KR101859070B1 - Safety supervision system for large scale facilities and safety supervision method thereof - Google Patents
Safety supervision system for large scale facilities and safety supervision method thereof Download PDFInfo
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Abstract
The present invention relates to a large-scale facility safety management system, which includes a safety sensing device that provides safety information related to industrial facilities, management of industrial facilities, management of industrial facilities by providing safety information and identification information, A facility management server for providing information related to industrial facilities, a management tag unit attached to each of the industrial facilities for identifying industrial facilities, and providing unique information related to industrial facilities, And a smart terminal for receiving information from the facilities management server.
Description
The present invention relates to a large-scale facility safety management system and method, and more particularly, to a real-time facility safety management system using beacons and QR codes for preliminary safety management of risk factors of environmental pollution and safety accidents.
In recent years, the risk of atmospheric pollution and safety accidents such as fire, collapse, gas leakage, and explosion caused by poorly installed equipment or facilities installed in large industrial sites are frequently occurring.
In Korea, the comprehensive management status of dangerous facilities handling hazardous materials and vulnerable disaster facilities and detailed data on these facilities are not computerized systematically. Therefore, In addition, it is time-consuming, and there are many difficulties in eliminating or improving these risk factors or developing activities to prevent the spread of these accidents or to minimize the damage.
In particular, there is a need to prevent a safety accident caused by an aged facility or equipment, or to construct a system that can control the accident.
The present invention is conceived to solve the above-mentioned problems, and it is an object of the present invention to provide a large-scale facility safety management system based on a beacon and QR code for safety management of an accident risk factor occurring in a facility installed in a large- The present invention provides a facility management system and method that can manage the safety management and the emergency situation coping.
A safety sensing device disposed in each of a plurality of industrial facilities and providing safety information related to the industrial facility, and a safety sensor for providing safety information and identification information of the industrial facilities, A facility management server that manages facilities, predicts and analyzes risk situations, and provides information related to industrial facilities; at least one facility that manages data collection and transmission between safety sensing devices and facility management servers, A data logger, a management tag unit attached to each of the industrial facilities to identify the industrial facilities, and to provide unique information related to the industrial facilities, and a smart tag that receives industrial facility related information from the facility management server through the management tag unit And a terminal for managing the safety of the facility.
The safety sensing device includes a plurality of wireless sensing device units for facility security management based on object intelligence communication (M2M / IoT), a fixing unit for fixing the wireless sensing device units to industrial facilities, And a communication relay unit for relaying communication between the plurality of wireless sensing device units.
The plurality of wireless sensing device units includes a plurality of sensor means that operate according to a normal or external signal, a sensing storage means that stores a unique number of the sensor means and stores sensing result values by time, And a sensor wireless communication means for wirelessly transmitting the sensed result and receiving the result of the external sensing, wherein the sensor alarm means for emitting an alarm in accordance with the sensing result of the sensor means, the sensor means, the sensing storage means, the wireless communication means, A temperature sensor, a leakage detection sensor, a settlement detection sensor, a deformation detection sensor, a corrosion detection sensor, a pressure sensor, a crack detection sensor, and an acceleration sensor .
The facilities management server collects environment information of industrial facilities through communication with a data logger, transmits a related control signal, and communicates with the smart terminal. The facility management server examines industrial facility data based on GIS or beacon, A facility inspecting unit for managing facility inspections according to characteristics of each industrial facility through information of the management tag unit and the smart terminal, A management monitoring unit for managing the safety of the industrial facility using the real-time sensing data of the communication unit and the analysis result of the data analysis unit, and for analyzing and managing the inspection result of the facility inspection unit, and storing the transmitted data, And the monitoring and management results of the management monitoring unit are shared with the smart terminal, It characterized in that it comprises a terminal support for managing the applications to be driven in the device.
The data analysis unit includes: facility analysis means for analyzing industrial facility-related data; sensor analysis means for analyzing real-time sensor data stored in the storage; big data analysis means for performing big data analysis using industrial facility data and sensor data; A risk prediction means for predicting and analyzing the risk based on the big data analysis, and a matching means for matching between the unique information related to the industrial equipment and the link information.
