KR101878975B1

KR101878975B1 - Busbar fastening hole machining method and processing apparatus using the stored coordinates processing pattern

Info

Publication number: KR101878975B1
Application number: KR1020160134252A
Authority: KR
Inventors: 최영일
Original assignee: 최영일
Priority date: 2016-10-17
Filing date: 2016-10-17
Publication date: 2018-07-16
Also published as: KR20180041906A

Abstract

The present invention relates to a bus bar fastening hole processing method for forming a fastening hole in a booth bar to be applied to various power distribution equipment and distribution boards, Completion of the machining data by selecting the coordinate pattern enables easy operation even for the unskilled, reduces the machining errors, and greatly reduces the machining time because it is easy to input the machining coordinates. And a method for processing a fastening hole for a bus bar and a processing apparatus thereof.

Description

Technical Field [0001] The present invention relates to a bus bar fastening hole machining method and a machining apparatus using the same,

The present invention relates to a bus bar fastening hole processing method for forming a fastening hole in a booth bar to be applied to various power distribution equipment and distribution boards, Completion of the machining data by selecting the coordinate pattern enables easy operation even for the unskilled, reduces the machining errors, and greatly reduces the machining time because it is easy to input the machining coordinates. And more particularly, to a method of machining a fastening hole of a bus bar and a machining apparatus thereof.

As is known, a high-purity water distribution device, a distribution board, and other wiring is made of a copper material that is rolled and drawn with a high-purity material to efficiently deliver large current with a large conductor cross-sectional area in consideration of electrical resistance.

The bus bar is excellent in electrical conductivity and bending workability and is free from defects in use and is usually in the form of a plate-like stick having a rectangular cross-section.

The bus bar is formed by bending a necessary fastening hole on the board in consideration of the case of wiring to connect between a specific electric equipment and equipment, the case of branching from the wiring and connecting to another wiring, And the completed busbar can be made in a wide variety of ways depending on the design of the application.

Therefore, the perforation of the fastening hole in the busbar differs for each application and design.

These booth bars have a cross-sectional thickness of 4mm ~ 15mm according to the capacity of the electric facility. It is virtually impossible to bore or bend them arbitrarily at the facility site. The booth bar is manufactured and supplied by bending process through a dedicated press- The machined busbars are used in the field to complete the wiring by bolting through only the fastening holes.

A machining apparatus for punching a fastening hole into a bus bar as described above is also known in the art.

In general, there is a manual type in which a worker manually sets a jig according to a punching position, and then supplies the booth bar material to the jig and drives the punching machine to drill holes.

However, there is a disadvantage that the position of the jig must be changed according to the specifications such as the position and the number of the punching holes and the length of the bus bar, and the booth having a heavy weight The bar is manually handled, punching is performed, the productivity is extremely low, and if the jig is mispositioned, there is a problem of mass production of defective products, which is a disadvantage of requiring a highly skilled and highly concentrated worker.

An NC punching device by computer numerical control has been developed and known to solve the problems of the manual punching device as described above.

A punch assembly 202 having a plurality of punches having different sizes on the main body, a punch assembly 202 having a main body 200 fixed to the ground as shown in Fig. 1, And a take-out clamp 205 which constitutes an take-out bed 203 for taking out the machined busbar and a take-out clamp 205 for constituting an inlet clamp 300 for clamping the workpiece on the transfer bed 201 side There is known a machining apparatus including a control device that controls all processes of machining by making a fastening hole with a punch assembly while changing a machining position by linearly moving a workpiece with a clamp.

According to the prior art, a computer numerical control machine (CNC) is operated by a numerical control program. Therefore, a skilled NC programmer is required, and an NC programmer is required to program a part program shall.

In such a booth bar connection hole processing device, the part program is written by the operator using the editor provided by the CNC, and the operator inputs the combination of characters and numbers by using the keys of the MDI (Manual Data Input) operation panel .

For example, as shown in FIG. 2, which is a conventional input method, absolute coordinate values in the X and Y-axis direction of each fastening hole must be manually input using one side edge of the workpiece as a machining origin.

In order to drill 22 fastening holes, it is necessary to input position coordinate value of 44 times which is multiples thereof.

