KR101625915B1 - Apparatus for Fabrication of Seaweed with Concurrent Sterilizing and Pressing - Google Patents
Apparatus for Fabrication of Seaweed with Concurrent Sterilizing and Pressing Download PDFInfo
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- KR101625915B1 KR101625915B1 KR1020150057769A KR20150057769A KR101625915B1 KR 101625915 B1 KR101625915 B1 KR 101625915B1 KR 1020150057769 A KR1020150057769 A KR 1020150057769A KR 20150057769 A KR20150057769 A KR 20150057769A KR 101625915 B1 KR101625915 B1 KR 101625915B1
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- elastic body
- sterilizing
- sterilizing liquid
- sterilization
- liquid
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B7/00—Preservation or chemical ripening of fruit or vegetables
- A23B7/14—Preserving or ripening with chemicals not covered by groups A23B7/08 or A23B7/10
- A23B7/153—Preserving or ripening with chemicals not covered by groups A23B7/08 or A23B7/10 in the form of liquids or solids
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B7/00—Preservation or chemical ripening of fruit or vegetables
- A23B7/02—Dehydrating; Subsequent reconstitution
- A23B7/022—Dehydrating; Subsequent reconstitution with addition of chemicals before or during drying, e.g. semi-moist products
-
- A23L1/337—
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/34—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals
- A23L3/3454—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of liquids or solids
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/40—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution
- A23L3/42—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution with addition of chemicals before or during drying
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
The present invention relates to a method of sterilizing a germicidal paste, which can reduce disinfection time and cost while improving the germicidal activity in the manufacture of kimchi, and can be easily installed without deformation of the plant system, and a germicidal sterilizer applied thereto. More particularly, A step of forming a mold on a mold, and a step of pressing / dehydrating the molded article with an elastic body coupled to a press apparatus moving up and down so as to make a steaming on a sheet, wherein the press / Wherein the predetermined sterilizing liquid is absorbed by the elastic body before being compressed by the elastic body so that the sterilizing liquid which has been absorbed by the elastic body when pressed by the elastic body passes through the surface of the sheet.
Description
The present invention relates to a squeezing and sterilizing apparatus capable of sterilizing time and cost while improving the sterilizing power during the manufacture of squeeze, and capable of being easily installed without deforming the factory system.
Kim is a seaweed species with purple rhododendrons of purple flora. There are about 80 kinds of seaweeds. Among them, purple seaweed, blue crab, Korean seaweed, and kimbap kim are used for edible purposes. Kim is not only good in taste and aroma but also rich in nutrients such as calcium, protein, and vitamin A, and is effective for osteoporosis, vascular disease and eye disease. It is used as dried or in processed state with baking, salt and edible oil. do.
These steams are mass-produced in Korea at around 130 to 40 million per year and can be easily obtained and consumed daily because of the low calorie content and good nutrition of the body. In addition, Korea has been recognized for its taste worldwide, and it is estimated that 135 million dollars worth of 244 million dollars (201 billion won) will be exported to 90 countries including the US, Japan, and China, Is also increasing.
The manufacturing process of Kim is generally divided into two stages: 1) seed culture, 2) picking, 3) washing and crushing, 4) molding, 5) dehydration and drying, 6) sterilization, 7) .
In the past, steaming was made by conventional methods, in which all of these manufacturing processes were performed by hand. However, this method requires a long production time, a lot of manpower, and is influenced by the weather. Therefore, it is difficult to produce more than a certain amount per day and the quality is not uniform. As a result, modern mechanical methods have been developed to automate all the processes after the initial sampling, and it is now possible to mass-produce steams of uniform quality with less time and man power regardless of the weather.
The sterilization step during kimchi production is very important because it affects the quality and hygiene of kimchi. Generally, when food is sterilized, heat, far-infrared rays, ultraviolet rays, etc. are used.
The sterilization method using heat is not suitable because the heat may cause the quality of the steam to deteriorate due to some deformation of the steam. The prior art Patent No. 10-0632388 discloses a method of manufacturing a kimchi to which a far infrared ray sterilization method is applied. However, since the far infrared ray sterilization method is also based on heating the surface of the food, the same problem as that of heat sterilization may occur.
