KR101862557B1 - Apparatus for making scorched rice - Google Patents

Abstract

The present invention relates to a machine for continuously making scorched rice from rice using a mold. Specifically, the scorched rice making machine comprises: a rice feeder (100) containing and supplying rice; a mold part (200) receiving the rice from the rice feeder (100); and a pressurizing heater (300) pressing and heating the mold part.

Description

{APPARATUS FOR MAKING SCORCHED RICE}

The present invention relates to an apparatus for continuously producing rice cake from rice using a conveyor and a metal mold.

Patent Document 001 relates to a manufacturing method and a manufacturing apparatus for a snacking rheological paper, which comprises an upper and a lower heating plate with built-in heating wires, wherein curved compression portions and curved surface receiving portions are respectively formed, 5 to 7 minutes of rice cooked with temperature 4 to 5 minutes and 30 seconds of rice cooked rice About 3 to 4 minutes and 30 seconds of rice cooked to obtain a thick rice with a thickness of 1 to 2 mm.

Patent invention 002 relates to a device for manufacturing rice cake. And a cover plate which is rotatable about the first rotation axis with respect to the base plate, wherein a surface of the base plate opposite to the cover plate is provided with a second rotation axis extending in the radial direction of the first rotation axis, A conveying part for conveying the plurality of heating plates so that the plurality of heating plates are circulated; and an opening / closing guide part for rotating the cover plate so that the cover plate of the heating plate is opened / And a heater for applying heat to the heating plate.

Patent invention 003 is designed to automatically produce large quantities of Nurungji using mechanical devices, but it also makes it possible to use rice as well as rice called Nurungji as a raw material. It also automatically removes residue or foreign matter generated during the Nurungji manufacturing process, And the maintenance of the mechanical device is automatically performed. A plurality of heating plates formed of a lower heating plate and a heating plate lid and having guide rollers at one side of the heating plate lid; A drying belt for drying and recovering the burned rice produced by the heating plate; A molding machine for forming the baked rice with a predetermined thickness and size; A scraper for removing the scorched paper or foreign matter adhering to the heating plate cover; A vacuum cleaner for removing foreign matter remaining on the lower heating plate of the heating plate, and a stirrer for supplying the heating plate with a material for manufacturing the burnishing rug.

Patent Document 004 relates to a rice burner manufacturing apparatus in which rice of a rice burner conveyor circulated and transferred along inner and outer rails is continuously heated in a heating burner located at the lower side of the burner burner in the order of high temperature to middle temperature and low temperature, And baking it so as to browse so as to reproduce the taste, nutrition and aroma inherent to the original rice, and to provide the same. Specifically, the rice flour 2 is heated and baked with a burnishing paper. The apparatus comprises an inner and outer rails 20 and 21 forming an elliptical closing section; (10) installed to move along the inner and outer rails (20, 21) using inner and outer wheels (11, 12) by driving of a drive chain (30); And a heating burner (40) installed so as to be spaced apart from each other between the inner and outer rails (20, 21) and spaced apart from each other in the width direction of the inner and outer rails (20, 21) The outer rails 20 and 21 are divided into a high temperature heating section S100 and a middle temperature heating section S200, a low temperature heating and burning discharge section S300 and a drum washing and preheating section S400. (1) having a soft upper layer containing water and having a lower layer that is browned to a hard state by controlling the heating temperature of the heating roller (40).

(Patent invention 001) KR 10-0123409 B1 (registered date: September 12, 1997) (Patent invention 002) KR 10-2010-0004822 A (publication date January 13, 2010) (Patent invention 003) KR 10-1182073 B1 (Registered on September 5, 2012) (Patent invention 004) KR 20-0446308 Y1 (Registration date October 08, 2009)

The present invention relates to an apparatus for continuously producing rice cake from rice using a conveyor and a metal mold.

The present invention relates to a rice burner manufacturing machine, which comprises a rice feeder (100) for receiving and supplying rice, a mold part (200) for receiving rice from the rice feeder, a pressurizing heater (300) for pressing and heating the metal part, .

The present invention relates to a rice burner manufacturing machine. In the rice rice feeder, the mold section, and the pressurizing heater, the plurality of metal mold parts are connected to the conveyor 610, And a mold transfer unit 600.

According to the present invention, there is provided an apparatus for producing a rice cake, comprising: an upper mold (210) coupled to the rice feeder, the mold unit, and the pressurizing heater, wherein the mold unit is coupled to the hinge (230); And a lower mold 220.

