KR101259474B1 - Double sided flexible printed circuit board for use hinge region - Google Patents

Double sided flexible printed circuit board for use hinge region Download PDF

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KR101259474B1
KR101259474B1 KR1020120028096A KR20120028096A KR101259474B1 KR 101259474 B1 KR101259474 B1 KR 101259474B1 KR 1020120028096 A KR1020120028096 A KR 1020120028096A KR 20120028096 A KR20120028096 A KR 20120028096A KR 101259474 B1 KR101259474 B1 KR 101259474B1
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circuit board
double
flexible circuit
sided flexible
thickness
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KR1020120028096A
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KR20120032506A (en
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요스케 타카하시
카츠후미 히라이시
요시히로 고토
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신닛테츠 수미킨 가가쿠 가부시키가이샤
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/22Secondary treatment of printed circuits
    • H05K3/28Applying non-metallic protective coatings
    • H05K3/281Applying non-metallic protective coatings by means of a preformed insulating foil
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/02Constructional features of telephone sets
    • H04M1/0202Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
    • H04M1/0206Portable telephones comprising a plurality of mechanically joined movable body parts, e.g. hinged housings
    • H04M1/0208Portable telephones comprising a plurality of mechanically joined movable body parts, e.g. hinged housings characterized by the relative motions of the body parts
    • H04M1/0214Foldable telephones, i.e. with body parts pivoting to an open position around an axis parallel to the plane they define in closed position
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/02Constructional features of telephone sets
    • H04M1/0202Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
    • H04M1/026Details of the structure or mounting of specific components
    • H04M1/0277Details of the structure or mounting of specific components for a printed circuit board assembly
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/01Dielectrics
    • H05K2201/0137Materials
    • H05K2201/0141Liquid crystal polymer [LCP]

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  • Engineering & Computer Science (AREA)
  • Signal Processing (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Structure Of Printed Boards (AREA)
  • Laminated Bodies (AREA)
  • Telephone Set Structure (AREA)
  • Telephone Function (AREA)
  • Parts Printed On Printed Circuit Boards (AREA)
  • Non-Metallic Protective Coatings For Printed Circuits (AREA)

Abstract

고주파신호의 전송에 적합하고, 경박화, 도체단선이나 파단의 억제, 회로기판의 고밀도화를 가능하게 한 접힘부를 갖는 휴대전화용으로서 적합한 양면 플렉시블 회로기판을 제공한다.
절연층(3)의 양측에 도체회로(2)와 커버재(1)가 설치되고, 절연층은 두께 10~100㎛의 액정 폴리머 필름으로 이루어지고, 커버재는 절연층과는 열변형온도가 다른 액정 폴리머 필름만으로 이루어지고, 하기 계산식(1)에 의해 산출되는 동박 변형값(Y)이 0.5~3%의 범위에서 사용되는 둘레회전부를 갖는 굴곡 용도용 양면 플렉시블 회로기판이다.
Y(%)=(tCu+1/2tLI)/(r+tCL.+tCu+1/2tLI)×100 (1)
단, tLI는 절연층 두께(㎛), tCL.은 커버재 두께(㎛), tCu는 동박 두께(㎛), r은 둘레회전부의 굴곡반경을 나타낸다.
Provided is a double-sided flexible circuit board suitable for the transmission of high frequency signals and having a folded portion which enables thinning, suppression of conductor breakage and breakage, and high density of the circuit board.
The conductor circuit 2 and the cover member 1 are provided on both sides of the insulating layer 3, and the insulating layer is made of a liquid crystal polymer film having a thickness of 10 to 100 µm, and the cover member has a different thermal deformation temperature from the insulating layer. It is a double-sided flexible circuit board for bending uses which consists only of a liquid crystal polymer film, and has the circumferential rotation part used in 0.5 to 3% of copper foil deformation value Y computed by following formula (1).
Y (%) = (tCu + 1 / 2tLI) / (r + tCL. + TCu + 1 / 2tLI) × 100 (1)
However, tLI is an insulation layer thickness (micrometer), tCL. Is a cover material thickness (micrometer), tCu is copper foil thickness (micrometer), and r represents the bending radius of a circumferential rotation part.

