according to another embodiment of the present invention.
Hereinafter, embodiments will be described in detail with reference to the accompanying drawings. However, the scope of the rights is not limited or limited by these embodiments. Like reference symbols in the drawings denote like elements.
The terms used in the following description are chosen to be generic and universal in the art to which they are related, but other terms may exist depending on the development and / or change in technology, customs, preferences of the technician, and the like. Accordingly, the terminology used in the following description should not be construed as limiting the technical thought, but should be understood in the exemplary language used to describe the embodiments.
Also, in certain cases, there may be a term chosen arbitrarily by the applicant, in which case the detailed description of the meaning will be given in the corresponding description section. Therefore, the term used in the following description should be understood based on the meaning of the term, not the name of a simple term, and the contents throughout the specification.
On the other hand, the terms first, second, etc. may be used to describe various elements, but the elements are not limited by terms. Terms are used only for the purpose of distinguishing one component from another.
It is also to be understood that when a section such as a film, a layer, an area, a configuration request, etc. is referred to as being "on" or "on" another part, And the like are included.
1 is a diagram showing the N-polarity and Ga-polarity of gallium nitride.
Gallium nitride has been used as a core material for various optical devices due to its excellent physical and chemical properties. Gallium nitride is grown and grown on heterogeneous epitaxial substrates such as sapphire, silicon carbide or silicon.
In order to grow gallium nitride, attention should be paid to crystal quality. In particular, the crystal quality may be improved by utilizing epitaxial lateral overgrowth (ELOG).
Epitaxial lateral overgrowth (ELOG) can be grown in the lateral direction as well as on the masking pattern as gallium nitride is grown vertically from the substrate.
In addition, gallium nitride has a " crystal polarity " as well as defects, especially important crystalline properties.
Referring to FIG. 1, gallium (Ga) atoms are shown as large gray spheres, and nitrogen (N) atoms are shown as small black spheres.
As shown in Fig. 1, in gallium nitride (e.g., wurtzite gallium nitride), each gallium atom is tetrahedrally coordinated to four nitrogen atoms.
The gallium nitride may be classified into Ga-polarity (+ c; 10) and N-polarity (-c; Here, the label c indicates a horizontal crystal plane with respect to the plane of the epitaxial film.
It is important to note that the polarity of gallium nitride is not a surface property, but it has a great influence on the bulk properties of gallium nitride, and different properties may be expressed depending on the polarity. Therefore, the device can be fabricated utilizing the polarity characteristic of the epitaxially grown gallium nitride layer.
In the present invention, Ga-polar (+ c; 10) gallium nitride and N-polar (-c; 20) gallium nitride are selectively grown and only gallium nitride of the N- A high-quality free-standing gallium nitride substrate or a high-quality gallium nitride template substrate can be manufactured.
Hereinafter, a technique for manufacturing a gallium nitride substrate according to an embodiment of the present invention will be described with reference to FIGS. 2A to 2F.
2A to 2F are cross-sectional views illustrating a method of manufacturing a gallium nitride substrate according to an embodiment of the present invention.
A method of fabricating a gallium nitride substrate according to an embodiment of the present invention includes epitaxial lateral overgrowth (ELOG) of gallium nitride (GaN) to form N-
In addition, the step of selectively etching the N-
In the method of manufacturing a gallium nitride substrate according to an embodiment of the present invention, gallium nitride grown in the N-polar direction (hereinafter referred to as N-polar gallium nitride) may be formed on the window region 121 (Hereinafter referred to as Ga-polar gallium nitride) grown in the Ga-polar direction can be grown on the protruding region 122. [
2A is a cross-sectional view in which a mask pattern including at least one window region and a protruding region is formed on a growth substrate.
The
The
The
The
A
FIGS. 2B and 2C are cross-sectional views in which gallium nitride is epitaxially lateral over-grown (ELOG) on a growth substrate and gallium nitride containing N-polar gallium nitride and Ga-polar gallium nitride is formed.