The rice feeder includes a hopper (110) in which rice is received, a rotatable shaft (110) rotating in the hopper, and a continuous blade (120).

In the rice feeder, the mold unit, and the pressurizing / heating apparatus, the pressurizing heater 300 includes a presser 310 for pressing the upper mold and the lower mold, And a heat supplier 320 for heating the lower mold.

The present invention utilizes a mold continuously supplied with a conveyor, and has the effect of continuously producing the burned rice by a control device.

The mold part of the present invention resides in an upper mold and a lower mold. The upper mold and the lower mold are opened and closed, and the burning mold having the desired shape is manufactured by including the burning mold in the lower mold. The shape can be changed.

The rice feeder of the present invention can prevent evaporation of water by the hopper cover, enable the continuous supply of rice by the compression stroke, and provide an effect that the amount of rice can be supplied quantitatively periodically by the cutting edge.

Since the electric heater of the present invention is accommodated in the lower mold, heat can be supplied directly, and an appropriate temperature can be controlled by a temperature sensor and a temperature controller.

The presser of the present invention is capable of pressing the upper mold and the lower mold by the pressing protrusions and the supporting protrusions, and it is possible to apply the same pressing force even during the conveying of the conveyor.

BRIEF DESCRIPTION OF THE DRAWINGS Fig.
2 is a perspective view of a mold part of the present invention.
3 is an exploded perspective view of the mold part of the present invention.
Fig. 4 is an operation diagram of the rice feeder of the present invention. Fig.
5 is a view showing the opening and closing cam and the mold opening operation of the present invention.
FIG. 6 is a view showing operation of a mold transfer device, a submerger device, and a heat source device according to the present invention; FIG.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

(Example 1-1) [0030] The rice burner manufacturing machine according to the present invention comprises a rice feeder 100 for receiving and feeding rice, a mold unit 200 for receiving rice from the rice feeder, (300).

The present invention relates to an apparatus for continuously producing rice cake by inserting rice into a metal mold, pressing the metal mold, and supplying heat for a predetermined period of time. Specifically, the rice is accommodated inside the accommodation space, and a rice feeder for periodically supplying a certain amount of rice is formed. A mold part is formed in the lower part of the rice feeder, and the mold part is formed in a top shape and a bottom shape. While the rice is being fed, the mold is opened, and after the rice is fed, the mold is closed. The rice contained in the mold is changed into the rice cake by the pressure and the temperature.

(Example 1-2) The burner-making machine of the present invention includes, in Embodiment 1-1, mounting the rice feeder, the mold, and the crimping heater on one base frame 400. [

The rice feeder, the mold, and the crimping furnace are formed in one frame. For downward center of gravity of the frame, a weight block is mounted to the frame. This is to increase the vibration safety of the burnishing machine.

(Embodiment 1-3) The burner making machine of the present invention includes a horizontal adjuster 410 mounted on the lower part of the base frame and adjusting the level in the embodiment 1-2.

Mount the horizontal adjuster in the area where the base frame and the ground touch. The horizontal adjuster is for adjusting the horizontal position of the base frame. The horizontal adjuster includes a plurality of horizontal adjusters, and each horizontal adjuster forms a screw 411. That is, the height of the leveling table can be adjusted by rotating the screw. The horizontal adjuster mounts the position fixing clamp 412. This is to prevent screw loosening due to vibration during prolonged use. A leveling instrument 420 is mounted on the flushing adjusting table, and the installer can observe the leveling system and adjust the level.

(Example 1-4) [0156] The baking sheet producing apparatus of the present invention is the baking sheet producing apparatus of Example 1-2, which is formed on the base frame and controls the operation of the rice feeder, the opening and closing of the mold portion, the pressing of the mold, 500).

The automatically operated burnishing machine is equipped with a plurality of motors and cylinders, and is equipped with a power supply control switch. The main controller is installed to control the operation of the motor and the operation of the switch described above with a predetermined program. The main controller controls motor driving, cylinder driving and power supply by an internal program.

(Example 2-1) The burner making machine of the present invention is the same as the burner of the embodiment 1-1 except that a plurality of mold parts are connected to the conveyor 610, (600).

(Example 2-2) The burner-making machine of the present invention includes the conveyor drive unit 620 that rotates the container in the embodiment 2-1.

