KR101890913B1 - Appratus for manufacturing walnut confectionery - Google Patents

Abstract

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a walnut confectionery production apparatus, and more particularly, to a walnut confectionery production apparatus, which comprises a dough supply unit 20 for feeding a dough supplied through a hopper 21 at a predetermined pressure; A sediment supply unit 30 for supplying a sediment introduced into the base plate 10 from the other side at a predetermined pressure; A movable mold 41 having a base plate 10 movable with a predetermined length while a dough is supplied through the dough supplying unit 20 and a movable mold 41 having a fixed mold And a mold moving means 43 for moving the movable mold 41 in contact with or separating from the stationary mold 42. The stationary mold 42 is fixed to the base plate 10 symmetrically with the movable mold 41, A molding part 40 for molding the walnut confection in the hemispherical molding grooves 410 and 420 which are coupled to the stationary mold 42 by making the moving mold 41 adhere to the stationary mold 42; A heating unit 50 for heating the movable mold 41 and the stationary mold 42 to a predetermined temperature while the power is turned on or off depending on whether the movable mold 41 and the stationary mold 42 are coupled to each other .

Description

{Appratus for manufacturing walnut confectionery}

The present invention relates to a walnut confectionery manufacturing apparatus, and more particularly, to a walnut confectionery manufacturing apparatus that can be installed in a minimum space by making a size compact as a whole so that a walnut confectionery ≪ / RTI >

In general, walnut confectionery is a type of food that is eaten in Korea. It is a kind of food that we have enjoyed in tea and medicine for a long time. In order to revive it in our daily life, we have a rich nourishment, a beautiful flavor, The unique shape of the walnut was selected as a bottle of walnut, which was the historic specialty of Cheonan.

Walnuts are bread-shaped breads made by finely chopping or grinding peeled walnuts, mixed with wheat flour, and then baked round in a walnut egg shape.

These walnut confections belong to a broad category of covered breads that are covered with batter and baked by heating to form lumps, similar to well known baking breads, sweet buns, and the like.

In the past, since the walnut cookies were repeatedly manufactured by manual labor, they suffered a great deal of fatigue and labor, increased the manufacturing cost, were unsuitable for mass production, and had poor quality reproducibility.

Registration Utility Utility Model No. 0446377 (Name: Walnut Cookie Manufacturing Apparatus) is used to make kneaded water and sediment into a plastic mold provided on a plurality of upper surfaces, .

Conventional walnut confectionery manufacturing apparatuses and many other proposed and used manufacturing apparatuses are capable of producing large quantities of walnut confectionery. For this purpose, in order to do so, it is necessary to always carry out the minimum work such as packaging manpower Manpower is absolutely necessary.

However, since the conventional walnut confectionery manufacturing apparatus is suitable for mass production, it requires a sufficient installation space and can be installed only in a place where a large amount of demand is required.

Registered Utility Model No. 0446377 (October 15, 2009)

SUMMARY OF THE INVENTION Accordingly, the present invention has been made to solve the above-mentioned problems occurring in the prior art, and it is an object of the present invention to provide a walnut confectionery manufacturing apparatus which is compact in size and installed in a minimum space.

It is another object of the present invention to provide a walnut confectionery manufacturing apparatus capable of making walnut cookies on the spot, thereby enabling quick and fresh eating.

In particular, the present invention has another object to provide a walnut confectionery manufacturing apparatus which can be sold unattended.

According to another aspect of the present invention, there is provided an apparatus for manufacturing a walnut cake, comprising: a dough supply unit for feeding a dough to a predetermined pressure when a dough is supplied through a hopper from one side of a base plate; A sediment supply unit for supplying a sediment introduced into the base plate from the other side of the base plate at a predetermined pressure; A movable die provided with a base plate movably movable with a predetermined length while the dough is supplied through the dough supply unit; and a bottom plate provided symmetrically with the stationary mold while the bottom plate is supplied through the bottom plate supply unit, And a mold moving unit for moving the movable mold in close contact with or separating from the stationary mold, so that the movable mold is brought into close contact with the stationary mold, And a heating unit for heating the movable mold and the stationary mold to a predetermined temperature while the power is turned on and off according to the combination of the movable mold and the stationary mold.

