KR101634417B1 - Method of manufacturing glass - Google Patents
Method of manufacturing glass Download PDFInfo
- Publication number
- KR101634417B1 KR101634417B1 KR1020120082390A KR20120082390A KR101634417B1 KR 101634417 B1 KR101634417 B1 KR 101634417B1 KR 1020120082390 A KR1020120082390 A KR 1020120082390A KR 20120082390 A KR20120082390 A KR 20120082390A KR 101634417 B1 KR101634417 B1 KR 101634417B1
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- KR
- South Korea
- Prior art keywords
- electrode
- glass
- electrodes
- refractory
- tip
- Prior art date
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/02—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in electric furnaces, e.g. by dielectric heating
- C03B5/027—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in electric furnaces, e.g. by dielectric heating by passing an electric current between electrodes immersed in the glass bath, i.e. by direct resistance heating
- C03B5/03—Tank furnaces
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/167—Means for preventing damage to equipment, e.g. by molten glass, hot gases, batches
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/42—Details of construction of furnace walls, e.g. to prevent corrosion; Use of materials for furnace walls
- C03B5/425—Preventing corrosion or erosion
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Glass Melting And Manufacturing (AREA)
- Glass Compositions (AREA)
Abstract
A method of manufacturing a glass that enables the furnace to have a wall with electrodes provided thereon. A glass manufacturing method for melting a glass by introducing a glass raw material into a melting furnace having walls formed by laminating at least a pair of electrodes (200) and a plurality of refractory bricks (111c). The electrode 201a constituting the electrode 200 includes tin oxide in the raw material composition. And the electrode 201a is held by the surrounding refractory bricks 111c so that the tip of the electrode 201 is at a predetermined position.
Description
The present invention relates to a method for producing glass. The present invention also relates to a method of manufacturing a glass substrate for a flat panel display (FPD), particularly a glass substrate for a liquid crystal display (LCD).
Conventionally, as a heating method of molten glass in a glass melting furnace, a radiant heat of a gas flame and a direct current method have been used. In the direct energization method, molten glass is energized between opposing electrodes, and the molten glass is heated by the heat generated by energization.
In the above-mentioned production of the glass of the glass substrate for FPD, a direct current method with the gas flame has been used as the heating method of the molten glass.
However, in the glass substrate for FPD, the glass in which the alkali metal-containing component is limited to a small amount or the alkali-free glass which does not substantially contain the alkali metal component has a high electric resistance, It is necessary to increase the size of the electrode. At this time, platinum which has been conventionally used as an electrode for direct energization heating is a rare metal and has a high cost. In Patent Document 1 (Japanese Patent Application Laid-Open No. 2003-292323), tin oxide or molybdenum, which is an inexpensive electrode material as compared with platinum, is used for an electrode.
However, the electrode using tin oxide or molybdenum has a problem in that the portion in contact with the molten glass is depleted by erosion. Generally, the glass melting furnace has a structure in which refractories are laminated, and the tin oxide or molybdenum electrode is embedded in the wall of the glass melting furnace with the surroundings surrounded by refractory materials. At this time, if the tin oxide or molybdenum electrode is tamped by erosion, the refractory stacked on the tin oxide or molybdenum electrode may collapse, making it impossible to use the glass melting furnace.
Therefore, an object of the present invention is to provide a method of manufacturing a glass which enables the furnace having electrodes to be lengthened.
A manufacturing method of a glass according to the present invention is a manufacturing method of a glass in which glass is dissolved by introducing a glass raw material into a melting furnace formed by laminating at least a pair of electrodes and a plurality of refractories, And the electrode is held by the surrounding refractory so that the electrode can be moved by pressure so that the tip of the electrode is at a predetermined position.
In addition, since the electrode can be moved by pressing so that the tip of the electrode is at a predetermined position, the collapse of the refractory laminated on the electrode can be prevented even if the electrode is eroded. Therefore, the present invention can provide a method of manufacturing a glass capable of lengthening a glass melting furnace provided with an electrode. It is preferable that the tip end of the electrode is located in the vicinity of the inner wall surface of the glass melting furnace. If the tip of the electrode is located in the vicinity of the inner wall surface of the glass melting furnace, even if the electrode is eroded, the refractory stacked on the electrode is not collapsed.
Further, in the method of manufacturing glass according to the present invention, it is preferable that the metal having conductivity at the high temperature includes at least one of tin oxide, molybdenum and zirconium oxide.