For continuous burning of rice with automatic apparatus, the present invention mounts a conveyor. The mold part is continuously mounted on the conveyor. Therefore, the mold part is continuously transferred according to the conveyance of the ken bayer. The conveyor is formed in a chain shape, and the drive sprocket 621 and the driven sprocket 622 join the kender. The drive sprocket is coupled to the Kendail drive motor 623, and the drive motor is controlled by the main controller. May be replaced with a configuration capable of achieving similar objects and effects, other than the manner driven by the drive motor.

(Example 2-3) In the scorching machine of the present invention, in Example 2-1, the conveyor is formed of a metal, and preferably includes a stainless steel.

The scorching machine of the present invention is an apparatus for producing food and is a device for handling heat. Therefore, heat resistance is high and corrosion must be prevented. For this purpose, it is preferable to fabricate stainless steel.

(Embodiment 2-4) The burnishing machine of the present invention includes the metal binding part 630 formed in the conveyor and binding the metal part in the embodiment 2-1.

The conveyor and the mold part should be easily detachable. For this purpose, a mold binding part is formed in the mold part and the conveyor.

(Example 3-1) In the rubbing machine of Example 1-1 according to the present invention, the mold part includes an upper mold 210 coupled with a hinge 230; And a lower mold 220.

Nurungji maker mold is divided into upper mold and lower mold. The rice is inserted between the upper mold and the lower mold, and the burned rice is produced by pressing the mold and heating the mold. The upper mold and the lower mold are coupled by a hinge, and the mold is opened and closed by the hinge.

(Example 3-2) The burnishing apparatus of the present invention includes the burnishing mold 240 attached to the lower mold and having a shade shape of a specific shape in Example 3-1.

A burnishing mold is inserted between the upper mold and the lower mold. The burnishing mold is intended to produce a desired shape of the burning rug. One side of the burnishing mold is fixed to the lower mold. The side of the burnishing mold which contacts with the upper mold forms an engraved space. For fixing the burnishing mold and the lower mold, a mold clamping device 241 is fixed to the lower mold and the burnishing mold. The fastening device is formed of bolts and pins. Also, those which exhibit the object and effect of fastening the two components can be substituted and used.

(Example 3-3) The burnishing apparatus according to Example 3-1 of the present invention comprises the opening / closing protrusion 250 formed in the upper mold and formed as a protruding protrusion for opening and closing the upper mold, .

(Embodiment 3-4) In the embodiment 3-4, the scorching machine of the present invention includes an opening / closing cam 260 which is in sliding contact with the opening / closing projection and formed in the conveyor moving direction.

The lower mold is fixed to the conveyor, and the upper mold is opened and closed during transfer. For opening the upper mold, an opening / closing projection projecting from the upper mold hinge side is formed. The upper mold is opened in the process of introducing rice and the process of discharging the rice cake, and is closed in the process of adding pressure and heat. The upper mold is opened and closed by the opening and closing cam. That is, in the lower mold and the upper mold that are conveyed along the conveyor, the protrusions formed on one side of the upper mold move in contact with the opening and closing cam, and the opening and closing protrusions are contacted to change the displacement according to the shape and position of the cam , And the upper mold coupled with the hinge according to the displacement is opened and closed. The opening and closing cam may be formed in a spiral-like plate shape, and may also be operated by an external rotating disk and a link.

(Example 4-1) In the baking machine according to Example 1-1, the rice feeder includes a hopper 110 containing rice, a continuous blade 120 rotating inside the hopper and feeding rice, .

The rice that becomes the raw material of the rice cake is received in the hopper. The upper side of the hopper forms an inlet port 111, and the lower side thereof forms an outlet port 112. To discharge the rice contained in the hopper, a continuous blade is formed in the hopper outlet. The continuous blade forms the rotation shaft 121 at the center of the discharge port, and the spiral plate 122 is coupled to the outside of the rotation axis. That is, the spiral plate member is rotated by the rotation of the rotary shaft 121, and the rice is inserted into the intermediate space of the spiral plate member to feed and discharge the rice. The side of the hopper forms part of a transparent material. This is for the operator to visually confirm the degree of acceptance of rice inside the hopper.

(Example 4-2) The burnishing machine of the present invention comprises the hopper cover 130 mounted on the upper end of the hopper and covering the hopper, in the embodiment 4-1.

If the rice inside the hopper is present for a long time, moisture evaporation may occur. This affects the production of rice and the production of rice cake. Thus, the hopper is equipped with a hopper cover for maintaining a certain amount of moisture. The hopper cover is coupled to the hopper inlet. Therefore, the lid is opened only when the rice is put into the hopper, and the lid is closed when the rice is stored or discharged. The cover and the hopper are not separated because they are joined by a hinge.

