KR101796511B1 - Multi-layer structure for car interior decoration and manufacturing method thereof - Google Patents

Multi-layer structure for car interior decoration and manufacturing method thereof Download PDF

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KR101796511B1
KR101796511B1 KR1020150168972A KR20150168972A KR101796511B1 KR 101796511 B1 KR101796511 B1 KR 101796511B1 KR 1020150168972 A KR1020150168972 A KR 1020150168972A KR 20150168972 A KR20150168972 A KR 20150168972A KR 101796511 B1 KR101796511 B1 KR 101796511B1
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layer
present
felt layer
manufacturing
felt
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KR20170063040A (en
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김명주
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주식회사 서연이화
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/39Aldehyde resins; Ketone resins; Polyacetals
    • D06M15/41Phenol-aldehyde or phenol-ketone resins
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/425Cellulose series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4282Addition polymers
    • D04H1/4291Olefin series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/435Polyesters
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4374Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/498Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M17/00Producing multi-layer textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/01Stain or soil resistance
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00Industrial
    • D10B2505/12Vehicles

Abstract

The present invention relates to a multilayer structure for an automobile interior material and a method of manufacturing the same, wherein the concentration of toxic substances such as aldehydes is reduced and emission of odor can be suppressed. comprising the steps of: a) preparing a felt layer comprising natural fibers and synthetic fibers; And b) forming a coating layer by spraying a polyphenol aqueous solution onto one side of the felt layer of step a), wherein the method comprises the steps of: providing a multi-layer structure for automotive interior materials having excellent warmth, car sound and sound absorption, A multi-layer structure that can be utilized as an interior material such as a rear shelf, a door trim, a headliner, a trunk mat, a flooring, a ceiling material, and a bonnet liner can be manufactured.

Description

TECHNICAL FIELD [0001] The present invention relates to a multi-layer structure for automotive interior materials and a method for manufacturing the multi-

The present invention relates to a multilayer structure for automobile interior materials and a method of manufacturing the same, and more particularly, to a multilayer structure for automobile interior materials having a multi-layer structure including a felt layer including natural fibers and synthetic fibers and a coating layer containing polyphenols, To a multilayer structure for automobile interior material.

Structures for automobile interior materials are made of materials to satisfy customers' stability, convenience, and functionality, and various materials and structures have been developed and applied accordingly. Conventional materials and structures focus on the functionality of automobiles, but as the industry develops and the quality of life of its customers improves, much attention is being paid to environmental aspects such as global environmental pollution and greenhouse gas emissions. In consideration of this, an environmentally friendly and lightweight material is required. Accordingly, natural fibers, bioplastics, and other lightweight materials are currently being researched and developed in many fields.

In general, automobile interior materials are composed of core layer, reinforcing layer, and skin layer. Typical multi-layer structures currently used include hand made felt, resin felt, natural fiber reinforced board, glass fiber / polyurethane foam, natural fiber sheet / polypropylene Foam and so on. Korean Patent Laid-Open No. 10-2004-0110668, which is a multi-layer structure such as natural fiber sheet / polypropylene foam, is receiving the spotlight as an eco-friendly and lightweight material which is requested by customers.

However, in the process of molding a structure for an automobile interior using natural fibers, natural fibers may be carbonized by high temperature molding conditions, resulting in the emission of odors and aldehydes. These disadvantages are hampering the expansion of automobile interior materials using natural fibers.

In addition, regulations for VOCs (volatile organic compounds) and aldehydes, which are harmful to human bodies, are being expanded worldwide in new cars or new homes. In particular, aldehydes are very toxic, As a harmful substance, it is difficult to continuously apply it to automobile materials or construction materials without improvement thereof. Accordingly, there is a need to develop an environmentally friendly automobile interior material for which the emission of odor is suppressed while applying natural fibers, and the concentration of toxic substances such as aldehydes is reduced.

It is an object of the present invention to provide a multilayer structure for automobile interior materials and a method of manufacturing the same.

An object of the present invention is to provide a multilayer structure for automotive interior materials capable of reducing the concentration of toxic substances such as aldehydes and suppressing the emission of odor, and a method for producing the same.

It is an object of the present invention to provide a multi-layer structure which is excellent in warmth, car sound and sound absorption and which can be used as an interior material for a vehicle such as a rear shelf, a door trim, a headliner, a trunk mat, a flooring material, a ceiling material and a bonnet liner.

Other objects and advantages of the present invention will become more apparent from the following detailed description of the invention and claims.

The embodiments of the present invention are described in order to more fully explain the present invention to those skilled in the art, and the following embodiments may be modified into various other forms, It is not limited to the embodiment. Rather, these embodiments are provided so that this disclosure will be more faithful and complete, and will fully convey the scope of the invention to those skilled in the art.