Since the apparatus for manufacturing walnut confectionery according to the present invention can be formed in a compact size, it can be installed in a narrow space such as a home or a convenience store, so that the walnut confectionery can be easily contacted if a minimum space is provided.

In addition, the present invention makes it possible to taste walnut cookies made in a close place without waiting in line or searching for a specific place.

1 is a perspective view illustrating an apparatus for manufacturing a walnut cake according to the present invention;
2 is a plan view of a walnut cake manufacturing apparatus according to the present invention.
Fig. 3 is a perspective view illustrating a moving mold of the walnut cake manufacturing apparatus according to the present invention. Fig.
4 is a side view illustrating a main part of an extrusion pipe connected to a moving mold in the walnut cake manufacturing apparatus according to the present invention
5 is a perspective view illustrating a moving mold of the walnut confectionery manufacturing apparatus according to the present invention.
FIG. 6 is a side view illustrating a coupling relationship between a moving mold and a mold moving means of the walnut confectionery manufacturing apparatus according to the present invention
7 is a plan view illustrating a heating unit of the walnut task manufacturing apparatus according to the present invention.
8 is a structural view illustrating an ejecting means of a walnut cake manufacturing apparatus according to the present invention.
Fig. 9 is an operating state diagram illustrating a state in which the movable mold is in close contact with the stationary mold in the walnut cake manufacturing apparatus according to the present invention. Fig.
10 is an enlarged view illustrating a configuration in which a nozzle pipe is coupled to a material supply line connected to a hemispherical molding groove in the walnut cake manufacturing apparatus according to the present invention.
FIG. 11 is an explanatory view illustrating a state in which the pushing plate is pressed by the pushing bar during operation of the walnut confectionery manufacturing apparatus according to the present invention.
12 is an operating state diagram illustrating a state in which a walnut cake is separated from a hemispherical molding groove by using an eject pin by movement of a pin guide plate during operation of a walnut cake manufacturing apparatus according to the present invention
FIG. 13 is an explanatory view showing an operation structure of a walnut cake manufacturing apparatus according to the present invention, illustrating a configuration for discharging walnut cake falling from a stationary mold to the outside

Hereinafter, preferred embodiments of a walnut task manufacturing apparatus according to the present invention will be described in detail with reference to the accompanying drawings.

FIG. 1 is a perspective view illustrating an apparatus for manufacturing walnut confectionery according to the present invention, and FIG. 2 is a plan view of a walnut confectionery manufacturing apparatus according to the present invention.

As shown in the figure, the apparatus for manufacturing walnut confectionery according to the present invention comprises a kneading supply unit 20, a sediment supply unit 30, a forming unit 40, and a heating unit 50.

The dough supply unit 20 according to the present invention includes a hopper 21 filled with a predetermined amount of dough from one side of the base plate 10 and a dough And a dough supply valve 23 for interrupting supply of the dough extruded from the extruder 22 and the dough extruder 22.

The dough may be supplied directly to the hopper 21 in the dough supply unit 10 or may be connected to the hopper 21 in a separate cartridge.

The kneading extruder 22 is fixed to the base plate 10 at a lower portion of the hopper 21 to move the dough downwardly flowing through the hopper 21 to one side.

In order to move the dough, a screw is accommodated in the extruder 22, and the screw is axially coupled to the motor at one side so as to be rotated by the motor so that the dough is extruded to one side.

The dough extruded from the dough extruder 22 is conveyed through the extrusion pipe 23 to the subsequent structure.

On the other hand, the extrusion pipe 23 may be provided with a dough supply valve (not shown) for interrupting the supply of the dough.

The sediment supply unit 30 of the present invention is configured such that the sediment is supplied at a certain pressure from the other side of the base plate 10 adjacent to the dough supply unit 20 on one side.

The sediment supply unit 30 is configured as a sedimentation storage vessel 31 for receiving a sediment and a sedimentation extruder 32 for allowing the sediment introduced from the sedimentation reservoir to be extruded at a constant pressure.