Description

반복굴곡 용도용 양면 플렉시블 회로기판{DOUBLE SIDED FLEXIBLE PRINTED CIRCUIT BOARD FOR USE HINGE REGION}Double-sided flexible circuit board for repeated bending applications {DOUBLE SIDED FLEXIBLE PRINTED CIRCUIT BOARD FOR USE HINGE REGION}

본 발명은, 휴대전화의 힌지부 등의 반복굴곡이 빈번하게 이루어지는 용도에 적합한 양면 플렉시블 회로기판에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a double-sided flexible circuit board suitable for applications in which repeated bending of a hinge part or the like of a cellular phone is frequently performed.

휴대전화는 전자기기의 키 컴포넌트로서 중요한 역할을 맡고 있지만, 전자부품의 소형화 및 고집적화에 따라 보다 고성능화가 요구되고 있다. 이들 요구에 대해서, 배선회로를 갖는 회로기판에 있어서도 고밀도화, 경박화, 플렉시블성 뿐만 아니라 대량의 정보를 처리하기 위해 신호의 고주파화가 최근 주목받고 있다.Mobile phones play an important role as key components of electronic devices, but as the miniaturization and high integration of electronic components are required, higher performance is required. In response to these demands, the high frequency of signals has been recently attracting attention not only for high density, light weight, and flexibility, but also for processing a large amount of information in circuit boards having wiring circuits.

고주파신호를 전송하기 위해서는 저유전율, 저유전정접인 재료를 사용하는 것이 필요하다. 여기서, 액정 폴리머 필름은 고내열성, 흡습 치수안정성, 고주파 전기특성 등이 뛰어난 재료로서 알려져 있다. 예를 들면, 종래의 회로기판에서는 치수의 안정성을 겨냥하기 위해 유리섬유와 접착제로서의 수지를 사용한 프리프레그층을 절연체로서 사용하고 있고, 또한, 미세 배선을 갖는 회로기판에 있어서도 미세 배선 사이로의 충전성을 확보하기 위해, 접착제를 도포한 필름을 사용해서 커버재로 하고 있다. 그러나, 고주파신호를 전송하는 것에 대해서 상기 재료는 적합하지 않다. 여기서, 절연층과 커버재를 동일재료로 하거나, 또는, 커버재에 액정 폴리머 필름만을 사용함으로써, 절연층 및 커버재 재료특성을 고려하지 않고, 액정 폴리머 필름의 특성을 손상하지 않는 플렉시블 회로기판을 구성할 수 있다.In order to transmit a high frequency signal, it is necessary to use a material having a low dielectric constant and a low dielectric loss tangent. Here, the liquid crystal polymer film is known as a material excellent in high heat resistance, hygroscopic dimensional stability, high frequency electrical characteristics and the like. For example, in a conventional circuit board, a prepreg layer using glass fiber and a resin as an adhesive is used as an insulator in order to aim at dimensional stability, and in the case of a circuit board having fine wiring, the chargeability between the fine wirings is also used. In order to secure, the cover material is used using the film which apply | coated the adhesive agent. However, the material is not suitable for transmitting high frequency signals. Here, by using the insulating layer and the cover material as the same material or by using only the liquid crystal polymer film as the cover material, a flexible circuit board which does not impair the characteristics of the liquid crystal polymer film without considering the insulating layer and the cover material properties is prepared. Can be configured.

플렉시블 회로기판은 가요성이 뛰어나고, 굴곡시켜서 사용할 수 있는 재료로서 알려져 있다. 그 중에서도, 편면 플렉시블 회로기판은 절연층의 편측에 도체층이 형성되어, 반복굴곡 용도로 사용되고 있다. 또한, 양면 플렉시블 회로기판에서는, 절연층의 양측에 도체에 의한 회로가 형성되어, 실장시의 한번만의 구부림 용도로 사용되고 있다.Flexible circuit boards are known as materials which have excellent flexibility and can be bent and used. In particular, a single-sided flexible circuit board has a conductor layer formed on one side of an insulating layer, and is used for repeated bending. In addition, in double-sided flexible circuit boards, circuits made of conductors are formed on both sides of the insulating layer, and are used for bending only once when mounted.

