KR101483231B1 - Manufacturing device of web superfine fibres for padding - Google Patents

Manufacturing device of web superfine fibres for padding Download PDF

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Publication number
KR101483231B1
KR101483231B1 KR1020130139671A KR20130139671A KR101483231B1 KR 101483231 B1 KR101483231 B1 KR 101483231B1 KR 1020130139671 A KR1020130139671 A KR 1020130139671A KR 20130139671 A KR20130139671 A KR 20130139671A KR 101483231 B1 KR101483231 B1 KR 101483231B1
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South Korea
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microfiber
conveyor belt
guide roller
microfibers
web
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KR1020130139671A
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Korean (ko)
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채기남
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(주)은탑
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/558—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in combination with mechanical or physical treatments other than embossing
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/559—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving the fibres being within layered webs
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • D04H1/732—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by fluid current, e.g. air-lay
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/16—Physical properties antistatic; conductive
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00—Wearing apparel
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2503/00—Domestic or personal
    • D10B2503/06—Bed linen
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2503/00—Domestic or personal
    • D10B2503/06—Bed linen
    • D10B2503/062—Fitted bedsheets

Abstract

The present invention relates to an apparatus for manufacturing a microfiber web for a padded jacket and, more particularly, to an apparatus for manufacturing a microfiber web for a padded jacket, which is capable of improving the quality of a product by being manufactured with a web without frictional heat, and easily separating and placing the microfibers by air injection and suction to a guide roller downwardly transferring the microfiber discharged from a reservoir tank. The apparatus for manufacturing a microfiber web for a padded jacket includes: a reservoir tank discharging the microfiber under pressure of air supplied from the upper part; the guide roller including projections formed on an outer circumference thereof so as to wind and transfer the microfiber discharged from the reservoir tank; a housing including an air spraying hole spaced at a certain distance from the outer circumference of the guide roller and spraying air to a lower part of the guide roller; a conveyor belt installed below the guide roller to place and transfer the microfiber that is wound around and transferred by the guide roller; a suctioning part installed inside the conveyor belt and suctioning air so as to place and fix the microfiber to the conveyor belt; an alignment roller disposed in the rear end of the conveyor belt to align the microfiber placed on the conveyor belt; a heating means disposed in the rear end of the alignment roller to melt and press the aligned microfiber; and a cooling means cooling the microfiber pressed by the heating means.

Description

패딩용 극세사 웨브 제조장치 {Manufacturing device of web superfine fibres for padding}Technical Field [0001] The present invention relates to a manufacturing device for web padding web superfine fibers for padding,

본 발명은 패딩용 극세사 웨브 제조장치에 관한 것으로 보다 상세하게는 마찰열이 없이 웨브로 제조하여 제품의 질을 향상시킬 수 있고, 리저버탱크에서 방출된 극세사를 하부로 이송시키는 유도롤러에 에어분사 및 흡입하여 용이하게 극세사를 이탈 및 적층할 수 있는 패딩용 극세사 웨브 제조장치에 관한 것이다. More particularly, the present invention relates to an apparatus for manufacturing a microfiber web for padding, and more particularly, to an apparatus for manufacturing a microfiber web for padding, which can improve the quality of a product by using a web without frictional heat, To a padding micro-fabric web manufacturing apparatus capable of easily separating and stacking micro-fibers.

일반적으로 침구류, 의류 등을 제조하는 패딩은 다양한 섬유를 사용하고 있다. Generally, various kinds of fibers are used for padding to produce bedding, clothes, and the like.

이와 같은 섬유중 극세사는 0.5데니어 이하의 원사를 말하는 것으로 머리카락의 약 100분 1 굵기로 가공된 섬유이다. Among such fibers, microfiber yarn refers to a yarn having a yarn size of 0.5 denier or less.

극세사 섬유를 한올, 한올의 섬유를 모아놓은 실을 가지고 제직이나 편직을 통해 원단을 만들고 이 원단으로 일상생활에 사용하는 제품을 제조하는데 제조된 제품은 안경닦이, 행주 및 청소용품으로 많이 사용되며, 근래에는 극세사의 조밀한 구조 및 부드러운 특징을 이용한 침구(이불)나 의류용으로도 많이 사용된다. The fabrics are made by weaving or knitting with yarn of microfiber fibers, Hanol and Hanol fibers, and the products made to manufacture products used in daily life with this fabric are used as glasses, cloths and cleaning products, In recent years, it is widely used for bedding (bedding) and clothes using micro-structure and soft features.

