KR101838848B1 - Epoxy Resin Compositions for Bulk Mold Compound Dispersed Carbon Nano Tube - Google Patents

Epoxy Resin Compositions for Bulk Mold Compound Dispersed Carbon Nano Tube Download PDF

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KR101838848B1
KR101838848B1 KR1020170058964A KR20170058964A KR101838848B1 KR 101838848 B1 KR101838848 B1 KR 101838848B1 KR 1020170058964 A KR1020170058964 A KR 1020170058964A KR 20170058964 A KR20170058964 A KR 20170058964A KR 101838848 B1 KR101838848 B1 KR 101838848B1
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epoxy resin
weight
parts
mold compound
dispersed
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윤재영
허몽영
이학성
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재단법인 한국탄소융합기술원
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/50Amines
    • C08G59/56Amines together with other curing agents
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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/20Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
    • C08G59/32Epoxy compounds containing three or more epoxy groups
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/4007Curing agents not provided for by the groups C08G59/42 - C08G59/66
    • C08G59/4014Nitrogen containing compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/50Amines
    • C08G59/5046Amines heterocyclic
    • C08G59/5053Amines heterocyclic containing only nitrogen as a heteroatom
    • C08G59/5073Amines heterocyclic containing only nitrogen as a heteroatom having two nitrogen atoms in the ring
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • C08K3/041Carbon nanotubes
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
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    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098Metal salts of carboxylic acids
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/21Urea; Derivatives thereof, e.g. biuret
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives

Abstract

The present invention relates to an epoxy resin composition for a bulk mold compound by dispersing a carbon nano tube in an epoxy resin and a hardening agent. The epoxy resin composition for a bulk mold compound in which a carbon nano tube is dispersed is used in a construction panel, an electrical and electronic component, an electronic product, a construction interior material, a reinforcing material and the like in a sheet type which enhances sticky features to be easily used at room temperature.

Description

탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물 {Epoxy Resin Compositions for Bulk Mold Compound Dispersed Carbon Nano Tube}TECHNICAL FIELD [0001] The present invention relates to an epoxy resin composition for a bulk mold compound in which carbon nanotubes are dispersed,

본 발명은 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물에 관한 것이다. 더욱 상세하게는 에폭시수지와 경화제에 탄소나노튜브를 분산시켜 벌크몰드 컴파운드용 에폭시수지 조성물로 하고, 이를 상온에서 사용이 용이하도록 끈적임을 향상시킨 시트 형태로 하기 위한 건축용 패널, 전기, 전자 부속 및 전자 제품, 건축 내장재, 보강재 등에 부재로 사용되는 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물이다. The present invention relates to an epoxy resin composition for a bulk mold compound in which carbon nanotubes are dispersed. More particularly, the present invention relates to a structural panel for dispersing carbon nanotubes in an epoxy resin and a curing agent to form an epoxy resin composition for a bulk mold compound, Is an epoxy resin composition for a bulk mold compound in which carbon nanotubes used as members in products, building interior materials, and stiffeners are dispersed.

벌크몰드 컴파운드(Bulk Mold Compound)는 일반적으로 불포화 폴리에스테르 수지를 주성분으로 하며, 컴파운드의 점도가 높은 증점된 형태로서, 일정한 벌크 형태로 숙성 제조되어 성형틀(Mold)에 삽입되고, 소정의 온도와 압력을 가하여 프레스 성형으로 소형의 제품인 가정용 전기부품, 장난감, 전자제품, 자동차 용품 등을 생산하는데 응용되고 있다.The Bulk Mold Compound is a generally thickened form of unsaturated polyester resin and has a high viscosity of the compound. The bulk mold compound is aged in a predetermined bulk form, inserted into a mold, And is applied to production of small-sized products such as household electric parts, toys, electronic products and automobile articles by press molding by applying pressure.

불포화폴리에스테르 수지를 주성분으로 하는 벌크몰드 컴파운드는 무기 충전재, 유리섬유, 경화제 및 증점제, 기타 첨가제를 포함하여 벌크형태로 제조되어 고온 프레스로 성형성이 뛰어나고 비교적 두께가 얇은 박판형태의 성형이 가능하며, 시공성이 우수하여 천장재, 바닥재, 벽마감재 등과 같은 건축 재료와 전기부품, 자동차 내외장재의 소형 부품에 사용이 확대되고 있는 실정이다.     Bulk mold compounds based on unsaturated polyester resins are manufactured in bulk form, including inorganic fillers, glass fibers, curing agents, thickeners, and other additives, and can be molded into a thin plate with excellent moldability and a relatively low thickness , And it has been widely used in building materials such as ceiling materials, flooring materials, wall finishing materials, electric parts, and small parts of automobile interior and exterior materials because of its excellent workability.

이러한, 벌크몰드 컴파운드 조성물의 기계적, 물리적 성질은 베이스(Base)가 되는 수지, 첨가제, 필러, 유리섬유 등의 비율을 어떻게 하느냐에 따라 다양하게 조절될 수 있다. 불포화폴리에스테르수지 경우 수지 점도가 낮으면서 상온에서 증점제에 의한 벌크의 점성과 필름 이형성, 상온 취급성이 우수하여 복합재 제조에 많이 사용되고 있다. 이와 관련한 종래기술로서, 불포화폴리에스테르수지를 사용한 벌크몰드 컴파운드 및 이와 유사한 시트몰드 컴파운드(Sheet Mold Compound)에 대한 일반적인 사항은 한국등록번호 제20-00426189호(난연성 건축 내장재), 제10-20697868호(벌크 몰드 컴파운드 조성물), 제10-0908074호(신규한 자외선 차단제인 공중합체가 첨가된 불포화폴리에스테르 벌크몰딩 컴파운드), 제10-2012-0121003호(아크릴 인조대리석 폐분진을 재활용한 BMC 상판의 제조), 제10-1090084호(열경화성 다기능 복합조성물 및 그 제조방법) 및 미국 특허 제5,356,953호, 제5,281,633호 등에 자세하게 기술되어 있다.     The mechanical and physical properties of such a bulk mold compound composition can be variously adjusted depending on the ratio of the base resin, additive, filler, glass fiber, and the like. Unsaturated polyester resins are used in the manufacture of composites because of their low viscosity, low bulk viscosity due to thickener at room temperature, film releasability, and handleability at room temperature. As a related art related to this, general matters concerning a bulk mold compound and a similar sheet mold compound using an unsaturated polyester resin are disclosed in Korean Registration No. 20-00426189 (flame retardant building interior material) and 10-20697868 (Bulk Mold Compound Composition), 10-0908074 (Unsaturated Polyester Bulk Molding Compound Containing New Ultraviolet Protection Agent), No. 10-2012-0121003 (Acrylic Artificial Marble BMC Top Recycled Bronze Dust , 10-1090084 (thermosetting multifunctional composite composition and its production method), and U.S. Patent Nos. 5,356,953 and 5,281,633.

벌크몰드 컴파운드에 가장 많이 사용되는 불포화폴리에스테르 수지의 벌크몰드 컴파운드는 가격이 저렴하고 제조가 간편하나, 필러의 함유량이 많아 컴파운드의 점도가 높고, 상온의 혼련공정을 통하여 혼합하며 필러의 양이 많아 분산시간이 많이 소요되며, 표면의 균일성이 상대적으로 좋지 못하며 많은 필러를 사용하여 제품의 무게가 무거우며 제품 표면의 광택과 최종제품의 외관이 좋지 못한 많은 제약이 있었다.     Bulk mold compound of unsaturated polyester resin which is most used in bulk mold compound is cheap and easy to manufacture, but it has a high content of filler because of its high content of filler, it is mixed through mixing process at room temperature, The dispersion time is long, the uniformity of the surface is relatively inadequate, the weight of the product is heavy due to the use of many fillers, and there are many limitations such as glossiness of the product surface and appearance of the final product.