반복굴곡 용도를 필요로 하는 전자회로기판에서는 편면 플렉시블 회로기판을 이용하고 있다. 그러나, 편면 플렉시블 회로기판에서는, 회로기판의 실장밀도가 양면 플렉시블 회로기판의 절반으로 되거나, 비용이 비교적 높아지거나 하는 문제가 있다. 예를 들면, 특허문헌1에는, 양면 플렉시블 회로기판과 편면 플렉시블 회로기판을 포함하는 단일의 플렉시블 회로기판에 의해, 편면 플렉시블 회로기판부를 구부려서 다른 편면 플렉시블 회로기판에 겹친 부분을 굴곡부로서 구성하여 굴곡성을 향상시키는 것이 나타내어져 있다. 특허문헌2에는, 플렉시블 회로기판의 굴곡 개소의 내측에, 원통면을 가지는 지지재를 배치한 배치구조로 함으로써, 굴곡부의 찌부러짐이나 접힘을 방지, 도체의 단선이나 파단을 억제하는 것이 나타내어져 있는 것 외에, 접이식 휴대전화로의 응용도 나타내어져 있다.Single sided flexible circuit boards are used in electronic circuit boards requiring repeated bending applications. However, in the single-sided flexible circuit board, there is a problem that the mounting density of the circuit board is half of the double-sided flexible circuit board, or the cost is relatively high. For example, in Patent Document 1, a single flexible circuit board including a double-sided flexible circuit board and a single-sided flexible circuit board is formed by bending a single-sided flexible circuit board portion and forming a portion overlapped with another single-sided flexible circuit board as a bend. Improvement is shown. Patent Document 2 discloses that the arrangement structure in which a support member having a cylindrical surface is disposed inside the bending portion of the flexible circuit board prevents the bending and folding of the bending portion and suppresses the disconnection or breakage of the conductor. In addition, the application to the folding cell phone is also shown.

: 일본 특허공개 평11-195850호 공보Japanese Patent Application Laid-Open No. 11-195850 : 일본 특허공개 평15-258388호 공보Japanese Patent Application Laid-Open No. 15-258388

그러나, 편면 플렉시블 회로기판을 조합시켜서 굴곡부에 적용한 경우, 구성하는 플렉시블 회로기판의 층자체의 두께가 늘어남으로써, 단일의 편면 플렉시블 회로기판보다 경박성이나 가요성이 뒤떨어져 버린다. 또한, 플렉시블 회로기판에 보강구조를 갖게 한 경우, 보강구조가 존재함으로써 전자회로나 전자부품에 있어서의 회로기판의 고밀도화의 방해가 되어버린다.However, when the single-sided flexible circuit boards are combined and applied to the bends, the thickness of the layer itself of the flexible circuit boards to be increased increases the thickness and flexibility of the single-sided flexible circuit boards. In addition, when the flexible circuit board is provided with a reinforcing structure, the presence of the reinforcing structure hinders the densification of the circuit board in the electronic circuit or the electronic component.

본 발명의 목적은, 고주파신호의 전송에 적합하고, 경박화, 도체 단선이나 파단의 억제, 회로기판의 고밀도화를 가능하게 한 양면 플렉시블 회로기판을 제공하는 것에 있다.SUMMARY OF THE INVENTION An object of the present invention is to provide a double-sided flexible circuit board which is suitable for the transmission of high frequency signals and which enables thinning, suppression of conductor breakage and breakage, and high density of the circuit board.

