CN204047928U - A kind of production equipment of aid digestion fruit-vegetable juice beverage - Google Patents
A kind of production equipment of aid digestion fruit-vegetable juice beverage Download PDFInfo
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- CN204047928U CN204047928U CN201420222099.5U CN201420222099U CN204047928U CN 204047928 U CN204047928 U CN 204047928U CN 201420222099 U CN201420222099 U CN 201420222099U CN 204047928 U CN204047928 U CN 204047928U
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- steam generator
- heating tube
- blanching
- blanching device
- steam
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
- Y02A40/924—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation using renewable energies
Abstract
The utility model discloses a kind of production equipment of aid digestion fruit-vegetable juice beverage, comprise heat circulation blanching device, described heat circulation blanching device comprises solar steam generator, air energy steam generator, electric heating steam generator, heat circulation vapor can, steam switch, opening heating tube, blow-off line, remote online temperature sensor I, remote online temperature sensor II, remote online temperature sensor III and temperature and steams recover, sewage heat energy circulation interchanger and blanching device tank.Equipment operating of the present utility model is simple, and steam thermal energy reusable edible, substantially increases steam thermal energy utilization rate, and then has saved production cost; The fruit-vegetable juice beverage that the utility model is produced not only has sour-sweet tasty and refreshing mouthfeel, but also can Prevention and Curation indigestion and constipation.
Description
Technical field
The utility model relates to a kind of production equipment of aid digestion fruit-vegetable juice beverage.
Background technology
Along with the raising of people's living standard, beverage just gradually by single to diversified future development.Therefore, fruit-vegetable juice beverage is more and more subject to the favor of people.Although domestic fruit-vegetable juice beverage brand is numerous, there are following two major defects in these beverage products jointly:
1, single, the product homogeneity of mouthfeel.
Fruit-vegetable juice beverage manufacturer in the market is not extensively studied functional garden stuff juice beverage, therefore, develops different mouthfeel, the functional garden stuff juice beverage of local flavor has wide market prospects.When there is the situation of indigestion and constipation in people, can take to take medicine the problem of solving, but all containing a certain amount of chemical composition in medicine, Long-Time Service can cause certain injury to the health of consumer, along with people are to healthy attention, treatment indigestion and constipation are more ready to take to eat the gentle mode such as fruits and vegetables.Therefore, develop and the fruit-vegetable juice beverage of Prevention and Curation indigestion and constipation can have wide market prospects.
2, the net utilization of blanching link to steam thermal energy in production process is low.
Blanching machine is the blanching treatment ideal equipment that in garden stuff processing, color preservation technology often needs, the blanching being mainly used in the friable products such as fruit, rhizome vegetable and carrot, asparagus, mushroom, fruit slice completes, and is quick-frozen, dehydration, the pretreatment such as freeze-drying process indispensable blanching equipment.Blanching machine is divided into belt blanching machine, belt superheated steam scalds machine, spiral blanching machine and drum-type blanching machine.
Need carry out in the food production process of scalding treatment at material, the steam cost of blanching machine is main manufacturing cost.And the utilization rate of blanching machine to steam net heat energy used in current industry is most less than 50%, and recycle and reuse is not carried out to the heat energy that the sewage of the warm water after blanching operation, a small amount of steam and discharge produces, cause steam energy consumption large, the production cost of enterprise is increased.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of production equipment and operating procedure thereof of aid digestion fruit-vegetable juice beverage, and this equipment operating is simple, and steam thermal energy utilization rate reaches more than 70%, can save production cost.The fruit-vegetable juice beverage that the utility model is produced not only has sour-sweet tasty and refreshing mouthfeel, but also can Prevention and Curation indigestion and constipation.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: comprise pretreatment system, heat circulation blanching device, to squeeze the juice system, mixing homogeneous system, degassing equipment, disinfection equipment and long-range Quality Monitoring Control System, described heat circulation blanching device comprises blanching device tank, described blanching device tank is provided with upper strata guipure and lower floor's guipure, described blanching device tank water inlet is connected with sterilised filtration clear water reserviors, described blanching device sink outlet is connected with blow-off line one end, the described blow-off line other end is connected with sewage heat energy circulation interchanger, described sewage heat energy circulation interchanger is connected with heat circulation vapor can, described blanching device tank bottom is provided with opening heating tube, described opening heating tube side connects solar steam generator, air energy steam generator, electric heating steam generator and heat circulation vapor can, described opening heating tube opposite side connects temperature and steams recover, described temperature steams recover and solar steam generator, air energy steam generator, electric heating steam generator is connected with heat circulation vapor can, described solar steam generator, air energy steam generator, electric heating steam generator, steam switch and intelligent regulator is provided with between heat circulation vapor can and described opening heating tube, described intelligent regulator is between described steam switch and described opening heating tube, described opening heating tube by with device of solar generating, air source generating device is connected with city's electric installation and heats, remote online temperature sensor I is provided with between described intelligent regulator and described opening heating tube, described blanching device tank is provided with remote online temperature sensor II, described opening heating tube and described temperature are steamed between recover and are provided with remote online temperature sensor III.