특히, 탄소섬유를 사용한 벌크몰드 컴파운드는 탄소섬유의 표면 사이징제로서 주로 사용되는 에폭시수지로 인하여 불포화폴리에스테르수지와 에폭시수지와의 섬유 계면접착과 상용성 문제점이 발생하여 불포화폴리에스테르수지를 탄소섬유와 함께 사용함에 제약이 있으므로, 이를 이용한 탄소섬유 벌크몰드 컴파운드는 아직 제조되지 못하고 있는 실정이다.      Particularly, the bulk mold compound using carbon fiber has problems of compatibility between the unsaturated polyester resin and the epoxy resin due to fiber interface and compatibility with the epoxy resin, which is mainly used as a surface sizing agent for carbon fibers, The carbon fiber bulk mold compound using the carbon fiber composite compound has not yet been manufactured.

탄소섬유 복합재에 많이 사용되는 에폭시수지 경우 탄소섬유 복합재의 중간 재료로 많이 사용되는 프리프레그와 인퓨전 성형방법에 주로 사용되며, 탄소섬유 촙을 사용한 벌크몰드 컴파운드로는 에폭시수지의 상온에서 액상 점도와 점성, 고체인 상태로 상온에서 벌크몰딩 컴파운드 작업이 쉽지 않다. 나아가 에폭시수지는 구조적으로 증점될 수 없으므로 컴파운드용 에폭시수지 경화제 선정이 어렵고, 제조공정이 불포화폴리에스테르수지와 달리 액상의 수지가 증점제에 의한 수지의 점도 상승이 어려우므로 수지의 증점 효과에 의한 벌크 컴파운드의 물성과 성형조건에 적합한 에폭시수지 조성물이 개발되지 못하여 벌크몰드 컴파운드로서 에폭시수지는 아직 실용화 되지 못하고 있다. In epoxy resin, which is widely used in carbon fiber composites, it is mainly used in prepreg and infusion molding methods, which are widely used as an intermediate material of carbon fiber composites. Bulk mold compounds using carbon fiber 로 are used for liquid viscosity and viscosity , It is not easy to work with bulk molding compounds at room temperature in a solid state. Furthermore, epoxy resin can not be structurally thickened, so it is difficult to select epoxy resin curing agent for compound. Unlike unsaturated polyester resin, it is difficult to increase the viscosity of resin by liquid thickening agent. Therefore, An epoxy resin composition suitable for the physical properties and molding conditions of the epoxy resin composition has not been developed and epoxy resin has not yet been put to practical use as a bulk mold compound.

국내실용신안등록 20-0426189호(2006. 9. 04.)Domestic Utility Model Registration 20-0426189 (September 04, 2006) 국내특허등록 10-0697868호(2007. 3. 14.)Domestic patent registration 10-0697868 (March 14, 2007) 국내특허등록 10-0908074호(2009. 7. 09.)Domestic patent registration 10-0908074 (2009. 7. 09.) 국내공개특허공보 10-2012-0121003호(2012. 11. 05.)Korean Published Patent Application No. 10-2012-0121003 (Nov. 05, 2012) 국내특허등록 10-1090084호(2011. 11. 30.)Domestic patent registration 10-1090084 (November 30, 2011) 미국특허 제5,356,953호(1994. 10. 18.)U.S. Patent No. 5,356,953 (Oct. 18, 1994) 미국특허 제5,281,633호(1994. 01. 25.)U.S. Patent No. 5,281,633 (issued Jan. 25, 1994)

본 발명은 상기와 같은 종래기술의 문제점을 해결하기 위하여 창안된 것으로, 에폭시수지에 탄소나노튜브를 분산시켜 에폭시수지를 상온에서 사용이 용이하도록 끈적임을 향상시킨 시트 형태로서, 건축용 패널, 전기, 전자 부속 및 전자 제품, 건축 내장재, 보강재 등으로 사용되는 부재를 성형하기 위한 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물의 제공을 그 목적으로 한다.Disclosure of Invention Technical Problem [8] Accordingly, the present invention has been made keeping in mind the above problems occurring in the prior art, and an object of the present invention is to provide a sheet form in which carbon nanotubes are dispersed in an epoxy resin to improve the tackiness of the epoxy resin at room temperature, It is an object of the present invention to provide an epoxy resin composition for a bulk mold compound in which carbon nanotubes are dispersed to form a member used as an accessory, an electronic product, a building interior material, and a reinforcing material.

본 발명은 1) 주제로서, a) 탄소나노튜브 분산 에폭시수지 250~370중량부, b) 에폭시당량이 170~190인 페놀노볼락형 에폭시수지 65~110중량부, c) 에폭시당량이 400~500인 고상의 비스페놀A형 에폭시수지 50~160중량부, d) 에폭시당량이 900~1000인 고상의 비스페놀A형 에폭시수지 100~240중량부, e) 에폭시당량이 1750~2100인 고상의 비스페놀A형 에폭시수지 130~500중량부, f) 이형제 50~75중량부를 포함하고, 2) 경화제로서, a) 에폭시당량이 184~190인 액상의 비스페놀A형 에폭시수지 200~220중량부, b) 탄소나노튜브 분산 에폭시수지 300~400중량부, c) 에폭시당량이 160~180인 액상의 비스페놀F형 에폭시수지 220~230중량부, d) 디시안디아미드 180~190중량부, e) 2-이미다졸 3~8중량부, f) 경화촉진제 70~85중량부, g) 액상 이형제 15~40중량부를 포함하여 이루어지되, 상기 주제와 경화제는 65~75중량% : 25~35중량%로 함유되는 것을 특징으로 하는 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물을 제공한다.(B) 65 to 110 parts by weight of a phenol novolak type epoxy resin having an epoxy equivalent weight of 170 to 190, (c) an epoxy equivalent weight of 400 to 400 parts by weight, D) 100 to 240 parts by weight of a solid bisphenol A epoxy resin having an epoxy equivalent of 900 to 1000, e) 100 to 240 parts by weight of a solid bisphenol A epoxy resin having an epoxy equivalent of 1750 to 2100, A) 200 to 220 parts by weight of a liquid bisphenol A epoxy resin having an epoxy equivalent of 184 to 190, b) 50 to 100 parts by weight of a carbon-based epoxy resin, 300 to 400 parts by weight of a nanotube-dispersed epoxy resin, c) 220 to 230 parts by weight of a liquid bisphenol F type epoxy resin having an epoxy equivalent of 160 to 180, d) 180 to 190 parts by weight of dicyandiamide, e) 3 to 8 parts by weight, f) 70 to 85 parts by weight of a curing accelerator, g) 15 to 40 parts by weight of a liquid release agent, : 25 to 35% by weight based on the total weight of the carbon nanotubes.

한편, 본 발명에 의한 그 밖의 구체적인 과제의 해결수단은 발명의 상세한 설명에 기재되어 있다.Means for solving the other specific problems according to the present invention are described in the detailed description of the invention.

본 발명에 의한 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물은 점도, 표면 Tacky, 필름 이형성, 유리전이온도를 향상시킴으로써 건축 내외장재 또는 전동차 내장재, 가정용 전기부품, 장난감, 전자제품, 자동차용품 등의 고온 프레스에 의한 성형성이 뛰어나다.The epoxy resin composition for a bulk mold compound in which carbon nanotubes are dispersed according to the present invention improves the viscosity, surface tacky, film releasability and glass transition temperature, thereby improving the interior and exterior materials for architectural interior and exterior materials, electric parts for household use, Is excellent in moldability due to the high-temperature press.

