KR101679759B1 - Light emitting device and method for fabricating the same - Google Patents
Light emitting device and method for fabricating the same Download PDFInfo
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- KR101679759B1 KR101679759B1 KR1020100081751A KR20100081751A KR101679759B1 KR 101679759 B1 KR101679759 B1 KR 101679759B1 KR 1020100081751 A KR1020100081751 A KR 1020100081751A KR 20100081751 A KR20100081751 A KR 20100081751A KR 101679759 B1 KR101679759 B1 KR 101679759B1
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- light
- light emitting
- emitting device
- layer
- phosphor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/181—Encapsulation
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Computer Hardware Design (AREA)
- Manufacturing & Machinery (AREA)
- Led Device Packages (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
Abstract
The present invention relates to a light emitting device package for improving spectral uniformity and a manufacturing method thereof. A method of manufacturing a light emitting device package according to an embodiment includes: mounting a plurality of light emitting devices on a substrate on which electrodes are formed so as to be spaced apart; Inspecting the optical characteristics of each of the light emitting devices; Determining an amount of a light-transmitting layer to be laminated on each of the light-emitting elements based on optical characteristics of the light-emitting elements; Stacking a light-transmitting layer on each of the light-emitting elements according to the determined amount of the light-transmitting layer; Laminating a phosphor layer on the light emitting device and the light transmitting layer; Laminating a resin layer on the phosphor layer; And a control unit.
According to the embodiment, it is possible to provide a light emitting device package with improved spectral uniformity and improved yield, and a method of manufacturing the same.
Description
The present invention relates to a light emitting device package for improving spectral uniformity and a manufacturing method thereof.
BACKGROUND ART Light emitting devices such as a light emitting diode (LED) or a laser diode (LD) using semiconductor materials of Group 3-5 or 2-6 group semiconductors have been developed with thin film growth technology and device materials, Green, blue, and ultraviolet rays. By using fluorescent materials or combining colors, it is possible to realize white light rays with high efficiency. Also, compared to conventional light sources such as fluorescent lamps and incandescent lamps, low power consumption, It has the advantages of response speed, safety, and environmental friendliness.
Therefore, a transmission module of the optical communication means, a light emitting diode backlight replacing a cold cathode fluorescent lamp (CCFL) constituting a backlight of an LCD (Liquid Crystal Display) display device, a white light emitting element capable of replacing a fluorescent lamp or an incandescent lamp Diode lighting, automotive headlights, and traffic lights.
A light emitting device package in which a light emitting device is mounted on a package body and is electrically connected is widely used as a light source of a display device. In such a light emitting device package, a light emitting element is mounted on a substrate, and a lead frame for forming an electrode is disposed on the substrate. The light emitting element is electrically connected to the lead frame. A phosphor layer is laminated on the light emitting element, and a resin layer is laminated on the phosphor layer. For example, white light can be emitted while light from a light emitting element that emits blue light passes through a yellow phosphor. A lens may be attached on the resin layer to condense the light emitted from the light emitting element.
In general, a difference in luminous intensity or color temperature occurs in each light emitting device due to a process variation when a light emitting device is manufactured. However, in spite of variations in the luminous intensity or color temperature of such a light emitting device, a certain amount of phosphors are always laminated on the light emitting device, and the white light of the finished light emitting device package does not have the desired optical characteristics.
Embodiments provide a light emitting device package having improved spectral uniformity and improved yield, and a manufacturing method thereof.
A method of manufacturing a light emitting device package according to an embodiment includes: mounting a plurality of light emitting devices on a substrate on which electrodes are formed so as to be spaced apart; Inspecting the optical characteristics of each of the light emitting devices; Determining an amount of a light-transmitting layer to be laminated on each of the light-emitting elements based on optical characteristics of the light-emitting elements; Stacking a light-transmitting layer on each of the light-emitting elements according to the determined amount of the light-transmitting layer; Laminating a phosphor layer on the light emitting device and the light transmitting layer; Laminating a resin layer on the phosphor layer; And a control unit.