Recover is steamed by being provided with temperature in described heat circulation blanching device, described temperature is steamed recover one end and is connected with opening heating tube, the other end respectively with described solar steam generator, described air energy steam generator, described electric heating steam generator is connected with described heat circulation vapor can, the warm water formed after the steam cooling at opening heating tube place and a small amount of steam can be steamed recover by temperature to reclaim, then heat circulation vapor can is sent into, solar steam generator, recycle in air energy steam generator or electric heating steam generator, avoid the waste of the energy, save enterprise's production cost, by being provided with blow-off line in described heat circulation blanching device, described blow-off line one end is connected with described blanching device tank, the other end is connected with described sewage heat energy circulation interchanger, and described sewage heat energy circulation interchanger is connected with described heat circulation vapor can, sewage in blanching device tank can be entered sewage heat energy circulation interchanger by blow-off line, again heat energy is sent into heat circulation vapor can, solar steam generator, recycle in air energy steam generator or electric heating steam generator, avoid the waste of the energy, save enterprise's production cost.
Improve as one, the vapor (steam) temperature of described solar steam generator, described air energy steam generator and described electric heating steam generator is 120 ~ 180 DEG C, and pressure is 6 ~ 10KPa.
The technical solution adopted in the utility model, its beneficial effect is: equipment operating of the present utility model is simple, and steam thermal energy reusable edible, substantially increases steam thermal energy utilization rate, and then has saved production cost; The fruit-vegetable juice beverage that the utility model is produced not only has sour-sweet tasty and refreshing mouthfeel, but also can Prevention and Curation indigestion and constipation.
Accompanying drawing explanation
Fig. 1 is the heat circulation blanching device structural representation of a kind of embodiment of the utility model;
Fig. 2 is the product preparation process flow chart of a kind of embodiment of the utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described further:
As shown in Figure 1, a kind of production equipment of aid digestion fruit-vegetable juice beverage, comprise pretreatment system, heat circulation blanching device, to squeeze the juice system, mixing homogeneous system, degassing equipment, disinfection equipment and long-range Quality Monitoring Control System 19, described heat circulation blanching device comprises blanching device tank 18, described blanching device tank 18 is provided with upper strata guipure 121 and lower floor's guipure 122, described blanching device tank 18 water inlet is connected with sterilised filtration clear water reserviors 17, described blanching device tank 18 delivery port is connected with blow-off line 11 one end, described blow-off line 11 other end is connected with sewage heat energy circulation interchanger 16, described sewage heat energy circulation interchanger 16 is connected with heat circulation vapor can 4, described blanching device tank 18 bottom is provided with opening heating tube 7, described opening heating tube 7 side connects solar steam generator 1, air energy steam generator 2, electric heating steam generator 3 and heat circulation vapor can 4, described opening heating tube 7 opposite side connects temperature and steams recover 15, described temperature steams recover 15 and solar steam generator 1, air energy steam generator 2, electric heating steam generator 3 is connected with heat circulation vapor can 4, described solar steam generator 1, air energy steam generator 2, electric heating steam generator 3, steam switch 5 and intelligent regulator 6 is provided with between heat circulation vapor can 4 and described opening heating tube 7, described intelligent regulator 6 is between described steam switch 5 and described opening heating tube 7, described opening heating tube 7 by with device of solar generating 8, air source generating device 9 is connected with city's electric installation 10 and heats, remote online temperature sensor I 141 is provided with between described intelligent regulator 6 and described opening heating tube 7, described blanching device tank 18 is provided with remote online temperature sensor II 142, described opening heating tube 7 and described temperature are steamed between recover 15 and are provided with remote online temperature sensor III 143.
