KR20130014037A - Method of manufacturing glass - Google Patents
Method of manufacturing glass Download PDFInfo
- Publication number
- KR20130014037A KR20130014037A KR1020120082390A KR20120082390A KR20130014037A KR 20130014037 A KR20130014037 A KR 20130014037A KR 1020120082390 A KR1020120082390 A KR 1020120082390A KR 20120082390 A KR20120082390 A KR 20120082390A KR 20130014037 A KR20130014037 A KR 20130014037A
- Authority
- KR
- South Korea
- Prior art keywords
- electrode
- glass
- refractory
- electrodes
- melting furnace
- Prior art date
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/02—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in electric furnaces, e.g. by dielectric heating
- C03B5/027—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in electric furnaces, e.g. by dielectric heating by passing an electric current between electrodes immersed in the glass bath, i.e. by direct resistance heating
- C03B5/03—Tank furnaces
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/167—Means for preventing damage to equipment, e.g. by molten glass, hot gases, batches
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/42—Details of construction of furnace walls, e.g. to prevent corrosion; Use of materials for furnace walls
- C03B5/425—Preventing corrosion or erosion
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Glass Melting And Manufacturing (AREA)
- Glass Compositions (AREA)
Abstract
Description
The present invention relates to a method for producing glass. Moreover, this invention relates to the manufacturing method of the glass substrate for flat panel displays (FPD), especially the glass substrate for liquid crystal displays (LCD).
Conventionally, the radiant heat of a gas flame and the direct electricity supply system are used as a heating method of the molten glass in a glass melting furnace. In the direct energization method, the molten glass is energized between the opposing electrodes, and the molten glass is heated by Joule heat generated at the time of energization.
Also in the manufacture of the glass of the glass substrate for FPD, the gas flame and the direct energization method have been used as a heating method of the molten glass.
However, in the glass substrate for FPD, the glass in which the alkali metal-containing component is limited to a small amount, or the alkali-free glass which does not substantially contain the alkali metal component have high electrical resistance, so that it is heated by direct current supply (directly). In order to perform conduction heating), it is necessary to enlarge the electrode. At this time, since the platinum used conventionally as an electrode of direct electricity heating is a rare metal and expensive, there existed a cost problem at the time of enlargement of an electrode. In Patent Document 1 (Japanese Patent Application Laid-Open No. 2003-292323), tin oxide and molybdenum, which are inexpensive electrode materials, are used for an electrode as compared with platinum.
However, in the electrode using tin oxide or molybdenum, there is a problem in that the portion in contact with the molten glass is worn down by erosion. In general, a glass melting furnace has a structure in which refractory is laminated, and the tin oxide and molybdenum electrode are embedded in the wall of the glass melting furnace in a state in which the surroundings are surrounded by a refractory material. At this time, when the tin oxide or molybdenum electrode wears down due to erosion, the refractory layer laminated on the tin oxide or molybdenum electrode may collapse, and the glass melting furnace may not be used.
Therefore, the subject of this invention is providing the manufacturing method of the glass which makes life of the furnace provided with an electrode possible.
The method for producing glass according to the present invention is a method for producing glass in which a glass raw material is introduced to dissolve the glass in a melting furnace formed by stacking at least a pair of electrodes and a plurality of refractory materials, wherein the pair of electrodes are subjected to a high temperature. It is made of a material containing a conductive metal, and is held by a surrounding refractory so that the electrode can be moved by pressing so that the tip of the electrode is in a predetermined position.
In addition, since the electrode can be moved by pressing so that the tip of the electrode is in a predetermined position, collapse of the refractory layer laminated on the electrode can be prevented even if the electrode is eroded. Therefore, this invention can provide the manufacturing method of the glass which makes life of the glass melting furnace provided with an electrode possible. In addition, it is preferable that the said predetermined position is a position of the front end of an electrode in the vicinity of the wall surface inside of a glass melting furnace. If the tip of the electrode is located near the inner wall surface of the glass melting furnace, the refractory layer laminated on the electrode will not collapse even if the electrode is eroded.
Moreover, in the manufacturing method of the glass which concerns on this invention, it is preferable that an electroconductive metal contains at least 1 sort (s) from a tin oxide, molybdenum, and zirconium oxide at the said high temperature.