In the drawings, the thickness and size of each layer are exaggerated for convenience and clarity of description, and the same reference numerals refer to the same elements in the drawings. As used herein, the term "and / or" includes any and all combinations of one or more of the listed items.

The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms "a," "an," and "the" include singular forms unless the context clearly dictates otherwise. Also, " comprise "and / or" comprising "when used herein should be interpreted as specifying the presence of stated shapes, numbers, steps, operations, elements, elements, and / And does not preclude the presence or addition of one or more other features, integers, operations, elements, elements, and / or groups.

In one embodiment of the present invention, the present invention provides a method comprising: a) preparing a felt layer comprising natural fibers and synthetic fibers; And b) spraying a polyphenol aqueous solution onto one surface of the felt layer of step a) to form a coating layer.

The present invention relates to a multi-layer structure which is excellent in thermal insulation, sound insulation and sound absorption, which is a basic effect for an automobile interior material, and which can be utilized as an interior material for a vehicle such as a rear shelf, a door trim, a headliner, a trunk mat, a flooring material, a ceiling material, will be. Since the multi-layered structure of the present invention further includes a coating layer formed by spraying a polyphenol aqueous solution, it suppresses the emission of odors and toxic substances such as aldehydes that may occur due to the carbonization of natural fibers during the molding of the interior material structure can do. That is, the polyphenol coating layer adsorbs odor and toxic substances generated in the carbonization process of the natural fiber, thereby suppressing the release of the interior material to the outside.

In one embodiment of the present invention, the step of producing the felt layer of the step a) of the manufacturing method of the present invention is to be produced by a needle punching method. The needle punching condition may be a rotation speed (rpm) of 200 to 800 rpm, a speed of 2.0 to 5.0 m / min, a needle of 4,000 to 4,500EA / m, and a saturation of 40 to 72 times / cm 2 . Further, the needle punching can be carried out by reciprocating from top to bottom, from top to bottom, respectively.

Further, in order to reinforce the rigidity of the felt layer, it is formed as a sheet through a heat roller after a needle punching operation.

In one embodiment of the present invention, the natural fibers of step a) of the present invention are any one or more selected from the group consisting of jute, kenaf, sisal, flax, and bamboo, . On the other hand, the natural fibers having a thickness of 40 to 120 탆 and a length of 40 to 80 mm can be used.

In one embodiment of the present invention, the synthetic fiber of step a) of the production method of the present invention is at least one selected from the group consisting of a low-melting-point polyester, PET, polypropylene and biodegradable resin, .

Here, the biodegradable resin fiber means a fiber decomposed by an enzyme secreted by a microorganism. The kind of the biodegradable resin fiber is not limited. For example, it may be polyactic acid (PLA) or cellulose acetate (CA).

The length of the natural fiber and the synthetic fiber may be 40 to 120 mm. When the lengths of the natural fibers and the synthetic fibers are 40 mm or less, there is a problem in that the physical properties and the surface tension of the multilayered structure for automobile interior materials are weakened. On the other hand, when the lengths of the natural fibers and the synthetic fibers are 120 mm or more, there is a problem that the natural fibers are broken during the molding of the automobile interior material, thereby lowering the flexural strength and flexural modulus of the automobile interior material.

The felt layer contains natural fibers and synthetic fibers in a ratio of 2: 3 to 5: 5, and the weight ratio is 50 to 60% by weight of natural fibers and 40 to 50% by weight of synthetic fibers. When the synthetic fibers are contained in an amount of less than 40% by weight, the form stability of the felt is deteriorated and the formability of the base material is difficult. When the synthetic fiber is contained in an amount exceeding 50% by weight, When the natural fiber is contained in an amount of less than 50% by weight, the rigidity and heat resistance of the substrate are deteriorated. When the natural fiber is contained in an amount exceeding 60% by weight, the effect of improving the odor is small and the cost saving effect is also insignificant.

In one embodiment of the present invention, the polyphenol aqueous solution of step b) of the method of the present invention is sprayed within 1 to 5% of the weight of the natural fiber of the felt layer. In spraying the polyphenol aqueous solution, , The amount of odor and aldehyde released is not reduced. When the injection amount is 5% or more, polyphenol is excessively applied, resulting in defects such as steam emission during molding.

In one embodiment of the present invention, the present invention further comprises a step of laminating a skin layer on the upper surface of the coating layer after step b). More specifically, the polyphenol aqueous solution is sprayed to the surface of the felt layer 100 formed by the needle punching process of the fresh weft fibers and the synthetic fibers at 1 to 5% of the weight of the natural fibers to form a coating layer, and the skin layer 300 is sequentially , And then processed using a mold to produce a lightweight multilayer structure.