In addition, the optical characteristics of the light emitting device are luminous intensity or color temperature.
Further, the light-transmitting layer includes a silicone gel.
Further, the height of the light-transmitting layer is 1 to 200 mu m.
Further, the volume of the light-transmitting layer is 1 to 200% of the volume of the light emitting device.
In addition, the step of laminating the phosphor layers may include applying a phosphor between the masking members after the masking members are provided at both sides of the respective light emitting devices at a constant height.
A method of manufacturing a light emitting device package according to an embodiment includes: mounting a plurality of light emitting devices on a substrate on which electrodes are formed so as to be spaced apart; Laminating a phosphor layer on each of the light emitting elements; Inspecting optical characteristics of light emitted through the phosphor layer in each of the light emitting devices; Determining the amount of the phosphor to be added to or removed from the phosphor layer according to the inspection result; Adding a phosphor to the phosphor layer or removing the phosphor from the phosphor layer according to the determined amount; Laminating a resin layer on the phosphor layer; And a control unit.
In addition, the optical characteristics of the light emitting device are luminous intensity or color temperature.
In addition, the step of laminating the phosphor layers may include applying a phosphor between the masking members after the masking members are provided at both sides of the respective light emitting devices at a constant height.
A light emitting device package of an embodiment includes: a substrate; A light emitting element on the substrate; A phosphor layer laminated to cover the light emitting element; A light-transmitting layer laminated on the light-emitting element between the light-emitting element and the phosphor layer to adjust an amount of the phosphor layer to be laminated; A resin layer laminated on the phosphor layer; And the volume of the phosphor layer stacked on the light emitting element is reduced by a volume of the light transmitting layer.
Further, the amount of the light-transmitting layer is controlled according to the optical characteristics of the light-emitting device.
In addition, the optical characteristics of the light emitting device are luminous intensity or color temperature.
According to the embodiment, it is possible to provide a light emitting device package with improved spectral uniformity and improved yield, and a method of manufacturing the same.
1A to 1F are views sequentially illustrating a method of manufacturing a light emitting device package according to a first embodiment of the present invention.
FIG. 2 is a cross-sectional view of a light emitting device package manufactured according to the manufacturing method of FIGS. 1A to 1F.
3A to 3F are views sequentially illustrating a method of manufacturing a light emitting device package according to a second embodiment of the present invention.
4 is a cross-sectional view of a light emitting device package manufactured according to the manufacturing method of FIGS. 3A to 3F.
5A to 5F are views sequentially illustrating a method of manufacturing a light emitting device package according to a third embodiment of the present invention.
6 is a cross-sectional view of a light emitting device package manufactured according to the manufacturing method of Figs. 5A to 5F.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings.
In the description of the embodiments, it is to be understood that each layer (film), region, pattern or structure is formed "on" or "under" a substrate, each layer The terms " on "and " under " encompass both being formed" directly "or" indirectly " In addition, the criteria for above or below each layer will be described with reference to the drawings.
The thickness and size of each layer in the drawings are exaggerated, omitted, or schematically shown for convenience and clarity of explanation. Also, the size of each component does not entirely reflect the actual size.
Example One
Hereinafter, a method of manufacturing a light emitting device package according to a first embodiment of the present invention will be described with reference to FIGS. 1A to 1F and FIG. 1A to 1F are views sequentially illustrating a method of manufacturing a light emitting device package according to a first embodiment of the present invention. FIG. 2 is a cross-sectional view of a light emitting device package manufactured according to the manufacturing method of FIGS. 1A to 1F.
In the light emitting device package, a light emitting element is mounted on a substrate, a phosphor layer is stacked on the light emitting element, and light emitted from the light emitting element is emitted through the phosphor layer. Optical characteristics of the light emitting device include luminous flux, illuminance, beam angle, optical efficiency, and color temperature. The light emitting device is fabricated to have the desired optical characteristics according to the design values, but the optical characteristics may be different for each light emitting device due to process variations.