또한 비교적 두께가 얇은 박판형태의 성형이 가능하고, 드릴링, 트리밍 등의 가공 시 발생하는 마찰열을 쉽게 분산하여 시공성이 우수하므로 벌크몰드 컴파운드 시트의 경량화와 인장강도 향상으로 고강도 제품을 요구하는 분야에 효과적으로 사용할 수 있다. In addition, since it is possible to form thin plate with relatively thin thickness and easily disperse frictional heat generated during drilling, trimming, etc., it has excellent workability. Therefore, light weight and tensile strength of bulk mold compound sheet are improved, Can be used.

도 1은 본 발명에 의한 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물의 a) 탄소나노튜브 분산 사진이고, b) Chop Fiber 분산 사진이다.
도 2는 본 발명에 의한 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물로 제조된 벌크몰딩 컴파운드 시트의 사진이다.
도 3은 본 발명에 의한 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물로 제조된 벌크몰딩 컴파운드 시트의 표면저항을 측정한 결과로서, a) 실시예 1, b) 비교예에 따른 사진이다.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a photograph of a carbon nanotube dispersion image of a epoxy resin composition for a bulk mold compound in which carbon nanotubes are dispersed according to the present invention, and FIG.
2 is a photograph of a bulk molding compound sheet made of an epoxy resin composition for a bulk mold compound in which carbon nanotubes are dispersed according to the present invention.
FIG. 3 is a photograph of a surface resistivity of a bulk molding compound sheet made of an epoxy resin composition for a bulk mold compound in which carbon nanotubes are dispersed according to the present invention, which is a) a comparative example of Example 1 and b) .

본 발명에 의한 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물은 주제와 경화제로 이루어지는 것을 특징으로 한다. The epoxy resin composition for a bulk mold compound in which carbon nanotubes are dispersed according to the present invention is characterized by comprising a main component and a curing agent.

먼저 1) 주제로서, a) 탄소나노튜브 분산 에폭시수지 250~370중량부, b) 에폭시당량이 170~190인 페놀노볼락형 에폭시수지 65~110중량부, c) 에폭시당량이 400~500인 고상의 비스페놀A형 에폭시수지 50~160중량부, d) 에폭시당량이 900~1000인 고상의 비스페놀A형 에폭시수지 100~240중량부, e) 에폭시당량이 1750~2100인 고상의 비스페놀A형 에폭시수지 130~500중량부, f) 이형제 50~75중량부를 포함하고,     (B) 65 to 110 parts by weight of a phenol novolak epoxy resin having an epoxy equivalent weight of 170 to 190, (c) an epoxy equivalent of 400 to 500 parts by weight, D) 100-240 parts by weight of a solid bisphenol A type epoxy resin having an epoxy equivalent of 900-1000; e) 100-240 parts by weight of a solid bisphenol A epoxy resin having an epoxy equivalent of 1750 to 2100; 130 to 500 parts by weight of a resin, f) 50 to 75 parts by weight of a release agent,

2) 경화제로서, a) 에폭시당량이 184~190인 액상의 비스페놀A형 에폭시수지 200~220중량부, b) 탄소나노튜브 분산 에폭시수지 250~300 300~400중량부, c)에폭시당량이 160~180 액상의 비스페놀F형 에폭시수지 220~230중량부, d) 디시안디아미드 180~190중량부, e) 2-이미다졸 3~8중량부, f) 경화촉진제 70~85중량부, g) 액상 이형제 15~40중량부를 포함하여 이루어지되, 상기 주제와 경화제는 65~75중량% : 25~35중량%로 함유되는 것을 특징으로 한다.      2) 200 to 220 parts by weight of a liquid bisphenol A epoxy resin having an epoxy equivalent of 184 to 190, b) 300 to 400 parts by weight of a carbon nanotube-dispersed epoxy resin 250 to 300, c) an epoxy equivalent of 160 D) from 180 to 190 parts by weight of dicyandiamide, e) from 3 to 8 parts by weight of 2-imidazole, f) from 70 to 85 parts by weight of a curing accelerator, g) And 15 to 40 parts by weight of a liquid release agent, wherein the subject and the curing agent are contained in an amount of 65 to 75% by weight: 25 to 35% by weight.

이하에서는 주제와 경화제에 대하여 상세히 설명하기로 한다.     Hereinafter, the subject and the curing agent will be described in detail.

(1) 주제 (1) Subject

1) 탄소나노튜브 분산 에폭시수지  1) Carbon nanotube dispersion epoxy resin

주제의 수지 안정성, 열전도 및 전기적 특성을 향상하기 위하여 탄소나노튜브가 분산된 에폭시수지를 사용하는데, 저점도 액상의 3관능성 에폭시수지인 국도화학(주)의 YH-300(에폭시당량 135∼150 점도 100∼300CPS) 98중량%에 다중벽 탄소나노튜브(MCNT)로서, 상품명 K-Nanos 100P(번들직경 3~15㎛, 번들길이 10~50㎛, 직경 10~15㎚) 2중량%를 혼합 분산한 후에 밀링 가공기인 삼본밀로 2회 가공하여 사용하였다. 그 사용량은 250~370중량부가 바람직한데, 이때 250중량부 미만이면, 탄소나노튜브 분산량이 적어 열전도 및 전기적 특성이 낮아지고 탄소나노튜브가 분산된 에폭시수지의 점성이 너무 높아져 고온에서 주제를 제조해야 하며 높은 온도에서 경화제를 혼합해야 함으로 혼합도중 경화위험성이 높다. 또한 370중량부를 초과하면, 열전도 및 전기적 특성은 좋아지나 탄소나노튜브가 분산된 에폭시수지의 점성이 너무 낮아져 주제와 경화제 혼합 한 후 상온에서 벌크몰드 컴파운드의 끈적임이 심해진다.     In order to improve the resin stability, thermal conductivity and electrical properties of the subject, epoxy resin with carbon nanotubes dispersed therein is used. YH-300 (epoxy equivalents 135 to 150, available from Kukdo Chemical Co., Ltd.), a trifunctional epoxy resin having a low viscosity, (Bundle length: 10 to 50 mu m, bundle length: 10 to 15 nm, diameter: 10 to 15 nm) as a multi-walled carbon nanotube (MCNT) at 98 wt% After dispersing, it was used by processing twice with a triple mill, which is a milling machine. If the amount of the carbon nanotubes is less than 250 parts by weight, the amount of the carbon nanotubes to be dispersed is decreased, and the thermal conductivity and electrical characteristics are lowered, and the viscosity of the epoxy resin in which the carbon nanotubes are dispersed becomes too high. And the hardening agent must be mixed at a high temperature, so that there is a high risk of hardening during mixing. When the amount exceeds 370 parts by weight, the thermal conductivity and electric characteristics are good, but the viscosity of the epoxy resin in which the carbon nanotubes are dispersed becomes too low, and the stickiness of the bulk mold compound becomes worse at room temperature after mixing the curing agent and the base.

2) 페놀 노볼락형 에폭시수지  2) Phenol novolak type epoxy resin

주제의 기계적 특성과 내열성을 향상하고자 기계적 강도와 용융온도가 낮은 반고상의 페놀 노블락형 에폭시수지를 사용하는데, 그 종류로서는 국도화학(주)의 YDPN 638(에폭시당량 170-190)을 65~110중량부 사용하는 것이 바람직하다. 그 사용량이 110중량부를 초과할 경우 복합재의 강도는 향상되나 신율이 적고 충격에 쉽게 깨지는 현상이 발생할 수 있으며, 65중량부 미만일 경우 복합재의 기계적 강도가 약해지는 경향이 있다.    In order to improve the mechanical properties and heat resistance of the subject, a semi-hard phenolic novolak type epoxy resin having a low mechanical strength and a low melting point is used, and YDPN 638 (epoxy equivalents 170-190) of Kukdo Chemical Co., It is preferable to use it. If the amount is more than 110 parts by weight, the strength of the composite material may be improved but the elongation of the composite material may be low and the impact strength may be easily broken. When the amount is less than 65 parts by weight, the mechanical strength of the composite material tends to be weakened.