이와 같은 극세사 섬유는 섬유와 섬유 사이의 간격이 모세관처럼 매우 좁게 형성되어 물을 빠르게 흡수할 수 있고, 극세사 자체가 일반적으로 폴리에스테르나 나일론과 같은 합성섬유로 이루어져 섬유 자체로는 물을 거의 흡수하지 않기 때문에 건조시에 빠른 건조를 할 수 있는 효과가 있다. Such microfiber fibers have a very narrow gap between the fiber and the fiber, so that they can absorb the water quickly, and the microfibers themselves are generally made of synthetic fibers such as polyester or nylon, It has the effect of quick drying at the time of drying.

즉, 극세사로 제조된 제품은 흡수력과 건조력이 뛰어난 제품인 것이다. In other words, microfiber products are excellent in absorbency and dryness.

이와 같은 패딩 제조에 관한 선행기술로써 대한민국 특허 등록 제0479129호에는 단섬유를 카딩하고 삼출방지처리하여 웨브를 조성하고 조성된 웨브를 히트프레스 롤을 통과시키면서 결합시켜 표면층 웨브를 별도로 형성하는 표면층 웨브 형성단계와, 상기 표면층 웨브의 일면에 열가소성수지로 접착성능을 부여하는 열가소성 수지 처리단계와, 단섬유를 카딩한 웨브로 된 중간보온층 웨브와 상기 열가소성 수지 처리된 표면층 웨브를 가열하여 합지한 후 냉각하는 합지단계를 포함하는 패딩제조방법이 기술되어 있다. As a prior art related to the manufacture of such a padding, Korea Patent No. 0479129 discloses a method of forming a surface layer web by separately forming a surface layer web by joining the formed web through a heat press roll while forming a web by carding short fibers, A thermoplastic resin treatment step of applying a thermoplastic resin on one surface of the surface layer web to a surface of the surface layer web; and a step of heating and laminating the intermediate layer of the thermally- A padding manufacturing method is disclosed.

이와 같이 패딩용 웨브를 제조할 때에는 카드기를 이용하여 카딩하는데 이때 극세사를 카딩하여 제조하면 마찰열에 의하여 품질이 저하되고 극세사가 일반적으로 매끄워서 카딩이 잘되지 않는 문제점이 있다.
When the web for padding is manufactured, carding is performed using a card machine. When the microfibers are manufactured by carding, the quality of the microfibers is reduced due to the frictional heat, and the microfibers are generally smooth.

대한민국 특허 등록 제0479129호.Korea Patent No. 0479129.

상기와 같은 종래의 문제점을 해결하기 위하여 본 발명은 마찰열 없이 적층하여 웨브로 제조할 수 있어 제품의 질을 향상시킬 수 있는 패딩용 극세사 웨브 제조장치를 제공하는데 그 목적이 있다.
SUMMARY OF THE INVENTION It is an object of the present invention to provide a microfabric web manufacturing apparatus for padding which can be manufactured by laminating webs without friction heat and improving the quality of products.

상기 목적을 달성하기 위한 본 발명은 상부에서 공급되는 공기의 가압하에 극세사를 방출하는 리저버탱크와 상기 리저버탱크에서 방출된 극세사를 권취하여 이송할 수 있도록 외주면에는 돌기가 형성된 유도롤러와, 상기 유도롤러 외주에 소정의 간격으로 이격되며 상기 유도롤러의 하부에 에어를 분사하는 에어분사구와 내측면에는 물을 분사하는 물분사구가 설치된 하우징과, 상기 유도롤러 하부에는 상기 유도롤러에 권취되어 이송되는 극세사를 적층 및 이송시킬 수 있도록 설치된 컨베이어 벨트와, 상기 컨베이어 벨트의 내부에 설치하여 상기 컨베이어 벨트에 극세사가 적층하여 고정할 수 있도록 에어를 흡입하는 흡착부와, 상기 컨베이어 벨트 후단에는 상기 컨베이어 벨트에 적층된 극세사를 정렬하는 정렬롤러와, 상기 정렬롤러 후단에는 정렬된 극세사를 용융시켜 가압하는 히팅수단과, 상기 히팅수단에 가압된 극세사를 냉각시키는 냉각수단으로 이루어진 것을 특징으로 한다.
According to an aspect of the present invention, there is provided a microfluidic device including a reservoir tank for discharging microfibers under pressure of air supplied from an upper portion thereof, a guide roller having protrusions formed on an outer circumferential surface thereof so as to wrap the microfibers discharged from the reservoir tank, A housing which is spaced apart from the outer periphery by a predetermined distance and has an air jet opening for jetting air to the lower portion of the guide roller and a water jet opening for spraying water on the inner side; A suction unit for suctioning air to be stacked and fixed on the conveyor belt by being installed in the conveyor belt, and a suction unit for sucking air so that the microfiber can be stacked and fixed on the conveyor belt, An aligning roller for aligning the microfibers; A heating means for melting and pressurizing the microfibre yarn and a cooling means for cooling the microfibers pressed by the heating means.

