KR101345355B1 - Pattern formed architectural cement finish plates and method of manufacture - Google Patents

Abstract

The present invention relates to a manufacturing method of a finishing board for construction with patterns, wherein the method possibly forms three-dimensional and natural patterns in a simple manner by forming multi-layered wooden patterns with different textures and colors by filling the groove of a molding frame with cement and mortar and apply transparent resins on the outer cover of the cured finishing board after fixing natural materials including leaves or petals. [Reference numerals] (S10) Preparing a molding frame; (S20) Manufacturing a floor frame; (S30) Fixing the floor frame; (S40) Coating a release agent; (S50) Filling cement; (S60) Discharging the cement; (S70) Filling mortar; (S80) Separating the molding frame

Description

Patterned architectural cement finish plates and method of manufacture

The present invention relates to a patterned building finishing plate and a method of manufacturing the same, and more specifically, by filling the mortar paste with cement and filling the recess of the molding frame, the pattern of the wood is formed of a plurality of layers different in material and color to be three-dimensional It is possible to form a natural and natural pattern easily, the patterned building finishing plate material and its manufacture, characterized in that the transparent resin material is applied to the outer surface of the cured finishing board material by lining and fixing the natural material of leaves or petals It is about a method.

In general, concrete buildings are made of formwork, and concrete is poured into them to cure and form the skeleton of the building, and then the exterior walls of the concrete are treated with aesthetic finish by finishing with wallpaper, wooden boards, and paint.

Recently, however, building finishing styles have been used to expose concrete itself without covering finishes such as wood, wallpaper and paint on the inner and outer walls of concrete buildings due to rising building materials and labor costs.

Such finishing styles reduce construction costs and the exposed concrete texture can be expressed in different aesthetics because the pattern or texture of the seam of the formwork or the surface of the formwork is transferred as it is.

As the finish of the concrete exterior wall is a human-friendly wood finish is most preferred, but because of the depletion of wood resources, the price of wood is very expensive, it is generally difficult to use because of the cost.

Therefore, in recent years, finishing materials such as artificial marble, plastics, etc. other than wood have been researched and marketed.

However, the artificial marble is difficult to develop a finish with a wood texture, plastic finish can express the shape of the wood grain pattern, three-dimensional or color, but so far it does not express the natural wood grain texture as it is.
Prior Art: Publication No. 10-2009-0103433

Accordingly, the present invention has been made to solve the problems of the prior art as described above, the object of the present invention is to remove the artificial feeling and to naturally form the actual wood, while the building finish plate formed with a pattern that can be easily molded and produced and It is to provide a manufacturing method.

In order to achieve the object as described above, forming the mold to prepare the mold to be provided with a bottom surface and side walls; A bottom frame manufacturing step of manufacturing a bottom frame having a pattern formed by irregularities on a surface thereof; A bottom frame fixing step of fixing the bottom frame to the bottom surface of the mold so that the unevenness faces upward; A release agent applying step of applying a release agent to the inner surfaces of the mold and the bottom frame; A cement filling step of filling cement in the upper part of the mold having the unevenness inside the mold; A cement discharging step of scraping and discharging the cement filled in the upper part of the frame so that the cement filled in the concavities and convexities remains in the bottom frame; A mortar filling step of filling mortar on an upper portion of the bottom frame in which cement is left in the unevenness; In the manufacturing method of the patterned building finishing plate comprising a; forming the mold and the bottom frame;
In the cement filling step and the cement discharging step, after filling the cement in the upper part of the bottom frame formed with the irregularities inside the mold, scraping the cement using an elastic spatula, the cement remains in part of the unevenness and the cement of the other part Only the cement left in the unevenness is cured for a predetermined time, and after filling the cement having a color different from that left in some of the unevenness in the upper part of the bottom frame, scraping the cement having the different color with a spatula. By discharging, it is characterized in that to form a pattern made of cement having a different color on the surface.

In addition, the bottom frame manufacturing step, the step of preparing the green bark board, the carbonizing step of burning the surface of the prepared raw wood board, and removing the soft portion carbonized to form three-dimensional wood grain pattern on the surface of the raw wood board It is preferably made up of steps.
In addition, the elastic spatula is characterized in that it is used that the tooth shape is formed at the end.

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In addition, in at least one of the cement filling step to the mortar filling step, it is preferable to vibrate the mold and press the upper mold.