3) 고상 비스페놀A형 에폭시수지  3) Solid bisphenol A type epoxy resin

상온에서 고상인 비스페놀 A형 에폭시수지로는 에폭시 당량이 높고 용융온도가 서로 달라 에폭시 당량과 용융온도에 따라 용융온도가 120℃ 미만인 것이고, 그 종류로는 국도화학(주) YD-011(에폭시당량 400-500), YD-014(에폭시당량 900-1000), YD-017(에폭시당량 1750-2100) 등이 있다. 종류별 사용량을 보면, 에폭시당량 400-500인 것은 65~110중량부, 에폭시당량 900-1000인 것은 100~240중량부, 에폭시당량 1750-2100인 것은 130~500중량부 사용하는 것이 바람직하다.     As a bisphenol A type epoxy resin which is solid at room temperature, the epoxy equivalent is high and the melting temperature is different. The melting temperature is lower than 120 ° C according to the epoxy equivalence and the melting temperature. Examples thereof include YD-011 (epoxy equivalent YD-014 (epoxy equivalent: 900-1000), YD-017 (epoxy equivalent: 1750-2100). When the epoxy equivalent is 400-500, it is preferably 65-110 parts by weight, the epoxy equivalent of 900-1000 is 100-240 parts by weight, and the epoxy equivalent of 1750-2100 is 130-500 parts by weight.

4) 이형제  4) Releasing agent

이형제는 고온 프레스성형의 경우 에폭시수지의 접착력에 의한 성형물의 금형 접착을 방지하고, 쉽게 탈형이 가능하도록 수지 내부에 혼합 사용한다. 그 종류로서 무기물인 스테아린산아연(Zinc Stearate)와 스테아린산칼슘(Calcium Stearate)가 열거될 수 있는데, 그 중 스테아린산아연을 사용하는 것이 바람직하고, 그 사용량은 50~75중량부 사용하여 에폭시수지의 온도 80℃에서 고르게 혼합 사용하였다. 이때 그 사용량이 50중량부 미만이면 금형에 달라붙어 이형 효과가 적으며 75중량부 이상이면 이형제에 의한 복합재의 기계적 물성이 약해져 적절하지 못하다.     In the case of hot press molding, the releasing agent is mixed with the inside of the resin so as to prevent the mold from adhering to the mold due to the adhesive force of the epoxy resin and easily demold. Zinc stearate and calcium stearate, which are inorganic substances, can be exemplified. Among them, zinc stearate is preferably used. The amount of the zinc stearate used is 50 to 75 parts by weight, and the temperature of the epoxy resin is 80 Lt; 0 > C. If the amount is less than 50 parts by weight, the effect of sticking to the mold is small, and if the amount is more than 75 parts by weight, the mechanical properties of the composite material due to the release agent are weakened.

(2) 경화제(2) Hardener

1) 탄소나노튜브 분산 에폭시 수지  1) Carbon nanotube dispersion epoxy resin

주제로 사용되는 탄소나노튜브 분산 에폭시수지와 동일한 것이고, 그 사용량은 300~400중량부가 바람직하다. 이때 그 사용량이 300중량부 미만이면, 고상의 잠재성경화제와 혼합 비율이 적어지고 높은 점도로 교반에 의한 경화제 혼합이 어려워지며 삼본밀로 가공할 경우 경화제의 밀링에 많은 시간이 소요되고 경화제의 점도가 높아지며, 탄소나노튜브가 분산된 에폭시수지 농도가 낮아져 탄소나노튜브의 열전도 및 전기적 특성이 낮아진다. 또한 400중량부를 초과하면, 열전도 및 전기적 특성이 양호해 지고 경화제의 혼합 분산 및 밀링은 좋아지나 너무 낮은 점도로 인하여 주제와 혼합할 경우 상온에서의 끈적임이 높아져 벌크몰딩 컴파운드의 점성이 높아 필름 이형과 상온 사용이 어려워진다.      Is the same as the carbon nanotube-dispersed epoxy resin used in the subject, and the amount thereof is preferably 300 to 400 parts by weight. If the amount is less than 300 parts by weight, the mixing ratio with the latent curing agent in the solid phase becomes small, and the mixing of the curing agent by stirring becomes difficult due to the high viscosity. In the case of the triple milling, it takes a long time to mill the curing agent, And the concentration of epoxy resin in which carbon nanotubes are dispersed is lowered, thereby lowering the thermal conductivity and electrical characteristics of the carbon nanotubes. On the other hand, if it exceeds 400 parts by weight, heat conduction and electric characteristics become good, and mixing dispersion and milling of the curing agent is good. However, when the curing agent is mixed with a subject due to too low viscosity, the stickiness at room temperature increases, It becomes difficult to use at room temperature.

2) 액상 비스페놀형 에폭시수지  2) liquid bisphenol type epoxy resin

고온에서 프레스 성형이 되는 벌크몰드 컴파운드용 에폭시수지의 경화제로서 사용되는 잠재성 경화제인 디시안디아미드(dicyandiamide)는 백색의 결정이므로 이를 용해하거나 분산시켜 사용하는 것이 바람직한데, 이를 위하여 상온에서 점도가 낮으며 기계적 물성이 우수하고, 상온에서 액상인 비스페놀A형, 비스페놀F형 에폭시수지를 사용한다.      Since dicyandiamide, which is a latent curing agent used as a curing agent for an epoxy resin for a bulk mold compound which is press-molded at a high temperature, is a white crystal, it is preferable to use it by dissolving or dispersing it. Bisphenol A type epoxy resin and bisphenol F type epoxy resin which are excellent in mechanical properties and are liquid at room temperature.

그 종류로서는 국도화학(주)의 비스페놀 A형인 YD-128(에폭시당량 184∼190), 비스페놀 F형인 YDF-170(에폭시당량 160∼180) 등이 있다. 종류별 사용량을 보면, 에폭시당량 184-190인 것은 200~220중량부, 에폭시당량 160-180인 것은 220~230중량부 사용하는 것이 바람직하다.      Examples thereof include YD-128 (epoxy equivalent 184 to 190), bisphenol A type, and YDF-170 (epoxy equivalent 160 to 180), bisphenol F type. When the amount of the epoxy equivalent is 184-190, it is preferably 200-220 parts by weight and the epoxy equivalent of 160-180 is preferably 220-230 parts by weight.

3) 디시안디아미드(dicyandiamide)  3) Dicyandiamide

경화제로서 디시안디아미드는 Alz chem사의 마이크로 입자화된 상품명 Dyhard 100S를 사용할 수 있다. 잠재성 경화제로서 디시안디아미드를 비스페놀A형 에폭시수지에 용해시켜 경화되도록 하는데, 액상 상태의 경화제로 제조하여 벌크몰드 컴파운드 에폭시수지 조성물이 벌크 몰드 컴파운드로 사용될 수 있도록 한다.     As the hardener, dicyandiamide may be Dyhard 100S, trade name of microcrystallized product of Alz chem. As a latent curing agent, dicyandiamide is dissolved in a bisphenol A type epoxy resin to be cured, and it is prepared as a liquid curing agent so that a bulk mold compound epoxy resin composition can be used as a bulk mold compound.