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상술한 바와 같이 본 발명의 패딩용 극세사 웨브 제조장치는 마찰열이 없이 웨브로 제조하여 제품의 질을 향상시킬 수 있고, 리저버탱크에서 방출된 극세사를 하부로 이송시키는 유도롤러에 에어분사 및 흡입하여 용이하게 극세사를 이탈 및 적층할 수 있는 효과가 있다. As described above, the apparatus for manufacturing a microfiber web for padding according to the present invention can improve the quality of a product by making it into a web without frictional heat, and is capable of improving the quality of a product, It is possible to separate and laminate the microfibers.

또한, 미세한 물을 분사하여 제조시 발생되는 먼지 또는 정전기를 방지할 수 있는 효과가 있다.
In addition, there is an effect that dust or static electricity generated during manufacturing can be prevented by spraying fine water.

도 1은 본 발명의 패딩용 극세사 웨브 제조장치를 나타낸 계략도.
도 2는 본 발명의 패딩용 극세사 웨브 제조장치를 나타낸 다른 실시예.
도 3은 본 발명의 컨베이어 벨트에 대한 다른 실시예.
도 4는 본 발명의 패딩용 극세사 웨브 제조장치를 나타낸 다른 실시예.
도 5는 본 발명의 패딩용 극세사 웨브 제조장치를 나타낸 사용 실시예.BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view showing an apparatus for manufacturing a microfiber web for padding according to the present invention. FIG.
Fig. 2 shows another embodiment of the apparatus for producing a microfiber web for padding according to the present invention.
3 is another embodiment of the conveyor belt of the present invention.
4 is a view showing another embodiment of a padding micro-fabric web manufacturing apparatus according to the present invention.
5 is a use example showing a padding micro-fabric web manufacturing apparatus according to the present invention.

이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 보다 상세히 설명하기로 한다. 이에 앞서, 본 명세서 및 청구범위에 사용된 용어나 단어는 통상적이거나 사전적인 의미로 한정해서 해석되어서는 아니 되며, 발명자는 그 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야만 한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. Prior to this, terms and words used in the present specification and claims should not be construed as limited to ordinary or dictionary terms, and the inventor should appropriately interpret the concepts of the terms appropriately It should be interpreted in accordance with the meaning and concept consistent with the technical idea of the present invention based on the principle that it can be defined.

따라서 본 명세서에 기재된 실시예와 도면에 도시된 구성은 본 발명의 가장 바람직한 일 실시예에 불과할 뿐이고 본 발명의 기술적 사상을 모두 대변하는 것은 아니므로, 본 출원시점에 있어서 이들을 대체할 수 있는 다양한 균등물과 변형예들이 있을 수 있음을 이해하여야 한다.Therefore, the embodiments described in the present specification and the configurations shown in the drawings are merely the most preferred embodiments of the present invention and are not intended to represent all of the technical ideas of the present invention. Therefore, various equivalents It should be understood that water and variations may be present.

도 1은 본 발명의 패딩용 극세사 웨브 제조장치를 나타낸 계략도이고, 도 2는 본 발명의 패딩용 극세사 웨브 제조장치를 나타낸 다른 실시예이며, 도 3은 본 발명의 컨베이어 벨트에 대한 다른 실시예이고, 도 4는 본 발명의 패딩용 극세사 웨브 제조장치를 나타낸 다른 실시예이며, 도 5는 본 발명의 패딩용 극세사 웨브 제조장치를 나타낸 사용 실시예이다. FIG. 1 is a schematic view showing an apparatus for producing a microfiber web for padding according to the present invention, FIG. 2 is another embodiment showing the apparatus for producing a microfiber web for padding according to the present invention, FIG. 4 shows another embodiment of the padding micro-fabric web manufacturing apparatus according to the present invention, and FIG. 5 shows an embodiment of the padding micro-fabric web manufacturing apparatus according to the present invention.

