CN217446403U

CN217446403U - Egg cake processing and forming device

Info

Publication number: CN217446403U
Application number: CN202220591119.0U
Authority: CN
Inventors: 田文硕; 康恩伟; 李福强
Original assignee: Houde Food Co Ltd
Current assignee: Houde Food Co Ltd
Priority date: 2022-03-19
Filing date: 2022-03-19
Publication date: 2022-09-20
Anticipated expiration: 2032-03-19

Abstract

The utility model discloses an egg cake processing and forming device, which comprises a frame, a heating and forming mechanism, an upper baking mechanism, a feeding mechanism and an egg cake discharging mechanism, wherein the heating and forming mechanism comprises a heating roller, and bosses which are uniformly distributed are arranged on the surface of the heating roller; the upper layer baking mechanism comprises a housing, a heating device is arranged on the inner wall of the housing, and the heating device heats one surface of the egg cake, which is back to the boss; the feeding mechanism comprises a raw material storage bin and a feeding roller; egg cake unloading mechanism conveyer and scraper. Adhere to the raw materials on the boss through the material loading roller, the boss heats the raw materials of adhering to on its working end face for the preliminary shaping of egg cake, and heating device heats the one side of egg cake dorsad boss, makes egg cake two sides ripe, and the scraper is scraped the egg cake one by one, and the conveyer carries the egg cake of machine-shaping to its unloading end, realizes the automated production of egg cake, can improve production efficiency.

Description

Cake processing and forming device

Technical Field

The utility model relates to an egg cake processing technology field, especially an egg cake machine-shaping device.

Background

The egg cake is a common dish in China, is a traditional wheaten food and is mainly made of eggs, flour, shallots and the like. The tea is simple to prepare, cheap in materials, delicious in taste, rich in nutrition and popular with common people.

In the prior art, the egg cake is basically processed manually, full-automatic production cannot be realized, the production efficiency is low, and physical strength is consumed. Patent number CN201620532732. X's a multi-functional processing egg cake device, it includes pot bottom plate and pot lateral wall, the pot lateral wall encircles the pot bottom plate, and pot bottom plate central point puts and is equipped with the stand, is equipped with the loop bar on the stand, and the loop bar lower part is equipped with the clamp plate, and the clamp plate includes clamp plate a, clamp plate b and clamp plate c, is equipped with adjusting screw on the loop bar. When the egg cake heating device works, flour and eggs are placed on the bottom plate of the pot, the bottom plate of the pot is heated, then the loop bar is rotated, the pressing plate brushes the surface of an egg cake, the pressing plate further scrapes the surface of the egg cake, shallow dents are pressed on the egg cake by the pressing plate, chopped scallions and seasonings can be conveniently added on the egg cake, and the delicious egg cake can be obtained after a period of time.

The device can only process two egg cakes at a time, has low efficiency, is not suitable for industrialized mass production, and cannot meet the production requirement.

SUMMERY OF THE UTILITY MODEL

In view of the above, it is necessary to provide an egg cake processing and forming apparatus.

In order to achieve the purpose, the utility model provides an egg cake processing and forming device, which comprises a frame, a heating and forming mechanism, an upper baking mechanism and a feeding mechanism, wherein the heating and forming mechanism comprises a heating roller which can rotate relative to the frame, bosses which are uniformly distributed are arranged on the roller surface of the heating roller, the end surface of the boss, which is back to the heating roller, is a working end surface which is a cambered surface, and the circle center of the working end surface is positioned on the axis of the heating roller;

the upper layer baking mechanism comprises a housing which is fixedly arranged on the frame, at least one quarter of the surface of the heating roller is positioned at the inner side of the housing, and a heating device is arranged on the inner wall of the housing and is used for heating the surface of the egg cake, which is back to the boss;

the feed mechanism comprises a raw material storage bin fixedly mounted on the frame, a feeding roller is mounted in the raw material storage bin in a rotating mode and located under the heating roller, the raw material in the raw material storage bin can be attached to the roller surface of the feeding roller through rotating, and the raw material attached to the roller surface of the feeding roller is in contact with the working end face of the boss.

Preferably, still include egg cake unloading mechanism, egg cake unloading mechanism is including installing conveyer and the scraper in the frame, and the scraper is located the material loading end of conveyer to with the work terminal surface contact cooperation of the boss behind the housing, in order to scrape off the egg cake on the boss work terminal surface, the conveyer accepts the egg cake that the scraper was scraped off, and carry the egg cake to its unloading end.