디시안디아미드는 상온에서 고상으로 입자크기가 1~20㎛이고, 용제인 디메틸포름마이드(DMF)에 녹여 사용할 수 있으나, 본 발명에서는 벌크 몰드 컴파운드 제조로 용제를 사용할 수 없기 때문에 디시안디아미드를 액상인 비스페놀A형 에폭시수지(국도화학 YD-128, 에폭시당량 184∼194)와 비스페놀 F형 에폭시수지(국도화학 YDF-170 에폭시당량 160-180)에 혼합 분산시켜 밀링 가공기인 삼본밀로 2회 가공하여 사용하였다.     Dicyandiamide may be used in a solid phase at room temperature at a particle size of 1 to 20 mu m and may be dissolved in dimethylformamide (DMF) as a solvent. However, since a solvent can not be used in the production of a bulk mold compound, dicyandiamide is dissolved in liquid phase Bisphenol A type epoxy resin (National Chemical Industries YD-128, epoxy equivalent 184 to 194) and bisphenol F type epoxy resin (KODO CHEMICAL YDF-170 epoxy equivalent 160 to 180) were mixed and dispersed and processed twice with a triple mill as a milling machine Respectively.

디시안디아미드의 사용량은 180 내지 190중량부이다. 그 사용량이 180중량부 미만이면, 경화반응이 완결되지 않아 에폭시수지 조성물의 유리전이온도가 저하되어 경화가 늦고 복합재의 물성이 저하될 우려가 있으며, 190중량부를 초과하면, 반응에 참여하지 않은 미반응 디시안디아미드가 잔류하여 에폭시 수지 조성물의 기계적 물성을 저하시킬 우려가 있다.     The amount of dicyandiamide is from 180 to 190 parts by weight. If the amount is less than 180 parts by weight, the curing reaction is not completed, and the glass transition temperature of the epoxy resin composition is lowered, resulting in a delay in curing and deterioration of the physical properties of the composite material. When the amount exceeds 190 parts by weight, The reaction dicyandiamide may remain to deteriorate the mechanical properties of the epoxy resin composition.

4) 디클로로페닐 디메틸우레아(dichlorophenyl dimethyl urea, DCMU)   4) Dichlorophenyldimethylurea (DCMU)

경화촉진제로서 3-(3,4-디클로로페닐)-1,1-디메틸우레아(DCMU)를 사용하는데, 구체적으로는 Alz chem사의 Dyhard Urones 상품명 UR-200(CAS NO 330-54-1)이다. 그 사용량은 70~85중량부가 바람직하고, 이때 70중량부 미만이면, 잠재성 경화제의 경화 촉진 효과가 낮아져 경화시간이 길어지며, 85중량부를 초과하면, 경화제의 경화시간은 빨라지나 상온 보관시 수지 안정성이 낮아져 장기 보관시 겔화 위험성이 높아진다.     3- (3,4-dichlorophenyl) -1,1-dimethylurea (DCMU) is used as a curing accelerator, specifically UR-200 (CAS NO 330-54-1) by Dyhard Urones of Alz chem. If the amount is less than 70 parts by weight, the curing accelerating effect of the latent curing agent is lowered and the curing time is prolonged. If the amount is more than 85 parts by weight, the curing time of the curing agent is accelerated. However, The stability is lowered, and the risk of gelation increases during long-term storage.

5) 이미다졸(Imidazole)  5) Imidazole

디클로로페닐 디메틸우레아(DCMU) 촉진제는 고온 촉진효과가 우수하나, 고상으로서 분산에 많은 시간이 소요되며, 보조촉진제로 액상인 이미다졸을 혼합 병용 사용하는 경우 수지의 경화시간을 단축하므로 적은 량으로도 촉진효과가 우수하여 복합재의 경화를 촉진하고자 액상의 이미다졸을 추가 사용하기도 한다.      Dichlorophenyldimethylurea (DCMU) promoter is excellent in accelerating the high temperature, but it takes a long time to disperse as a solid phase. In the case of using imidazole in combination with liquid imidazole as an auxiliary promoter, the curing time of the resin is shortened, In order to accelerate the curing of the composite material, the liquid imidazole may be additionally used because the promoting effect is excellent.

그 사용량은 3~8중량부가 바람직하고, 이때 3중량부 미만이면, 촉진 효과가 디클로로페닐 디메틸우레아(DCMU)만 사용한 것과 커다란 차이가 없으며, 8중량부를 초과하면, 촉진 효과가 너무 빨라져 경화시간이 빨라지나 상온 보관시 촉진제에 의한 안정성이 낮아져 수지 겔화 위험성이 높아진다.     If the amount is less than 3 parts by weight, the promoting effect is not significantly different from the use of only dichlorophenyldimethylurea (DCMU). If the amount is more than 8 parts by weight, the accelerating effect becomes too fast, When stored at room temperature, the stability of the accelerator is lowered, which increases the risk of resin gelation.

6) 액상이형제  6) The liquid phase brothers

액상이형제는 에폭시 몰딩용으로, 후처리 없이 페인팅 등 후가공이 가능한 독일의 Technical Advanced Group의 상품명 G-172을 선택하였다. 그 사용량은 15~40중량부가 바람직하고, 이때 15중량부 미만이면, 고온 탈형이 부족하여 이형이 어려우며, 40중량부를 초과하면, 과도한 이형제에 의한 복합재의 물성이 약해지는 현상이 발생한다.    Liquid phase This brothers selected G-172, a product of German Technical Advanced Group, which is capable of post-processing such as epoxy molding and painting without post-treatment. If the amount is less than 15 parts by weight, the mold release is difficult due to insufficient high temperature demolding. If the amount is more than 40 parts by weight, physical properties of the composite material due to excessive release agent may be weakened.

<제조예 1> 주제 및 경화제의 제조&Lt; Preparation Example 1 > Preparation of a base and a curing agent

1-1 주제의 제조Manufacture of 1-1 subject

우선 반응기의 청결상태, 밸브의 상태, 콘덴서의 냉각수 및 반응기 4구 플라스크의 질소를 확인하였다. 반응기에 질소를 넣어주면서 탄소나노튜브 분산 에폭시수지 350.2g에 에폭시 당량이 170-190인 페놀노볼락형 에폭시 수지(국도화학 YDPN-638) 94.6g을 넣고 온도를 90℃로 올리면서 에폭시 당량이 470인 고상의 비스페놀A형 에폭시수지(국도화학 YD-011) 151.4g과 에폭시 당량이 950인 고상의 비스페놀A형 에폭시수지(국도화학 YD-014) 236.6g을 넣고 녹인다. 이들 에폭시수지의 녹은 상태를 확인한 후에 에폭시당량이 1925인 고상의 비스페놀A형 에폭시수지(국도화학 YD-017) 132.5g과 이형제인 스테아린산아연(Zn-St) 65.5g을 넣고 잘 혼합하고 녹여 주제를 제조하였다.    First, the cleanliness of the reactor, the state of the valve, the cooling water of the condenser and the nitrogen in the reactor four-necked flask were checked. 94.6 g of a phenol novolac epoxy resin (epoxy resin YDPN-638) having an epoxy equivalent of 170-190 was added to 350.2 g of a carbon nanotube-dispersed epoxy resin while nitrogen was added to the reactor, and the epoxy equivalent was 470 151.4 g of a solid bisphenol A type epoxy resin (KODO CHEMICAL YD-011) and 236.6 g of a solid bisphenol A type epoxy resin having an epoxy equivalent of 950 (KODO CHEMICAL YD-014). After confirming the molten state of these epoxy resins, 132.5 g of a solid bisphenol A type epoxy resin (epoxy resin YD-017) having an epoxy equivalent of 1925 and 65.5 g of zinc stearate (Zn-St) .