When all of the individual position coordinate values are inputted, the machining position of each fastening hole is set with reference to the machining origin of the side bar as the work material as shown in Fig.

After inputting the individual position coordinate values, an additional step of selecting and inputting the machining punches by a separate process is required.

Therefore, since the operator directly programs the part program using the keys of the MDI operation panel, the operator can operate the part only if he or she fully understands the program commands for all the processing patterns and the processing conditions and processing conditions according to the processing pattern.

Therefore, when the skill level of the operator is low, the machining program must be programmed while confirming the program commands individually, and even if the skilled worker accidentally inputs the command by mistake, the machining can be undesired by the operator.

In addition, conventionally, when a machining program is created, a machining pattern and a command for the machining parameter must be input by the author in a combination of letters and numbers, so that it takes a lot of time to input the machining shape to be machined.

This is especially true when inputting to complex workpieces.

As a result, in the conventional machining method using the busbar fastening hole processing apparatus, it is essential to carry out the modeling work using the designed CAD data and input the processed modeling information (data file) as the machining data. There is a problem that the operation depends on a highly specialized operator.

At the same time, considering the number distribution system in which the bus bar is used, even if it is a specialized worker, the operator has to repeatedly perform manual work such as inputting a lot of modeling information and selecting a machining order and a machining tool, There is no problem.

KR 10-1578015 B1 KR 20-0417180 Y1 KR 10-1017348 B1 KR 10-1578015 B1

Disclosure of Invention Technical Problem [8] The present invention has been made to solve the above-mentioned problems of the prior art, and it is intended to solve the following problems.

The present invention relates to a method and apparatus for processing a positional coordinate value of adjacent fastening holes in a fastening hole of a bus bar, storing the same in a pattern, recalling a pattern and processing it, A method for machining a bus bar fastening hole using a coordinate pattern, and a machining apparatus therefor.

The present invention provides a bus bar fastening hole machining method and a machining apparatus using a stored machining coordinate pattern that can improve productivity by greatly reducing an input time by selecting a plurality of fastening hole inputs by a pattern.

The present invention can be processed by overlay designation of a pattern, so that the number of unit patterns to be stored is minimized, thereby making it easy to search and apply a unit pattern to be machined. And a processing device therefor.

The present invention provides a method for machining a bus bar fastening hole using a stored machining coordinate pattern which is configured to display a pattern to be inputted through an interactive HMI and a process to be executed and to check a pattern error, and a machining apparatus thereof.

According to an aspect of the present invention, there is provided a method of controlling a booth bar machining apparatus which controls a boom bar machining apparatus by controlling a numerical control computer, the method comprising the steps of: patterning a plurality of adjacent bus bar fastening holes in an aggregate unit, A unit pattern setting step of storing, in a numerical control computer, a unit pattern including coordinates of a processing reference point of the pattern;

A process setting step of specifying a process reference point at which each unit pattern is to be positioned from the origin of the workpiece, mold selection data, and the stored unit pattern to be processed based on the process reference point, The pattern and machining process are set in advance,

Stored in the storage unit, to read out the pre-stored unit pattern and the process setting data from the numerical control computer at the time of processing the bus bar, and to process the pattern fastening holes by matching the processing reference point coordinates of the unit pattern specified in the process reference point of the workpiece And a processing method of a fastening hole for a bus bar using a processing coordinate pattern.

The unit pattern setting process is repeatedly performed to generate and store a plurality of unit patterns.

The unit pattern is created by loading a stored unit pattern, modifying and storing the unit pattern, and storing and generating a new unit pattern.

The process setting process is repeatedly performed to generate and store a plurality of process settings.

The process setting process is performed to create and store a new process setting by retrieving, modifying and storing the stored process setting data.