Japanese Patent Laid-Open No. 10-1386607 relates to an apparatus for manufacturing a kimchi to which an ultraviolet sterilization method is applied. As shown in FIG. 1, the sterilization module was passed through a sterilizing module provided with an ultraviolet sterilizing lamp while moving the kim through a transfer module (conveyor belt). However, in order to sterilize ultraviolet rays, ultraviolet rays should be irradiated for 10 minutes or more. In order to irradiate ultraviolet rays to food for this period of time, productivity is decreased because the module size must be increased or steaming must be carried out slowly. In addition, when the output of the ultraviolet sterilizing lamp is weak, the sterilization degree of the portion far from the lamp is weak, and the back side of the steam is not sterilized because it does not reach the ultraviolet ray.
Other sterilization methods can be applied, but there is no known case of applying another sterilization method in the manufacture of kim.
On the other hand, even if it is not considered that the sterilization effect is practically insignificant, the above-mentioned sterilization methods commonly require a separate sterilization apparatus (thermal sterilizer, far-infrared sterilizer, ultraviolet sterilizer). However, there is a disadvantage that the sterilizing device is expensive and maintenance cost is continuously required. In addition, since these sterilizing apparatuses are bulky, there is a limitation in space when installing them, and it is necessary to arrange them appropriately in consideration of the position of existing mechanical devices. In an extreme case, due to the sterilizing device, Installation is burdensome.
It is an object of the present invention to provide a squeezing and squeezing method capable of sufficiently sterilizing both sides of a syringe and a squeezing squeezing device applied thereto.
Another object of the present invention is to provide a squeezing device which can be easily installed without deformation of the factory system while saving sterilization time and cost.
In order to accomplish the above object, the present invention provides a forming machine including a forming device for forming a squeeze into a molding die, and a squeezing device for squeezing / dehydrating the formed squeeze with an up / The elastic body is a material for easily absorbing and discharging the liquid. The compression device includes a sterilizing liquid passage for containing a sterilizing liquid, a transfer tube having one end connected to the inside of the sterilizing liquid container and the other end inserted into the elastic body The sterilizing liquid is absorbed into the elastic body before the elastic body is compressed by the elastic body so that the sterilizing liquid which has been absorbed by the elastic body upon pressing with the elastic body passes through the face of the sheet, Is sterilized.
As described above, according to the present invention, the sterilizing liquid which has been absorbed in the elastic body in the pressing / dewatering step is discharged while passing through the whole squeeze, so that the surface and inside of the squeezing can be sterilized.
According to the present invention, since the time required for pressing / dewatering is short, sterilization time and cost can be saved as compared with other conventional sterilization methods.
Also, the compacting sterilizer applied to the present invention is simple in construction and small in volume, so that it is easier to install than a conventional sterilizing apparatus, and the factory system can be maintained as it is installed.
Brief Description of the Drawings Fig.
FIG. 2 is a flow chart showing molding, compression / dehydration and sterilization steps in the method of press molding according to the present invention.
3 is a flow chart schematically illustrating a process for manufacturing a kimchi according to the present invention.
4 is a view showing a coupling relation between a constituent part and an elastic body of a press-molding sterilizer according to the present invention;
FIG. 5 is a photograph showing a compacting sterilizer according to an embodiment of the present invention. FIG.
FIG. 6 is a photograph of a combination of a germicidal pressing device and an elastic body in an embodiment of the present invention. FIG.
FIG. 7 is a photograph of a pump and a controller of a compacting sterilizer according to an embodiment of the present invention. FIG.
FIG. 8 is a photograph of an installation of a germicidal pressing device in an embodiment of the present invention. FIG.
9A is a side view of a sterilization line and a non-sterilization line being delivered from the bottom of the squeeze device in one embodiment of the present invention.
FIG. 9B is a photograph showing a comparison of the number of residual colon bacilli in the control and the applied column in one embodiment of the present invention. FIG.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in detail with reference to the accompanying drawings. It is to be understood, however, that the drawings are only illustrative of the content and scope of the technical idea of the present invention, and the technical scope of the present invention is not limited or changed. It will be apparent to those skilled in the art that various changes and modifications can be made within the scope of the technical idea of the present invention based on these examples. It is also to be understood that when an element of a claim is referred to by reference to an element, it is for the purpose of illustration only and is not intended to limit the element.