도 1에 도시된 바와 같이 본 발명의 패딩용 극세사 웨브 제조장치(1)는 상부에서 공급되는 공기의 가압하에 극세사를 방출하는 리저버탱크(10)와 상기 리저버탱크(10)에서 방출된 극세사를 권취하여 이송할 수 있도록 외주면에는 돌기(22)가 형성된 유도롤러(20)와 상기 유도롤러(20) 외주에 소정의 간격으로 이격되며 상기 유도롤러(20)의 하부에 에어를 분사하는 에어분사구(32)가 설치된 하우징(30)과 상기 유도롤러(20) 하부에는 상기 유도롤러(20)에 권취되어 이송되는 극세사를 적층 및 이송시킬 수 있도록 설치된 컨베이어 벨트(40)와 상기 컨베이어 벨트(40)의 내부에 설치하여 상기 컨베이어 벨트(40)에는 극세사를 적층하여 고정할 수 있도록 에어를 흡입하는 흡착부(50)와 상기 컨베이어 벨트(40) 후단에는 상기 컨베이어 벨트(40)에 적층된 극세사를 정렬하는 정렬롤러(60)와 상기 정렬롤러(60) 후단에는 정렬된 극세사를 용융시켜 가압하는 히팅수단(70)과 상기 히팅수단(70)에 가압된 극세사를 냉각시키는 냉각수단(80)으로 이루어진 구조이다. 1, a padding microfiber web manufacturing apparatus 1 according to the present invention includes a reservoir tank 10 for discharging microfibers under pressure of air supplied from an upper portion thereof, and a reservoir tank 10 for discharging the microfibers discharged from the reservoir tank 10, A guide roller 20 having a projection 22 formed on an outer circumferential surface thereof so as to be able to be conveyed by the guide roller 20 and an air jet opening 32 And a lower portion of the guide roller 20 is provided with a conveyor belt 40 installed to be able to stack and convey the microfibers wound and transported by the guide roller 20, A suction unit 50 for sucking air so that the microfiber can be stacked and fixed on the conveyor belt 40, and a microfiber laminating unit 40 for aligning the microfibers stacked on the conveyor belt 40 at the rear end of the conveyor belt 40 A heating roller 70 and a cooling means 80 for cooling the microfibers pressed by the heating roller 70 are provided at the rear end of the aligning roller 60 and the aligning roller 60 .

상기 리저버탱크(10)는 극세사를 적층하여 용이하게 배출할 수 있도록 상기 리저버탱크(10)의 배출구에는 배출롤러가 설치되어 이루어지는 것이 바람직하다. The reservoir tank 10 is preferably provided with a discharge roller at an outlet of the reservoir tank 10 so that the microfibers can be stacked and discharged easily.

이와 같이 상기 리저버탱크(10)에서 방출된 극세사를 이동하여 상기 컨베이어 벨트(40)에 낙하하여 적층이 용이하도록 상기 유도롤러(20)의 돌기(22)는 극세사를 잡아 회동할 수 있도록 뾰족한 형태로 회전방향으로 경사지며 일측 끝단은 뾰족한 형태로 이루어진 것이 바람직하다. The protrusions 22 of the guide roller 20 are formed in a pointed shape so as to be able to rotate and hold the microfibers so that the microfibers discharged from the reservoir tank 10 are moved to fall on the conveyor belt 40 and are easily stacked It is preferable that it is inclined in the rotation direction and one end has a pointed shape.

즉, 상기 리저버탱크(10)에서 방출된 극세사를 상기 유도롤러(20)의 상사점에 형성된 돌기(22)가 잡아 하부로 이동하며 상기 유도롤러(20)의 돌기(22)에 잡혀진 극세사가 상기 유도롤러(20)의 돌기(22)로부터 이탈하여 상기 컨베이어 벨트(40)에 적층되는 것이다. That is, the microfibers discharged from the reservoir tank 10 are guided by the protrusions 22 formed at the top dead center of the guide roller 20 to move downward and the microfibers held by the protrusions 22 of the guide roller 20 Is separated from the projection (22) of the guide roller (20) and laminated on the conveyor belt (40).