The present invention also provides a machining apparatus for punching a plurality of fastening holes in a busbar, comprising: a plurality of machining punches; a punch transfer servicing device for linearly transferring and selecting the machining punches; And a hydraulic punching device for punching the fastening holes with a selected punch,

A machining tool module that controls the machining tool setting / alignment, machining process analysis, machining pattern calculation and machining methods including punches, tool position compensation, servo position compensation, machining to detect servo and hydraulic overload, and IO error detection A numerical control device including a CPU, a RAM, and a ROM for performing an operation including a module,

An interface device composed of a display which forms an external input / output to the numerical control device, an input part and a wire communication part,

A pattern DB for receiving an external setting through the interface device and storing the calculation result of the numerical control device in a unit pattern and a process DB for receiving the external setting and storing the calculation result of the numerical control device as a process setting, And the like.

According to the present invention as described above, coordinate values of machining positions of adjacent fastening holes are grouped and stored as a pattern in the machining of the fastening holes of the bus bar, and when the workpiece is machined, the pattern is automatically retrieved It is also possible to perform the processing work easily for the unskilled person, and the inputting time is largely saved by selecting a plurality of fastening hole inputs by the storage pattern, thereby improving the productivity. The unit pattern can be easily found and applied.

In addition, the present invention is an invention having various excellent effects such as a pattern input through an interactive HMI and a process of executing the process, thereby visually inspecting a pattern error, thereby achieving high productivity of a fastening hole.

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is an overall external configuration diagram showing a punching device for a bus bar fastening hole. Fig.
2 is a data table showing a process of inputting the fastening hole machining data as machining coordinates by the conventional machining method.
FIG. 3 is a conceptual diagram showing a booth bar contour machined by the data table of FIG. 2;
4 is a flowchart showing a control method of the present invention.
5 is a flow chart showing unit patterns and process settings of the present invention.
6 is a block diagram showing a control system configuration of the inventive machining apparatus.
7 is a conceptual view of a unit pattern processing data table and a pattern outline shape by the control method of the present invention.
8 is a conceptual diagram showing a booth bar contour machined by the data table of Fig.
9 is a unit pattern setting screen according to the present invention;
10 is a process setting screen of the present invention;
11 is a view showing an automatic drilling process of a bus bar fastening hole according to the present invention.

It is to be understood that the specific structural or functional descriptions of embodiments of the present invention disclosed herein are only for the purpose of illustrating embodiments of the inventive concept, But may be embodied in many different forms and is not limited to the embodiments set forth herein.

Embodiments in accordance with the concepts of the present invention are capable of various modifications and may take various forms, so that the embodiments are illustrated in the drawings and described in detail herein.

It is not intended to be exhaustive or to limit the invention to the particular forms disclosed, but on the contrary, is intended to cover all modifications, equivalents, or alternatives falling within the spirit and scope of the invention.

The terms first, second, or the like may be used to describe various elements, but the elements should not be limited by the terms.

The terms are intended to distinguish one element from another, for example, without departing from the scope of the invention in accordance with the concepts of the present invention, the first element may be termed the second element, The second component may also be referred to as a first component.

It is to be understood that when an element is referred to as being "connected" or "connected" to another element, it may be directly connected or connected to the other element, . On the other hand, when an element is referred to as being "directly connected" or "directly connected" to another element, it should be understood that there are no other elements in between. Other expressions that describe the relationship between components, such as "between" and "between" or "neighboring to" and "directly adjacent to" should be interpreted as well.

The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

The singular expressions include plural expressions unless the context clearly dictates otherwise. In this specification, the terms "comprises" or "having ", and the like, are intended to specify the presence of stated features, integers, But do not preclude the presence or addition of steps, operations, elements, parts, or combinations thereof.

Unless otherwise defined, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.

Terms such as those defined in commonly used dictionaries are to be interpreted as having a meaning consistent with the meaning of the context in the relevant art and, unless explicitly defined herein, are to be interpreted as ideal or overly formal Do not.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will now be described in detail with reference to the accompanying drawings.

First, a bus bar fastening hole machining method using the stored machining coordinate pattern of the present invention will be described with reference to FIGS. 4 and 5. FIG.