본 발명자는, 상기와 같은 과제를 해결하기 위해서 예의검토를 거듭한 결과, 휴대전화 등의 반복굴곡 용도용 양면 플렉시블 회로기판의 커버재에 액정 폴리머 필름만을 사용함으로써, 편면 플렉시블 회로기판과 동등한 가요성이 얻어지는 것을 발견하여 본 발명을 완성했다.MEANS TO SOLVE THE PROBLEM As a result of earnestly examining in order to solve the above subjects, the present inventors used only the liquid crystal polymer film for the cover material of the double-sided flexible circuit board for repeating bend applications, such as a mobile telephone, and was flexible similar to a single-sided flexible circuit board. It discovered that this was obtained and completed this invention.

즉, 본 발명은, 절연층의 양측에 동박으로 형성된 도체회로와 커버재가 설치된 양면 플렉시블 회로기판에 있어서, 절연층은 두께 10~100㎛의 액정 폴리머 필름으로 이루어지고, 커버재는 절연층과는 열변형온도가 다른 액정 폴리머 필름만으로 이루어지는 것으로서, 하기 계산식(1)에 의해 산출되는 동박 변형값(Y)이 0.5~3%의 범위에서 사용되고, 이 양면 플렉시블 회로 기판은, 굴곡부와 비굴곡부를 갖고, 굴곡부가, 둘레회전되어서 사용되는 것을 특징으로 하는 둘레회전부를 갖는 양면 플렉시블 회로 기판이다.That is, the present invention is a double-sided flexible circuit board provided with a conductor circuit and a cover material formed of copper foil on both sides of the insulating layer, wherein the insulating layer is made of a liquid crystal polymer film having a thickness of 10 to 100㎛, and the cover material is heated with the insulating layer. It consists only of the liquid crystal polymer film from which a deformation temperature differs, Copper foil strain value Y computed by following formula (1) is used in 0.5 to 3% of range, This double-sided flexible circuit board has a bending part and a non-bending part, A bent portion is a double-sided flexible circuit board having a circumferential rotating portion, which is used by being circumferentially rotated.

Y(%)=(tCu+1/2tLI)/(r+tCL.+tCu+1/2tLI)×100 (1)Y (%) = (tCu + 1 / 2tLI) / (r + tCL. + TCu + 1 / 2tLI) × 100 (1)

*단, tLI는 절연층 필름 두께(㎛), tCL.은 커버재의 액정 폴리머 필름 두께(㎛), tCu는 동박 두께(㎛), r은 둘레회전부의 굴곡 반경(㎛, 단, 굴곡 반경(r)은 2.0~5.0㎜)을 나타낸다.Where tLI is the insulation layer film thickness (µm), tCL. Is the liquid crystal polymer film thickness of the cover member (µm), tCu is the copper foil thickness (µm), and r is the radius of curvature of the circumferential rotation part (µm, where the radius of curvature is r ) Represents 2.0 to 5.0 mm).

여기서, 상기 양면 플렉시블 회로기판은, 다음 중 어느 1이상의 요건을 만족하는 것은 보다 좋은 성능을 갖는 양면 플렉시블 회로기판을 제공한다.Here, the double-sided flexible circuit board provides a double-sided flexible circuit board having a better performance of satisfying any one or more of the following requirements.

1)절연층이 액정 폴리머 필름으로 이루어지고, 그 열변형온도가 270~330℃의 범위에 있고, 커버재로서의 액정 폴리머 필름 열변형온도가 그보다 낮은 것, 2)도체회로가 동박으로 형성된 것이며, 그 두께가 5~30㎛의 범위에 있는 것, 3)커버재 두께가 10~100㎛의 범위에 있는 것, 4)굴곡부와 비굴곡부를 갖는 양면 플렉시블 회로기판의 굴곡부가 둘레회전되어서 사용되어 있는 것, 5)둘레회전부의 굴곡반경(r)이 2.0~5.0㎜의 범위에 있는 것.1) the insulating layer is made of a liquid crystal polymer film, its heat distortion temperature is in the range of 270 to 330 ° C., and the heat distortion temperature of the liquid crystal polymer film as a cover material is lower than that; 2) the conductor circuit is formed of copper foil, The thickness is in the range of 5 to 30 µm, 3) The thickness of the cover material is in the range of 10 to 100 µm, and 4) The bent portion of the double-sided flexible circuit board having the bent portion and the non-bended portion is rotated around. 5) The radius of curvature r of the circumferential rotating part is in the range of 2.0 to 5.0 mm.