1-2 경화제의 제조1-2 Preparation of Curing Agent

수지를 혼합할 수 있는 교반기에 탄소나노튜브 분산 에폭시수지 300.88g에 에폭시 당량이 187인 액상의 비스페놀A형 에폭시수지(국도화학 YD-128) 216.67g, 에폭시 당량이 170인 액상의 비스페놀F형 에폭시수지(국도화학 YDF-170) 222.39g, 디시안디아미드 189.69g과 DCMU 81.29g, 2-이미다졸 3.33g, 그리고 액상이형제 16.67g을 각각 넣고 혼합한 후에 잘 분산 가공할 수 있도록 삼본밀에 넣고 2회 분산을 실시하여 경화제를 제조하였다     In a stirrer capable of mixing resin, 216.67 g of liquid bisphenol A epoxy resin (KODO CHEMICAL YD-128) having an epoxy equivalent of 187 and 216.67 g of a bisphenol F epoxy epoxy resin having an epoxy equivalent of 170 were added to 300.88 g of a carbon nanotube- 222.39 g of Resin (National Chemical Industries YDF-170), 189.69 g of dicyandiamide, 81.29 g of DCMU, 3.33 g of 2-imidazole and 16.67 g of liquid phase broth were mixed and put into a three- Followed by dispersion twice to prepare a curing agent

상기에서 제조된 주제와 경화제로써 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물을 제조할 수 있는데, 그 비율은 주제와 경화제를 68~75중량% : 25~35중량%로 하는 것이 바람직하다.     An epoxy resin composition for a bulk mold compound in which carbon nanotubes are dispersed can be prepared using the above-mentioned subject matter and a curing agent. The proportion of the epoxy resin composition is preferably 68 to 75% by weight: 25 to 35% by weight .

[실시예 1] 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물의 제조[Example 1] Preparation of epoxy resin composition for bulk mold compound in which carbon nanotubes were dispersed

상기 제조예 1-1에서 제조된 주제 709g을 온도가 80℃가 되게 하고, 상기 제조예 1-2에서 제조된 경화제 321g을 온도가 80℃를 넘지 않도록 주의하면서 교반기에 혼합하여 10분간 교반한 후에 바로 포장하여 벌크몰드 컴파운드용 탄소나노튜브가 분산된 에폭시수지 조성물을 제조하였다.   709 g of the subject prepared in Preparation Example 1-1 was heated to 80 ° C and 321 g of the curing agent prepared in Preparation Example 1-2 was mixed in a stirrer with care that the temperature did not exceed 80 ° C and stirred for 10 minutes The epoxy resin composition was prepared by dispersing carbon nanotubes for bulk mold compound.

[실시예 2] 내지 [실시예 5][Examples 2 to 5]

실시예 1과 비교하여 [표 1]과 같이, 주제와 경화제 및 그 원료의 첨가량을 약간씩 달리하였을 뿐 나머지는 동일한 방법으로 하여 벌크몰드 컴파운드용 탄소나노튜브가 분산된 에폭시수지 조성물을 제조하였다.   As compared with Example 1, an epoxy resin composition was prepared in which carbon nanotubes for bulk mold compound were dispersed in the same manner as in [Table 1], except that the amounts of the base, the curing agent and the raw materials were slightly different.

[비교예][Comparative Example]

실시예 1과 비교하여 [표 1]과 같이, 탄소나노튜브 분산 에폭시수지를 사용하지 않고, 주제와 경화제의 원료 첨가량을 약간씩 달리하였을 뿐 나머지는 동일한 방법으로 하여 벌크몰드 컴파운드용 에폭시수지 조성물을 제조하였다.     Compared with Example 1, the epoxy resin composition for a bulk mold compound was prepared in the same manner as in [Table 1] except that the amount of the raw material of the base and the curing agent was slightly changed without using the carbon nanotube-dispersed epoxy resin. .

[제조예 2] 벌크몰드 컴파운드, 시트 제조 [Manufacturing Example 2] Bulk mold compound, sheet manufacture

리더기의 온도를 80℃로 유지하면서 주제인 탄소나노튜브가 분산된 에폭시수지 27.5중량%, 탄소나노튜브가 분산된 수지경화제 12.5중량%, 또는 주제와 경화제가 혼합된 에폭시수지 40중량%와 충전제 10중량%를 혼합하여 80℃에서 30분간 교반하는 공정과 상기 교반기에 탄소섬유 촙 50중량%을 혼합하고 온도를 80℃유지하면서 20분간 교반하여 탄소나노튜브가 분산된 탄소섬유 에폭시수지 벌크몰드 컴파운드를 제조하였다.     27.5% by weight of an epoxy resin in which carbon nanotubes were dispersed, 12.5% by weight of a resin curing agent in which carbon nanotubes were dispersed, 40% by weight of an epoxy resin mixed with a curing agent and a filler 10 And stirring the mixture at 80 占 폚 for 30 minutes; mixing the carbon fiber 촙 with 50 wt% of the carbon fiber 촙 and stirring the mixture for 20 minutes while maintaining the temperature at 80 占 폚 to prepare a carbon fiber epoxy resin bulk mold compound having carbon nanotubes dispersed therein .

제조된 벌크몰드 컴파운드는 사용하기 편리하도록 시트 상태로 만들기 위해 온도가 80℃인 이중 압축 롤러에 넣고 일정한 두께로 반복 압축하여 두께가 균일한 시트로 제조하였고, 벌크몰드 컴파운드 시트는 상온 안정성과 에폭시수지의 경화 안정성을 위해 -5℃ 이하에서 냉장 보관하여 사용하였다.     The prepared bulk mold compound was put into a double compression roller having a temperature of 80 ° C in order to make the sheet condition easy to use, and repeatedly compressed to a constant thickness to produce a uniform thickness sheet. The bulk mold compound sheet had a room temperature stability and an epoxy resin And stored at -5 ° C or below in a refrigerator for curing stability.

벌크 몰드 컴파운드 시트를 500ton 이상의 프레스로 진공압력 760㎜Hg, 온도 135∼145℃에서 15~20분간 프레스로 성형하였으며 기계적 강도와 전기적 특성을 측정하였으며, 그 결과는 [표 1]과 같다.      Bulk mold compound sheets were pressed in a press of 500 ton or more and pressed at a vacuum pressure of 760 mmHg and a temperature of 135 to 145 ° C for 15 to 20 minutes. Mechanical strength and electrical properties were measured. The results are shown in Table 1.

<시험방법><Test Method>

상기 실시예 1 내지 5 및 비교예에서 얻은 벌크몰드 컴파운드용 에폭시수지 조성물 및 이로부터 제조된 벌크몰드 컴파운드 시트에 대하여 다음과 같이 여러 가지 항목의 시험을 실시하였고, 그 시험결과를 하기 [표 1]에 나타내었다.   The epoxy resin compositions for the bulk mold compound obtained in Examples 1 to 5 and Comparative Examples and the bulk mold compound sheet prepared therefrom were subjected to various tests as follows, Respectively.

1) 점도 1) Viscosity

블록필드 점도계(LVF형 저점도용 #4번, 60 RPM)를 이용하여 80℃에서 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물의 점도를 측정하였다. 이때 점도가 100Poise 이상이 되면, 벌크몰드 컴파운드 제조시 섬유를 함침하는 혼합시간이 길어지며 섬유가 함침 도중에 겔화될 위험이 높다.   The viscosity of the epoxy resin composition for a bulk mold compound in which carbon nanotubes were dispersed at 80 캜 was measured using a block field viscometer (LVF type # 4, 60 RPM for low viscosity). At this time, when the viscosity exceeds 100Poise, the mixing time for impregnating the fiber during the manufacture of the bulk mold compound becomes longer, and the fiber is likely to gel during impregnation.