Moreover, in the manufacturing method of the glass which concerns on this invention, it is preferable that the collapse prevention means of the said refractory body is performed in a melting furnace.
Moreover, in the manufacturing method of the glass which concerns on this invention, it is preferable that a collapse prevention means arrange | positions another electrode adjacent to the back of the said electrode.
Moreover, in the manufacturing method of the glass which concerns on this invention, it is preferable that the temperature of the molten glass in a melting furnace is 1500 degreeC or more.
Moreover, in the manufacturing method of the glass which concerns on this invention, it is preferable that an electrode is a composite which integrated several electrode.
Moreover, in the manufacturing method of the glass which concerns on this invention, it is preferable that an electrode presses from the outer side of a melting furnace as a composite which integrated several electrode.
In addition, the method for producing glass according to the present invention is a method for producing glass in which a glass material is introduced into a melting furnace formed by stacking at least a pair of electrodes and a plurality of refractory materials to dissolve the glass, wherein the pair of electrodes are conductive. The electrode and the circumference when the electrode held by the surrounding refractory is moved to a predetermined position so as to be movable so that the tip of the electrode is in a predetermined position so as to be movable. And heating the glass present in the gap of the refractory.
In addition, the method for producing glass according to the present invention is a method for producing glass in which a glass raw material is introduced into a melting furnace formed by stacking at least a pair of electrodes and a plurality of refractory materials to dissolve the glass. It is made of a material containing a conductive metal, and the electrode is provided with a force that resists the internal pressure of the glass in the melting furnace so that the tip of the electrode is in a predetermined position.
Moreover, the manufacturing method of the glass which concerns on this invention can shape | mold the obtained glass to sheet form, and can manufacture the glass substrate for flat panel displays.
According to the method for producing glass according to the present invention, in a glass melting furnace having an electrode, even if the electrode is worn down by erosion of the molten glass, the refractory layer laminated on the electrode does not collapse, which enables life of the furnace. The manufacturing method of glass can be provided.
1 is a block diagram of a glass manufacturing apparatus and a flow diagram of a glass manufacturing process.
2 is a detailed view of a dissolution tank (melting furnace).
3 is a detailed view of the electrode.
4 is an image diagram regarding movement of an electrode.
5 is an image of the addition of a new electrode.
6 is an image view of a modification.
EMBODIMENT OF THE INVENTION Hereinafter, one Embodiment of this invention is described with reference to attached drawing. In addition, the following description is related to an example of this invention, This invention is not limited by these.
(1) overall configuration
EMBODIMENT OF THE INVENTION Hereinafter, as one Embodiment of the manufacturing method of the glass which concerns on this invention, the manufacturing method of the glass plate for the glass substrate of a flat panel display is demonstrated.
(1-1) Raw Material of Glass
In order to manufacture a glass plate according to the present invention, first, glass raw materials are mixed so as to have a desired glass composition. For example, when manufacturing a glass substrate for flat panel displays, especially a liquid crystal display (LCD), it is preferable to mix a raw material so that it may have the following compositions.
(a) SiO 2 : 50-70 mass%,
(b) B 2 O 3 : 5-18 mass%,
(c) Al 2 O 3 : 10-25 mass%,
(d) MgO: 0-10 mass%,
(e) CaO: 0-20 mass%,
(f) SrO: 0-20 mass%,
(o) BaO: 0 to 10% by mass,
(p) RO: 5-20 mass% (where R is at least one selected from Mg, Ca, Sr and Ba),
(q) R '2 O: 0 ~ 2.0 mass% (however, R' is at least one jongim selected from Li, Na, and K),
(r) 0.05-1.5 mass% in total of at least 1 sort (s) of metal oxide selected from tin oxide, iron oxide, and cerium oxide.
(1-2) Outline of Glass Manufacturing Process
The outline | summary of each process for manufacturing glass is demonstrated below, referring FIG.