(Example 4-3) The scorching machine of the present invention includes the squeeze block 140, which is contained in the hopper and compresses the receiving space of the hopper, in the embodiment 4-1.

(Embodiment 4-4) In the embodiment 4-3, the burnishing machine of the present invention includes a press block transfer device 150 for transferring the press block to the inside of the hopper in a minute manner.

The rice inside the hopper is discharged to the discharge port through the continuous blade. However, since the rice is highly adhesive, it has a bundling effect and can be contacted with the inner side of the hopper. In this case, it may not be transported despite the operation of the continuous blades. To prevent this, a compression block is inserted into the hopper, and the compression block pushes the rice inside the hopper to the continuous blade side. That is, the compression block performs the progressive transfer inside the hopper according to the degree of rotation of the continuous blade. For movement of the compression block, a compression block transmitter is mounted on or inside the compression block. The press-block transfer device is operated by a cylinder 151 using pneumatic or hydraulic pressure on the compression block. As another embodiment, a continuous blade rotational force may be used. A threaded portion 152 is formed in the middle of the rotating shaft of the continuous blade, and a penetrating portion 141 is formed in the center of the compressed block. The threaded portion is inserted into the penetrating portion. A female screw 142 is formed at the center of the compression block. And the threaded portion is engaged with the screw thread. That is, the threaded portion is in close contact with the female thread to transfer the compression block along the rotation axis. The transfer is followed by a compression block transfer. At this time, the rotation of the compression block itself must be prevented. To this end, the guide pin is mounted on the compression block, and the rotation of the rotation axis allows the compression block to allow only the axial feed.

(Examples 4-5) The baking dish of the present invention includes the cutting blade 160 formed in the lower part of the hopper and cutting the rice continuously discharged from the hopper, according to the embodiment 4-1.

(Examples 4-6) [0154] The burnishing apparatus of the present invention includes, in Embodiment 4-5, a cutting blade actuator 170 for rotating the cutting blade.

The rice supplied from the hopper is supplied continuously. However, only a certain amount of rice should be supplied to the lower mold. For this purpose, the rice to be continuously supplied must be cut at regular intervals. The cutting blade of the present invention has the purpose of periodically cutting the continuously supplied rice.

The hopper outlet is equipped with a single blade, and the cutting blade is periodically operated to cut the discharged rice. The cutting blade may be formed in a plate shape or a circular shape. When formed in a circular shape, it is preferably formed in a semicircular shape. That is, the semicircular disc is formed with a blade, and the rice can be periodically cut by the rotation. The cutting blade is operated from a cutting blade actuator. In the case of the original plate, the cutting blade rotating motor 161 is mounted, and the rice is cut by the rotation of the cutting blade rotating motor. The cutting blade rotating motor can be operated continuously or periodically. When the cutting blade is a plate material, the link 162 is operated by rotation of the cutting blade rotation motor, and the link reciprocates the cutting blade.

(Example 5-1) The burner-making machine of the present invention is the same as the burner according to Embodiment 1-1, wherein the press-bonding heater 300 comprises a presser 310 for pressing the upper mold and the lower mold, And a heat source (320) for heating.

When rice is inserted between the upper mold and the lower mold, the mold must supply heat for a certain period of time and press the mold at a constant pressure. A pressurizer is formed to apply pressure, and a heat supply unit is mounted to supply heat.

(Example 5-2) In the burnishing apparatus of Example 5-1 of the present invention, the heating wire 321 received in the lower mold and the upper mold was connected to the heating wire by electric wires, and the upper mold and the lower mold And a second contact terminal (323) slidingly contacted with the first contact terminal, supplying power, and formed along the conveyor.

During the process of making rice with rice, the heating wire is mounted on the upper mold and / or the lower mold for heat supply. The heating wire may be configured to radiate heat from ordinary electric energy. The mold is heated by the heating of the heating wire, and the rice is changed into the burned rice by the heated mold.

A first contact terminal is formed in the metal mold to supply power to the heating wire. The current supplied from the first contact terminal is supplied to the heating wire. The mold is transported along the conveyor. Therefore, when the wire is conveyed in a coupled state, it may be interfered. In order to solve this problem, the current supply is made by a terminal contact method. The second contact terminal is installed adjacent to the kender, and current is supplied through the first contact terminal during the mold transferring process. The first contact terminal is in contact with the second contact terminal and is supplied with current. The second contact terminal is formed only in a certain section of the conveyor.