상기와 같이 상기 유도롤러(20)의 돌기(22)에 의해 이송되어 하부로 낙하시 극세사가 상기 유도롤러(20)의 돌기(22)에 부착되어 감겨지는 것을 방지할 수 있도록 상기 컨베이어 벨트(40)에 적층할 수 있도록 상기 유도롤러(20) 외주에 소정의 간격으로 이격되어 상기 유도롤러(20)의 하부에 에어를 분사하는 에어분사구(32)가 설치된 하우징(30)과 상기 컨베이어 벨트(40) 내측에는 극세사를 적층하여 고정할 수 있도록 에어를 흡입하는 흡착부(50)가 설치되는 것이 바람직하다. The conveyor belt 40 (see FIG. 2) is provided to prevent the microfibers from being wound on the protrusions 22 of the guide roller 20 when the microfibers are transported by the protrusions 22 of the guide roller 20, A housing 30 provided at an outer periphery of the induction roller 20 at a predetermined interval and provided with an air injection port 32 for injecting air to the lower portion of the induction roller 20 so as to be stacked on the conveyor belt 40 It is preferable that a suction unit 50 for sucking air in order to stack and fix the microfibers is provided.

즉, 극세사가 상기 유도롤러(20)의 돌기(22)에 잡혀 하부 이동시 상기 유도롤러(20)의 돌기(22)로부터 이탈되지 않고 상기 유도롤러(20)에 밀착되어 회전시 제품이 파손될 수 있기 때문에 이를 방지하기 위해 상기 유도롤러(20)의 하부에 에어를 분사 및 에어를 흡입하여 상기 유도롤러(20)에 밀착된 극세사를 이탈시킬 수 있는 효과가 있다. That is, when the microfibers are caught by the projections 22 of the guide roller 20 and are not separated from the projections 22 of the guide roller 20 when moved downward, they are brought into close contact with the guide roller 20, In order to prevent this, there is an effect that the microfibers closely attached to the guide roller 20 can be released by injecting air and sucking air to the lower portion of the guide roller 20.

또한, 상기 컨베이어 벨트(40)에 설치되는 흡착부(50)는 상기 유도롤러(20)에 밀착된 극세사를 흡입하여 이탈시킬 수도 있지만 상기 컨베이어 벨트(40)에 낙하되어 적층되는 극세사를 상기 컨베이어 벨트(40)에 고정적층할 수 있는 효과가 있다. The suction unit 50 installed on the conveyor belt 40 may suck and remove the microfibers adhered to the guide roller 20, but the microfine falling and stacked on the conveyor belt 40 may be separated from the conveyor belt 40, (40).

상기 하우징(30)의 에어를 분사하는 에어분사구(32)와 상기 컨베어 벨트(40) 내측에 에어를 흡입하는 흡착부(50)에 의해 극세사 날리거나 먼지가 발생할 수 있어 이를 방지하기 위해 도 2에 도시된 바와 같이 상기 하우징(30)에는 물을 미세하게 분사하는 물분사구(34)가 설치되는 것이 바람직하다.In order to prevent microfine or dust from being generated by the air injection port 32 for spraying the air of the housing 30 and the suction unit 50 for sucking air into the inside of the conveyor belt 40, As shown in the figure, the housing 30 is preferably provided with a water jet opening 34 for finely spraying water.

즉, 상기 물분사구(34)에 의해 일정한 습도를 유지하여 작업환경이 증대되는 효과가 있다. That is, the water jetting port 34 maintains a constant humidity, thereby increasing the working environment.

상기 컨베이어 벨트(40) 내측에 에어를 흡입하는 흡착부(50)가 설치되어 극세사가 상기 컨베이어 벨트(40)에 적층할 수 있도록 도 3에 도시된 바와 같이 상기 컨베이어 벨트의 표면에는 다수의 통공(42)이 형성되어 흡입력을 증대할 수 있는 효과가 있다. As shown in FIG. 3, a plurality of through holes (not shown) are formed on the surface of the conveyor belt 40 so that the microfiber yarn can be stacked on the conveyor belt 40, 42 are formed to increase the suction force.

이와 같이 상기 유도롤러(20)의 돌기(22)로부터 극세사가 감기는 것을 더욱더 방지할 수 있도록 도 4에 도시된 바와 같이 상기 하우징(30) 하부에는 상기 유도롤러(20)의 돌기(22)에 따라 이동할 수 있는 탄성력이 구비된 탄성판부재(36)가 설치되어 이루어진 것이 바람직하다. 4, the lower portion of the housing 30 is provided with the protrusion 22 of the guide roller 20 in order to further prevent the winding of the microfibers from the protrusion 22 of the guide roller 20, It is preferable that an elastic plate member 36 provided with an elastic force capable of moving is provided.