The steam of solar steam generator 1, air energy steam generator 2, electric heating steam generator 3, heat circulation vapor can 4 can be carried out seamless switching by described steam switch 5, and wherein two or more steam can be carried out mixing and send in opening heating tube 7.
Embodiment 1
The vapor (steam) temperature of described solar steam generator 1 is 120 DEG C, and pressure is 10KPa, and the vapor (steam) temperature of described air energy steam generator 2 is 120 DEG C, and pressure is 10KPa, and the vapor (steam) temperature of described electric heating steam generator 3 is 120 DEG C, and pressure is 10KPa.
The method of operating of described heat circulation blanching device comprises the following steps:
Step 1, open sterilised filtration clear water pond valve 17, clear water is sent in blanching device tank 18;
Step 2, open long-range Quality Monitoring Control System 19 power switch and intelligent control device 6 switch successively;
Step 3, open solar steam generator 1 valve, air energy steam generator 2 valve or electric heating steam generator 3 valve, steam is sent into opening heating tube 7 through steam switch 5, can the clear water in blanching device tank 18 be heated;
Step 4, open device of solar generating 8 power-cutting switch, air source generating device 9 power-cutting switch or city's electric installation 10 power-cutting switch, carry out electrical heating to opening heating tube 7, and then can the clear water in blanching device tank 18 be heated;
Step 5, open remote online temperature sensor I 141, remote online temperature sensor II 142, remote online temperature sensor III 143 switch, on line real-time monitoring enters steam, the temperature of blanching device tank 18 and warm water exit position and pressure condition;
Step 6, when the water temperature in blanching device tank 18 reaches 85 DEG C, will treat that blanching material 13 is put between upper strata guipure 121 and lower floor's guipure 122, and carry out blanching, the blanching time is 10s;
In the present embodiment, the formula of product is made up of the following component with mass ratio range: radish 30 parts; Celery 30 parts; Chinese cabbage 30 parts; Hawthorn 30 parts; 30 parts, pineapple; Pawpaw 30 parts; 10 parts, lemon; White granulated sugar 10 parts; Fruit syrup 5 parts; Honey 3 parts; Dietary fiber 5 parts; Vitamin C 1 part; 1500 parts, water.
As shown in Figure 2, product preparation process comprises the following steps:
Step 1, pour radish, celery, Chinese cabbage, hawthorn, pineapple, pawpaw and lemon into pretreatment system respectively and carry out sorting and cleaning;
Step 2, prepare the component of radish 30 parts, celery 30 parts, Chinese cabbage 30 parts, hawthorn 30 parts, 30 parts, pineapple, pawpaw 30 parts and 10 parts, lemon by weight;
Step 3, the vegetables preparing component to be cut into slices;
Step 4, the vegetables after completing steps 3 are put into heat circulation blanching device carry out blanching;
Step 5, the vegetables after completing steps 4 are put into the system of squeezing the juice carry out squeezing the juice and filtering, obtain mixtures of vegetable juices;
Step 6, fruit is put into the system of squeezing the juice carry out squeezing the juice and filtering, obtain blended fruit juice;
Step 7, mixtures of vegetable juices and blended fruit juice put into mixing homogeneous system and be uniformly mixed, then add 1500 parts, water, white granulated sugar 10 parts, fruit syrup 5 parts, honey 3 parts, dietary fiber 5 parts and vitamin C 1 part by weight in Juice semi-finished product upon mixing and allocate;
Juice semi-finished product after step 8, allotment carry out degassed, sterilization by degassing equipment and disinfection equipment successively, then carry out sterile filling, obtain fruit-vegetable juice beverage.
Embodiment 2
The vapor (steam) temperature of described solar steam generator 1 is 140 DEG C, and pressure is 8KPa, and the vapor (steam) temperature of described air energy steam generator 2 is 140 DEG C, and pressure is 8KPa, and the vapor (steam) temperature of described electric heating steam generator 3 is 140 DEG C, and pressure is 8KPa.