However, the sediment storage container 31 may be provided integrally with the present invention or may be provided separately.

Since the sediment is higher in viscosity than the dough, it is more preferable to perform extrusion using a screw (not shown) because it is impossible to move from the sedimentation storage container 31 to the sedimentation extruder 32 by free fall.

It is most preferable that the sediment can be supplied to the sedimentation extruder 32 by a predetermined amount from the sedimentation storage container 31 since the sediment supply amount is smaller than the dough.

The sediment supplied to the sedimentation extruder 32 is caused to be extruded in a fixed amount by a screw rotating by motor driving.

On the other hand, the forming part 40 of the present invention is constituted by the moving mold 41, the stationary mold 42, and the mold moving means 43.

In the present invention, the mold 40 is provided with the movable mold 41 and the stationary mold 42 arranged vertically so as to face each other while the double moving mold 41 is moved forward and backward by the mold moving means 43 So that the walnut cake is formed between the moving mold 41 and the stationary mold 42 by being brought into close contact with the stationary mold 42 while moving.

3 is a perspective view illustrating a moving mold of the walnut cake manufacturing apparatus according to the present invention.

The dough extruded at a predetermined pressure from the dough extruder 22 of the dough supplying unit 20 is introduced into the moving die 41 in the forming unit 40 as shown in FIG. And is supplied to the hemispherical molding groove 410.

That is, a plurality of hemispherical molding grooves 410 are formed on one side surface of the movable mold 41 at regular intervals along the surface of the movable mold 41. Semicircular molding grooves 410 are formed on the surface of the hemispherical molding groove 410, The material supply line 411 is formed so that the dough introduced into the movable mold 41 can be uniformly supplied to each hemispherical molding groove 410.

The movable mold 41 is spaced apart from the stationary mold 42 by a predetermined distance or a predetermined distance so that the lower end of the movable mold 41 can be slidably moved along the rail 11 provided on the base plate 10 do.

The end portion of the extrusion pipe 23 connected to the moving die 41 is moved in the direction of the outer diameter of the movable die 41 so that the dough is stably supplied to the moving die 41 moving along the rail 11, It is more preferable that the other pipe is formed by a multistage draw-out method.

5 is a perspective view illustrating a moving mold of the walnut confectionery manufacturing apparatus according to the present invention.

As shown in the drawing, the fixed mold 42 provided corresponding to the movable mold 41 is formed with hemispherical molding grooves 420 corresponding to each other in the same size.

And the material supply line 421 is formed between the hemispherical molding grooves 420 so that the deposit can be uniformly supplied to the hemispherical molding groove 420.

At this time, the fixed mold 42 is connected to the material supply line 421 formed in the stationary mold 42 while the nozzles of the slurry extruder 31 are directly connected to the upper surface.

A guide rod 422 for passing through each corner is fixed to the stationary mold 42. The guide rod 422 horizontally penetrates the movable mold 41 at the front while the movable mold 41 stably moves forward and backward So that it can be moved.

On the other hand, the movable mold 41 is provided so as to reciprocate by a predetermined distance by the mold moving means 43.

FIG. 6 is a side view illustrating a coupling relationship between a moving mold and a mold moving means of the walnut confectionery manufacturing apparatus according to the present invention.

The mold moving means 43 is again constituted by the driving means 430, the screw shaft 431, the moving plate 432 and the connecting rod 433.

The driving means 430 in the mold moving means 43 is configured to reciprocate the moving mold 41 toward the stationary mold 42 side.

As the driving means 430, a cylinder may be used, but it is most preferable to use a motor for realizing a compact size.

The drive means 430 is fixed at a distance from the rear of the stationary mold 42 by the mold moving means 43. The drive shaft of the drive means 430 is provided with a screw shaft 431, To be fixed to the shaft.

The center of the moving plate 432 is screwed into the screw shaft 431 so that the moving plate 432 moves in the axial direction of the screw shaft 431 by the rotation of the screw shaft 431.

The moving plate 432 is connected to the outer circumferential surface of the movable mold 41 by a connecting rod 433 having one end connected to the outer circumferential surface.