The facility inspection unit includes a location management unit for managing facility information according to a location of the management tag unit, a maintenance management unit for storing and managing maintenance items to be checked for each facility, a maintenance result for extracting inspection results from data of the smart terminal and the safety sensing device And an extracting unit.
The management tag unit includes a beacon unit that periodically transmits unique information of industrial equipment, a QR code unit that stores link information related to the industrial facility, a marking unit that separates the industrial facility into sections, a beacon unit and a QR code unit And a tag fixing portion for fixing the body portion to the industrial equipment.
The beacon unit includes a sending unit that periodically sends an ID value, a control unit that controls the sending unit, and a power unit that supplies power, and the beacon unit drives an application of the smart terminal that received the signal, The facility management server provides its own ID to the facility management server through the driven application, and the facility management server provides the related information to the smart terminal according to the provided information.
The beacon unit senses an industrial facility, periodically transmits the sensing value with the ID, and provides the sensing information to the server through an application in the smart terminal in response to the transmitted signal. do.
The method may further include the steps of installing a wireless sensing device unit and a management tag unit in each facility of the large-scale facility, and transmitting the safety information of the facility through the installed safety sensing device. And providing the result to the smart terminal of the manager; analyzing the safety information of the facility stored in the server by the management tag unit, The method includes the steps of: providing the terminal with the inspection information; writing the inspection information to the smart terminal and providing the written inspection information to the server; and analyzing the inspection information and analyzing the present state of the facility, And providing the result back to the smart terminal. ≪ RTI ID = 0.0 > Provide a facility safety management method.
As described above, the present invention provides a system for safety management of large facilities based on beacons and QR codes for safety management of the risk factors of accidents that may occur in facilities installed in a large industrial field, .
Administrators can also efficiently manage industrial facilities located within large facilities via beacon and QR codes.
1 is a block diagram of a large-scale facility safety management system according to an embodiment of the present invention;
2 is a block diagram of a safety sensing device according to one embodiment.
3 is a block diagram of a wireless sensing device according to one embodiment.
4 is a block diagram of a data logger in accordance with one embodiment.
5 is a block diagram of a facility management server according to an embodiment;
6 is a block diagram of a communication unit according to an embodiment;
7 is a block diagram of a data analysis unit according to an embodiment;
8 is a block diagram of a facility inspection unit according to an embodiment;
9 is a block diagram of a management monitoring unit according to an embodiment.
10 is a block diagram of a management tag unit according to an embodiment;
FIG. 11 is a flowchart illustrating a method for safely managing facilities according to an embodiment of the present invention. FIG.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. It will be apparent to those skilled in the art that the present invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, It is provided to let you know. Wherein like reference numerals refer to like elements throughout.
It is to be clarified that the division of components in this specification is merely a division by main function which each component is responsible for. That is, two or more constituent parts to be described below may be combined into one constituent part, or one constituent part may be divided into two or more functions according to functions that are more subdivided. In addition, each of the constituent units described below may additionally perform some or all of the functions of other constituent units in addition to the main functions of the constituent units themselves, and that some of the main functions, And may be carried out in a dedicated manner. Accordingly, the presence or absence of each component described in this specification should be interpreted as a function. For this reason, it is clear that the large-scale facility safety management system and method of the present invention can be varied within the scope of achieving the object of the present invention.
1 is a block diagram of a large-scale facility safety management system according to an embodiment of the present invention. FIG. 2 is a block diagram of a safety sensing device according to an embodiment, and FIG. 3 is a block diagram of a wireless sensing device according to an embodiment. 4 is a block diagram of a data logger in accordance with one embodiment. FIG. 5 is a block diagram of a facility management server according to an embodiment, FIG. 6 is a block diagram of a communication unit according to an embodiment, FIG. 7 is a block diagram of a data analysis unit according to an embodiment, FIG. 9 is a block diagram of a management monitoring unit according to an embodiment. FIG. 10 is a block diagram of a management tag unit according to an embodiment.