상기 양면 플렉시블 회로기판은, 접이식 휴대전화의 접힘부에 유리하게 사용된다. 또한, 본 발명은, 상기 양면 플렉시블 회로기판을 접이식 휴대전화의 접힘부에 사용한 것을 특징으로 하는 접이식 휴대전화이다. 또한, 본 발명은 접이식 휴대전화가 닫힌 상태를 0°로 했을 경우, 열린 상태의 각도가 10~180°의 범위에 있는 상기의 접이식 휴대전화이다.The double-sided flexible circuit board is advantageously used in the folded portion of a foldable cellular phone. In addition, the present invention is a folding mobile phone, characterized in that the double-sided flexible circuit board is used in the folded portion of the folding mobile phone. In addition, the present invention is the above-mentioned folding mobile phone in which the angle of the open state is in the range of 10 to 180 ° when the folding mobile phone is in the closed state at 0 °.

[발명의 효과][Effects of the Invention]

본 발명의 양면 플렉시블 회로기판을 휴대전화 등의 반복굴곡 용도에 적용함으로써, 고주파신호의 전송, 경박화, 도체단선이나 파단의 억제 및 회로기판의 고밀도화에 기여한다.By applying the double-sided flexible circuit board of the present invention to repetitive bending applications such as mobile phones, it contributes to the transmission of high frequency signals, lightening and thinning of conductor breaks and breaks, and high density of circuit boards.

도 1은 양면 플렉시블 회로기판의 일례를 설명하기 위한 단면도이다.
도 2는 양면 플렉시블 회로기판의 다른 일례를 설명하기 위한 단면도이다.
도 3은 양면 플렉시블 회로기판의 비교예를 설명하기 위한 단면도이다.
도 4는 양면 플렉시블 회로기판의 비교예를 설명하기 위한 단면도이다.
도 5는 양면 플렉시블 회로기판의 비교예를 설명하기 위한 단면도이다.
도 6은 양면 플렉시블 회로기판의 사용예를 설명하기 위한 모식도이다.
도 7은 접이식 휴대전화의 일례를 설명하기 위한 모식도이다.
1 is a cross-sectional view for explaining an example of a double-sided flexible circuit board.
2 is a cross-sectional view for explaining another example of a double-sided flexible circuit board.
3 is a cross-sectional view illustrating a comparative example of a double-sided flexible circuit board.
4 is a cross-sectional view illustrating a comparative example of a double-sided flexible circuit board.
5 is a cross-sectional view illustrating a comparative example of a double-sided flexible circuit board.
6 is a schematic view for explaining the use of the double-sided flexible circuit board.
7 is a schematic diagram for explaining an example of a folding cellular phone.

이하, 본 발명의 양면 플렉시블 회로기판에 대해서, 더욱 설명한다.Hereinafter, the double-sided flexible circuit board of the present invention will be further described.

본 발명의 양면 플렉시블 회로기판은, 휴대전화의 힌지부 등의 굴곡 개소에 사용하기 위해 바람직하고, 예를 들면 휴대전화의 힌지부에 사용되었을 경우, 그 반복굴곡 수명이 30만회이상으로 될 수 있다.The double-sided flexible circuit board of the present invention is preferable for use in bending points such as hinge parts of mobile phones, and when used, for example, in hinge parts of mobile phones, its repeated bending life can be 300,000 times or more. .