That is, the connecting rod 433 connects the moving plate 432 and the moving mold 41 so that the moving plate 432 can move back and forth simultaneously.

In the present invention, the heating unit 50 is configured to heat the movable mold 41 and the fixed mold 42 to a predetermined temperature. A heating coil (not shown) is provided on the movable mold 41 and the fixed mold 42, And each of the heating coils is heated by a power source applied from the heating module 51.

The heating module 51 heats the heating coil while being energized as soon as the movable mold 41 is brought into close contact with the stationary mold 42 while facing each other while being attached to the movable mold 41 and the stationary mold 42 respectively.

That is, it is most preferable that the power source is switched depending on whether the movable mold 41 and the stationary mold 42 are in close contact with each other.

The temperature of the movable mold 41 and the fixed mold 42 heated by the heating module 51 is 180 ° to 220 ° and the movable mold 41 is separated from the stationary mold 42 as shown in FIG. So that the power is disconnected while the heating module 51 attached to each of the heating modules 51 is disconnected.

In the present invention, the ejecting means 60 is provided on the side of the stationary mold 42.

The ejecting means 60 moves the walnut cake formed between the movable mold 41 and the fixed mold 42 from the hemispherical molding groove 420 of the stationary mold 42 during the movement of the moving mold 41, Respectively.

8 is a structural view illustrating the ejecting means of the walnut cake manufacturing apparatus according to the present invention.

The ejecting means 60 includes a pushing bar 61, a pushing plate 62, a pin guide plate 63, and an eject pin 64.

The pushing bar 61 of the ejecting means 60 has a rod-shaped configuration with a predetermined length, and the pushing bar 61 is provided with a plurality of the pushing bars 61, one end of which is horizontally coupled to the moving plate 432 .

The pushing plate 62 is elastically supported by the stationary mold 42 and the buffer spring 620 at the end portion drawn out to the rear side of the guide rod 422 fixed through the corner portions of the stationary mold 42, And is prevented from being detached from the guide rod 422.

The pushing plate 62 is pressed by the pushing bar 61 when the moving plate 432 moves, and is movable along the guide rod 422 by a predetermined length.

The pin guide plate 63 is formed inside the plurality of guide rods 422 for supporting the pushing plate 62 so that a flat pin guide plate 63 is formed on the side of the stationary mold 42 of the pushing plate 62 So as to have a smaller size than the pushing plate 62,

The ejection pin 64 is horizontally movably provided in the pin guide plate 63 so that the tip of the ejection pin 64 is positioned horizontally through the hemispherical molding groove 420 of the stationary mold 42 through the horizontal surface of the pushing plate 62.

In other words, the ejection pin 64 passes through the pin guide plate 63 to engage the head portion, the portion penetrating the pin guide plate 63 is inserted into the interior of the stationary mold 42, So that the cushioning spring 630 is buried between the fixed mold 42 and the mold 63.

At this time, the ejection pin 64 is located at the center of the inner peripheral surface of the hemispherical molding groove 420 formed at the distal end of the fixed mold 42 so that a certain length protrudes and retracts toward the hemispherical molding groove 420.

In the figure, reference numeral 12 denotes an outlet for automatically discharging the finished walnut cake to the outside when it is dropped.

The process of producing the walnut confectionery according to the present invention will be described in more detail as follows.

In the present invention, the movable mold (41) is separated from the stationary mold (42) by a predetermined width, and operation is started.

In the apparatus for manufacturing walnut confectionery according to the present invention, a predetermined amount of dough made in advance is directly introduced into the hopper 21 or is supplied to the hopper 21 in a separate cartridge.

A certain amount of sediments are accommodated in the sediments storage container 31 which is provided integrally or separately in the manufacturing apparatus of the present invention.

When the present invention is operated in such a state, first, the screw shaft 431 is rotated by the driving means 430 of the mold moving means 43 of the forming portion 40 to be pushed toward the tip side of the screw shaft 431 So that the moving plate 432 which has been moved is moved toward the driving means 430 side.

9 is an operational state diagram illustrating a state in which a movable mold is closely attached to a stationary mold in the apparatus for manufacturing walnut cake according to the present invention.

