KR101422162B1 - Apparatus and method for manufacturing float glass - Google Patents
Apparatus and method for manufacturing float glass Download PDFInfo
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- KR101422162B1 KR101422162B1 KR1020100062115A KR20100062115A KR101422162B1 KR 101422162 B1 KR101422162 B1 KR 101422162B1 KR 1020100062115 A KR1020100062115 A KR 1020100062115A KR 20100062115 A KR20100062115 A KR 20100062115A KR 101422162 B1 KR101422162 B1 KR 101422162B1
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- roller
- lift
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- glass ribbon
- glass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Surface Treatment Of Glass (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Mechanical Engineering (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The present invention relates to a float glass manufacturing apparatus comprising at least one or more lift-out rollers for lifting a glass ribbon that is formed while advancing from a molten metal in a float bath and supplying the glass ribbon to the annealing furnace; And a base roller that can be rotated in contact with the corresponding lift-out roller to remove foreign matters adhering to the surface of the lift-out roller.
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus and a method for manufacturing a float glass, and more particularly, to a float glass manufacturing apparatus and a float glass manufacturing apparatus improved in a method of removing a dross from a lift- And methods.
In general, most of the plate glass including the glass substrate for display is manufactured by the float method or the fusion method. Unlike the fusion method, the float method can efficiently manufacture a large-sized large-sized plate glass.
Such a float method includes a step of continuously forming a glass ribbon in a float bath storing molten metal (molten tin or the like), and a slow cooling step of slowly cooling the glass ribbon formed by the molding step. The glass ribbon to be formed in the float bath is drawn out of the float bath by two or three lift-out rollers and fed to the slow cooling furnace. In this process, tin and tin oxide (SnO 2 , SnO 2 ) (hereinafter referred to as "dross") tend to adhere to the lower surface of the glass ribbon to be driven, and during the movement of the glass ribbon by the lift- These drosses are likely to stick to the surface of the lift-out roller.
Normally, the roller body of the lift-out roller is formed of heat resistant steel, so that the dross is attached to the surface of the roller body by the adhesive force. Thus, components of the roller body, such as, for example, iron, chromium, nickel, etc., react with oxides of the adhesive dross to form an alloy. Such alloy formation is faster as the internal temperature of the lifting box in which the lift-out roller is installed is higher. Adhesion, alloy formation and oxidation of dross composed of tin oxide on the surface of the lift-out roller causes local corrosion of the surface of the roller body of the lift-out roller, resulting in defects in the surface of the roller body , Such defects causing defects of glass products such as scratches, unnecessary roller marks, micro cracks, etc. on the glass ribbon being rotated in contact therewith.
In order to prevent such a problem, conventionally, a wire or other various types of brushes are brought into contact with the lift-out rollers to remove foreign matter adhering to the roller body. However, this conventional method has the disadvantage that the lifetime of the lift-out roller is shortened by the physical friction for a long time with respect to the lift-out roller although the removal efficiency of the dross can be increased.
On the other hand, when sulfur dioxide is sprayed on the lower surface of the glass ribbon, the sulfur dioxide is reacted with an alkali metal (for example, sodium or the like) present in the glass to produce sodium sulfate, and such sodium sulfate is introduced into the glass A technique for preventing scratches on the underside of the ribbon is known. However, since the glass for LCD is an alkali-free glass, since alkali ions are not present, alkaline earth metal sulfate is formed. This is because the function as a protective film to which a sufficient scratch resistance is to be secured is reduced by half and the removal by an after- There is a problem.
SUMMARY OF THE INVENTION The present invention is conceived to solve the above-mentioned problems, and it is an object of the present invention to provide an image forming apparatus capable of more effectively removing foreign matters of tin sticking to the surface of a lift-out roller by using a base roller for cleaning, It is an object of the present invention to provide an apparatus and a method for manufacturing float glass having a structure that can reduce the amount of sulfur dioxide used by supplying such ionic solution to a lift-out roller via a base roller in the process of forming a protective film on a ribbon. We will do it.