A method of controlling a booth bar machining apparatus for punching a plurality of fastening holes in a booth bar,

a) initializing the numerical control computer and the bus bar machining apparatus to the operating position (S101);

b) Waiting in various mode entry states including automatic processing, manual operation, data editing, and error check after completion of initialization (S102);

c) a setting step (S103) of confirming the interruption by the setting of the clamping hole machining position coordinate value and the process setting;

d) a mode selection step (S104) of selecting any one of a manual mode for testing and maintenance of the machining apparatus, and an automatic mode for numerically controlling the set unit pattern and the process setting and forming the bus bar;

e) When the automatic mode is selected in the mode selection step, process reference data for the unit pattern and the unit pattern in which the setting hole position value is set by the process number input is read and displayed on the display, (S110 to S115).

A unit pattern setting confirmation step (S201) for entering a setting selection step (S200) by selecting a unit pattern and a process setting in the setting step (S103), and selecting one of a unit pattern and a process setting; A unit pattern coordinate input step (S202) of inputting the processing reference point coordinates (X, Y) of the unit pattern as a numerical value and inputting the position of each of the fastening holes included in the unit pattern when the unit pattern setting is confirmed; A storage confirmation step (S203) of confirming completion of unit pattern coordinate input; A storage step (S204) of recording the completed unit pattern in the pattern DB of the numerical control computer according to the end of coordinate input; A display step (S205) of outputting a unit pattern, which has been stored as an input, to a display and returning to a standby state,

If the unit pattern is not a unit pattern in the unit pattern setting confirmation step (S201), it is checked whether the process is set (S212); A process input step (S213) for inputting the length and width standard of the machining unit booth bar as a numerical value in the case of the process setting, a process input point (X, Y) and a punch (mold); Confirming and storing the end of the input operation (S214); An input value confirmation step (S215) of automatically calculating whether the input value (EDIT), the punch value, and the standard of the unit booth bar are overlapped or out of the range, when storing is selected; Checking whether the input value is normal (S216); If it is confirmed as normal, the step S217 of storing the process setting is stored in the process DB of the numerical control computer and returned to the standby state.

In the setting selection step S200, a step of inputting a numerical value for a unit pattern or a process setting is performed by loading the pattern DB and the data recorded and stored in the process DB, and correcting and editing the data to store the new unit pattern and process setting .

The step of executing the automatic mode (S110 to S115) may include steps S111 to S111 of setting a process in a specific processing format and including a unit pattern in the process setting, A processing start step S113 for detecting an input of a start button of the operator, a step S114 for performing automatic machining in the set specific machining form, and a machining ending step S115, The machining is generally performed in a machining method and a machining apparatus using a numerical control computer. In the manual mode, a control step including a test operation of the apparatus including the jig adjusting step (S105), a partial operation for maintenance, As it is common in the machining method and the machining apparatus using the numerical control computer, a detailed explanation is omitted The.

A booth bar fastening hole processing apparatus using the stored processing coordinate pattern including the above-described processing method is performed as shown in FIG.

A machining apparatus for punching a plurality of fastening holes in a busbar, comprising: a plurality of machining punches; a punch transfer servicing device for linearly transferring the machining punches to select a specific punch; a machining apparatus for linearly supplying and discharging workpieces underneath the punch A material transferring servo apparatus, a machining apparatus 10 including a hydraulic punching apparatus for punching a fastening hole with a selected punch,

A machining tool module that controls the machining tool setting / alignment, machining process analysis, machining pattern calculation and machining methods including punches, tool position compensation, servo position compensation, machining to detect servo and hydraulic overload, and IO error detection A numerical control device 21 including a CPU, a RAM, and a ROM for performing an operation, a pattern DB 26 for storing an operation result of the numerical control device as a unit pattern by receiving an external setting, A numerical control computer (20) including a storage device (22) including a process DB (24) for storing the calculation results of the numerical control device as process settings,

And an interface device (30) composed of a display that forms an external input / output to the numerical control device (21) and an input unit and a wire communication unit.

Hereinafter, the operation of the present invention constituting the technical structure as described above will be described in more detail.

When the booth bar machining apparatus embodying the present invention is turned on and the operation is started, the numerical control computer 20 and the devices of the respective machine elements are initialized to the operating position to be in a standby state.

In the standby state, various control modes can be entered.

The steps disclosed in the above control method are shown and described only as essential parts necessary for explaining the present invention, and it is possible to enter into various modes common to the machine tool, and this part makes the technical point of the present invention unclear There is a concern, and explanation and illustration are omitted.