The method of operating of described heat circulation blanching device comprises the following steps:
Step 1, open sterilised filtration clear water pond valve 17, clear water is sent in blanching device tank 18;
Step 2, open long-range Quality Monitoring Control System 19 power switch and intelligent control device 6 switch successively;
Step 3, open solar steam generator 1 valve, air energy steam generator 2 valve or electric heating steam generator 3 valve, steam is sent into opening heating tube 7 through steam switch 5, can the clear water in blanching device tank 18 be heated;
Step 4, open device of solar generating 8 power-cutting switch, air source generating device 9 power-cutting switch or city's electric installation 10 power-cutting switch, carry out electrical heating to opening heating tube 7, and then can the clear water in blanching device tank 18 be heated;
Step 5, open remote online temperature sensor I 141, remote online temperature sensor II 142, remote online temperature sensor III 143 switch, on line real-time monitoring enters steam, the temperature of blanching device tank 18 and warm water exit position and pressure condition;
Step 6, when the water temperature in blanching device tank 18 reaches 90 DEG C, will treat that blanching material 13 is put between upper strata guipure 121 and lower floor's guipure 122, and carry out blanching, the blanching time is 5s;
In the present embodiment, the formula of product is made up of following component by weight percentage: radish 30; Hawthorn 30; Pineapple 30; Pawpaw 30; Lemon 5; White granulated sugar 10; Fruit syrup 5; Honey 2; Dietary fiber 2, vitamin C 1; Water 1000.
As shown in Figure 2, product preparation process comprises the following steps:
Step 1, pour radish, hawthorn, pawpaw and lemon into pretreatment system respectively and carry out sorting and cleaning;
Step 2, prepare the component of radish 30 parts, hawthorn 30 parts, pawpaw 30 parts and 5 parts, lemon by weight;
Step 3, the vegetables preparing component to be cut into slices;
Step 4, the vegetables after completing steps 3 are put into heat circulation blanching device carry out blanching;
Step 5, the vegetables after completing steps 4 are put into the system of squeezing the juice carry out squeezing the juice and filtering, obtain mixtures of vegetable juices;
Step 6, fruit is put into the system of squeezing the juice carry out squeezing the juice and filtering, obtain blended fruit juice;
Step 7, mixtures of vegetable juices and blended fruit juice put into mixing homogeneous system and be uniformly mixed, then add 1000 parts, water, white granulated sugar 10 parts, fruit syrup 5 parts, honey 2 parts, dietary fiber 2 parts and vitamin C 1 part in Juice semi-finished product upon mixing and allocate;
Juice semi-finished product after step 8, allotment carry out degassed, sterilization by degassing equipment and disinfection equipment successively, then carry out sterile filling, obtain fruit-vegetable juice beverage.
Embodiment 3
The vapor (steam) temperature of described solar steam generator 1 is 180 DEG C, and pressure is 6KPa, and the vapor (steam) temperature of described air energy steam generator 2 is 180 DEG C, and pressure is 6KPa, and the vapor (steam) temperature of described electric heating steam generator 3 is 180 DEG C, and pressure is 6KPa.
The method of operating of described heat circulation blanching device comprises the following steps:
Step 1, open sterilised filtration clear water pond valve 17, clear water is sent in blanching device tank 18;
Step 2, open long-range Quality Monitoring Control System 19 power switch and intelligent control device 6 switch successively;
Step 3, open solar steam generator 1 valve, air energy steam generator 2 valve or electric heating steam generator 3 valve, steam is sent into opening heating tube 7 through steam switch 5, can the clear water in blanching device tank 18 be heated;
Step 4, open device of solar generating 8 power-cutting switch, air source generating device 9 power-cutting switch or city's electric installation 10 power-cutting switch, carry out electrical heating to opening heating tube 7, and then can the clear water in blanching device tank 18 be heated;
Step 5, open remote online temperature sensor I 141, remote online temperature sensor II 142, remote online temperature sensor III 143 switch, on line real-time monitoring enters steam, the temperature of blanching device tank 18 and warm water exit position and pressure condition;
Step 6, when the water temperature in blanching device tank 18 reaches 100 DEG C, will treat that blanching material 13 is put between upper strata guipure 121 and lower floor's guipure 122, and carry out blanching, the blanching time is 0.5s;
In the present embodiment, the formula of product is made up of the following component with mass ratio range: celery 30 parts; Hawthorn 30 parts; 30 parts, pineapple; Pawpaw 30 parts; 5 parts, lemon; Honey 20 parts; Dietary fiber 5 parts, vitamin C 1 part; 1000 parts, water.As shown in Figure 2, product preparation process comprises the following steps:
Step 1, pour celery, hawthorn, pineapple, pawpaw and lemon into pretreatment system respectively and carry out sorting and cleaning;
Step 2, prepare the component of celery 30 parts, hawthorn 30 parts, 30 parts, pineapple, pawpaw 30 parts and 5 parts, lemon by weight;
Step 3, the vegetables preparing component to be cut into slices;
Step 4, the vegetables after completing steps 3 are put into heat circulation blanching device carry out blanching;
Step 5, the vegetables after completing steps 4 are put into the system of squeezing the juice carry out squeezing the juice and filtering, obtain mixtures of vegetable juices;
Step 6, fruit is put into the system of squeezing the juice carry out squeezing the juice and filtering, obtain blended fruit juice;
Step 7, mixtures of vegetable juices and blended fruit juice put into mixing homogeneous system and be uniformly mixed, then add 1000 parts, water, honey 20 parts, dietary fiber 5 parts and vitamin C 1 part by weight in Juice semi-finished product upon mixing and allocate;
Juice semi-finished product after step 8, allotment carry out degassed, sterilization by degassing equipment and disinfection equipment successively, then carry out sterile filling, obtain fruit-vegetable juice beverage.