1 to 10, the large-scale facility safety management system according to the present embodiment includes an
Such large-scale industrial facilities are very important to manage, but they are not easy to manage because they have a wide range of facilities. However, in the present embodiment, the
2, the
In the case of a large facility, the
As shown in FIG. 3, the plurality of wireless
The sensor means 211 includes a sensor alarm means 214 for ringing an alarm in accordance with the sensing result of the sensor means 211 and a sensing means 212 for sensing the sensing means 211, the sensing storage means 212, the wireless communication means 213 and the alarm means 214, And a sensor cover means 215 for providing a waterproof and dustproof function.
It is effective that the sensor means 211 according to the present embodiment includes a vibration sensor, a temperature sensor, a leakage detection sensor, a settlement detection sensor, a deformation detection sensor, a corrosion detection sensor, a pressure sensor, a crack detection sensor and an acceleration sensor.
At this time, the
It is effective to arrange a plurality of sensors of the sensor means 211 according to the position, shape and structure of the industrial equipment and the role of the industrial equipment.
For example, a pressure, a cracking sensor or a corrosion sensor may be attached to a welded portion, and a leak detecting sensor, a pressure sensor, and a deformation detecting sensor may be attached to a tank storing the fluid material. In addition, a temperature sensor and a deformation detection sensor may be attached where fire is likely to occur. In the case of piping, it is also possible to attach a pressure sensor, a leak detection sensor and a crack detection sensor for detecting the pressure inside the piping.
The sensing storage means 212 is provided in each of the sensor means 211 and stores the sensing result of the sensor means 211. In addition, a unique number is stored for each of the sensor means 211, so that the attachment position of the sensor means 211 can be confirmed.
The sensor wireless communication means 213 is also provided in each of the sensor means 211 to transmit the sensing result of the sensor means 211 and the sensor unique number to the
The sensor wireless communication means 213 may provide a sensing result of the current state or provide a result stored in the sensing storage means 212 according to an external signal. The sensor wireless communication means 213 recognizes that a danger has occurred when the sensing result of the sensor means 211 is out of the allowable range (normal range) of the sensor means 211 and outputs the sensing result to the
Further, it is possible to remotely set and control the sensor means 211 according to an external signal. In addition, the sensor
The sensor alarm means 214 recognizes that a danger has occurred in the sensor wireless communication means 213, and when the sensing result is notified to the peripheral sensor, the sensor alarm means 214 sounds an alarm through sound, light or the like to notify the surrounding danger.
The
It is preferable that the fixing
It is effective that the
In this embodiment, the
The
The
The
The
The
The
It is effective that the
It is preferable that the
The
The
Such a communication unit performs communication through a communication network. Examples of the wireless communication network include a wireless LAN (WLAN), a digital living network alliance (DLNA), a wireless broadband (Wibro), a world interoperability for a microwave access (WiMAX) Code Division Multiple Access (CDMA), Code Division Multiple Access (CDMA2000), Enhanced Voice-Data Optimized or Enhanced Voice-Only (EV-DO), Wideband CDMA (WCDMA), High Speed Downlink Packet Access (HSDPA) (IEEE 802.16), Long Term Evolution (LTE), Long Term Evolution-Advanced (LTE-A), Wireless Mobile Broadband Service (WMBS), Bluetooth ), Radio Frequency Identification (RFID), Infrared Data Association (IrDA), Ultra Wideband (UWB), ZigBee, Near Field Communication (NFC), Ultra Sound Communication (USC) , Visible Light Communication (VLC), Wiipa This can be included such as (Wi-Fi), Wi Fi Direct (Wi-Fi Direct). The wired communication network may include a power line communication (PLC), a USB communication, an Ethernet, a serial communication, and an optical / coaxial cable.