First, a unit pattern and a process setting process for defining a fastening hole, a fastening hole machining position and a machining punch to be machined on a workpiece, which is a workpiece, will be described, and an automatic machining process will be described below.

See FIGS. 5, 6 and 7-11.

The storage device 22 of the numerical control computer 20 includes a pattern DB 26 and a process DB 24 and stores the operation result of the numerical control device 21 as data.

That is, a unit pattern or a process setting is performed by a unit pattern setting confirmation step of selecting a setting path of an external input state as a unit pattern or a process setting from the setting step (S200) of the control step through the interface device (30) Is selected.

The unit pattern is formed by bundling a plurality of adjacent fastening holes into one unit.

The unit pattern setting is to set the machining datum point (X, Y) of the unit pattern that selects a specific point centered between each hole for a unit pattern for various patterns such as 4 holes or 6 to 8 holes as a numerical value And inputs the position of each of the fastening holes included in the unit pattern to finish inputting the unit pattern coordinates, and records the completed unit pattern in the pattern DB 26 of the numerical control computer to complete one unit pattern.

For example, as shown in Fig. 7, relative machining coordinates are input from the machining datum coordinates (0, 0) to the position values as shown in the pattern machining data table of the unit pattern groups NO.01 to NO.04.

7A shows a unit pattern constituting six fastening holes. When a relative machining coordinate value for six holes is inputted in the pattern machining table based on the machining reference point coordinate, one unit pattern input operation is completed do.

7 (b) to (d). The unit pattern setting is performed by dividing the required number of the unit patterns, editing and modifying them using the stored similar unit pattern, It can also be saved as a pattern.

The processing reference point coordinates of the unit pattern are located at the center of the plurality of fastening holes to be input.

Next, the process of setting the process will be described with reference to FIG.

When the process setting is performed in the unit pattern setting confirmation step, the length and width standard of the machining unit booth bar are inputted as numerical values. The position value of the process setting is inputted as numerical value, and one corner of the machining initial portion Enter the relative numerical value spaced from this origin as the machining origin.

That is, with respect to a unit product section of a predetermined length for a long-length bus bar workpiece, a position value spaced in the X and Y-axis directions based on the processing origin is set as a process reference point, Is shown in FIG. 01 ~ NO. 04 is numerically controlled so that the processing reference point coordinates of the unit pattern up to 04 coincide with the process reference point.

For example, by inputting the machining reference points of the respective process settings in the X and Y axis directions as numerical values and inputting the group (unit pattern) numbers to be machined to be superimposed on the process reference points as in the process setting data table, The specific unit pattern data is combined with the specific process reference point, and the process data input is ended so that the process of joining holes is performed at the corresponding position.

Therefore, by combining one unit pattern data of all the unit patterns in the process setting data table, it is possible to easily perform various fastening holes.

Such a process setting can be stored in the process DB 24 of the storage device, loaded, and ready for machining, thereby improving productivity.

9, the numerical control computer 20 for processing inputs the position values (X, Y) of each fastening hole as shown in the display device for inputting and storing the unit pattern, finishes the pattern input, The shape of the currently input unit pattern is visually displayed.

Fig. 10 shows a display device for setting a process. The display device is used to select a position (X, Y) of a process reference point spaced from the origin of the workpiece and a mold (punch) for punching the fastening hole, And the number of unit patterns can be selected. These process settings can be selected by number and selected.

If a mode is selected for automatic production, a process number is requested in step S110, and if a process setting number is input through the monitor of the display device as shown in FIG. 11, the unit pattern is overlapped with the unit bus bar shape, This screen allows the operator to start production.

Of course, as is well known, the workpiece is made of several meters of material in the longitudinal direction, and the long material is supplied sequentially, and the unit booth is cut and produced.

Therefore, it is possible to automatically produce overlapping unit patterns repeatedly for the positions set in each booth bar, and as a result, all the fastening holes for one bus bar product are input one by one, and when the product production type is changed, The present invention is characterized in that a fixing hole forming a predetermined position is formed and stored as a unit pattern, a point at which each unit pattern is positioned is set as a process reference point, and a process reference point It is possible to maintain the high productivity by eliminating the number of cases in which errors are caused irrespective of the skill of the worker and the inputting of the operation positions of many fastening holes becomes easy by overlapping the coordinates.