In order to accomplish the above object, the present invention provides a float glass manufacturing apparatus comprising at least one or more lift-out rollers for lifting a glass ribbon, which is formed while advancing from molten metal in a float bath, field; And a base roller that can be rotated in contact with the corresponding lift-out roller to remove foreign substances adhering to the surface of the lift-out roller.
Preferably, the base roller further comprises an adhesive layer formed on the surface thereof.
Preferably, the base roller is made of a material capable of withstanding a temperature range of approximately 950 to 1050 ° C.
Preferably, the surface of the base roller has a roughness of approximately 0.9 to 1.1 micrometers.
Preferably, the apparatus further comprises a blade installed to scrape the surface of the base roller.
Preferably, the apparatus further comprises a collection member capable of collecting foreign matter scraped by the blade.
Preferably, the collection member is a drag can.
Preferably, the apparatus further comprises a protective film-forming member for forming a protective film on the surface of the glass ribbon facing the molten metal.
Preferably, the protective film-forming member comprises: a film-forming liquid supply member capable of supplying an alkali-ion-containing inorganic material to the end lift-out roller side closest to the throat path among a plurality of the lift-out rollers; And a transfer roller capable of transferring the inorganic material supplied from the coating liquid supply member to the end lift-out roller.
Preferably, the transfer roller is an end-base roller disposed in contact with the end lift-out roller.
Preferably, the film-forming liquid supply member is provided below the end-base roller so as to supply the inorganic material to the surface of the end-base roller.
Preferably, the inorganic material is selected from the group consisting of a sodium hydroxide solution, a sodium sulfate solution, a sodium chloride solution, and combinations thereof.
According to another aspect of the present invention, there is provided a method for manufacturing a float glass, comprising the steps of: forming a glass ribbon of a target thickness while pulling a molten glass continuously supplied onto a surface of molten metal accommodated in the float bath from an outlet of the float bath Out rollers for bringing out the glass ribbon from the float bath storing the molten metal by bringing the base rollers into contact with the base rollers to rotate the lift-out rollers, And removing foreign substances adhering to the surface.
Preferably, the method further comprises scraping the surface of the base roller with a blade.
Preferably, the method further comprises collecting foreign matter scraped by the blade into a collection member.
Preferably, the method further comprises forming a protective coating on the surface of the glass ribbon facing the molten metal using a protective film-forming member.
Preferably, the step of forming the protective film comprises: supplying an inorganic substance containing alkali ions using a film-forming liquid supply member provided on the side of the end lift-out roller closest to the throat path among a plurality of the lift-out rollers ; And transferring the inorganic material supplied from the coating liquid supply member to the end lift-out roller using a transfer roller.
Preferably, the transfer roller is an end-base roller disposed in contact with the end lift-out roller.
Preferably, the inorganic material is selected from the group consisting of a sodium hydroxide solution, a sodium sulfate solution, a sodium chloride solution, and combinations thereof.
The apparatus and method for producing float glass according to the present invention have the following effects.
First, since the dross attached to the surface of the lift-out roller is removed by the adhesive base roller, the lifetime of the lift-out roller can be extended and the overall glass production efficiency can be enhanced.
Secondly, by using a tacky base roller in particular, it is possible to reduce the physical impact on the surface of the lift-out roller while effectively removing foreign matter and reduce the cracks on the lower surface of the glass ribbon.
Third, since the alkali ion solution is supplied through the base roller and the solution is transferred to the glass ribbon through the lift-out roller, the protective film is formed on the lower surface of the glass ribbon, thereby reducing the possibility that the lower surface of the glass ribbon becomes uneven It is possible to increase the efficiency in the subsequent polishing process.
Fourth, by reducing the amount of sulfur dioxide used in alkali-free glass (eg, LCD glass), environmental problems can be solved and process costs can be reduced.
BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate preferred embodiments of the invention and, together with the description, serve to explain the principles of the invention. It should not be interpreted.
FIG. 1 is a schematic view showing a construction apparatus for a float glass according to a preferred embodiment of the present invention.
FIG. 2 is a view for explaining the operation of the float glass manufacturing apparatus shown in FIG. 1, and is an enlarged view of a base roller portion.
Hereinafter, an apparatus and method for manufacturing a float glass according to a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.