The moving plate 432 is connected to the moving mold 41 through the connecting rod 433 so that the moving mold 41 moves simultaneously when the moving plate 432 moves.

The moving plate 432 stops moving instantly when the movable mold 41 is brought into close contact with the stationary mold 42. [

The moving distance of the movable mold 41 is controlled by the driving means 430. [

The tip of the extrusion pipe 23 connected to the movable mold 41 when the movable mold 41 moves is stably fixed to the movable mold 41 while being extended by the multi-end drawing method.

The dough is supplied to the moving mold 41 through the dough supplying unit 20 and the sediment is supplied to the movable mold 41 through the dirt supply unit 30, Lt; / RTI >

When the movable mold 41 and the stationary mold 42 are combined, the hemispherical molding grooves 410 and 420, which are mutually symmetrically formed on the respective opposite plate surfaces, are combined with the material supply lines 411 and 421 Thereby forming a spherical forming groove and a single supply path having a circular cross section.

As described above, in the state where the movable mold 41 and the stationary mold 42 are combined, it is preferable that only one of the dough and the deposit is allowed to pass since the supply path is one.

Therefore, it is more preferable that the ordinary walnut confectionery is supplied in the order of kneading-dough-kneading since the sediment is placed in the middle part of the dough.

On the other hand, a nozzle pipe 44 for extending a certain length so as to protrude into the molding groove is provided on one side of the material supply lines 411 and 421, as shown in FIG. 10, It is possible to supply them in the order of dough-sediment supply.

When the dough and the sediment are supplied, both the moving mold 41 and the heating module 51 attached to the fixed mold 42 are combined and the moving mold 41 and the stationary mold 42 are heated.

That is, by heating the main surfaces of the movable mold 41 and the stationary mold 42, particularly the molding grooves 410 and 420 by a power source applied through the heating module 51 before the dough and sediment are supplied, As shown in Fig.

When the dough starts to harden from the outer circumferential surface, dispersion of the sediment supplied to the center is prevented, and the dough is concentrated at the center as much as possible, so that the sediment can be positioned at the center as in the case of the conventional walnut confectionery.

The mold is allowed to stand at a maximum of about 180 ° to 220 ° while slowly rising for a certain period of time.

When the dough and sediment filled in the spherical space between the stationary mold 31 and the movable mold 32 are simultaneously molten by heating the mold for a predetermined period of time, the driving means 430 rotates in the opposite direction and the movable mold 41 moves forward Move.

As the movable mold 41 moves, the connection between the heating modules 51 is cut off, and the heating is stopped.

When the movable mold 41 approaches the limit position, a plurality of pushing bars 61 (see FIG. 11) formed so as to protrude a predetermined length from the moving plate 432 of the mold moving means 43 toward the stationary mold 42 The pushing plate 62 is pivoted to the guide rod 422 by the guide rod 422.

When the pin guide plate 63 is pressed against the pin guide plate 63 by the movement of the pushing plate 62 and the pin guide plate 63 is pushed in a predetermined length together with the pushing plate 62, A plurality of the eject pins 64 are simultaneously moved to a predetermined length and the tips of the eject pins 64 push the walnut confections 70 formed in the respective molding grooves 410 and 420.

The movement of the movable mold 41 is stopped when the ejection pin 64 is pulled out so as to protrude toward the predetermined length forming grooves 410 and 420. The ejection pins 64 cause the molding grooves 410, The walnut cake 70 separated from the wafers 420 is automatically discharged to the outside through the outlet 12 formed in the base plate 10 as shown in Fig.

However, the discharge port 12 is inclined at a predetermined angle so that the present invention can be taken out to the outside through the front or side of the case to be covered.

As described above, the present invention can minimize the installation space by forming a compact structure as a whole, so that it can be installed not only in a convenience store or a small shop but also in a home.

In addition, since only the dough and the sediment are supplied through the dough supply unit 20 and the sediment supply unit 30, the present invention can be performed immediately on the spot in a short time, so that the user can eat the walnut cake without waiting for long time or anywhere.