The
The epitaxial lateral overgrowth ELOG can be grown not only in the vertical direction from the
First, as shown in FIG. 2B, the
As a result, after the
The grown
Only the N-
When the epitaxial lateral overgrowth (ELOG) of the
However, the method of manufacturing a gallium nitride substrate according to an embodiment of the present invention includes the steps of epitaxial lateral overgrowth (ELOG) of
Each gallium atom of the
The N-
2D is a cross-sectional view in which N-polar gallium nitride is selectively etched.
Gallium nitride may exhibit different etching rates depending on the polarity. The Ga-
The N-
According to an embodiment, the N-
Accordingly, the method of manufacturing a gallium nitride substrate according to an embodiment of the present invention can selectively remove the N-
Accordingly, in the method of fabricating a gallium nitride substrate according to an embodiment of the present invention, only the N-
2E is a cross-sectional side view of Ga-polar gallium nitride.
The method of fabricating a gallium nitride substrate according to an embodiment of the present invention may further include the step of laterally growing Ga-
The
The Ga-
2F is a cross-sectional view of the gallium nitride substrate from which the mask pattern is removed.
The method of fabricating the
The
The method of manufacturing a
Therefore, the method of manufacturing the
The
When the
However, when the
Therefore, the method of fabricating a gallium nitride substrate according to an embodiment of the present invention can selectively utilize N-polarity and Ga-polarity along the upper and lower directions of the
In addition, the method of manufacturing a gallium nitride substrate according to an embodiment of the present invention reduces the defect ratio of the gallium nitride substrate by manufacturing the
Also, the gallium nitride substrate manufactured using the gallium nitride substrate manufacturing method according to an embodiment of the present invention can be used for a display based on a light emitting device and a light emitting device.
Further, by fabricating a light emitting device using the gallium nitride substrate manufactured by the method of manufacturing a gallium nitride substrate according to an embodiment of the present invention, it is possible to manufacture a general light emitting device capable of replacing a luminescent lamp Can be utilized.
In order to manufacture the gallium nitride template substrate according to an embodiment of the present invention, the
2A to 2E, except that the
2A to 2E, after completing the fabrication process, the
In the method of manufacturing a gallium nitride template substrate according to an embodiment of the present invention, if the step of laterally growing the Ga-
FIG. 3 is a plan view showing Ga-polar gallium nitride formed on a growth substrate and a mask pattern in a method of manufacturing a gallium nitride substrate according to an embodiment of the present invention.
On the
Accordingly, the
Hereinafter, a method of manufacturing a gallium nitride substrate according to another embodiment of the present invention will be described with reference to FIGS. 4A to 4H.
The method of manufacturing a gallium nitride substrate according to another embodiment of the present invention is the same as that described with reference to FIGS. 2A to 2F except that a temporary substrate is used, so that redundant components will not be described.
4A to 4H are cross-sectional views illustrating a method of manufacturing a gallium nitride substrate according to another embodiment of the present invention.
A method of fabricating a gallium nitride substrate according to another embodiment of the present invention includes forming a
The step of removing the
4A is a sectional view in which a mask pattern including at least one window region and a protruding region is formed on a growth substrate.
The
Preferably, the
Preferably, the
FIGS. 4B and 4C are cross-sectional views illustrating epitaxial lateral overgrowth (ELOG) of gallium nitride on a growth substrate to form gallium nitride containing N-polar gallium nitride and Ga-polar gallium nitride.
The
First, as shown in FIG. 4B, the
4C, the
The grown
Only the N-polarized
The N-
4D is a cross-sectional view in which N-polar gallium nitride is selectively etched.
The N-
Gallium nitride differs in etching rate depending on the polarity. The Ga-
Accordingly, the method of manufacturing the gallium nitride substrate according to another embodiment of the present invention can selectively remove the N-
Therefore, in the method of manufacturing a gallium nitride substrate according to another embodiment of the present invention, only the N-
4E is a cross-sectional view in which the mask pattern is removed.
The mask pattern may be removed from the Ga-
The method of fabricating a gallium nitride substrate according to another embodiment of the present invention includes removing the growth substrate from the Ga-
4F is a cross-sectional view showing that Ga-polar gallium nitride is deposited on a temporary substrate.