First, a melting process is performed, and in that process, the raw material of the glass mixed so that it may become said composition is supplied to the
In the following clarification process, the said molten glass is clarified by the
In the following stirring process, the molten glass is homogenized by stirring in the
In the next molding step, the molten glass is supplied to the
(2) detailed configuration
(2-1) Details of the dissolution tank
The
The
As shown in FIG. 3, the
(2-2) Details of the Electrode
Referring to FIG. 3, the
3 is an enlarged image view of a
In addition, the tip of the
(2-3) Means to prevent the collapse of the refractory
Below, the collapse prevention means of the refractory body which concerns on this invention is demonstrated. In addition, below, in the
As mentioned above, although the molten glass is heated to 1500 degreeC or more in the
Therefore, the tip of the
When adding another
In addition, although the electricity supply from the
(3) Features
(3-1)
In the said embodiment, the
(3-2)
In the above embodiment, when the
(3-3)
In the above embodiment, a
(3-4)
In the above embodiment, the
(4) Modification
(4-1)
In the above embodiment, when a
(4-2)
In the above embodiment, the
(4-3)
In the above embodiment, when the
In order to reduce the elution amount of the
By disposing the
From the viewpoint of reducing the elution amount of the
In addition, from the viewpoint of reducing the elution amount of the
As another example, the tip of the
100: glass manufacturing apparatus
101: melting tank (melting furnace)
111, 111a, 111b: wall
111c: refractory bricks (refractory)
200: electrode
201, 201a, 201b: electrode
202, 204: Connector
Claims (12)
The pair of electrodes comprises a conductive metal under high temperature,
A method for manufacturing a glass, characterized in that the electrode is held by a surrounding refractory so that the electrode can be moved by pressing so that the tip of the electrode is in a predetermined position.
A method for producing a glass, wherein the conductive metal at least contains at least one of tin oxide, molybdenum and zirconium oxide.
A method for producing glass, wherein the refractory decay means of the refractory is carried out in the melting furnace.
The said anti-collapsing means arranges the other electrode adjacent to the back of the said electrode, The manufacturing method of the glass characterized by the above-mentioned.
The temperature of the molten glass in the said melting furnace is 1500 degreeC or more, The manufacturing method of the glass characterized by the above-mentioned.
And said electrode is a composite in which a plurality of electrodes are integrated.
The said electrode is a composite which integrated the some electrode, and is pressed from the outer side of a melting furnace, The manufacturing method of the glass characterized by the above-mentioned.
The predetermined position of the tip of the electrode is the same position as the surface of the refractory in contact with the molten glass, or the inner side of the surface of the refractory.
The predetermined position of the tip of the electrode is the same position as the surface of the refractory in contact with the molten glass, or the outer side of the surface of the refractory.
The pair of electrodes comprises a conductive metal under high temperature,
And a step of heating the glass existing in the gap between the electrode and the surrounding brick when the electrode held by the surrounding refractory is moved to the predetermined position so that the tip of the electrode is movable to the predetermined position. The manufacturing method of the glass characterized by the above-mentioned.
The pair of electrodes comprises a conductive metal under high temperature,
A method for producing a glass, wherein the electrode is provided with a force that resists the internal pressure of the glass in the melting furnace so that the tip of the electrode is in a predetermined position.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2011164472 | 2011-07-27 | ||
JPJP-P-2011-164472 | 2011-07-27 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020150031380A Division KR101760172B1 (en) | 2011-07-27 | 2015-03-06 | Method of manufacturing glass |