(Example 5-3) The burnishing apparatus of the present invention includes the temperature sensor 324 formed in the upper mold and / or the lower mold according to Embodiment 5-1. And a temperature controller (325) for measuring the temperature of the temperature sensor and controlling the heating wire power.

If the heating temperature is too high, the rice becomes carbonized. To prevent this, the mold should maintain a constant temperature. Mount the temperature sensor on the mold to adjust the mold heating temperature. The temperature sensor is preferably a thermocouple. However, other configurations having the same purpose as the thermocouple can be substituted and used. The temperature controller receives the temperature sensor signal and maintains the mold temperature at a predetermined temperature according to the program.

(Example 5-4) In the example 5-1, the extruder of the present invention includes the presser 310, which pressurizes the upper mold, and pressurizing protrusions 311 formed continuously along the conveyor .

(Example 5-5) [0154] The burnishing apparatus of the present invention includes the supporting protrusion 312 which is installed opposite to the pressing protrusion and supports the lower surface of the conveyor, and is formed continuously along the conveyor in the embodiment 5-4 .

In order to press the metal mold conveyed along the conveyor, a pressing projection is mounted on the upper side of the conveyor, and a support projection is mounted on the lower side of the conveyor. The press protrusions and the support protrusions are formed in a continuous plate shape, and the mold is positioned between the two protrusions (press protrusions and support protrusions) and transported. Therefore, the upper and lower parts of the mold conveyed along the conveyor can be pressed by the pressing protrusions and the supporting protrusions. That is, the pressing effect of the mold can be obtained during the transfer process.

(Example 5-6) The burnishing apparatus of the present invention includes the pressure roller 313 formed in the pressing projection and / or the supporting protrusion and formed in plural in the embodiment 5-5.

The pressing protrusions and the supporting protrusions of the plate material shape are rubbed against the mold. This can lead to transfer resistance. To prevent this, the pressure roller continuously mounts the pressure projection and / or the support projection. Therefore, the effect of reducing the transfer resistance can be exhibited. Since the mold is in a state of being heated by heat, it is preferable that the pressure roller is selected as a material having high heat resistance, and it is preferable that the pressure roller is made of stainless steel as an example.

100: rice feeder 110: hopper
111: inlet 112: outlet
120: continuous blade 121: rotating shaft
122: spiral plate 130: hopper cover
140: compression block 141:
142: female thread 150:
151: cylinder 152:
160: cutting blade 161: cutting blade rotating motor
162: link 170: cutting blade actuator
200: mold part 210: upper mold part
220: lower mold 230: hinge
240: Nurungji mold 241: Mold clamping device
250: opening / closing projection 260: opening / closing cam
300: Squeeze heater 310: Presser
311: pressing projection 312: supporting projection
313: pressure roller 320: heat source
321: Heating wire 322: First contact terminal
323: second contact terminal 324: temperature sensor
325: Temperature controller 400: Base frame
410: Horizontal adjuster 500: Main controller
600: mold transferring machine 610: conveying
620: conveyor drive part 621: drive sprocket
622: driven sprocket 623: Ken Bayer drive motor
630:

Claims (5)

In a scorching machine,
A rice feeder 100 for receiving and supplying rice;
A mold unit 200 including an upper mold 210 and a lower mold 220 which are supplied with rice from the rice feeder and are coupled by a hinge 230;
A pressing and heating device 300 for pressing and heating the mold part;
The rice feeder includes a hopper 110 in which rice is received;
A continuous blade 120 which rotates inside the hopper and feeds the rice;
A hopper cover 130 mounted on the top of the hopper and covering the hopper;
A compression block (140) accommodated in the hopper and pressing the receiving space of the hopper;
A compression block for feeding the compression block to the inside of the hopper in a small amount;
A cutting blade 160 formed under the hopper and cutting the rice continuously discharged from the hopper;
And a cutting blade actuator (170) for rotating the cutting blade.
The method according to claim 1,
And a mold transfer unit 600 disposed at a lower portion of the rice feeder and coupled to a plurality of mold units on a conveyor 610 to drive the conveyor.
delete delete The method according to claim 1,
The pressing heat exchanger 300 includes a presser 310 for pressing the upper mold and the lower mold;
And a heat supplier (320) for heating the upper mold and the lower mold.

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