A free-standing
The
4G is a cross-sectional view of free-standing gallium nitride grown laterally.
A
4H is a cross-sectional view of the gallium nitride substrate on which the temporary substrate is separated.
The method of manufacturing a gallium nitride substrate according to another embodiment of the present invention may further include separating the grown gallium nitride substrate on the temporary substrate.
Accordingly, the method of manufacturing a gallium nitride substrate according to another embodiment of the present invention can produce a high-quality free-standing gallium nitride substrate.
The method of manufacturing a gallium nitride substrate according to another embodiment of the present invention can selectively utilize N-polarity and Ga-polarity depending on the upper and lower directions of the
In addition, the method of manufacturing a gallium nitride substrate according to another embodiment of the present invention can reduce the defect ratio of the gallium nitride substrate by manufacturing the
5 is a plan view showing Ga-polar gallium nitride after removing a growth substrate and a mask pattern in a method of manufacturing a gallium nitride substrate according to another embodiment of the present invention.
The Ga-
However, in FIG. 5, unlike FIG. 3, the
While the invention has been shown and described with reference to certain preferred embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. This is possible.
Therefore, the scope of the present invention should not be limited to the described embodiments, but should be determined by the equivalents of the claims, as well as the claims.
10: Ga-polarity (+ c) 20: N-polarity (-c)
G; Gap 110: growth substrate
120, 220:
122, 222, 322, 422: protruding
131, 231: N-
133, 233: gallium nitride substrate 210: growth substrate
250: temporary substrate 251: substrate
252: auxiliary layer
Claims (8)
Forming an epitaxial lateral overgrowth (ELOG) on gallium nitride (GaN) on the growth substrate to form gallium nitride including N-polar gallium nitride and Ga-polar gallium nitride;
Selectively etching the N-polar gallium nitride; And
Removing the mask pattern
Lt; / RTI >
Wherein the step of forming gallium nitride including N-polar gallium nitride and Ga-polar gallium nitride comprises growing only the N-polar gallium nitride on the window region using polarity inversion, Wherein only the Ga-polar gallium nitride is grown.
Wherein the step of selectively etching the N-polar gallium nitride comprises:
Growing the Ga-polarized gallium nitride on the side
Wherein the gallium nitride substrate is a silicon nitride substrate.
The step of selectively etching the N-polar gallium nitride may include:
Wherein potassium hydroxide (KOH) is used.
The growth substrate may be at least one of sapphire, gallium arsenide (GaAs), spinel, silicon, indium phosphide (InP) and silicon carbide (SiC). Wherein the gallium nitride substrate is a silicon nitride substrate.
The mask pattern of silicon oxide (SiO 2; silicon oxide), silicon nitride (SiNx; silicon nitride) and silicon oxynitride (SiON; silicon oxynitride) at least one gallium nitride-substrate manufacturing method characterized in that it comprises one of the.
Forming an epitaxial lateral overgrowth (ELOG) on gallium nitride (GaN) on the growth substrate to form gallium nitride including N-polar gallium nitride and Ga-polar gallium nitride;
Selectively etching the N-polar gallium nitride;
Removing the mask pattern;
Attaching a free-standing gallium nitride containing Ga-polar gallium nitride on a temporary substrate on which an amorphous thin film is deposited; And
Growing the free-standing gallium nitride adhered on the temporary substrate on which the amorphous thin film is deposited,
Lt; / RTI >
Wherein the step of forming gallium nitride including N-polar gallium nitride and Ga-polar gallium nitride comprises growing only the N-polar gallium nitride on the window region using polarity inversion, Wherein only the Ga-polar gallium nitride is grown.
Forming an epitaxial lateral overgrowth (ELOG) on gallium nitride (GaN) on the growth substrate to form gallium nitride including N-polar gallium nitride and Ga-polar gallium nitride; And
Selectively etching the N-polar gallium nitride
Lt; / RTI >
Wherein the step of forming gallium nitride including N-polar gallium nitride and Ga-polar gallium nitride comprises growing only the N-polar gallium nitride on the window region using polarity inversion, Wherein only the Ga-polar gallium nitride is grown on the GaN substrate.
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