In addition, the bottom frame manufacturing step, it is preferable that the natural wood plate preparation step for preparing the raw wood plate, and the natural material fixing step of fixing the natural material of the leaves or petals arranged on top of the prepared raw wood plate.

In addition, after the molding die separation step, it is preferable to further comprise a synthetic resin coating step of applying a solid synthetic resin material to the outer surface of the cured finish plate material to solidify.

According to the present invention, there is an effect that can easily produce artificial wood that can be used in hanok using mortar concrete, which is a modern building material. In addition, according to the present invention, in forming the pattern of the wood three-dimensionally, instead of using a general gray mortar concrete, by mixing the color additives to be provided in a plurality of layers, the material itself has a wood color, the finished artificial wood Not only does it need to be painted with paint on the outside, it not only helps to obtain aesthetically beneficial effects and minimizes the possibility of damage (over time), but also increases productivity by reducing the process step by one step. .

In addition, in the case of the conventional artificial wood has the effect that can be ruled out the problem that the paint paint peels off over time. In addition, the problem that the peeled off paint material accumulates in the surrounding environment can also be ruled out at the source. Thus, there is also an effect of having high environmental friendliness compared to conventional artificial wood.

In addition, by placing a natural material of leaves or petals on the top of the prepared inner sheet to fix the natural material on the surface of the finishing board, it can have a natural feeling without the artificial feeling as much as possible. In addition, it is effective to prevent the surface of the finish plate from aging and to make it more robust through the process of applying a transparent resin material to the shell of the cured finish plate to harden.

1 is a flow chart showing the steps of the method for manufacturing the finishing plate according to the invention
2 is a flow chart showing the steps of the manufacturing process of the bottom frame according to the present invention.
Figure 3 is a state diagram showing the manufacturing step of the bottom frame of the present invention
Figure 4 is a state diagram showing the bottom frame fixing step of the present invention
Figure 5 is a state diagram showing the step of scraping out the cement of the present invention
Figure 6 is a longitudinal cross-sectional view showing a state in which the scraped off the top of the filled cement according to the invention
7 is an enlarged partial view of a portion a of FIG. 6
8 is a schematic view showing a state in which the process of scraping the upper portion of the cement filled in the present invention is performed twice
9 is a state diagram showing the mortar filling step of the present invention
Figure 10 is a construction cement finish plate material is patterned according to the manufacturing method of the present invention
11 is a flowchart showing the steps of the manufacturing process of the bottom frame according to a second embodiment of the present invention.
12 is a state diagram showing a natural material fixing step according to a second embodiment of the present invention
Figure 13 is a construction cement finish plate material patterned according to the manufacturing method of the second embodiment of the present invention

It will be described below in detail with reference to the accompanying drawings, a cement construction plate and a manufacturing method for a patterned building according to the present invention having the configuration as described above.

First, the present invention, as shown in Figure 1, the present invention is to form and prepare the molding die 10 so that the bottom surface and the side wall is provided with a molding die preparation step (S10) and the surface irregularities 21 in three dimensions Is provided with a bottom frame manufacturing step (S20) for producing a patterned bottom frame 20, the bottom seat 20 is fixed to the bottom surface of the molding frame so that the concave-convex (21) toward the top A mold fixing step (S30), a release agent applying step (S40) for applying a release agent to the inner surface of the mold and the bottom frame, and the cement filling step of filling the cement 30 in the irregularities of the bottom frame into the mold (S50), and the cement discharge step (S60) for scraping the cement to the top of the bottom frame using a spatula, and the mortar filling step (S70) for filling the mortar (40) to the top of the filled cement in the molding frame and , Characterized in that it comprises a step (S80) for separating the molding die 10 .

The forming mold preparing step (S10) is prepared in the form of a frame so that the bottom surface and sidewalls are prepared by manufacturing the shape of the upper open housing.

The bottom frame manufacturing step (S20) is provided with a concave-convex (21) three-dimensionally on the surface to produce a patterned bottom frame 20.

As shown in Figures 2 and 3, the bottom frame production step (S20), and preparing the green wood board (1) (S21) and the carbonizing step (S22) to burn the surface of the prepared green wood boards and Preferably, the step of removing the carbonized soft portion (S23) to form a three-dimensional wood grain pattern on the surface of the raw wood plate.