상기 컨베이어 벨트(40)에 적층된 극세사를 용이하게 이송할 수 있도록 상기 정렬롤러(60)의 외주면에는 격자형태로 돌출된 돌기가 형성된 매쉬부가 이루어져 극세사를 이동시 슬림현상을 방지하여 극세사를 정렬된 상태로 이동할 수 있는 효과가 있다. The alignment roller 60 is provided with a mesh portion formed with protrusions protruding in a lattice pattern on its outer circumferential surface so as to easily transfer the microfibers laminated on the conveyor belt 40 to prevent the slip phenomenon when the microfibers are moved, It is effective to move to.

이와 같이 정렬되어 이송된 극세사를 일정한 두께와 서로 결합되도록 상기 극세사를 용융하여 가압하는 히팅수단(70)이 상기 컨베이어 벨트(40) 후단에 설치된다. A heating means 70 for melting and pressurizing the microfibers so as to bond the microfibers aligned and transported to each other with a constant thickness is provided at the rear end of the conveyor belt 40.

이와 같은 히팅수단(70)은 히팅롤러 또는 히팅프레스 등으로 이루어진다. The heating means 70 includes a heating roller or a heating press.

상기 같이 히팅수단(70)에 의해 가압된 극세사를 냉각할 수 있도록 냉각수단(80)이 히팅수단(70) 후단에 설치되는 것이 바람직하다.It is preferable that the cooling means 80 is installed at the rear end of the heating means 70 so as to cool the microfibers pressurized by the heating means 70. [

상기 냉각수단(80)은 냉각롤러 또는 냉풍기 등으로 이루어진다. The cooling means 80 is composed of a cooling roller or a cooler.

이와 같이 본 발명의 패딩용 극세사 웨브 제조장치(1)는 도 5에 도시된 바와 같이 상부에서 공급되는 공기의 가압하에 극세사를 방출하는 리저버탱크(10)에 방출된 극세사를 권취하여 이송할 수 있도록 외주면에는 돌기(22)가 형성된 유도롤러(20)를 하부로 이동시키면 에어를 분사하는 에어분사구(32)가 설치되는 하우징(30)의 에어분사구(32)가 분사하여 상기 극세사를 적층 및 이송시킬 수 있도록 설치된 컨베이어 벨트(40)에 적층한다.As shown in FIG. 5, the apparatus 1 for producing a padding microfiber web according to the present invention is constructed so that the microfibers discharged to the reservoir tank 10, which discharges the microfibers under the pressure of air supplied from the upper side, An air jet opening 32 of the housing 30 provided with an air jet opening 32 for jetting air is sprayed on the outer circumferential surface of the guide roller 20 formed with the projections 22 to stack and transport the microfine yarn. To the conveyor belt 40 installed.

이때 더욱더 상기 유도롤러(20)로 극세사가 이탈 및 상기 컨베이어 벨트에 적층 및 고정할 수 있도록 상기 컨베이어 벨트(40)의 내부에 설치된 에어를 흡입하는 흡착부(50)에 극세사를 흡입한다.At this time, the microfiber is sucked into the suction unit 50, which sucks the air provided inside the conveyor belt 40 so that the microfiber yarn can be further separated and fixed to the conveyor belt by the guide roller 20.

이와 같이 적층된 극세사를 상기 컨베이어 벨트(40) 후단에 설치되는 정렬롤러(60)에 의해 이송되면 적층된 극세사를 일정한 두께와 열융착하도록 히팅수단(70)에 의해 융착되며 융착된 극세사를 냉각수단(80)에 의해 냉각되어 웨브로 제조된다. When the stacked microfibers are conveyed by the aligning roller 60 disposed at the rear end of the conveyor belt 40, the microfibers are fused by the heating means 70 to thermally fuse the stacked microfibers to a predetermined thickness, (80) to be made into a web.

상기 같이 제조된 패딩용 극세사 웨브는 마찰열이 없이 웨브로 제조하여 제품의 질을 향상시킬 수 있는 효과가 있다.
The microfiber web for padding manufactured as described above has the effect of improving the quality of a product by making it into a web without frictional heat.