In the interface means 312, sensor data transmitted through the
Then, the sensor data thus collected is classified by the data classification means 313 for each sensor and stored in the
Also, information provided from the
The
The
The big data analyzing means 323 compiles the information of the sensor data for each industrial facility by daily, hourly, place, or facility, updates the information, analyzes the health and the risk, analyzes by the risk level And analyzes the degree of damage, degree of damage at the time of danger, and degree of sensor data. In addition, the big data analyzing means 323 may extract items for safety management of all the facilities by individual industrial equipment and analyze them separately.
For the investigation and analysis of facility data, we provide case data related to similar facilities, collect data on actual facilities, extract safety management items and analyze them. It also defines big data items for safety management.
The big data analyzing means 323 can be updated in real time by the result of the collected sensor data.
The
The
The
In this way, the manager can directly check the state of the facility through the
The
The
The
The
The
The
The
The
In addition, as a modification of this embodiment, the
The
In the following, a safety management method using a large-scale facility safety management system having the above-described configuration is provided.
FIG. 11 is a flowchart illustrating a method for safely managing facilities according to an embodiment of the present invention.
11, a wireless sensing device unit and a management tag unit are installed in each facility of the facility (S110).
The safety information of the facility is provided to the server through the installed safety sensing device (S120).
The safety information provided to the server is analyzed to evaluate the risk of the facility, and the result is provided to the smart terminal of the manager (S130).
The management tag unit provides inspection information of the facility stored in the server to the manager smart terminal (S140).
That is, when the smart tag is adjacent to the management tag, the inspection information of the facility stored in the server is provided to the smart terminal through the application of the smart terminal.
Writes all the check information to the smart terminal, and provides the written check information to the server. The server analyzes the inspection information, analyzes the present state of the facility in combination with the risk assessment result (S150), and provides the result to the smart terminal again (S160).
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the following claims.
100: Industrial facility 110: Industrial facility
200: Safety sensing device 210: Wireless sensing device
220: fixing part 230: power supply part
240: communication relay unit 300: facility management server
310:
330: Facility Inspection Unit 340: Management Monitoring Unit
350: storage unit 360: terminal support unit
400: Data logger 410: Logger control unit
420: Logger communication part 430: Logger power part
440: Logger display unit 450: Logger memory unit
500: management tag unit 510: beacon unit
520: QR code unit 530:
540: Body part 550: Tag fixing part
600: Smart terminal
Claims (10)
A safety sensing device disposed in each of a plurality of industrial facilities to provide safety information related to industrial facilities;
A facility management server that manages industrial facilities, receives industrial safety information and identification information, manages industrial facilities, predicts and analyzes risk situations, and provides information on industrial facilities;
At least one data logger for managing the collection and transmission of data between the safety sensing devices installed in the industrial facilities and the facility management server;
A management tag unit attached to each of the industrial facilities to identify the industrial facilities and to provide unique information related to the industrial facilities; And
And a smart terminal for receiving industrial facility related information from the facility management server through the management tag unit,
The facilities management server includes data communication means for communicating with a data logger and a smart terminal, interface means for collecting sensor data provided through a data logger and information provided through a smart terminal, A communication unit including data classification means for analyzing smart terminal information and classifying the unique information of the industrial facility, and a data analysis means for analyzing industrial facility data based on GIS or beacon, Sensor analysis means for analyzing real-time sensor data stored in a storage unit, and sensor data for industrial equipment using industrial equipment data and sensor data, , By time, place, or facility , A large data analysis tool that performs big data analysis by analyzing and analyzing the risk and grade, analyzing the degree of damage, degree