In a general Kim manufacturing process, a molding frame, a conveying device, a pressing device, an elastic body, a drying device, a sterilizing device, and a packaging device are used.
The molding frame is a frame for making the squeeze into a square. The conveying device is a device for moving the jig to the next process. In the present invention, it is assumed that the conveyor belt is an automated conveyor belt, and the jig is expressed as being processed while being continuously conveyed. It is preferable that the transfer device is in the form of a foot having an air gap so as not to escape. The pressing device is a device for pressing and dewatering by moving up and down. The pressing device is separated from the upper part of the conveying device and the pressing device by a predetermined height, and an elastic body is coupled to the lower part of the pressing device. The elastic body pushes the upper surface of the impression upon pressing, thereby inducing dehydration and flattening the upper surface of the impression. The volume is reduced at the time of compression, and the shape is restored after compression. Drying device, sterilizing device, and packaging device are devices for drying, sterilizing and packing Kim, respectively, and detailed explanation is omitted.
The present invention relates to a flocking and sterilizing method for allowing a sterilizing liquid to be absorbed into an elastic body during the manufacture of a kimchi and then passing the flock through the elastic body during the pressing / .
1. Sterilization method
In the general Kim manufacturing process, the elastic body attached to the compression device compresses the upper part of the bitumen and expands the surface evenly while dewatering, followed by dewatering and drying, followed by sterilization. According to the method of the present invention, the sterilization and compression method applied to the manufacturing process of the above-mentioned Kim is sterilized at the same time as or after the squeeze / dehydration before the drying step. An example of the molding, compression / dehydration and sterilization processes of the compacting method according to the present invention is shown in Fig. In order to facilitate understanding, the thickness of the bit is exaggerated.
First, a rectangular forming die is placed on the transferring device, and the inside of the forming die is poured to form a steam (1 in Fig. 2). At this time, the upper surface of the bitumen is not formed by the molding die, which is uneven.
For the next step, the jig is conveyed along the conveying device and reaches the lower part of the pressing device and the elastic body (② in Fig. 2).
At this time, a sterilizing liquid prepared in advance at a predetermined concentration is repeatedly injected into the elastic body so as to be absorbed by the entire elastic body in consideration of the surface area and the thickness of the squeeze (in Fig. 2, the elastic body in which the sterilizing liquid is absorbed Blue).
Thereafter, the compression device moves downward, thereby pressing / dewatering the elastic body (4 in Fig. 2). At this time, the elastic body becomes smaller than the original volume due to the compression, and the sterilizing liquid which has been absorbed therein is discharged by being burnt, and the discharged sterilizing liquid is drained to the lower portion together with the water in the original packing. At this time, even if the sterilizing liquid injected in the step (3) is limited to a partial area of the elastic body around the injection port, the whole area of the squeezing is uniformly absorbed because the sterilizing liquid injected in the step (3) In the conventional method for manufacturing kimchi, the surface of the squeeze is flattened by merely squeezing / dewatering the elastic body without injecting the sterilizing liquid. In the present invention, when the squeeze is transferred to the lower portion of the squeezing device, And the surface of the squeeze is flattened at the same time as sterilizing while repeating the squeezing / dehydrating process of discharging (⑤ in FIG. 2).
When the squeeze / dehydration and sterilization steps are completed, the dehydrated / sterilized steaming is transferred to the drying apparatus to dry (⑥ in FIG. 2).
In the above-described method of squeezing sterilization, the squeezing / dewatering and sterilization are simultaneously performed. However, after the squeezing / dewatering is first performed without injecting the sterilizing liquid into the elastic body, the sterilization liquid is injected into a separate elastic body to sterilize It is also possible to perform.
On the other hand, if the squeezing / dehydrating step which is performed at the same time as sterilization is carried out only once, it is difficult to completely sterilize the squeeze such as partial sterilization is not sufficient. In the conventional method for producing Kim, compression / dehydration is sequentially performed while passing through a plurality of compression devices. In the present invention, a plurality of compression devices are arranged in this order, And the sterilization step may be repeated several times. FIG. 3 is a view illustrating an n-order sterilization by arranging n compression devices in an example of a manufacturing process according to the present invention.