Except above preferred embodiment, the utility model also has other embodiment, those skilled in the art can make various change and distortion according to the utility model, only otherwise depart from spirit of the present utility model, all should belong to the scope that the utility model claims define.
Claims (2)
1. the production equipment of an aid digestion fruit-vegetable juice beverage, it is characterized in that: comprise pretreatment system, heat circulation blanching device, to squeeze the juice system, mixing homogeneous system, degassing equipment, disinfection equipment and long-range Quality Monitoring Control System (19), described heat circulation blanching device comprises blanching device tank (18), described blanching device tank (18) is provided with upper strata guipure (121) and lower floor's guipure (122), described blanching device tank (18) water inlet is connected with sterilised filtration clear water reserviors (17), described blanching device tank (18) delivery port is connected with blow-off line (11) one end, described blow-off line (11) other end is connected with sewage heat energy circulation interchanger (16), described sewage heat energy circulation interchanger (16) is connected with heat circulation vapor can (4), described blanching device tank (18) bottom is provided with opening heating tube (7), described opening heating tube (7) side connects solar steam generator (1), air energy steam generator (2), electric heating steam generator (3) and heat circulation vapor can (4), described opening heating tube (7) opposite side connects temperature and steams recover (15), described temperature steams recover (15) and solar steam generator (1), air energy steam generator (2), electric heating steam generator (3) is connected with heat circulation vapor can (4), described solar steam generator (1), air energy steam generator (2), electric heating steam generator (3), steam switch (5) and intelligent regulator (6) is provided with between heat circulation vapor can (4) and described opening heating tube (7), described intelligent regulator (6) is positioned between described steam switch (5) and described opening heating tube (7), described opening heating tube (7) by with device of solar generating (8), air source generating device (9) is connected with city's electric installation (10) and heats, remote online temperature sensor I (141) is provided with between described intelligent regulator (6) and described opening heating tube (7), described blanching device tank (18) is provided with remote online temperature sensor II (142), described opening heating tube (7) and described temperature are steamed between recover (15) and are provided with remote online temperature sensor III (143).
2. the production equipment of aid digestion fruit-vegetable juice beverage according to claim 1, it is characterized in that: the vapor (steam) temperature of described solar steam generator (1), described air energy steam generator (2) and described electric heating steam generator (3) is 120 ~ 180 DEG C, and pressure is 6 ~ 10KPa.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420222099.5U CN204047928U (en) | 2014-04-30 | 2014-04-30 | A kind of production equipment of aid digestion fruit-vegetable juice beverage |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420222099.5U CN204047928U (en) | 2014-04-30 | 2014-04-30 | A kind of production equipment of aid digestion fruit-vegetable juice beverage |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204047928U true CN204047928U (en) | 2014-12-31 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420222099.5U Expired - Fee Related CN204047928U (en) | 2014-04-30 | 2014-04-30 | A kind of production equipment of aid digestion fruit-vegetable juice beverage |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204047928U (en) |
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2014
- 2014-04-30 CN CN201420222099.5U patent/CN204047928U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210104 Address after: 9 / F, Gaoxin building, Ordos hi tech Industrial Park, Inner Mongolia Autonomous Region 017000 Patentee after: INNER MONGOLIA MULAN BIOTECHNOLOGY Co.,Ltd. Address before: 1102, Xicheng new block, 98 gudun Road, Hangzhou, Zhejiang 310000 Patentee before: Cheng Lihua |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141231 |