The skin layer is a polyolefin nonwoven fabric or a polyester nonwoven fabric, and is not limited to the examples.

A method of manufacturing a multilayer structure for an interior automotive vehicle according to the present invention comprises the steps of: a) forming a felt layer through a needle punching process of natural fibers and synthetic fibers; And b) forming a coating layer by spraying a polyphenol solution onto the felt layer.

The method may further include a step c) of laminating a nonwoven fabric-like skin layer formed on a polyolefin-based or polyester-based outer surface of the coating layer after the step b).

Also, step b ') may be followed by a hot air drying step of a felt layer between steps b) and c).

In addition, the steps b), b ') and c) may be performed through a continuous process.

In one embodiment of the present invention, the present invention relates to a multi-layer structure for automobile interior materials, which is produced by the above-mentioned manufacturing method.

The present invention relates to a multilayer structure for an automobile interior material and a method of manufacturing the same, and has an effect of reducing the concentration of toxic substances such as aldehydes and suppressing the emission of offensive odors. The present invention is also applicable to a rear shelf, A multilayer structure for an automotive interior material, which can be utilized as an interior material such as a flooring material, a ceiling material, and a bonnet liner, and a method of manufacturing the same.

1 is a schematic view showing an example of a device used in the polyphenol coating of the present invention.
2 is an enlarged view of a multi-layered structure for an environmentally friendly automobile interior material according to the present invention.
1: felt layer
2: Conveyor belt
3: Injector
4: polyphenol solution
5: Hot air drying oven

Hereinafter, the present invention will be described in more detail with reference to Examples. It is to be understood that both the foregoing description and the following detailed description are exemplary, explanatory and are intended to be illustrative, and not restrictive. The scope of the invention is defined by the appended claims rather than by the foregoing description. will be.

BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view of an apparatus for use in the polyphenol coating of the present invention. The sheet-like felt layer 1 including the natural fibers and the synthetic fibers produced by the needle punching process is conveyed to the surface of the felt layer 1 through the injector 3 by using the conveyor belt 2, And then horizontally moved in the hot air drying oven 5 to be drawn out.

The natural fibers of the felt layer include kenaf (yam), jute, sisal, flax, bamboo and the like, and the synthetic fiber includes one component selected from low melting point polyester, PET, polyolefin and biodegradable resin fiber do. As the synthetic resin which is a raw material of the synthetic fibers, a low melting point polyester, PET, polypropylene or a biodegradable resin can be used. Further, in order to reinforce the rigidity of the felt layer, it is formed as a sheet through a heat roller after a needle punching operation.

A method of manufacturing a multilayered structure for an environmentally friendly vehicle interior according to the present invention comprises the steps of: forming a felt layer through a needle punching process of natural fibers and synthetic fibers; A second step of laminating a coating layer by spraying a polyphenol solution onto the felt layer; And a third step of passing the hot air drying process of the felt layer.

The method may further include a fourth step of, after the third step, laminating a nonwoven fabric-like skin layer formed of polyolefin or polyester on the outer surface of the coating layer. In addition, the second step, the third step and the fourth step may be performed through a continuous process.

2 is a cross-sectional view of a multilayer structure for an environmentally friendly automobile interior material according to an embodiment of the present invention.

Referring to FIG. 2, the multi-layer structure according to the present invention includes a coating layer 200 which is continuously laminated with a felt layer 100 of two or more natural fibers or synthetic fibers.

The felt layer 100 of the multi-layer structure for an environmentally friendly automobile interior material is formed into a sheet form through a needle punching process using natural fibers and synthetic fibers.

Kenaf, jute, flax, bamboo or the like is used as the natural fiber, and the thickness is 40 to 120 탆 and the length is 40 to 120 mm. Further, the synthetic fibers are made of one selected from low-melting-point polyesters, PET, polypropylene and biodegradable resin fibers to have durability, water resistance, corrosion resistance and excellent strength.

The polyphenol is extracted from grape or green tea.

In the process of coating the polyphenol, a proper amount of polyphenol aqueous solution should be applied to prevent deodorization and release of aldehydes. For this purpose, an aqueous solution of polyphenol is sprayed within 1 to 5%.

[ Example  One]

Manufacture of multilayer structure for interior materials

≪ Preparation Example 1 &

50% by weight of natural fibers and 50% by weight of synthetic fibers were applied to the surface of the felt layer formed through the needle punching process and the aqueous solution of polyphenol extracted from grape and green tea was applied at 1% of the weight of the natural fiber, .