If the sterilization liquid is continuously absorbed and repeatedly squeezed / dehydrated, the number of microorganisms inside the sludge gradually decreases. In this case, since it is wasteful to continuously use the sterilizing liquid of the same concentration, the sterilizing liquid concentration can be sequentially lowered by repeating the squeezing / dehydrating in consideration of efficiency and economical efficiency.
It is preferable that the concentration of the sterilization liquid in the last cycle is zero, that is, the sterilization is carried out using drinking water.
Meanwhile, the sterilizing liquid used in the present invention may be hypochlorous acid water, chlorine dioxide water, and ozonated water which are designated as usable for the purpose of sterilizing food in the current food additives. These sterilizing liquids are not likely to cause problems due to residual substances (hypochlorous acid water, ozonated water) because they do not produce residual substances (chlorine dioxide) or because the residues disappear naturally within about 10 to 30 minutes. In addition, it is preferable to selectively use food additives which are not harmful to human body while having a sterilizing effect of food among food additives without limitation of usage standard. It is advisable to use drinking water for the production of sterilization liquid.
(2) Sterilization Presser
The present invention also relates to a biting sterilizing press applied to the biting sterilization method as described above. The squeezing and squeezing device is a device for injecting a sterilizing liquid into the elastic body connected to the squeezing device to perform sterilization at the same time as the squeezing / dewatering step.
In applying the biting sterilizer, the elastic body is made of a material which easily absorbs and discharges the liquid. FIG. 4 shows an example of the connection relation between the constituent part and the elastic body of the biting sterilizing press according to the present invention, and FIG. 5 shows a photograph of the biting sterilizing press manufactured according to the embodiment of the present invention.
The biting sterilizing press comprises a sterilizing liquid container (10) and a liquid supply means (20). The sterilizing
The liquid supply means 20 may include a
The transfer pipe (21) is a pipe connecting the inside of the sterilization liquid container (10) and the elastic body, and is a flow path for allowing the sterilizing liquid to move to the elastic body.
The regulating
On the other hand, it is preferable that the materials of all constituent parts of the biting sterilizing press are not corroded by the sterilizing liquid component and do not cause harmful substances to the human body.
Example 1: Manufacture of Sterilization Press
In this embodiment, a gluing sterilizing press with the
A motor pump connected to a controller for supplying power of 220 V was applied. The
Example 2: Confirmation of sterilization effect by installing a germicidal presser
The effect of sterilization of the bitumen by the biting sterilization pressing method according to the present invention was verified by providing the bitumen sterilizing press produced previously only on one side of the conventional pressing device of Kim's factory.
In a general Kim manufacturing process, a compression device is provided as shown in the example of FIG. 8, and a plurality of elastic bodies are coupled to the bottom of one compression device. Since the pressing device is long in the vertical direction of the running direction, a plurality of presses can be pressed at the same time. The jig is processed while passing through the advancing direction shown in the drawing while the pressing device is moved up and down.
In this embodiment, one kind of squeezing sterilizer is installed on one side (total sterilizing line in Fig. 9A) of the three squeezing apparatuses (red square portion in Fig. 8). In order to simultaneously sterilize a plurality of embers, one or a plurality of embossing press devices may be provided for each pressing device, and a transfer tube may be connected to each elastomer.
In order to clearly confirm the effect of sterilization, a coliform culture solution (bacterial concentration was not separately measured) was mixed in a squeeze to form a squeeze. Then, as shown in the photograph of FIG. 9A, the pieces were squeezed / dehydrated (and sterilized) by dividing into a non-sterilized line (control) and a sterilization line (application). In this case, the line means the line through which Kim passes. The non-sterilization line is merely a line that can only be squeezed / dewatered as in the past, and the sterilization line is a line that simultaneously performs squeeze / dehydration and sterilization.
The non - sterilized line and the sterilized line were dried to produce control and application kernels, respectively, and the number of coliform bacteria was compared with sterilization. As a result, the total number of E. coli of the control Kim was 2.8 × 10 6 CFU / g (FIG. 9B (a)) and the total number of E. coli of the control was 3.4 × 10 3 CFU / g appear. Therefore, it was confirmed that sterilization is surely achieved by reducing about 99.88% of Escherichia coli when applying the method of pressurization by the present invention.
10.
22.