The terms and words used in the present specification and claims should not be construed as limited to ordinary or dictionary terms and the inventor may appropriately define the concept of the term in order to best describe its invention It should be construed as meaning and concept consistent with the technical idea of the present invention. Therefore, the embodiments described in this specification and the configurations shown in the drawings are only the most preferred embodiments of the present invention and do not represent all the technical ideas of the present invention. Therefore, It is to be understood that equivalents and modifications are possible.
FIG. 1 is a schematic view showing a construction apparatus for a float glass according to a preferred embodiment of the present invention.
1, the
The
The atmosphere inside the
Three lift-out
Typically, the roller bodies of the lift-out
On the other hand, the float bath of molten metal stored in the (112) (M) has a high temperature because it is (approximately 600 ~ 1100 ℃) state, the molten metal (M), the molten glass (G), N 2, H 2, a trace amount of O 2 in the atmosphere , H 2 O and S 2 Etc. are chemically reacted to generate an impurity which is generally called " Dross " (usually, dross is generated at 780 DEG C or less). Particularly, since the vicinity of the take-off point on the downstream side of the
In view of this, the float
In addition, the
In an alternate embodiment, each of the
According to a preferred embodiment of the present invention, the float
The
FIG. 2 is a view for explaining the operation of the float glass manufacturing apparatus shown in FIG. 1, and is an enlarged view of a base roller portion.
1 and 2, a float
The protective
To this end, in the float
The transfer roller may be installed separately from the
The coating
On the other hand, an inorganic material containing Na is, specifically, for example, NaOH, Na 2 S, NaCl, NaF, NaBr, NaI, soda ash, NaNH 2, sodium benzyl oxide, NaBH 4, NaCN, NaNO 3, Na 2 B 4 O 7 and 10H 2 O (four sodium borate decahydrate), Na 2 B 4 O 7 , (C 2 H 5) 4 BNa and the like are used, all of which are either one may be used alone, in combination of two or more .
Inorganic material containing K is, specifically, for example, KOH, KCl, KF, KBr, KI, KCN, K 2 CO 3, gluconic acid potassium, KHF 2, KNO 3, K 2 B 4 O 7 and 4H 2 O (potassium tetraborate tetrahydrate), K 2 B 4 O 7 , KBF 4 , and the like, which may be used alone or in combination of two or more.
Specifically, for example, CsOH, CsCl, CsF, CsBr, CsI, cesium acetylacetonate, HCO 2 Cs, CsNO 3 and the like are used as the inorganic substance containing Cs, May be used in combination.
The coating
The
The operation of the
First, the glass ribbon G is formed by molding conditions such as a predetermined closed gas atmosphere and a temperature condition inside the
In this process, the dross D that may be generated inside the
On the other hand, the coating
As described above, the
The method for manufacturing a float glass according to the preferred embodiment of the present invention is characterized in that the molten glass G continuously supplied onto the surface of the molten metal M accommodated in the
This process differs from conventional methods in that the
In the method for producing float glass according to the preferred embodiment of the present invention, the dross D adhering to the surface of the
In the preferred embodiment of the present invention, in the method of removing dross on the surfaces of the lift-out
In the preferred embodiment, the protective film forming step includes a film
In an alternative embodiment, a method of supplying the coating liquid to the end lift-out
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not to be limited to the details thereof and that various changes and modifications will be apparent to those skilled in the art. And various modifications and variations are possible within the scope of the appended claims.
100 ... Float
112 ...
116 ... Exit 120 ... Lifting box
122, 124, 126 ... Lifting-out
131, 133, 135 ...
141, 143, 145 ...
152,154,156 ... The
160 ... 162 ... Rare roller
167 ... The
Claims (20)
And a base roller rotatable in contact with the lift-out roller so as to remove foreign matter adhering to the surface of the lift-out roller.
Wherein the base roller further comprises an adhesive layer formed on a surface of the base roller.
Wherein the base roller is made of a material capable of withstanding a temperature range of 950 to 1050 占 폚.
Wherein the surface of the base roller has a roughness of 0.9 to 1.1 micrometers.
Further comprising a blade installed to scrape the surface of the base roller.
Further comprising a collecting member capable of collecting foreign substances scraped by the blade.