2) 표면 Tacky2) Surface Tacky

두께 200㎛ PET 필름에 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물을 코팅한 후에 지촉(指燭) 건조를 측정하였고, 그 결과는 5 : 양호, 3 : 보통, 1 : 불량, 0 :- Tacky 없음을 나타낸다.   3: Normal, 1: Bad, 0: Good, 3: Normal, 1: Bad, and 0: - indicates no Tacky.

3) 필름 이형성3) Film Release

두께 200㎛ 이형지에 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물을 코팅한 후 벌크 몰딩 컴파운드용 이형필름을 접착한 다음 탈형 정도를 측정하였고, 그 결과는 5 : 양호, 3 : 보통, 1 : 불량, 0 : Tacky 없음을 나타낸다.   The epoxy resin composition for a bulk mold compound in which carbon nanotubes were dispersed in a 200 탆 thick release paper was coated and then a releasing film for a bulk molding compound was adhered to measure the degree of desorption. The results were 5: good, 3: : Bad, 0: No Tacky.

4) 유리전이온도4) Glass transition temperature

탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물을 시차주사열량계(Differential Scanning Calorimetry)에 의하여 유리전이온도를 측정하였다.   The glass transition temperature of the epoxy resin composition for a bulk mold compound in which carbon nanotubes are dispersed was measured by differential scanning calorimetry.

5) 인장강도5) Tensile strength

벌크몰드 컴파운드 시트로 시편을 제작한 후에 ASTM D3039-95에 의거 온도 조절과 진공이 가능한 오븐에서 성형온도 80℃에서 30분간, 135℃에서 90분간 각각 유지하여 경화시킨 후 측정하였다.   Specimens were prepared from bulk mold compound sheets and cured in an oven capable of temperature control and vacuum in accordance with ASTM D3039-95 at a molding temperature of 80 ° C for 30 minutes and at 135 ° C for 90 minutes.

6) 표면저항6) Surface resistance

벌크몰드 컴파운드 시트로 시편을 제작한 후에 4-point probe 표면저항 측정기(저저항율계, 미츠비시 케미컬사)로 표면저항을 측정하였다.  After preparing specimens with a bulk mold compound sheet, surface resistance was measured with a 4-point probe surface resistance meter (low resistivity meter, Mitsubishi Chemical Corporation).

여러 예별 주제 및 경화제의 성분 및 그에 따른 실험결과The composition of various kinds of thematic and hardening agents and their experimental results   품명Product Name 당량 equivalent weight 실시예 1Example 1 실시예 2Example 2 실시예 3Example 3 실시예 4Example 4 실시예 5Example 5 비교예 Comparative Example
week
My
YDPN638 YDPN638 180180 94.694.6 95.0 95.0 69.669.6 108.9 108.9 109.1109.1 167.4 167.4
YD-011 YD-011 470470 151.4151.4 148.9 148.9 50.550.5 157.5 157.5 158.2158.2 655.5 655.5 YD-014 YD-014 950950 236.6236.6 209.0 209.0 102.1102.1 186.8 186.8 294.2294.2 139.5 139.5 YD-CNT248 YD-CNT248 248248 350.2350.2 363.6 363.6 258.5258.5 364.3 364.3 249.0249.0 - - YD-017 YD-017 19251925 132.5132.5 141.1 141.1 491.0491.0 137.8 137.8 150.5150.5 - - Zn-St Zn-St   65.565.5 73.3 73.3 59.159.1 75.6 75.6 70.070.0 68.5 68.5 소계sub Total   1,030.91,030.9 1,030.9 1,030.9 1,030.91,030.9 1,030.9 1,030.9 1,030.91,030.9 1,030.9 1,030.9

circa
anger
My
YD-128 YD-128 187187 216.7216.7 216.7216.7 216.7216.7 107.1 107.1 221.0221.0 485.5 485.5
YDF-170 YDF-170 170170 222.4222.4 222.4222.4 222.4222.4 216.3 216.3 219.1219.1 327.5 327.5 YD-CNT248 YD-CNT248 248248 300.9300.9 300.9300.9 300.9300.9 394.4 394.4 350.0350.0 - - DICYDICY 2121 189.7189.7 189.7189.7 189.7189.7 188.4 188.4 191.5191.5 197.4 197.4 DCMUDCMU 233233 81.381.3 81.381.3 81.381.3 67.5 67.5 65.065.0 7.8 7.8 2-IM 2-IM   3.33.3 3.33.3 3.33.3 9.5 9.5 3.53.5 12.7 12.7 액상이형제 Liquid is brother   16.716.7 16.716.7 16.716.7 47.7 47.7 19.219.2 - - 소계 sub Total   1,030.91,030.9 1,030.91,030.9 1,030.91,030.9 1,030.9 1,030.9 1,030.91,030.9 1,030.9 1,030.9 컴파운드용
에폭시수지
For compound
Epoxy resin
주제subject 709709 703703 959959 681681 851851 714 714
경화제Hardener 321321 321321 321321 324324 280280 342342 점도(80℃, poise)Viscosity (80 ℃, poise) 8080 9090 8888 9595 101101 7575 표면 TackySurface Tacky 55 55 55 44 44 33 필름 이형성Film release 55 55 55 55 44 44 DSC Tg(℃)DSC Tg (占 폚) 130130 125125 132132 130130 131131 120120 인장강도(Mpa)Tensile Strength (Mpa) 220220 225225 215215 213213 209209 200200 표면저항(Ω/㎠)Surface resistance (Ω / ㎠) 9.23×
10e-2
9.23 ×
10e -2
3.67×
10e-2
3.67 x
10e -2
2.52×
10e-2
2.52 x
10e -2
1.34×
10e-1  
1.34 x
10e -1
1.48×
10e-1
1.48 x
10e -1
5.60×
10e5 
5.60 x
10e 5

* YD-CNT248 : 탄소나노튜브 분산 에폭시수지 * YD-CNT248: Carbon nanotube dispersion epoxy resin

(시험결과 분석)(Analysis of Test Results)

비교예의 에폭시수지 조성물은 80℃에서 점도가 75Poise로 너무 낮아 벌크몰딩 컴파운드 섬유 함침 시에 높은 온도가 필요하므로 높은 온도에 의한 경화 위험성이 높았다. 그러나 본 발명에 의한 적절한 수치 한정범위인 실시예 1 내지 3의 벌크몰드 컴파운드 에폭시수지 조성물은 수지 점도가 80℃에서 80-88Poise로서, 실시예 4, 5 및 비교예에 의한 것보다 섬유 함침과 컴파운딩할 때 경화 위험이 적으므로 컴파운드를 만들기에 적절한 점도를 유지하였고, 표면 Tacky, 필름 이형성, 유리전이온도에서 모두 우수함을 알 수 있었다. 또한 그로부터 제조된 벌크몰드 컴파운드 시트는 기계적 특성인 인장강도가 우수하고, 전기적 특성인 표면저항이 낮아 전기전도도와 열전달에 우수한 특성을 나타내었다.     The epoxy resin composition of the comparative example had a too low viscosity of 75 Poise at 80 DEG C, so that a high temperature was required at the time of bulk molding compound fiber impregnation, so that the risk of curing by high temperature was high. However, the bulk mold compound epoxy resin compositions of Examples 1 to 3, which are suitable numerical limit ranges according to the present invention, have a resin viscosity of 80-88 Poise at 80 DEG C, which is higher than that of Examples 4, 5 and Comparative Examples. Because the risk of hardening was low during the pounding, the viscosity was maintained at a suitable level for compounding, and the surface tacky, film releasability and glass transition temperature were all excellent. Also, the bulk molded compound sheet produced therefrom exhibited excellent mechanical properties such as tensile strength, electrical properties, and low electrical resistance and electrical conductivity.