Claims (9)
The elastic body is a material for easily absorbing and discharging liquid,
The compression bonding apparatus includes:
Further comprising a liquid supply means including a sterilizing liquid passage containing a sterilizing liquid and a transfer tube having one end connected to the inside of the sterilizing liquid container and the other end inserted into the elastic body,
Wherein the sterilizing liquid absorbs the sterilizing liquid before the squeezing of the squeeze by the elastic body so that the sterilizing liquid which has been absorbed by the elastic body when pressed by the elastic body passes through the sheet,
And a plurality of said pressing devices are arranged.
Wherein a concentration of the sterilizing liquid of the plurality of pressing devices is sequentially lowered.
Wherein the concentration of the sterilizing liquid to be absorbed in the last cycle is zero.
Wherein the sterilizing liquid is hypochlorous acid water, chlorine dioxide water or ozone water.
Wherein the liquid supply means comprises:
And a regulator for regulating the speed of the sterilizing liquid passing through the transfer tube.
Wherein the regulating portion includes a valve coupled to the sterilization liquid container or the transfer pipe.
Wherein the regulating unit comprises a pump and a controller coupled to the sterilization liquid container or the transfer pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020150057769A KR101625915B1 (en) | 2015-04-24 | 2015-04-24 | Apparatus for Fabrication of Seaweed with Concurrent Sterilizing and Pressing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020150057769A KR101625915B1 (en) | 2015-04-24 | 2015-04-24 | Apparatus for Fabrication of Seaweed with Concurrent Sterilizing and Pressing |
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| KR101625915B1 true KR101625915B1 (en) | 2016-06-01 |
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| KR1020150057769A KR101625915B1 (en) | 2015-04-24 | 2015-04-24 | Apparatus for Fabrication of Seaweed with Concurrent Sterilizing and Pressing |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106983166A (en) * | 2017-05-26 | 2017-07-28 | 纪合溪 | A kind of marine alga cake equipment |
| KR101983117B1 (en) * | 2018-01-16 | 2019-05-30 | 한백종 | presser for roasting dried lavers |
| KR20200119512A (en) | 2019-04-10 | 2020-10-20 | 호원대학교산학협력단 | Methods of sensing and managing ozone in the production process of laver |
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|---|---|---|---|---|
| JP2004208603A (en) * | 2002-12-27 | 2004-07-29 | Itsuwa Kogyo:Kk | Method and apparatus for cleaning/pasteurizing liquid-absorbing body for dehydrating raw laver |
| KR100632388B1 (en) | 2003-11-07 | 2006-12-13 | 순금환 | Method for cooking baked laver with hot flavor and lavor thereby |
| KR20120021912A (en) * | 2010-08-22 | 2012-03-09 | 민경애 | Apparatus and mmethod for producing dry laver |
| KR101386607B1 (en) | 2012-07-26 | 2014-04-17 | 신진수산맛김(주) | Manufacturing apparatus for laver |
| KR101503040B1 (en) * | 2014-02-19 | 2015-03-16 | 최현이 | Laver manufacturing device |
-
2015
- 2015-04-24 KR KR1020150057769A patent/KR101625915B1/en active IP Right Grant
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004208603A (en) * | 2002-12-27 | 2004-07-29 | Itsuwa Kogyo:Kk | Method and apparatus for cleaning/pasteurizing liquid-absorbing body for dehydrating raw laver |
| KR100632388B1 (en) | 2003-11-07 | 2006-12-13 | 순금환 | Method for cooking baked laver with hot flavor and lavor thereby |
| KR20120021912A (en) * | 2010-08-22 | 2012-03-09 | 민경애 | Apparatus and mmethod for producing dry laver |
| KR101386607B1 (en) | 2012-07-26 | 2014-04-17 | 신진수산맛김(주) | Manufacturing apparatus for laver |
| KR101503040B1 (en) * | 2014-02-19 | 2015-03-16 | 최현이 | Laver manufacturing device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106983166A (en) * | 2017-05-26 | 2017-07-28 | 纪合溪 | A kind of marine alga cake equipment |
| KR101983117B1 (en) * | 2018-01-16 | 2019-05-30 | 한백종 | presser for roasting dried lavers |
| KR20200119512A (en) | 2019-04-10 | 2020-10-20 | 호원대학교산학협력단 | Methods of sensing and managing ozone in the production process of laver |
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