Preferably, feed mechanism still includes raw materials holding vessel and filling tube, and the raw materials holding vessel is installed in the frame, and filling tube one end and raw materials holding vessel bottom intercommunication other end extend to the raw materials storage storehouse, install the solenoid valve on the filling tube, install level sensor in the raw materials storage storehouse.

Preferably, the heating and forming mechanism further comprises a control box and a driving box which are installed on the machine frame, one end of the heating roller is rotatably installed on the control box, the other end of the heating roller is rotatably installed on the driving box, and a driving assembly for driving the heating roller to rotate is installed in the driving box.

Preferably, the heating roller is in transmission connection with the feeding roller through a transmission assembly.

Preferably, the transmission assembly is a chain transmission assembly or a belt transmission assembly.

Preferably, the rotation speed of the heating roller is greater than the rotation speed of the heating roller.

Preferably, the heating device is a PTC heater.

Compared with the prior art, the technical scheme has the following beneficial effects:

1. the driving assembly drives the heating roller and the feeding roller to rotate, when the boss passes above the feeding roller, raw materials attached to the feeding roller can be in contact with the boss, so that the raw materials are attached to the working end face of the boss, and the boss heats the raw materials attached to the working end face of the boss, so that the egg cake is formed; when the boss rises into the housing, the heating device heats one surface of the egg cake, which is back to the boss, so that two surfaces of the egg cake are mature, and the surface of the egg cake, which is back to the boss, is not required to be heated independently after the egg cake is scraped, so that the egg cake processing efficiency is improved;

2. after the egg cakes are moved out of the housing, the two sides of the egg cakes are ripe, the scraper scrapes the egg cakes one by one, and the conveyor conveys the processed egg cakes to the discharging end of the conveyor, so that the automatic production of the egg cakes is realized, and the production efficiency can be improved;

3. the material loading roller sets up under the warming mill, applies paint the in-process to the boss with the raw materials, and unnecessary raw materials can drip to the raw materials in storing the storehouse on the boss, compares in the mode that the material loading roller was arranged in the warming mill side, can avoid the raw materials to drip on the roll surface of warming mill, keeps the cleanness of warming mill, reduces the waste of raw materials simultaneously.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present invention;

FIG. 2 is a side view partially in schematic form of FIG. 1;

in the figure, 1, a frame; 2. a heat forming mechanism; 21. a heating roller; 22. a boss; 221. a working end face; 23. a control box; 24. a drive box; 3. an upper layer baking mechanism; 31. a housing; 32. a heating device; 4. a feeding mechanism; 41. a raw material storage bin; 42. a feeding roller; 43. a raw material storage tank; 44. a feed tube; 45. an electromagnetic valve; 46. a liquid level sensor; 5. an egg cake discharging mechanism; 51. a conveyor; 52. a scraper; 6. and a transmission assembly.

Detailed Description

In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The invention may be embodied in many other forms different from those described herein and similar modifications may be made by those skilled in the art without departing from the spirit and scope of the invention and, therefore, the invention is not to be limited to the specific embodiments disclosed below.

Referring to fig. 1 and fig. 2, in an embodiment provided by the present invention, an egg cake processing and forming apparatus includes a frame 1, a heating and forming mechanism 2, an upper baking mechanism 3 and a feeding mechanism 4, the heating and forming mechanism 2 includes a heating roller 21 capable of rotating relative to the frame 1, the roller surface of the heating roller 21 is provided with uniformly distributed bosses 22, the bosses 22 are arranged in two rows, which can improve the production efficiency, the end surface of the boss 22 facing away from the heating roller 21 is a working end surface 221 in a cambered surface, and the center of the working end surface 221 is located on the axis of the heating roller 21; the upper baking mechanism 3 comprises a housing 31, the housing 31 is fixedly arranged on the frame 1, at least one quarter of the surface of the heating roller 21 is positioned on the inner side of the housing 31, a plurality of heating devices 32 are arranged on the inner wall of the housing 31 and are uniformly distributed in the housing 31, so that sufficient heating can be ensured, and the heating device 32 heats one surface of the egg cake, which is back to the boss 22; the feeding mechanism 4 comprises a raw material storage bin 41 fixedly mounted on the frame 1, a feeding roller 42 is rotatably mounted in the raw material storage bin 41, the feeding roller 42 is positioned under the heating roller 21, the top of the feeding roller 42 is higher than the raw material storage bin 41, the feeding roller 42 can make the raw material in the raw material storage bin 41 adhere to the roller surface of the raw material storage bin through rotation, and the raw material adhered to the roller surface of the raw material storage bin is in contact with the working end surface 221 of the boss 22.