본 발명의 양면 플렉시블 회로기판은 회로가공 등의 공지의 방법으로 얻어지지만, 액정 폴리머 필름 또는 폴리이미드 필름으로 이루어지는 절연층의 양면에 도체회로가 설치되고, 그 외측에 액정 폴리머 필름만으로 이루어지는 커버재가 설치된 구조로 되어 있다.The double-sided flexible circuit board of the present invention is obtained by a known method such as circuit processing, but a conductor circuit is provided on both sides of an insulating layer made of a liquid crystal polymer film or a polyimide film, and a cover material composed of only a liquid crystal polymer film is provided on the outside thereof. It is structured.

절연층 또는 커버재로 사용하는 액정 폴리머 필름은, 광학적 이방성의 용융상을 형성할 수 있는 임의의 액정 폴리머 필름이고, 서모트로픽 액정고분자라고도 불려지고 있다. 광학적으로 이방성의 용융상을 형성할 수 있는 고분자란, 당업자에게는 잘 알려져 있는 바와 같이 가열장치를 구비한 편광현미경 직행 니콜하에서 용융상태의 시료를 관찰했을 때에 편광을 투과하는 성질을 갖는 고분자이다.The liquid crystal polymer film used as an insulating layer or a cover material is an arbitrary liquid crystal polymer film which can form an optically anisotropic molten phase, and is also called a thermotropic liquid crystal polymer. The polymer which can form an optically anisotropic molten phase is a polymer which has a property which transmits polarized light when observing the sample of a molten state under the polarizing microscope direct nicotine with a heating apparatus as well known to those skilled in the art.

액정 폴리머 필름은 내열성, 가공성의 점에서 200~400℃, 특히 250~350℃의 범위 내에 광학적으로 이방성의 용융상으로의 전이온도를 갖는 것이 바람직하다. 또한, 필름의 특성을 손상하지 않는 범위에서 윤활제, 산화방지제, 충전제 등이 배합되어 있어도 된다. 본 발명에서 사용하는 액정 폴리머 필름은, 필름형상 혹은 용액을 도포해서 사용할 수 있지만, 필름형상으로 해서 동박에 접착시키는 것이 유리하다.It is preferable that a liquid crystal polymer film has a transition temperature to an optically anisotropic molten phase in the range of 200-400 degreeC, especially 250-350 degreeC from a heat resistance and workability. Moreover, a lubricant, antioxidant, filler, etc. may be mix | blended in the range which does not impair the characteristic of a film. Although the liquid crystal polymer film used by this invention can apply | coat and use a film form or a solution, it is advantageous to make it a film form, and to adhere to copper foil.

액정 폴리머 필름은, 압출성형 등의 공지의 방법으로 얻어진다. 압출성형의 경우, 임의의 압출성형법을 적용할 수 있지만, 주지의 T다이법, 라미네이트체 연신법, 인플레이션법 등이 공업적으로 유리하다. 특히, 인플레이션법이나 라미네이트체 연신법에서는, 필름의 기계축방향(이하, MD방향) 뿐만 아니라, 이것과 직행하는 방향(이하, TD방향)에도 응력이 가해지기 때문에, MD방향과 TD방향에 있어서의 기계적 성질의 밸런스가 잡힌 필름이 얻어진다.The liquid crystal polymer film is obtained by a known method such as extrusion molding. In the case of extrusion molding, any extrusion molding method can be applied, but known T-die method, laminate stretching method, inflation method and the like are industrially advantageous. In particular, in the inflation method and the laminate stretching method, stress is applied not only to the mechanical axis direction (hereinafter referred to as MD direction) of the film, but also to a direction (hereinafter referred to as TD direction) that is directly parallel thereto. The balanced film of the mechanical property of is obtained.

절연층에 사용되는 필름은 액정 폴리머 필름이어도 되지만, 폴리이미드 필름이어도 된다. 폴리이미드 필름은 FPC용으로서 알려져 있는 것을 사용할 수 있고, 폴리이미드 필름층은 2층이상의 폴리이미드 필름층으로 이루어져도 좋다.Although the film used for an insulating layer may be a liquid crystal polymer film, a polyimide film may be sufficient as it. The polyimide film can use what is known for FPC, and a polyimide film layer may consist of two or more layers of polyimide film layers.