In the carbonized soft part removing step (S23), generally, the wood is composed of a hard part and a soft part by a unique ring part of wood. It is also possible to use a method of easily separating the carbonized soft part, and to grind the soft part by spraying the compressed air with the abrasive metal powder on the surface of the carbonized wood.

In addition, in the present invention, in order to obtain the pattern of the natural finish plate, the actual wood timber such as pine, etc. are used, but the mold may be formed of a synthetic resin or metal material processed pattern.

In addition, as shown in Figure 4, the bottom frame fixing step (S30) is the bottom surface of the mold 10 so that the concave-convex surface 21 is formed three-dimensionally concave-convex 21 facing upwards. Secure it by seating on it.

The release agent applying step (S40) is to apply the release agent to the inner surface of the mold and the base frame so that the cement and mortar accommodated inside the mold and the base frame to facilitate separation of the mold and the base frame.

As shown in Figures 5 to 7, the cement filling step (S50) is filled with the cement 30 to the concavities and convexities of the bottom frame into the mold, the cement discharge step (S60) using a spatula (2) Scrape off the cement with the top of the floor frame.

The cement 30 is used as a binder used in civil engineering and building materials, and made of limestone as a powder, mixed with water, and preferably used with a dye mixed with color.

Therefore, a certain amount of cement 30 is poured into the upper part of the mold 10 so that the cement 30 is sufficiently accommodated in the unevenness 21 formed on the upper part of the bottom mold 20, and the unevenness 21 ) And the remaining cement projected to the top of the bottom frame 20 by scraping with a spatula (2).

At this time, the extent to which the protruding residual cement is removed according to the elasticity of the material of the spatula 2 in contact with the upper surface of the bottom frame 20 is determined, and when using a spatula made of inelastic wood, the remaining cement is discharged As shown in FIG. 7, the upper surface of the filled cement 30 coincides with the upper surface of the bottom frame 20 as shown in FIG. 7. However, after discharging the remaining cement using a spatula formed of rubber of elastic synthetic resin material, as shown in FIG. 8, the cement 30a filled in the corners of the unevenness 21 is left and filled inside. Part of the cement is discharged, and the degree of cement discharged is determined by the contact force between the spatula formed of rubber and the bottom frame 20. Therefore, after the cement 30a filled in the corner portion is cured for a predetermined time, the new cement 30b is filled and discharged into the inside of the unevenness 21 so that the cement filled into the unevenness 21 is mutually different. It is possible to be formed with parts having different colors.

By having a plurality of cements of different colors, filling and discharging the cement of the first color, and then filling and discharging the cement having a color different from the first cement at least two or more times. It is preferable to form a pattern.

On the other hand, in the cement discharge step (S60) of scraping the cement 30 to the upper portion of the bottom frame 20 by using the spatula 2, of the spatula 2 in contact with the upper surface of the bottom frame 20 It is preferable that the shape of the end portion is formed in the shape of a flat section, but the movement of the spatula 2 formed in the shape of a sawtooth and a cloud or contacting the upper surface of the bottom frame 20 is longitudinal, width and helical. As it is possible to move in various directions, it is desirable to form a natural pattern.

In addition, in at least one of the cement filling step (S50) to the mortar filling step (S70) it is preferable to vibrate the molding die and to be pressed from the top.

On the other hand, as shown in Figures 11 to 13, the bottom frame production step (S20 '), the raw wood plate preparation step (S21) to prepare the green wood plate, and the natural material of the leaves or petals (3) on top of the prepared raw wood plate (3) ) Is preferably made of a natural material fixing step (S24) to line and secure.

The natural material (3) has the effect that the finishing plate produced by using plant material such as roadside leaves such as ginkgo leaves or wild grass and petals such as dog grass can be installed on the exterior or inner wall of the building to have an environmentally friendly aesthetic effect. have.

On the other hand, in the bottom frame manufacturing step (S20), filling the cement to a predetermined height inside the mold 10, and after the cement is cured in a semi-solid state to form the irregularities as if drawing a pattern with a spatula It is also possible to manufacture the floor frame by curing method.

Therefore, by filling and discharging the cement having a different color to the concave-convex portion of the bottom frame cured with the cement it is possible to manufacture a finish plate having a variety of colors.