In particular, when the dough and the sediment are supplied in the form of a cartridge, it can be operated easily, so that it is possible to sell the product in a small-sized store.

10: base plate 11: rail
20: dough supply unit 21: hopper
22: Dough extruder 23: Extrusion pipe
30: sediment supply unit 31: sediment storage container
32: extrusion extruder 40: molding part
41: movable mold 42: stationary mold
43: mold moving means 410, 420: hemispherical molding groove
411. 421: Material supply line 430: Driving means
431: screw shaft 432: moving plate
433: connecting rod 44: nozzle pipe
50: Heating part 51: Heating module
60: ejecting means 61: pushing bar
62: pushing plate 63: pin guide plate
64: eject pin 70: walnut confectionery

Claims (8)

A dough supply unit for feeding dough supplied through a hopper from one side of the base plate under a predetermined pressure;
A sediment supply unit for supplying a sediment introduced into the base plate from the other side of the base plate at a predetermined pressure;
A movable die provided with a dough supply unit for supplying the dough and movable along the base plate to a predetermined length; and a bottom plate provided symmetrically with the movable mold while the bottom plate is supplied through the bottom plate supplying unit, And a mold moving unit for moving the movable mold in close contact with or separated from the stationary mold, so that the movable mold can be closely contacted with the stationary mold, thereby forming walnut confectionery in a hemispherical molding groove coupled to the stationary mold.
And a heating unit for heating the movable mold and the fixed mold to a predetermined temperature while the power is turned on or off according to whether the movable mold and the stationary mold are coupled to each other,
The semicircular material supply line includes a hemispherical molding groove formed on both sides of the semicylindrical molding groove and a semicylindrical molding groove formed on both sides thereof. And a semicircular material supply line and a hemispherical molding groove which are the same as the moving mold are formed to be symmetrical with respect to each other on a surface facing each other, A movable mold which is axially coupled to a screw shaft rotated by a driving means provided at a rear side of the fixed mold has a predetermined length, The moving plate and the connector And a mold moving means for moving the movable mold connected to the fixed rods so as to be in close contact with or separated from the stationary mold.
The method according to claim 1,
The dough supply unit
A hopper to which a predetermined amount of dough is fed,
A kneading extruder for kneading the dough downwardly introduced from the hopper into one side at a constant pressure by a screw rotated by motor driving;
And an extrusion pipe for feeding a dough extruded from the kneading extruder to the moving die.
The method of claim 2,
Wherein the extrusion pipe is a pull-out type in which pipes having different outer diameters are connected in a multistage manner so that an end portion connected to the movable mold can be stretched to a certain length.
The method according to claim 1,
The sediment supply unit
A sediment storage vessel for receiving the sediment,
And a sediment extruder for allowing the sediment introduced from the sediment storage vessel to be extruded at a predetermined pressure.
delete The method according to claim 1,
Wherein a nozzle pipe for inserting a predetermined length into the hemispherical molding groove is provided at a portion of the semi-circular material supply line of the movable mold or the stationary mold connected to the hemispherical molding groove.
The method according to claim 1,
Wherein the mold moving means moves the movable plate in the forward and backward directions to separate the walnut cake formed between the movable mold and the stationary mold from the stationary mold, Wherein the ejecting means is provided so as to be separated from the hemispherical forming groove.
The method of claim 7,
Wherein the ejecting means comprises:
A pushing bar having a plurality of openings formed integrally with the moving plate,
A guide rod fixed through the respective corner portions of the stationary mold is pressurized by the pushing bar so as to be moved by a predetermined length while being elastically supported by the fixed mold and the buffer spring at the end portion drawn out to the rear side where the pushing bar is provided A pushing plate,
A pin guide plate provided on the fixed mold side of the pushing plate and moving while being closely contacted by movement of the pushing plate,
Wherein a tip end of the semi-spherical forming groove of the stationary mold is positioned so as to be horizontally penetrating the plate surface from the pushing plate side and a buffer spring is mounted on the outer circumferential surface between the pin guide plate and the stationary mold, And an eject pin which is formed by partially pulling out the hemispherical molding groove of the stationary mold and separates the molded walnut cake from the hemispherical molding groove.

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