Conventionally, when a light emitting device package is manufactured, a plurality of light emitting elements are mounted on a substrate, and a certain amount of phosphor layers are applied to each light emitting element at a time. Therefore, since the same amount of phosphor layers are applied regardless of the optical characteristics of the respective light emitting devices, the spectrum or the like of the finally fabricated light emitting device package is not uniform, which causes the yield to be lowered. For example, when light from a light emitting element that emits blue light passes through a yellow phosphor, white light is emitted. In the case where the amounts of phosphors stacked thereon are the same regardless of the optical characteristics of the respective light emitting elements, White light having a color temperature may not be emitted, or the like.
The embodiment adjusts the amount of the fluorescent material stacked thereon according to the optical characteristics of each light emitting device so that the spectrum of the finally prepared light emitting device package can be made uniform and the yield can be increased.
Referring to FIG. 1A, a plurality of
Next, as shown in FIG. 1B, the optical characteristics of each
For example, the color temperature of the
In addition, a difference in luminous intensity of the
In this embodiment, the light-transmitting
Next, as shown in Fig. 1C, the amount of the light-transmitting
For example, when the color temperature of each light emitting
As a result of checking the luminous intensity of each light emitting
The light-transmitting
Next, as shown in FIG. 1D, a masking
FIG. 1E shows a state in which the
Next, as shown in Fig. 1F, the masking
2 shows a light emitting
As described above, the amount of the light-transmitting
Example 2
Hereinafter, a method of manufacturing a light emitting device package according to a second embodiment of the present invention will be described with reference to FIGS. 3A to 3F and FIG. 3A to 3F are views sequentially illustrating a method of manufacturing a light emitting device package according to a second embodiment of the present invention. 4 is a cross-sectional view of a light emitting device package manufactured according to the manufacturing method of FIGS. 3A to 3F.
In this embodiment, the amount of light emitted from the light emitting element or the light efficiency is changed by adding a phosphor on the phosphor layer stacked on the light emitting element, without laminating the light emitting layer on the light emitting element.
Referring to FIG. 3A, a plurality of light emitting
Next, as shown in FIG. 3B, masking
3C, phosphors are applied to the spaces between the
Next, as shown in FIG. 3D, the
In order to emit white light from the light emitting device package, for example, the light from the
FIG. 3E shows a state in which the
Next, as shown in FIG. 3F, the masking
FIG. 4 shows a light emitting
Example 3
Hereinafter, a method of manufacturing a light emitting device package according to a third embodiment of the present invention will be described with reference to FIGS. 5A to 5F and FIG. 5A to 5F are views sequentially illustrating a method of manufacturing a light emitting device package according to a third embodiment of the present invention. 6 is a cross-sectional view of a light emitting device package manufactured according to the manufacturing method of Figs. 5A to 5F.
In this embodiment, the light amount, the light efficiency, and the color temperature of the light emitted from the light emitting device are changed by removing a part of the fluorescent material stacked on the light emitting device according to the inspection result by the inspection equipment.
Referring to FIG. 5A, a plurality of light emitting
Next, as shown in FIG. 5B, a masking
5C, phosphors are applied to the spaces between the masking
Next, as shown in FIG. 5D, the
When the amount of the
5E shows a state in which the phosphor on the
Next, as shown in FIG. 5F, the masking
6 shows a light emitting
As described above, in the light emitting device package and the manufacturing method thereof according to the embodiment, the amount of the phosphor layer stacked on the light emitting device is controlled based on the inspection result by the inspection equipment. The adjustment of the amount of the phosphor layer is controlled by a method of laminating a light-transmitting layer on the light-emitting element, laminating the phosphor on the phosphor layer laminated on the light-emitting element, or partially removing the phosphor from the laminated phosphor layer. Accordingly, a light emitting device package having a uniform spectrum and a desired optical characteristic can be manufactured for each light emitting device package, and the yield can be improved by reducing a defective light emitting device package.