Publications (2)
Publication Number | Publication Date |
---|---|
KR20130014037A true KR20130014037A (en) | 2013-02-06 |
KR101634417B1 KR101634417B1 (en) | 2016-06-28 |
Family
ID=47570532
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020120082390A KR101634417B1 (en) | 2011-07-27 | 2012-07-27 | Method of manufacturing glass |
KR1020150031380A KR101760172B1 (en) | 2011-07-27 | 2015-03-06 | Method of manufacturing glass |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020150031380A KR101760172B1 (en) | 2011-07-27 | 2015-03-06 | Method of manufacturing glass |
Country Status (4)
Country | Link |
---|---|
JP (1) | JP5681677B2 (en) |
KR (2) | KR101634417B1 (en) |
CN (3) | CN104724901B (en) |
TW (2) | TWI636026B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110698040A (en) * | 2019-10-12 | 2020-01-17 | 彩虹集团(邵阳)特种玻璃有限公司 | Butt joint method for cover plate glass tank furnace electrodes |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5864734B2 (en) * | 2013-03-27 | 2016-02-17 | AvanStrate株式会社 | Glass substrate manufacturing method and glass substrate manufacturing apparatus |
JP6263355B2 (en) * | 2013-09-06 | 2018-01-17 | AvanStrate株式会社 | Glass melting apparatus, glass sheet manufacturing apparatus, electrode for glass melting apparatus, and glass sheet manufacturing method |
JP6263354B2 (en) * | 2013-09-06 | 2018-01-17 | AvanStrate株式会社 | Glass melting apparatus and glass sheet manufacturing method |
CN109399894B (en) * | 2018-11-14 | 2021-10-29 | 东旭光电科技股份有限公司 | Electrode brick propelling method for glass kiln |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5815631U (en) * | 1981-07-24 | 1983-01-31 | 株式会社ニコン | Melting furnace electrode |
JPH0653780A (en) * | 1992-07-31 | 1994-02-25 | Nec Corp | Adaptive receiver |
JP2003292323A (en) | 2002-04-01 | 2003-10-15 | Nippon Electric Glass Co Ltd | Glass-fusing furnace and glass-fusing method |
JP2011063503A (en) * | 2009-08-18 | 2011-03-31 | Hoya Corp | Method for manufacturing glass, glass melting furnace, glass manufacturing device, method for manufacturing glass blank, method for manufacturing substrate for information recording medium, method for manufacturing information recording medium, method for manufacturing substrate for display, and method for manufacturing optical component |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3391236A (en) * | 1965-07-06 | 1968-07-02 | Emhart Corp | Electrode holder for glass melting furnace |
US3634588A (en) * | 1970-05-28 | 1972-01-11 | Toledo Engineering Co Inc | Electric glass furnace |
JPS58156543A (en) * | 1982-03-12 | 1983-09-17 | Toshiba Corp | Production of molybdenum electrode structure |
JPS5926930A (en) * | 1982-08-02 | 1984-02-13 | Toshiba Corp | Molybdenum electrode structure and its manufacture |
JPS6053780A (en) * | 1983-09-05 | 1985-03-27 | 大同特殊鋼株式会社 | Controller for insertion of electrode into direct conductiontype melting treating furnace |
JPH0648142B2 (en) * | 1989-04-04 | 1994-06-22 | 新日本製鐵株式会社 | Wall electrodes of DC arc furnace |
JPH0594871A (en) * | 1991-09-30 | 1993-04-16 | Kawasaki Steel Corp | Bottom electrode device for dc electric furnace |
FR2815339B1 (en) * | 2000-10-18 | 2003-01-10 | Saint Gobain Isover | ELECTRIC GLASS FURNACE, WITH PIVOTING WALL ELEMENTS |
JP2003183031A (en) * | 2001-12-18 | 2003-07-03 | Nippon Electric Glass Co Ltd | Electric melting furnace for manufacturing glass fiber and method of melting glass for glass fiber |
JP2004315350A (en) * | 2003-04-01 | 2004-11-11 | Motoaki Miyazaki | Direct energizing glass melting deep bottom type furnace and method of clarifying/supplying glass |
KR20070032607A (en) * | 2005-09-19 | 2007-03-22 | 쇼오트 아게 | Glass melting electrode and glass or glass ceramic melting method |
DE102006003535A1 (en) * | 2006-01-24 | 2007-08-02 | Schott Ag | Heat treatment of melt, especially in refining (sic) device where melt is heated by ohmic resistor, used as refining and/or melting module, which can include Overflow-Downflow homogenization unit |
-
2012
- 2012-07-26 JP JP2012166385A patent/JP5681677B2/en active Active
- 2012-07-27 KR KR1020120082390A patent/KR101634417B1/en active IP Right Grant