The raw material storage bin 41 stores raw materials required by egg cake processing, the raw materials are batter materials formed by stirring and mixing eggs, flour, shallots and the like, the surface of the feeding roller 42 is rough and can be conveniently adhered with the raw materials, the feeding roller 42 is not in direct contact with the boss 22, a certain gap is kept between the feeding roller 42 and the boss 22, the gap is about 1-5 mm and is smaller than the thickness of the raw materials adhered to the feeding roller 42, so that when the boss 22 passes over the feeding roller 42, the raw materials adhered to the feeding roller 42 can be in contact with the boss 22, and the raw materials are coated on the working end face 221 of the boss 22; the heating roller 21 transfers heat to the boss 22, the boss 22 heats the raw material attached to the working end surface 221 thereof to form the cake, and when the boss 22 ascends into the housing 31, the heating device 32 heats one side of the cake facing away from the boss 22 to ripen both sides of the cake.

In order to facilitate scraping the processed egg cakes off the bosses 22 and collecting the processed egg cakes, the egg cake discharging device is further provided with an egg cake discharging mechanism 5, the egg cake discharging mechanism 5 comprises a conveyor 51 and a scraper 52 which are installed on the frame 1, the conveyor 51 is a mesh chain conveyor in the prior art or a belt conveyor, the scraper 52 is located at the feeding end of the conveyor 51 and is in contact fit with the working end surface 221 of the bosses 22 passing through the housing 31 so as to scrape the egg cakes off the working end surface 221 of the bosses 22, and the conveyor 51 receives the egg cakes scraped off by the scraper 52 and conveys the egg cakes to the discharging end of the conveyor.

The scraper 52 is a flexible scraper, which may be made of rubber, and can avoid rigid contact with the boss 22, and the scraper 52 is located in the tangential direction of the boss 22; after the boss 22 moves out of the housing 31, the scraper 52 contacts with the working end surface 221 of the boss 22, egg cakes on the working end surface 221 of the boss 22 are gradually scraped, the egg cakes freely fall on the conveying surface of the conveyor 51 under the action of gravity and are stretched under the traction of the conveying surface of the conveyor 51 to keep a good shape, the egg cakes can be further promoted to be scraped by the scraper 52 under the traction of the conveyor 51, until the egg cakes are completely scraped by the scraper 52, the egg cakes formed by processing are conveyed to the blanking end of the conveyor 51, and subsequent packaging and other operations are carried out at the blanking end.

In order to supplement raw materials in the raw material storage bin 41 in time, the feeding mechanism 4 is arranged to further comprise a raw material storage tank 43 and a feeding pipe 44, the raw material storage tank 43 is mounted on the frame 1, one end of the feeding pipe 44 is communicated with the bottom of the raw material storage tank 43, the other end of the feeding pipe extends to the raw material storage bin 41, the electromagnetic valve 45 is mounted on the feeding pipe 44, and the liquid level sensor 46 is mounted in the raw material storage bin 41. The liquid level sensor 46 detects the liquid level of the raw material in the raw material storage bin 41, when the liquid level is lower than a preset value, the electromagnetic valve 45 is opened, and the raw material in the raw material storage tank 43 is guided into the raw material storage bin 41 through the feeding pipe 44; when the liquid level is higher than the preset value, the solenoid valve 45 is closed.

In order to facilitate the driving of the heating roller 21, the heating and forming mechanism 2 further comprises a control box 23 and a driving box 24 which are installed on the frame 1, one end of the heating roller 21 is rotatably installed on the control box 23, the other end of the heating roller 21 is rotatably installed on the driving box 24, a driving component (not shown) for driving the heating roller 21 to rotate is installed in the driving box 24, and heat dissipation openings are formed in the control box 23 and the driving box 24, so that heat dissipation can be facilitated. The heating roller 21 is an electromagnetic heating roller, a control circuit board (not shown) arranged in the control box 23 can control the heating roller 21 to be electrified and heated, the driving component is a speed reducing motor or a variable frequency motor, and the driving component is connected with the heating roller 21 through a coupler to drive the heating roller 21 to rotate. The driving assembly, the electromagnetic valve 45, the liquid level sensor 46 and the heating device 32 are all electrically connected with a control circuit board in the control box 23.