of damage at the time of danger, and the degree of the sensor data, A risk analyzing unit including risk prediction means for performing risk prediction modeling and disaster replacement modeling based on the big data analysis to predict and analyze the risk and matching means for matching the unique information related to the industrial equipment and link information, And a check result extracting unit for extracting a check result from the data of the smart terminal and the safety sensing device, and a check result extracting unit for extracting a check result from data of the smart terminal and the safety sensing device, The real-time sensing data of the facility inspection department and the communication part and the analysis result of the data analysis part A management unit for managing the safety of the industrial facility using the control unit and analyzing and managing the inspection result of the facility inspection unit, a storage unit for storing the transmitted data, the result of the facility inspection and the analysis results, And a terminal support unit for sharing the result with the smart terminal and managing an application to be driven in the smart terminal,
The management monitoring unit analyzes the sensor data provided in real time through the risk occurrence detecting unit to determine whether an accident or a risk has occurred, generates an alarm according to the determination result, and operates the risk of the data analysis unit The result of the prediction means is brought to the management monitor unit, the future extension range of the present danger is displayed in advance, and a countermeasure corresponding thereto is provided to the manager or the user terminal, and the position of the sensor means on the facility data stored through the display means The presence or absence of abnormality of the sensor data of the sensor means can be displayed in color, and when a danger is detected by the danger occurrence detecting means, the prediction result relating to the occurrence of the danger can be displayed on the facility data. And the result of analysis of the facility It is possible to judge the problem, accurately grasp the operational status of the facility, and provide the inspection result to the manager through the display means,
The facility inspection unit includes a location management unit for managing facility information according to a location of the management tag unit, a maintenance management unit for storing and managing maintenance items to be checked for each facility, a maintenance result for extracting inspection results from data of the smart terminal and the safety sensing device And an extracting unit,
The safety sensing device includes a plurality of wireless sensing device units for facility security management based on object intelligence communication (M2M / IoT), a fixing unit for fixing the wireless sensing device units to industrial facilities, And a communication relay unit for relaying communication between the plurality of wireless sensing device units,
The plurality of wireless sensing device units includes a plurality of sensor means that operate according to a normal or external signal, a sensing storage means that stores a unique number of the sensor means and stores sensing result values by time, And a sensor wireless communication means for wirelessly transmitting the sensed result and receiving the result of the external sensing, wherein the sensor alarm means for emitting an alarm in accordance with the sensing result of the sensor means, the sensor means, the sensing storage means, the wireless communication means, A temperature sensor, a leakage detection sensor, a settlement detection sensor, a deformation detection sensor, a corrosion detection sensor, a pressure sensor, a crack detection sensor, and an acceleration sensor .
The management tag unit includes a beacon unit that periodically transmits unique information of industrial equipment, a QR code unit that stores link information related to the industrial facility, a marking unit that separates the industrial facility into sections, a beacon unit and a QR code unit And a tag fixing portion for fixing the body portion to the industrial equipment,
The beacon unit includes a sending unit that periodically sends an ID value, a control unit that controls the sending unit, and a power unit that supplies power, and the beacon unit drives an application of the smart terminal that received the signal, The facility management server provides its own ID to the facility management server through the driven application, and the facility management server provides the related information to the smart terminal according to the provided information,
The beacon unit senses an industrial facility, periodically transmits the sensing value with the ID, and provides the sensing information to the server through an application in the smart terminal in response to the transmitted signal. A large - scale facility safety management system.