따라서 본 발명에 의한 벌크몰드 컴파운드 에폭시수지 조성물은 상온에서 액상의 상태로만 가능했던 함침방법을 고온에서도 함침할 수 있으며, 기존 벌크몰드 컴파운드 제조의 문제점인 상온에서 고상의 상태를 액상으로 하여 개선할 수 있었다.     Therefore, the bulk mold compound epoxy resin composition according to the present invention can impregnate the impregnation method, which was possible only in a liquid state at room temperature, even at a high temperature and can improve the solid state at room temperature, which is a problem of conventional bulk mold compound manufacturing, there was.

본 발명의 실시예는 본 발명에 포함되는 기술적 사상의 일부를 명확하게 나타내고 있는 것에 불과하며, 본 발명의 명세서에 포함된 기술적 사상의 범위 내에서 당업자가 용이하게 유추할 수 있는 변형 예와 구체적인 실시예는 모두 본 발명의 기술적인 사상의 범위에 포함되는 것은 자명하다.It is to be understood that both the foregoing general description and the following detailed description of the present invention are exemplary and explanatory and are not to be construed as limiting of the invention, It is obvious that all of the examples are included in the technical idea of the present invention.

Claims (6)

1) 주제로서, a) 탄소나노튜브 분산 에폭시수지 250~370중량부, b) 에폭시당량이 170~190인 페놀노볼락형 에폭시수지 65~110중량부, c) 에폭시당량이 400~500인 고상의 비스페놀A형 에폭시수지 50~160중량부, d) 에폭시당량이 900~1000인 고상의 비스페놀A형 에폭시수지 100~240중량부, e) 에폭시당량이 1750~2100인 고상의 비스페놀A형 에폭시수지 130~500중량부, f) 이형제 50~75중량부를 포함하고,
2) 경화제로서, a) 에폭시당량이 184~190인 액상의 비스페놀A형 에폭시수지 200~220중량부, b) 탄소나노튜브 분산 에폭시수지 300~400중량부, c) 에폭시당량이 160~180인 액상의 비스페놀F형 에폭시수지 220~230중량부, d) 디시안디아미드 180~190중량부, e) 2-이미다졸 3~8중량부, f) 경화촉진제 70~85중량부, g) 액상 이형제 15~40중량부를 포함하여 이루어지되,
상기 주제와 경화제는 65~75중량% : 25~35중량%로 함유되는 것을 특징으로 하는 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물.
(B) 65 to 110 parts by weight of a phenol novolak type epoxy resin having an epoxy equivalent weight of 170 to 190, (c) 50 to 110 parts by weight of an epoxy equivalent weight of 400 to 500, D) from 100 to 240 parts by weight of a solid bisphenol A type epoxy resin having an epoxy equivalent of 900 to 1000, e) a solid bisphenol A type epoxy resin having an epoxy equivalent of 1750 to 2100, 130 to 500 parts by weight, f) 50 to 75 parts by weight of a release agent,
2) 200 to 220 parts by weight of a liquid bisphenol A type epoxy resin having an epoxy equivalent of 184 to 190, b) 300 to 400 parts by weight of a carbon nanotube-dispersed epoxy resin, c) an epoxy equivalent of 160 to 180 D) from 180 to 190 parts by weight of dicyandiamide, e) from 3 to 8 parts by weight of 2-imidazole, f) 70 to 85 parts by weight of a curing accelerator, g) 15 to 40 parts by weight,
The epoxy resin composition for a bulk mold compound having carbon nanotubes dispersed therein, wherein the subject and the curing agent are contained in an amount of 65 to 75 wt%: 25 to 35 wt%.
제 1항에 있어서,
상기 주제와 경화제의 구성성분으로서 탄소나노튜브 분산 에폭시수지는 3관능성 에폭시수지 98중량%에 다중벽 탄소나노튜브 2중량%가 분산된 것을 특징으로 하는 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물.
The method according to claim 1,
The carbon nanotube-dispersed epoxy resin as a component of the above-mentioned subject matter and the curing agent is characterized in that 2 wt% of multi-walled carbon nanotubes is dispersed in 98 wt% of a trifunctional epoxy resin, and the epoxy for a bulk mold compound Resin composition.
제 2항에 있어서,
상기 3관능성 에폭시수지는 에폭시 당량 135~150, 점도 100~300cps인 것을 특징으로 하는 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물.
3. The method of claim 2,
Wherein the trifunctional epoxy resin has an epoxy equivalent of 135 to 150 and a viscosity of 100 to 300 cps. The epoxy resin composition for a bulk mold compound in which carbon nanotubes are dispersed.
제 2항에 있어서,
상기 다중벽 탄소나노튜브는 번들직경 3~15㎛, 번들길이 10~50㎛, 직경 10~15㎚인 것을 특징으로 하는 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물.
3. The method of claim 2,
Wherein the multi-walled carbon nanotubes have a bundle diameter of 3 to 15 mu m, a bundle length of 10 to 50 mu m, and a diameter of 10 to 15 nm.
제 3항 또는 제 4항에 있어서,
상기 이형제는 스테아린산아연인 것을 특징으로 하는 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물.
The method according to claim 3 or 4,
Wherein the release agent is zinc stearate. The epoxy resin composition for a bulk mold compound in which carbon nanotubes are dispersed is characterized in that the release agent is zinc stearate.
제 3항 또는 제 4항에 있어서,
상기 경화촉진제는 3-(3,4-디클로로페닐)-1,1-디메틸우레아(DCMU)인 것을 특징으로 하는 탄소나노튜브가 분산된 벌크몰드 컴파운드용 에폭시수지 조성물.
The method according to claim 3 or 4,
Wherein the curing accelerator is 3- (3,4-dichlorophenyl) -1,1-dimethylurea (DCMU). The epoxy resin composition for a bulk mold compound in which carbon nanotubes are dispersed.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102389987B1 (en) * 2020-12-14 2022-04-22 도레이첨단소재 주식회사 Carbon fiber reinforced thermal plastics honeycomb reinforcement and manufacturing method thereof
KR20230062041A (en) 2021-10-29 2023-05-09 주식회사 유원 Method for manufacturing conductive resin nano-material uniformly dispersed

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Publication number Priority date Publication date Assignee Title
JP2009167369A (en) 2008-01-21 2009-07-30 Tokyo Metropolitan Industrial Technology Research Institute Resin composition containing carbon nanotube, cured substance, molded body, and method for producing resin composition containing carbon nanotube
KR101568144B1 (en) 2014-05-27 2015-11-11 경상대학교산학협력단 Nanocomposite containing carbon nanotubes and manufacturing method of the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009167369A (en) 2008-01-21 2009-07-30 Tokyo Metropolitan Industrial Technology Research Institute Resin composition containing carbon nanotube, cured substance, molded body, and method for producing resin composition containing carbon nanotube
KR101568144B1 (en) 2014-05-27 2015-11-11 경상대학교산학협력단 Nanocomposite containing carbon nanotubes and manufacturing method of the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102389987B1 (en) * 2020-12-14 2022-04-22 도레이첨단소재 주식회사 Carbon fiber reinforced thermal plastics honeycomb reinforcement and manufacturing method thereof
KR20230062041A (en) 2021-10-29 2023-05-09 주식회사 유원 Method for manufacturing conductive resin nano-material uniformly dispersed

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