커버재에는, 절연층에 사용되는 액정 폴리머 필름 또는 폴리이미드 필름은 열변형온도가 다른 액정 폴리머 필름을 사용한다. 열변형온도는 10~100℃의 범위에서 다른 것이 바람직하다. 절연층에 액정 폴리머 필름을 사용할 경우는, 그 열변형온도가 270~330℃의 범위에 있고, 커버재의 액정 폴리머 필름은 그보다 낮은 것, 바람직하게는 10~100℃ 낮은 것이 좋다.As a cover material, the liquid crystal polymer film or polyimide film used for an insulating layer uses the liquid crystal polymer film from which a heat distortion temperature differs. It is preferable that heat distortion temperature differs in the range of 10-100 degreeC. When using a liquid crystal polymer film for an insulating layer, the heat distortion temperature exists in the range of 270-330 degreeC, and the liquid crystal polymer film of a cover material is lower than that, Preferably it is 10-100 degreeC low.

본 발명의 양면 플렉시블 회로기판을 제조하는 방법에 있어서는, 절연층의 양면에 도체층을 적층하는 공정, 도체층을 회로로 하는 공정, 양면에 있는 각 도체회로층의 위에 커버재를 적층하는 공정이 있다. 도체층을 형성하는 재료로서는 동박(동합금박을 포함한다)이 적합하다. 이하, 도체층을 동박으로 대표해서 설명하는 일도 있지만, 동박에 한정되지 않는다.In the method of manufacturing the double-sided flexible circuit board of the present invention, the step of laminating the conductor layers on both sides of the insulating layer, the step of making the conductor layer a circuit, and the step of laminating the cover material on each of the conductor circuit layers on both sides are provided. have. Copper foil (including copper alloy foil) is suitable as a material which forms a conductor layer. Hereinafter, although the conductor layer may be represented by copper foil, it is not limited to copper foil.

예를 들면, 절연층이 액정 폴리머 필름일 경우는, 동박의 양면을 조화(粗化) 처리해서 액정 폴리머 필름과 적층하고, 가열, 가압하에서 적층한다. 다음에, 공지의 방법에 의해 동박의 회로가공을 행한다. 다음에, 커버재가 되는 액정 폴리머 필름을 양면에 배치한 후, 가열, 가압하에서 적층한다. 커버재로서, 액정 폴리머 필름을 도체회로상에 배치할 경우, 상기와 같이 1)액정 폴리머 필름만을 배치해서 가열, 가압하는 방법이나, 또한, 2)액정 폴리머 필름과 동박의 적층물의 액정 폴리머 필름면을 도체회로상에 배치해서 가열, 가압하고, 그 후 에칭에 의해 동박을 제거하는 방법이 있다. 본 발명에 따라서는, 어떤 방법을 이용해도 된다.For example, when an insulating layer is a liquid crystal polymer film, it rough-processes both surfaces of copper foil, laminates with a liquid crystal polymer film, and laminates under heating and pressurization. Next, the circuit processing of copper foil is performed by a well-known method. Next, after arrange | positioning the liquid crystal polymer film used as a cover material on both surfaces, it laminates under heating and pressurization. As a cover material, when arrange | positioning a liquid crystal polymer film on a conductor circuit, it is 1) the method of arrange | positioning only a liquid crystal polymer film, and heating and pressurizing, and 2) the liquid crystal polymer film surface of the laminated body of a liquid crystal polymer film and copper foil. Is heated on the conductor circuit, pressurized, and thereafter, there is a method of removing copper foil by etching. According to the present invention, any method may be used.

절연층이 폴리이미드 필름일 경우는, 폴리이미드 필름과 접하는 동박면의 조화처리는 반드시 필요한 것은 아니고, 폴리이미드 필름은 폴리이미드 용액 또는 그 전구체 용액의 형태로 도포, 건조 또는 경화시킴으로써 형성시킬 수 있다.When the insulating layer is a polyimide film, the roughening treatment of the copper foil surface in contact with the polyimide film is not necessarily required, and the polyimide film can be formed by applying, drying or curing in the form of a polyimide solution or a precursor solution thereof. .