Further, in the method for producing glass according to the present invention, it is preferable that means for preventing the refractory from collapsing is applied in the melting furnace.
Further, in the method of manufacturing glass according to the present invention, it is preferable that the collapse preventing means is provided with another electrode adjacent to the rear of the electrode.
Further, in the method for producing glass according to the present invention, it is preferable that the temperature of the molten glass in the melting furnace is 1500 DEG C or higher.
Further, it is preferable that the method for producing glass according to the present invention is a composite in which electrodes are integrated with a plurality of electrodes.
Further, in the method for producing a glass according to the present invention, it is preferable that the electrode is pressed from the outside of the melting furnace as a composite body in which a plurality of electrodes are integrated.
The method for producing glass according to the present invention is a method for producing a glass in which glass is dissolved by introducing a glass raw material into a melting furnace obtained by laminating at least a pair of electrodes and a plurality of refractories, Wherein when the electrode held by the surrounding refractory is moved to a predetermined position so as to be movable so that the tip of the electrode is moved to a predetermined position, And a step of heating the glass present in the gap of the refractory.
The method for producing a glass according to the present invention is a method for producing a glass in which glass is dissolved by introducing a glass raw material into a melting furnace obtained by laminating at least a pair of electrodes and a plurality of refractories, The electrode is made of a material containing a conductive metal and is held by applying a force against the internal pressure of the glass in the melting furnace so that the tip of the electrode is at a predetermined position.
Further, in the method of manufacturing glass according to the present invention, the obtained glass can be formed into a sheet shape to produce a glass substrate for a flat panel display.
When the glass manufacturing method according to the present invention is used, even if the electrode is abraded by the erosion of the molten glass in the glass melting furnace provided with the electrode, the refractory laminated on the electrode does not collapse, It is possible to provide a manufacturing method of glass.
1 is a block diagram of a glass manufacturing apparatus and a flow chart of a glass manufacturing process.
2 is a detailed view of a melting tank (melting furnace);
3 is a detailed view of an electrode.
Figure 4 is an image of the movement of an electrode.
Figure 5 is an image of the addition of a new electrode.
6 is an image diagram of a modification;
Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings. In addition, the following description relates to an example of the present invention, and the present invention is not limited thereto.
(1) Overall configuration
Hereinafter, a method of manufacturing a glass plate for a glass substrate of a flat panel display will be described as an embodiment of a manufacturing method of glass according to the present invention.
(1-1) Raw materials of glass
In order to produce a glass plate according to the present invention, the glass raw material is first mixed so as to obtain a desired glass composition. For example, in the case of producing a flat panel display, particularly a glass substrate for a liquid crystal display (LCD), it is preferable to mix the raw materials so as to have the following composition.
(a) 50 to 70% by mass of SiO 2 ,
(b) 5 to 18 mass% of B 2 O 3 ,
(c) Al 2 O 3 : 10 to 25 mass%
(d) 0 to 10% by mass of MgO,
(e) 0 to 20% by mass of CaO,
(f) 0 to 20 mass% of SrO,
(o) BaO: 0 to 10 mass%
(p) RO: 5 to 20 mass% (R is at least one selected from Mg, Ca, Sr and Ba)
(q) R ' 2 O: 0 to 2.0 mass% (provided that R' is at least one selected from Li, Na, and K)
(r) at least one kind of metal oxide selected from tin oxide, iron oxide, and cerium oxide in a total amount of 0.05 to 1.5% by mass.
(1-2) Outline of glass manufacturing process
The outline of each process for producing glass will be described below with reference to Fig.