Wherein the collection member is a draw-can.
Further comprising a protective film forming member for forming a protective film on a surface of the glass ribbon facing the molten metal.
The protective film forming member comprises:
A coating liquid supply member capable of supplying an alkali-ion-containing inorganic material to the end lift-out roller side closest to the throat path among a plurality of the lift-out rollers; And
And a transfer roller capable of transferring the inorganic material supplied from the coating liquid supply member to the end lift-out roller.
Wherein the transfer roller is an end base roller disposed in contact with the end lift-out roller.
Wherein the coating liquid supply member is provided at a lower portion of the end base roller so as to supply the inorganic material to the surface of the end base roller.
Wherein the inorganic material is selected from the group consisting of a sodium hydroxide solution, a sodium sulfate solution, a sodium chloride solution, and combinations thereof.
And removing the foreign matter adhered to the surface of the lift-out roller by rotating the base roller against the lift-out roller for drawing the glass ribbon from the float bath storing the molten metal, Gt;
And scraping the surface of the base roller with a blade.
And collecting foreign matter scraped by the blade into a collection member.
Further comprising the step of forming a protective coating on the surface of the glass ribbon facing the molten metal using a protective film forming member.
Wherein the protective film forming step comprises:
Supplying an inorganic substance containing an alkali ion by using a film-forming liquid supply member provided on an end lift-out roller side closest to the throat path among a plurality of the lift-out rollers; And
Further comprising the step of transferring the inorganic material supplied from the coating liquid supply member to the end lift-out roller using a transfer roller.
Wherein the transfer roller is an end-base roller disposed in contact with the end lift-out roller.
Wherein the inorganic material is any one selected from the group consisting of a sodium hydroxide solution, a sodium sulfate solution, a sodium chloride solution, and combinations thereof.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020100062115A KR101422162B1 (en) | 2010-06-29 | 2010-06-29 | Apparatus and method for manufacturing float glass |
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KR1020100062115A KR101422162B1 (en) | 2010-06-29 | 2010-06-29 | Apparatus and method for manufacturing float glass |
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KR20120001368A KR20120001368A (en) | 2012-01-04 |
KR101422162B1 true KR101422162B1 (en) | 2014-07-22 |
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KR1020100062115A KR101422162B1 (en) | 2010-06-29 | 2010-06-29 | Apparatus and method for manufacturing float glass |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP5962675B2 (en) * | 2012-02-08 | 2016-08-03 | 旭硝子株式会社 | Sheet glass manufacturing apparatus and sheet glass manufacturing method |
CN107216022A (en) * | 2016-03-22 | 2017-09-29 | 山西日盛达新能源有限公司 | Eliminate the glass tempering method of roller wound |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000281365A (en) * | 1999-04-01 | 2000-10-10 | Nippon Sheet Glass Co Ltd | Production of float type sheet glass and apparatus for production therefor |
WO2002051767A1 (en) | 2000-12-26 | 2002-07-04 | Nippon Sheet Glass Co.,Ltd. | Plate glass with protective film and method of manufacturing the plate glass |
KR20030041800A (en) * | 2001-11-20 | 2003-05-27 | 칼-짜이스-슈티푸통 트레이딩 에즈 쇼트 그라스 | Device supporting a ribbon of glass |
JP2009056378A (en) | 2007-08-30 | 2009-03-19 | Sd Future Technology Co Ltd | Dust collector for substrate |
-
2010
- 2010-06-29 KR KR1020100062115A patent/KR101422162B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000281365A (en) * | 1999-04-01 | 2000-10-10 | Nippon Sheet Glass Co Ltd | Production of float type sheet glass and apparatus for production therefor |
WO2002051767A1 (en) | 2000-12-26 | 2002-07-04 | Nippon Sheet Glass Co.,Ltd. | Plate glass with protective film and method of manufacturing the plate glass |
KR20030041800A (en) * | 2001-11-20 | 2003-05-27 | 칼-짜이스-슈티푸통 트레이딩 에즈 쇼트 그라스 | Device supporting a ribbon of glass |
JP2009056378A (en) | 2007-08-30 | 2009-03-19 | Sd Future Technology Co Ltd | Dust collector for substrate |
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