A safety sensing device disposed in each of a plurality of industrial facilities to provide safety information related to industrial facilities;
A facility management server that manages industrial facilities, receives industrial safety information and identification information, manages industrial facilities, predicts and analyzes risk situations, and provides information on industrial facilities;
At least one data logger for managing the collection and transmission of data between the safety sensing devices installed in the industrial facilities and the facility management server;
A management tag unit attached to each of the industrial facilities to identify the industrial facilities and to provide unique information related to the industrial facilities; And
And a smart terminal for receiving industrial facility related information from the facility management server through the management tag unit,
The facilities management server includes data communication means for communicating with a data logger and a smart terminal, interface means for collecting sensor data provided through a data logger and information provided through a smart terminal, A communication unit including data classification means for analyzing smart terminal information and classifying the unique information of the industrial facility, and a data analysis means for analyzing industrial facility data based on GIS or beacon, Sensor analysis means for analyzing real-time sensor data stored in a storage unit, and sensor data for industrial equipment using industrial equipment data and sensor data, , By time, place, or facility , A large data analysis tool that performs big data analysis by analyzing and analyzing the risk and grade, analyzing the degree of damage, degree of damage at the time of danger, and the degree of the sensor data, A risk analyzing unit including risk prediction means for performing risk prediction modeling and disaster replacement modeling based on the big data analysis to predict and analyze the risk and matching means for matching the unique information related to the industrial equipment and link information, And a check result extracting unit for extracting a check result from the data of the smart terminal and the safety sensing device, and a check result extracting unit for extracting a check result from data of the smart terminal and the safety sensing device, The real-time sensing data of the facility inspection department and the communication part and the analysis result of the data analysis part A management unit for managing the safety of the industrial facility using the control unit and analyzing and managing the inspection result of the facility inspection unit, a storage unit for storing the transmitted data, the result of the facility inspection and the analysis results, And a terminal support unit for sharing the result with the smart terminal and managing an application to be driven in the smart terminal,
The management monitoring unit analyzes the sensor data provided in real time through the risk occurrence detecting unit to determine whether an accident or a risk has occurred, generates an alarm according to the determination result, and operates the risk of the data analysis unit The result of the prediction means is brought to the management monitor unit, the future extension range of the present danger is displayed in advance, and a countermeasure corresponding thereto is provided to the manager or the user terminal, and the position of the sensor means on the facility data stored through the display means The presence or absence of abnormality of the sensor data of the sensor means can be displayed in color, and when a danger is detected by the danger occurrence detecting means, the prediction result relating to the occurrence of the danger can be displayed on the facility data. And the result of analysis of the facility It is possible to judge the problem, accurately grasp the operational status of the facility, and provide the inspection result to the manager through the display means,
The facility inspection unit includes a location management unit for managing facility information according to a location of the management tag unit, a maintenance management unit for storing and managing maintenance items to be checked for each facility, a maintenance result for extracting inspection results from data of the smart terminal and the safety sensing device And an extracting unit,
The safety sensing device includes a plurality of wireless sensing device units for facility security management based on object intelligence communication (M2M / IoT), a fixing unit for fixing the wireless sensing device units to industrial facilities, And a communication relay unit for relaying communication between the plurality of wireless sensing device units,
The plurality of wireless sensing device units includes a plurality of sensor means that operate according to a normal or external signal, a sensing storage means that stores a unique number of the sensor means and stores sensing result values by time, And a sensor wireless communication means for wirelessly transmitting the sensed result and receiving the result of the external sensing, wherein the sensor alarm means for emitting an alarm in accordance with the sensing result of the sensor means, the sensor means, the sensing storage means, the wireless communication means, A temperature sensor, a leakage detection sensor, a settlement detection sensor, a deformation detection sensor, a corrosion detection sensor, a pressure sensor, a crack detection sensor, and an acceleration sensor .
The management tag unit includes a beacon unit that periodically transmits unique information of industrial equipment, a QR code unit that stores link information related to the industrial facility, a marking unit that separates the industrial facility into sections, a beacon unit and a QR code unit And a tag fixing portion for fixing the body portion to the industrial equipment,
The beacon unit includes a sending unit that periodically sends an ID value, a control unit that controls the sending unit, and a power unit that supplies power, and the beacon unit drives an application of the smart terminal that received the signal, The facility management server provides its own ID to the facility management server through the driven application, and the facility management server provides the related information to the smart terminal according to the provided information,
The beacon unit senses an industrial facility, periodically transmits the sensing value with the ID, and provides the sensing information to the server through an application in the smart terminal in response to the transmitted signal. A method for safety management of a facility using a large-scale facility safety management system,
Providing security information of the facility to the server through the safety detection device;
Analyzing the provided safety information to evaluate whether or not the equipment is dangerous, and providing the result to the smart terminal of the manager;
Providing inspection information of a facility stored in a server by a management tag unit to an administrator smart terminal;
Writing all the inspection information to the smart terminal and providing the written inspection information to the server; And
Wherein the server analyzes the inspection information, analyzes the present state of the facility in combination with the risk assessment result, and provides the result to the smart terminal again.
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