10: Processing device 20: Numerical control computer
21: Numerical control device 22: Storage device
24: process DB 26: pattern DB
30: Interface device

Claims

A method of controlling a booth bar machining apparatus for punching a plurality of fastening holes in a booth bar,
a) initializing the numerical control computer and the bus bar machining apparatus to the operating position (S101);
b) Waiting in various mode entry states including automatic processing, manual operation, data editing, and error check after completion of initialization (S102);
c) a setting step (S103) of confirming the interruption by the setting of the clamping hole machining position coordinate value and the process setting;
d) a mode selection step (S104) in which any one of a manual mode for testing and maintenance of the machining apparatus, and an automatic mode for numerically controlling the set unit pattern and the process setting and forming the bus bar is selected;
e) When the automatic mode is selected in the mode selection step, process reference data for the unit pattern and the unit pattern in which the setting hole position value is set by the process number input is read and displayed on the display, And a step (S110 to S115) of executing an automatic mode in which an automatic mode is performed.

The method according to claim 1,
A unit pattern setting confirmation step (S201) for entering a setting selection step (S200) by selecting a unit pattern and a process setting in the setting step (S103), and selecting one of a unit pattern and a process setting;
A unit pattern coordinate input step (S202) of inputting the processing reference point coordinates (X, Y) of the unit pattern as a numerical value and inputting the position of each of the fastening holes included in the unit pattern when the unit pattern setting is confirmed;
A storage confirmation step (S203) of confirming completion of unit pattern coordinate input;
A storage step (S204) of recording the completed unit pattern in the pattern DB of the numerical control computer according to the end of coordinate input; (S205) for outputting a unit pattern, which is stored in the storage unit, to the display, and returning to the standby state.

The method of claim 2,
If the unit pattern is not a unit pattern in the unit pattern setting confirmation step (S201), it is checked whether the process is set (S212);
A process input step (S213) for inputting the length and width standard of the machining unit booth bar as a numerical value in the case of the process setting, a process input point (X, Y) and a punch (mold);
Confirming and storing the end of the input operation (S214);
An input value confirmation step (S215) of automatically calculating whether the input value (EDIT), the punch value, and the standard of the unit booth bar are overlapped or out of the range, when storing is selected;
Checking whether the input value is normal (S216);
And if it is confirmed as normal, the step S217 of storing the process setting is stored in the process DB of the numerical control computer and is returned to the standby state.

The method according to claim 2 or 3,
In the unit pattern setting confirmation step (S201), a numeric value input for a unit pattern or a process setting is performed by loading data stored in the pattern DB and the process DB, modifying and editing the data, and storing the new unit pattern and process settings The method according to any one of claims 1 to 3, further comprising:

The method of claim 2,
(X, Y) of the unit pattern is located at the center of the fastening holes.

The method of claim 3,
Wherein the process reference value of the process setting is input as a numerical value and is made up of a relative numerical value spaced apart from the origin by one corner of the machining starting point of the workpiece as a machining origin. Fastening hole machining method.

A machining apparatus for punching a plurality of fastening holes in a bus bar,
A plurality of machining punches, a punch transfer servicing device for selecting a specific punch by linearly transferring the machining punches, a workpiece transfer servicing device for linearly supplying and discharging the workpieces to the lower portion of the punches, A processing apparatus 10 including a punching device,
A machining tool module that controls the machining tool setting / alignment, machining process analysis, machining pattern calculation and machining methods including punches, tool position compensation, servo position compensation, machining to detect servo and hydraulic overload, and IO error detection A numerical control device 21 including a CPU, a RAM, and a ROM for performing an operation, a pattern DB 26 for storing an operation result of the numerical control device as a unit pattern by receiving an external setting, A numerical control computer (20) including a storage device (22) including a process DB (24) for storing the calculation results of the numerical control device as process settings,
Wherein the numerical control device (21) comprises an interface device (30) including a display for external input / output and an input unit and a wire communication unit.