On the other hand, as shown in Figure 14, the bottom frame manufacturing step (S20 "), filling the cement into the mold to a predetermined height, and after the cement is cured in a semi-solid state, the spatula in the lengthwise direction of the operator As a result, irregularities may be formed and cured.

The spatula 2 may be formed in a sawtooth shape to form a plurality of irregularities side by side at a predetermined interval, and may be formed of a synthetic resin material such as rubber at the end thereof, and replace the spatula to be made of iron or synthetic resin material. It is preferable that the hairs are inserted so that they can be provided with irregularities of various shapes using a fixed brush.

In addition, after the molding frame separation step (S80), by further comprising a synthetic resin material applying step (S90) to apply a hardened by applying a transparent synthetic resin material on the outer surface of the cured finish plate material to protect the finish of the finished plate material It is effective to prevent the surface of the plate from aging and to be manufactured more firmly.

It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. It goes without saying that various modifications can be made.

S100: Method of manufacturing a patterned building cement finish plate
S10: forming mold preparation step
S20: Step of making frame
S21: preparatory wood board preparation step
S30: bottom frame fixing step
S40: release agent applying step
S50: Cement Filling Step
S60: Cement Discharge Stage
S70: mortar filling stage
S80: forming mold separation step
S90: transparent synthetic resin coating step
100: patterned building cement finishing board
1: raw wood board 2: spatula
3: natural material 10: mold
20: frame 30: cement
40: mortar

Claims (7)

Forming mold preparation step (S10) for forming and preparing the forming mold 10 so that the bottom surface and the side wall; The bottom frame manufacturing step (S20) for producing a patterned bottom frame 20 is provided with a concave-convex 21 on the surface; A bottom frame fixing step (S30) for seating and fixing the bottom frame 20 to the bottom surface of the mold so that the unevenness 21 faces upward; A release agent applying step (S40) of applying a release agent to the inner surfaces of the mold and the bottom frame; Cement filling step (S50) for filling the cement 30 on the bottom frame formed with the irregularities inside the mold; A cement discharge step (S60) of scraping and discharging the cement filled in the upper part of the bottom frame so that the cement filled in the unevenness of the bottom frame remains; Mortar filling step (S70) for filling the mortar (40) in the upper portion of the bottom frame in which cement is left in the uneven; In the method of manufacturing a patterned building finishing plate material comprising a; forming step (S80) for separating the mold 10 and the bottom frame,
The cement filling step and the cement discharge step,
After filling the cement 30 with the top of the bottom frame formed with the irregularities inside the mold, scraping the cement using an elastic spatula to leave some of the cement 30a in the uneven portion 21 and only cement of the other part. After the cement left in the unevenness is cured for a predetermined time, the cement 30b having a color different from that of the cement 30a left in a part of the unevenness 21 is filled in the upper part of the bottom frame, and then the spatula The method of manufacturing a patterned building finishing plate, characterized in that by scraping out the cement having a different color, a pattern made of cement having a different color on the surface.
According to claim 1, The bottom frame manufacturing step (S20),
Raw wood plate preparation step (S21) for preparing the raw wood plate (1); Carbonization step (S22) for burning the surface of the prepared raw wood plate; Removing the soft carbonized portion to form a three-dimensional wood grain pattern on the surface of the raw wood plate (S23); The manufacturing method of the patterned building finish plate comprising a.
The method of claim 1, wherein the elastic spatula is formed with a sawtooth shape formed at an end portion thereof.
According to claim 1, wherein at least one of the cement filling step (S50), the cement discharge step (S60) or the mortar filling step (S70) of the pattern formed, characterized in that the vibrating mold and pressed from the top Method of manufacturing finishing boards for construction.
The method of claim 1, wherein the production step (S20) of the bottom frame, the step of preparing the raw wood board (S21) and the natural material fixing to secure the lined natural material of leaves or petals on top of the prepared raw wood board Method of manufacturing a patterned building finish plate characterized in that the step (S24).
According to claim 1, After the molding frame separation step (S80), the pattern is formed, characterized in that it further comprises a synthetic resin coating step (S90) of applying a solid synthetic resin material to the outer surface of the cured finishing plate material to harden Method of manufacturing finishing boards for construction.
A patterned building finishing plate material, characterized in that it is made by the method of manufacturing a patterned building finishing plate according to any one of claims 1 to 6.

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