≪ Preparation Example 2 &

Grape and green tea were applied in an amount of 5% based on the weight of the natural fiber.

≪ Comparative Example 1 &

Grape and green tea were not applied to the aqueous solution of polyphenol extracted in Preparation Example 1.

[ Example  2]

Odor measurement and Aldehyde  Emission measurement

The odor and VOC emissions of the multilayer structures for interior materials of Production Examples 1 to 2 and Comparative Example 1 were measured.

The odor was measured by sensory test. Ventilation system was installed and ventilation and exhaust were carried out in a smooth air dilution sensory laboratory. To measure the amount of volatile organic compounds (VOCs) released, a sample was collected using a solid adsorption tube, and an automatic thermal desorption apparatus - GC / MSD was used for analysis.

Sample Code Comparative Example 1 Example 1 Example 2 Weight (g / m2) 1650 1650 1670 smell Strong
(Easily detectable)
weakness
weakness
VOCs toluene 904 / / ㎥ 550 / / ㎥ 420 / / ㎥ Formaldehyde 279 / / m 3 125 / / ㎥ 45 mu g / m < Remarks Existing felt layer
(No polyphenol applied)
Aqueous polyphenol solution
One%
Aqueous polyphenol solution
5%

 Referring to Table 1, the manufactured multi-layered structure for the environmentally friendly automobile interior material is classified into three grades. Comparative Example 1 is a commonly used structure, and Production Examples 1 and 2 are eco-friendly multilayer structures produced by adding 1% and 5% aqueous polyphenols, respectively, in accordance with the present invention.

As a result of testing the odor and aldehyde emission of Comparative Example 1 and Production Examples 1 and 2, the environmentally friendly multilayered structure according to the present invention showed an aldehyde reduction rate of 50% or more of the existing material of Comparative Example 1, appear.

Claims (8)

comprising the steps of: a) preparing a felt layer comprising natural fibers and synthetic fibers; And
b) spraying a polyphenol aqueous solution on one side of the felt layer of step a) to form a coating layer,
The polyphenol aqueous solution of step b) is sprayed within 1 to 5% of the weight of the natural fiber of the felt layer,
Further comprising the step of laminating a skin layer on the upper surface of the coating layer after the step b).
The method according to claim 1,
Wherein the step of manufacturing the felt layer in step a) is performed by a needle punching method.
The method according to claim 1,
Wherein the natural fiber in step a) is at least one selected from the group consisting of jute, kenaf, sisal, flax, and bamboo.
The method according to claim 1,
Wherein the synthetic fiber in step (a) is at least one selected from the group consisting of low melting point polyester, PET, polypropylene and biodegradable resin.
delete delete The method according to claim 1,
Wherein the skin layer is a polyolefin-based nonwoven fabric or a polyester-based nonwoven fabric.
A multilayer structure for an automobile interior material produced by the manufacturing method according to claim 1.
KR1020150168972A 2015-11-30 2015-11-30 Multi-layer structure for car interior decoration and manufacturing method thereof KR101796511B1 (en)

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KR20220117392A (en) 2021-02-16 2022-08-24 원풍물산주식회사 Interior material for trunk of Recreational Vehicle and manufacturing method thereof
US11613604B2 (en) 2021-06-28 2023-03-28 Covestro Llc Isocyanate-reactive compositions, polyurethane foams formed therefrom, multi-layer composite articles that include such foams, and methods for their preparation

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KR102085548B1 (en) 2018-10-30 2020-03-06 주식회사 서연이화 Method of leather for car interior decoration and leather using the same
KR102479555B1 (en) 2021-10-26 2022-12-21 주식회사 서연이화 Method for manufacturing car interior material having radiation heater
KR102568126B1 (en) 2021-11-05 2023-08-21 주식회사 서연이화 Method for manufacturing car interior material having radiation heater

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JP2001131854A (en) * 1999-10-26 2001-05-15 Sumitomo Chem Co Ltd Composite nonwoven fabric
JP5293327B2 (en) * 2009-03-26 2013-09-18 東レ株式会社 Anti-allergenic flame retardant filter media

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Publication number Priority date Publication date Assignee Title
JP2001131854A (en) * 1999-10-26 2001-05-15 Sumitomo Chem Co Ltd Composite nonwoven fabric
JP5293327B2 (en) * 2009-03-26 2013-09-18 東レ株式会社 Anti-allergenic flame retardant filter media

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20220117392A (en) 2021-02-16 2022-08-24 원풍물산주식회사 Interior material for trunk of Recreational Vehicle and manufacturing method thereof
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