- 2012-07-27 TW TW104108229A patent/TWI636026B/en active
- 2012-07-27 CN CN201510121874.7A patent/CN104724901B/en active Active
- 2012-07-27 TW TW101127325A patent/TWI626224B/en active
- 2012-07-27 CN CN 201220370787 patent/CN202953919U/en not_active Expired - Lifetime
- 2012-07-27 CN CN201210265450.4A patent/CN102897996B/en active Active
-
2015
- 2015-03-06 KR KR1020150031380A patent/KR101760172B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5815631U (en) * | 1981-07-24 | 1983-01-31 | 株式会社ニコン | Melting furnace electrode |
JPH0653780A (en) * | 1992-07-31 | 1994-02-25 | Nec Corp | Adaptive receiver |
JP2003292323A (en) | 2002-04-01 | 2003-10-15 | Nippon Electric Glass Co Ltd | Glass-fusing furnace and glass-fusing method |
JP2011063503A (en) * | 2009-08-18 | 2011-03-31 | Hoya Corp | Method for manufacturing glass, glass melting furnace, glass manufacturing device, method for manufacturing glass blank, method for manufacturing substrate for information recording medium, method for manufacturing information recording medium, method for manufacturing substrate for display, and method for manufacturing optical component |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110698040A (en) * | 2019-10-12 | 2020-01-17 | 彩虹集团(邵阳)特种玻璃有限公司 | Butt joint method for cover plate glass tank furnace electrodes |
Also Published As
Publication number | Publication date |
---|---|
KR101760172B1 (en) | 2017-07-20 |
JP2013047172A (en) | 2013-03-07 |
CN104724901B (en) | 2018-04-17 |
KR101634417B1 (en) | 2016-06-28 |
TWI636026B (en) | 2018-09-21 |
CN202953919U (en) | 2013-05-29 |
JP5681677B2 (en) | 2015-03-11 |
TWI626224B (en) | 2018-06-11 |
KR20150035915A (en) | 2015-04-07 |
TW201522257A (en) | 2015-06-16 |
TW201309610A (en) | 2013-03-01 |
CN102897996B (en) | 2015-10-21 |
CN104724901A (en) | 2015-06-24 |
CN102897996A (en) | 2013-01-30 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
KR101760172B1 (en) | Method of manufacturing glass | |
KR102403524B1 (en) | alkali free glass | |
KR101280703B1 (en) | Method and apparatus for making glass sheet | |
WO2012132474A1 (en) | Glass substrate production method | |
JP6263355B2 (en) | Glass melting apparatus, glass sheet manufacturing apparatus, electrode for glass melting apparatus, and glass sheet manufacturing method | |
KR102497517B1 (en) | Manufacturing method and melting furnace of glass article | |
JP2019077584A (en) | Glass melting furnace, and production method of glass article | |
JP6002526B2 (en) | Glass substrate manufacturing apparatus and glass substrate manufacturing method | |
WO2019004434A1 (en) | Glass article manufacturing method, furnace, and glass article manufacturing device | |
JP6566824B2 (en) | Manufacturing method of glass substrate | |
JP6263354B2 (en) | Glass melting apparatus and glass sheet manufacturing method | |
JP2017178709A (en) | Manufacturing method for glass substrate and manufacturing apparatus for glass substrate | |
JP6739965B2 (en) | Glass plate manufacturing method | |
JP7198423B2 (en) | Method for manufacturing glass article | |
JP6749123B2 (en) | Glass substrate manufacturing method and glass substrate manufacturing apparatus | |
JP2013082608A (en) | Method for manufacturing glass plate | |
JPWO2012132474A1 (en) | Manufacturing method of glass substrate | |
KR20190078512A (en) | Glass substrate manufacturing apparatus and method for manufacturing glass substrate | |
WO2020004138A1 (en) | Method for manufacturing glass article | |
JP6333602B2 (en) | Manufacturing method of glass substrate | |
JP6714677B2 (en) | Glass substrate manufacturing apparatus and glass substrate manufacturing method | |
WO2012091130A1 (en) | Clarification tank, glass melting furnace, molten glass production method, glassware production method and glassware production device | |
KR20240043685A (en) | Glass melting device and glass manufacturing method |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A201 | Request for examination | ||
A107 | Divisional application of patent | ||
E902 | Notification of reason for refusal | ||
E701 | Decision to grant or registration of patent right | ||
GRNT | Written decision to grant | ||
FPAY | Annual fee payment |
Payment date: 20190530 Year of fee payment: 4 |