First, a melting process is performed. In this process, a glass raw material mixed so as to have the above composition is supplied to the
In the following cleaning process, the above-mentioned molten glass is cleaned in the
In the following stirring process, the molten glass is homogenized by stirring in a
In the next molding step, the molten glass is supplied to the
(2) Detailed configuration
(2-1) Melter Details
The
The
As shown in Fig. 3, the
(2-2) Details of electrodes
The
3 is an enlarged view of the
The tip of the
(2-3) Means for preventing collapse of refractory
Hereinafter, the refractory collapse preventing means according to the present invention will be described. Hereinafter, in the
As described above, although the molten glass is heated to 1500 DEG C or higher in the
Therefore, the tip of the
When a
2, in which a plurality of pairs of
(3) Features
(3-1)
In the above embodiment, the
(3-2)
The
(3-3)
In the above embodiment, a
(3-4)
In the above embodiment, the
(4) Variations
(4-1)
In the above embodiment, when a
(4-2)
In the above embodiment, the
(4-3)
It is preferable to reduce the amount of elution of the
In order to reduce the elution amount of the
The contact area between the
From the viewpoint of reducing the elution amount of the
From the viewpoint of reducing the elution amount of the
As another example, when the tip of the
100: Glass manufacturing apparatus
101: Melting bath (melting furnace)
111, 111a, 111b: wall
111c: Refractory brick (refractory)
200: electrode
201, 201a, 201b: electrode
202, 204: connector
Claims (12)
Wherein the pair of electrodes comprises a conductive metal under high temperature,
Wherein the electrode is held by the surrounding refractory so that the tip of the electrode is in a predetermined position and the electrode is movable by a pushing force and the electrode is held in the gap between the electrode and the surrounding refractory, Wherein the glass is heated.
Wherein the metal having conductivity at the high temperature comprises at least one of tin oxide, molybdenum and zirconium oxide.
Wherein the means for preventing collapse of the refractory is provided in the melting furnace.
Wherein the collapse preventing means has another electrode disposed adjacent to the rear of the electrode.
Wherein the temperature of the molten glass in the melting furnace is 1500 DEG C or higher.
Wherein the electrode is a composite in which a plurality of electrodes are integrated.
Wherein the electrode is a composite body in which a plurality of electrodes are integrated, and is pressed from the outside of the melting furnace.
Wherein the predetermined position of the tip of the electrode is located at the same position as the surface of the refractory contacting with the molten glass or inside the surface of the refractory.
Wherein the predetermined position of the tip of the electrode is located at the same position as the surface of the refractory contacting with the molten glass or outside the surface of the refractory.
Wherein the pair of electrodes comprises a conductive metal under high temperature,
And heating the glass existing in the gap between the electrode and the surrounding brick when moving the electrode held by the surrounding refractory so that the tip of the electrode moves to a predetermined position to a predetermined position ≪ / RTI >
Wherein the pair of electrodes comprises a conductive metal under high temperature,
The electrode is held by being given a force against the internal pressure of the glass in the melting furnace so that the tip of the electrode is in a predetermined position and the glass existing in the gap between the electrode and the refractory around it is heated By weight.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2011164472 | 2011-07-27 | ||
JPJP-P-2011-164472 | 2011-07-27 |
Related Child Applications (1)
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KR1020150031380A Division KR101760172B1 (en) | 2011-07-27 | 2015-03-06 | Method of manufacturing glass |
Publications (2)
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KR20130014037A KR20130014037A (en) | 2013-02-06 |
KR101634417B1 true KR101634417B1 (en) | 2016-06-28 |
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KR1020120082390A KR101634417B1 (en) | 2011-07-27 | 2012-07-27 | Method of manufacturing glass |
KR1020150031380A KR101760172B1 (en) | 2011-07-27 | 2015-03-06 | Method of manufacturing glass |
Family Applications After (1)
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KR1020150031380A KR101760172B1 (en) | 2011-07-27 | 2015-03-06 | Method of manufacturing glass |
Country Status (4)
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JP (1) | JP5681677B2 (en) |
KR (2) | KR101634417B1 (en) |
CN (3) | CN104724901B (en) |