The features, structures, effects and the like described in the embodiments are included in at least one embodiment of the present invention and are not necessarily limited to only one embodiment. Furthermore, the features, structures, effects and the like illustrated in the embodiments can be combined and modified by other persons skilled in the art to which the embodiments belong. Therefore, it should be understood that the present invention is not limited to these combinations and modifications.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of illustration, It can be seen that various modifications and applications are possible. For example, each component specifically shown in the embodiments can be modified and implemented. It is to be understood that all changes and modifications that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
100: light emitting device package 110: substrate
120: electrode 130: light emitting element
135: Wire 136: Inspection Equipment
140: light-transmitting layer 145: masking member
150: phosphor layer 160: resin layer
Claims (14)
Inspecting the optical characteristics of each of the light emitting devices;
Determining an amount of a light-transmitting layer to be laminated on each of the light-emitting elements based on optical characteristics of the light-emitting elements;
Stacking a light-transmitting layer on each of the light-emitting elements according to the determined amount of the light-transmitting layer;
Laminating a phosphor layer on the light emitting device and the light transmitting layer;
Laminating a resin layer on the phosphor layer;
Emitting diode package.
Wherein the optical characteristics of the light emitting device are luminous intensity or color temperature.
Wherein the light-transmitting layer comprises a silicone gel.
And the height of the light-transmitting layer is 1 to 200 占 퐉.
Wherein the volume of the light-transmitting layer is 1 to 200% of the volume of the light-emitting device.
Wherein the step of laminating the phosphor layers comprises applying a phosphor between the masking members after providing a masking member at a constant height on both sides of the respective light emitting elements.
A light emitting element on the substrate;
A phosphor layer laminated to cover the light emitting element;
A light-transmitting layer laminated on the light-emitting element between the light-emitting element and the phosphor layer to adjust an amount of the phosphor layer to be laminated;
A resin layer laminated on the phosphor layer;
/ RTI >
Wherein a volume of the phosphor layer laminated on the light emitting device is reduced by a volume of the light transmitting layer.
And the amount of the light-transmitting layer is adjusted according to the optical characteristics of the light-emitting device.
Wherein the optical characteristic of the light emitting device is luminous intensity or color temperature.
Wherein the light-transmitting layer comprises a silicone gel.
And the volume of the light-transmitting layer is 1 to 200% of the volume of the light-emitting element.
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KR1020100081751A KR101679759B1 (en) | 2010-08-24 | 2010-08-24 | Light emitting device and method for fabricating the same |
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KR1020100081751A KR101679759B1 (en) | 2010-08-24 | 2010-08-24 | Light emitting device and method for fabricating the same |
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KR101679759B1 true KR101679759B1 (en) | 2016-11-25 |
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KR101296205B1 (en) * | 2012-07-20 | 2013-08-13 | 주식회사 네패스엘이디 | Method for fabricating light emitting device package |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002134792A (en) * | 2000-10-25 | 2002-05-10 | Matsushita Electric Ind Co Ltd | Manufacturing method of white semiconductor light- emitting device |
JP2002344029A (en) | 2001-05-17 | 2002-11-29 | Rohm Co Ltd | Method of adjusting color tone of light-emitting diode |
JP2004186488A (en) | 2002-12-04 | 2004-07-02 | Nichia Chem Ind Ltd | Light emitting device, manufacturing method thereof, and chromaticity adjusting method thereof |
JP2009260244A (en) * | 2008-03-25 | 2009-11-05 | Toshiba Corp | Light-emitting device and method of manufacturing the same, and apparatus for manufacturing light-emitting device |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002134792A (en) * | 2000-10-25 | 2002-05-10 | Matsushita Electric Ind Co Ltd | Manufacturing method of white semiconductor light- emitting device |
JP2002344029A (en) | 2001-05-17 | 2002-11-29 | Rohm Co Ltd | Method of adjusting color tone of light-emitting diode |
JP2004186488A (en) | 2002-12-04 | 2004-07-02 | Nichia Chem Ind Ltd | Light emitting device, manufacturing method thereof, and chromaticity adjusting method thereof |
JP2009260244A (en) * | 2008-03-25 | 2009-11-05 | Toshiba Corp | Light-emitting device and method of manufacturing the same, and apparatus for manufacturing light-emitting device |
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