1 : 패딩용 극세사 웨브 제조장치
10 : 리저버탱크
20 : 유도롤러 22 : 돌기
30 : 하우징 32 : 에어분사구
34 : 물분사구 36 : 탄성판부재
40 : 컨베이어 벨트 42 : 통공
50 : 흡착부 60 : 정렬롤러
70 : 히팅수단 80 : 냉각수단1: Microfiber web manufacturing equipment for padding
10: Reservoir tank
20: guide roller 22: projection
30: housing 32: air jet opening
34: water jet opening 36: elastic plate member
40: conveyor belt 42: through hole
50: suction part 60: alignment roller
70: Heating means 80: Cooling means

Claims (5)

상부에서 공급되는 공기의 가압하에 극세사를 방출하는 리저버탱크와;
상기 리저버탱크에서 방출된 극세사를 권취하여 이송할 수 있도록 외주면에는 돌기가 형성된 유도롤러와;
상기 유도롤러 외주에 소정의 간격으로 이격되며 상기 유도롤러의 하부에 에어를 분사하는 에어분사구와 내측면에는 물을 분사하는 물분사구가 설치된 하우징과;
상기 유도롤러 하부에는 상기 유도롤러에 권취되어 이송되는 극세사를 적층 및 이송시킬 수 있도록 설치된 컨베이어 벨트와;
상기 컨베이어 벨트의 내부에 설치하여 상기 컨베이어 벨트에 극세사를 적층하여 고정할 수 있도록 에어를 흡입하는 흡착부와;
상기 컨베이어 벨트 후단에는 상기 컨베이어 벨트에 적층된 극세사를 정렬하는 정렬롤러와;
상기 정렬롤러 후단에는 정렬된 극세사를 용융시켜 가압하는 히팅수단과;
상기 히팅수단에 가압된 극세사를 냉각시키는 냉각수단으로 이루어진 것을 특징으로 하는 패딩용 극세사 웨브 제조장치. A reservoir tank for discharging microfibers under pressure of air supplied from above;
A guide roller having a protrusion formed on an outer circumferential surface thereof so that the microfibers discharged from the reservoir tank can be wound and transferred;
A housing having an air injection hole spaced apart from the outer circumference of the induction roller by a predetermined distance and spraying air to the lower portion of the induction roller, and a water injection hole for spraying water on the inner side;
And a conveyor belt installed on the lower portion of the guide roller for stacking and transporting the microfibers wound on the guide roller and conveyed;
A suction unit installed inside the conveyor belt to suck air so that the microfiber can be stacked and fixed on the conveyor belt;
An aligning roller disposed at a rear end of the conveyor belt for aligning the microfibers stacked on the conveyor belt;
A heating means for melting and pressing the aligned microfibers at the rear end of the aligning roller;
And cooling means for cooling the microfibers pressed by the heating means. 삭제delete 삭제delete 삭제delete 삭제delete
KR1020130139671A 2013-11-18 2013-11-18 Manufacturing device of web superfine fibres for padding KR101483231B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101793219B1 (en) 2015-04-29 2017-11-03 주식회사 동우인더스트리 Fiber laminate manufacturing apparatus having a vertical tissue

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4130915A (en) * 1977-09-19 1978-12-26 Scott Paper Company Carding operation for forming a fibrous structure
JP2000199160A (en) * 1998-12-28 2000-07-18 Tosco Co Ltd Production and machine for inorganic staple fiber felt
KR200235685Y1 (en) * 2001-03-15 2001-10-25 서연권 Apparatus for treating the surface of non-woven fabric
KR20130017811A (en) * 2011-08-12 2013-02-20 정헌식 Apparatus for manufacturing microfiber web for padding

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4130915A (en) * 1977-09-19 1978-12-26 Scott Paper Company Carding operation for forming a fibrous structure
JP2000199160A (en) * 1998-12-28 2000-07-18 Tosco Co Ltd Production and machine for inorganic staple fiber felt
KR200235685Y1 (en) * 2001-03-15 2001-10-25 서연권 Apparatus for treating the surface of non-woven fabric
KR20130017811A (en) * 2011-08-12 2013-02-20 정헌식 Apparatus for manufacturing microfiber web for padding

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101793219B1 (en) 2015-04-29 2017-11-03 주식회사 동우인더스트리 Fiber laminate manufacturing apparatus having a vertical tissue

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