In order to drive the feeding roller 42 to rotate, the heating roller 21 is in transmission connection with the feeding roller 42 through the transmission assembly 6. The transmission component 6 is a chain transmission component 6, specifically a chain transmission component 6, and can also be a belt transmission component 6, and can be a synchronous belt transmission component 6 or a belt transmission component 6.

The rotation speed of the heating roller 21 is set to be greater than that of the heating roller 21 so that the feeding roller 42 applies the raw material uniformly to the boss 22. This allows sufficient stock on the feed roll 42 to always contact the boss 22.

In order to efficiently heat the side of the cake remote from the ledge 22, the heating device 32 is a PTC heater. The PTC heater has the advantages of small thermal resistance and high heat exchange efficiency, and is an automatic constant-temperature and electricity-saving electric heater. Of course, in other embodiments, the heating device 32 may be a heating wire or the like.

In this embodiment: the driving assembly drives the heating roller 21 and the feeding roller 42 to rotate, when the boss 22 passes above the feeding roller 42, raw materials attached to the feeding roller 42 can contact with the boss 22, so that the raw materials are attached to the working end surface 221 of the boss 22, the heating roller 21 transmits heat to the boss 22, the boss 22 heats the raw materials attached to the working end surface 221 of the boss 22, egg cakes are formed, when the boss 22 rises into the housing 31, the heating device 32 heats one surface of the egg cakes, which is back to the boss 22, and two surfaces of the egg cakes are mature;

after the boss 22 moves out of the housing 31, the scraper 52 contacts with the working end surface 221 of the boss 22 to gradually scrape off the egg cake on the working end surface 221 of the boss 22, the conveyor 51 conveys the processed egg cake to the blanking end of the egg cake, and subsequent packaging and other operations are carried out at the blanking end;

the liquid level sensor 46 detects the liquid level of the raw material in the raw material storage bin 41, when the liquid level is lower than a preset value, the electromagnetic valve 45 is opened, and the raw material in the raw material storage tank 43 is guided into the raw material storage bin 41 through the feeding pipe 44; when the liquid level is higher than the preset value, the electromagnetic valve 45 is closed, so that raw materials with proper storage capacity are always stored in the raw material storage bin 41, and the normal processing of the egg cakes is ensured.

The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above embodiments only represent several embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.

In the present application, unless expressly stated or limited otherwise, a first feature "on" or "under" a second feature may be directly contacting the second feature or the first and second features may be indirectly contacting the second feature through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.

It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.

Claims

1. The utility model provides an egg cake machine-shaping device, includes that frame, heating forming mechanism, upper baking machine construct and feed mechanism, its characterized in that:

the heating forming mechanism comprises a heating roller capable of rotating relative to the frame, wherein bosses which are uniformly distributed are arranged on the roller surface of the heating roller, the end surface of each boss, which faces away from the heating roller, is a working end surface in a cambered surface, and the circle center of the working end surface is positioned on the axis of the heating roller;

2. The egg cake forming apparatus according to claim 1, further comprising an egg cake discharging mechanism, wherein the egg cake discharging mechanism comprises a conveyor and a scraper, the conveyor is mounted on the frame, the scraper is located at the feeding end of the conveyor and is in contact fit with the working end face of the boss passing through the housing to scrape the egg cake on the working end face of the boss, and the conveyor receives the egg cake scraped by the scraper and conveys the egg cake to the discharging end of the conveyor.

3. The egg cake processing and forming device according to claim 1, wherein the feeding mechanism further comprises a raw material storage tank and a feeding pipe, the raw material storage tank is mounted on the frame, one end of the feeding pipe is communicated with the bottom of the raw material storage tank, the other end of the feeding pipe extends to the raw material storage bin, the feeding pipe is provided with a solenoid valve, and the raw material storage bin is internally provided with a liquid level sensor.

4. The egg cake processing and forming device according to claim 1, wherein the heating and forming mechanism further comprises a control box and a driving box which are mounted on the frame, one end of the heating roller is rotatably mounted on the control box, the other end of the heating roller is rotatably mounted on the driving box, and a driving component for driving the heating roller to rotate is mounted in the driving box.

5. The egg cake processing and forming device as claimed in claim 1, wherein the heating roller is in transmission connection with the feeding roller through a transmission assembly.

6. The waffle maker as claimed in claim 5, wherein the drive assembly is a chain drive assembly or a belt drive assembly.

7. The apparatus of claim 1, wherein the heating roller has a rotational speed greater than a rotational speed of the heating roller.

8. The patty forming apparatus of claim 1, wherein the heating device is a PTC heater.