TW (2) | TWI636026B (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5864734B2 (en) * | 2013-03-27 | 2016-02-17 | AvanStrate株式会社 | Glass substrate manufacturing method and glass substrate manufacturing apparatus |
JP6263355B2 (en) * | 2013-09-06 | 2018-01-17 | AvanStrate株式会社 | Glass melting apparatus, glass sheet manufacturing apparatus, electrode for glass melting apparatus, and glass sheet manufacturing method |
JP6263354B2 (en) * | 2013-09-06 | 2018-01-17 | AvanStrate株式会社 | Glass melting apparatus and glass sheet manufacturing method |
CN109399894B (en) * | 2018-11-14 | 2021-10-29 | 东旭光电科技股份有限公司 | Electrode brick propelling method for glass kiln |
CN110698040A (en) * | 2019-10-12 | 2020-01-17 | 彩虹集团(邵阳)特种玻璃有限公司 | Butt joint method for cover plate glass tank furnace electrodes |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011063503A (en) | 2009-08-18 | 2011-03-31 | Hoya Corp | Method for manufacturing glass, glass melting furnace, glass manufacturing device, method for manufacturing glass blank, method for manufacturing substrate for information recording medium, method for manufacturing information recording medium, method for manufacturing substrate for display, and method for manufacturing optical component |
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US3391236A (en) * | 1965-07-06 | 1968-07-02 | Emhart Corp | Electrode holder for glass melting furnace |
US3634588A (en) * | 1970-05-28 | 1972-01-11 | Toledo Engineering Co Inc | Electric glass furnace |
JPS6028644Y2 (en) * | 1981-07-24 | 1985-08-30 | 株式会社ニコン | Melting furnace electrode |
JPS58156543A (en) * | 1982-03-12 | 1983-09-17 | Toshiba Corp | Production of molybdenum electrode structure |
JPS5926930A (en) * | 1982-08-02 | 1984-02-13 | Toshiba Corp | Molybdenum electrode structure and its manufacture |
JPS6053780A (en) * | 1983-09-05 | 1985-03-27 | 大同特殊鋼株式会社 | Controller for insertion of electrode into direct conductiontype melting treating furnace |
JPH0648142B2 (en) * | 1989-04-04 | 1994-06-22 | 新日本製鐵株式会社 | Wall electrodes of DC arc furnace |
JPH0594871A (en) * | 1991-09-30 | 1993-04-16 | Kawasaki Steel Corp | Bottom electrode device for dc electric furnace |
JP2943512B2 (en) * | 1992-07-31 | 1999-08-30 | 日本電気株式会社 | Adaptive receiver |
FR2815339B1 (en) * | 2000-10-18 | 2003-01-10 | Saint Gobain Isover | ELECTRIC GLASS FURNACE, WITH PIVOTING WALL ELEMENTS |
JP2003183031A (en) * | 2001-12-18 | 2003-07-03 | Nippon Electric Glass Co Ltd | Electric melting furnace for manufacturing glass fiber and method of melting glass for glass fiber |
JP2003292323A (en) | 2002-04-01 | 2003-10-15 | Nippon Electric Glass Co Ltd | Glass-fusing furnace and glass-fusing method |
JP2004315350A (en) * | 2003-04-01 | 2004-11-11 | Motoaki Miyazaki | Direct energizing glass melting deep bottom type furnace and method of clarifying/supplying glass |
KR20070032607A (en) * | 2005-09-19 | 2007-03-22 | 쇼오트 아게 | Glass melting electrode and glass or glass ceramic melting method |
DE102006003535A1 (en) * | 2006-01-24 | 2007-08-02 | Schott Ag | Heat treatment of melt, especially in refining (sic) device where melt is heated by ohmic resistor, used as refining and/or melting module, which can include Overflow-Downflow homogenization unit |
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2012
- 2012-07-26 JP JP2012166385A patent/JP5681677B2/en active Active
- 2012-07-27 KR KR1020120082390A patent/KR101634417B1/en active IP Right Grant
- 2012-07-27 TW TW104108229A patent/TWI636026B/en active
- 2012-07-27 CN CN201510121874.7A patent/CN104724901B/en active Active
- 2012-07-27 TW TW101127325A patent/TWI626224B/en active
- 2012-07-27 CN CN 201220370787 patent/CN202953919U/en not_active Expired - Lifetime
- 2012-07-27 CN CN201210265450.4A patent/CN102897996B/en active Active
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Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011063503A (en) | 2009-08-18 | 2011-03-31 | Hoya Corp | Method for manufacturing glass, glass melting furnace, glass manufacturing device, method for manufacturing glass blank, method for manufacturing substrate for information recording medium, method for manufacturing information recording medium, method for manufacturing substrate for display, and method for manufacturing optical component |
Non-Patent Citations (1)
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JP??????60053780 A |
Also Published As
Publication number | Publication date |
---|---|
KR101760172B1 (en) | 2017-07-20 |
KR20130014037A (en) | 2013-02-06 |
JP2013047172A (en) | 2013-03-07 |
CN104724901B (en) | 2018-04-17 |
TWI636026B (en) | 2018-09-21 |
CN202953919U (en) | 2013-05-29 |
JP5681677B2 (en) | 2015-03-11 |
TWI626224B (en) | 2018-06-11 |
KR20150035915A (en) | 2015-04-07 |
TW201522257A (en) | 2015-06-16 |
TW201309610A (en) | 2013-03-01 |
CN102897996B (en) | 2015-10-21 |
CN104724901A (en) | 2015-06-24 |
CN102897996A (en) | 2013-01-30 |
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