동박 조화처리 블러스트 처리, 연마 등의 건식의 조화방법, 약액에 의한 습식의 조화방법이 존재하지만, 특히 흑화처리를 이용하는 것이 바람직하다.Copper foil roughening Although there exist dry roughening methods, such as a blast process and grinding | polishing, and a wet roughening method with a chemical liquid, it is especially preferable to use blackening process.

절연층의 바람직한 두께 범위는 200㎛이하이고, 특히 바람직하게는 10~100㎛이다. 필름 두께가 10㎛를 충족하지 않으면 쉽게 찢어지기 때문에 취급이 곤란해지고, 100㎛를 초과하면 필름이 강직해져 롤형상으로 권취하는 것이 곤란해지는 등 취급이 곤란해진다.The preferable thickness range of an insulating layer is 200 micrometers or less, Especially preferably, it is 10-100 micrometers. If the film thickness does not meet 10 µm, the film is easily torn, so handling becomes difficult. If the thickness exceeds 100 µm, the film becomes rigid and difficult to roll into a roll.

열변형온도가 다른 액정 폴리머 필름을 겹쳐서 양면 플렉시블 회로기판을 제조할 때, 절연층과 커버재 사이에서 그 열변형온도가 10℃이상 다른 것이 바람직하다. 이 열변형온도의 차가 10℃미만이면, 액정 폴리머 필름으로 이루어지는 절연층과 커버재를 사용해서 양면 플렉시블 회로기판으로 한 경우, 적층시의 가압에 의해 액정 폴리머 필름이 동시에 열변형되어, 모든 도체회로가 움직이기 쉬워져서, 도체회로의 위치 결정 제어가 곤란해질 우려가 있기 때문이다. 여기서, 절연층이 액정 폴리머 필름일 경우 그 열변형온도를 260℃이상, 특히 바람직하게는 270~330℃의 범위로 한다. 열변형온도가 270℃미만이면, 절연층에 사용하는 액정 폴리머 필름과 커버재로서의 액정 폴리머 필름만의 열변형을 구별할 수 없게 될 우려가 있다. 한편, 열변형온도가 330℃이상이면, 액정 폴리머 필름의 융점을 초과하여, 회로기판의 형상유지가 곤란해진다. 절연층이 폴리이미드일 경우에 있어서도, 절연층과 커버재의 열변형온도는 다른 것이 필요하고, 절연층의 열변형온도보다 10℃이상 커버재의 열변형온도가 낮은 것이 바람직하다.When a double-sided flexible circuit board is manufactured by superimposing liquid crystal polymer films having different heat deformation temperatures, it is preferable that the heat deformation temperature differs by at least 10 ° C between the insulating layer and the cover material. If the difference between the heat distortion temperatures is less than 10 DEG C, when a double-sided flexible circuit board is formed by using an insulating layer made of a liquid crystal polymer film and a cover material, the liquid crystal polymer film is thermally deformed simultaneously by the pressure during lamination, and all the conductor circuits are This is because there is a risk that the movement of the conductor becomes easy and the positioning control of the conductor circuit becomes difficult. Here, when an insulating layer is a liquid crystal polymer film, the heat distortion temperature shall be 260 degreeC or more, Especially preferably, it is the range of 270-330 degreeC. If the heat deformation temperature is less than 270 ° C., there is a possibility that the heat deformation only of the liquid crystal polymer film used for the insulating layer and the liquid crystal polymer film as the cover material cannot be distinguished. On the other hand, if the heat deformation temperature is 330 ° C. or more, the melting point of the liquid crystal polymer film is exceeded, and it is difficult to maintain the shape of the circuit board. Also in the case where the insulating layer is polyimide, the thermal deformation temperature of the insulating layer and the cover member needs to be different, and it is preferable that the thermal deformation temperature of the cover member is lower than that of the insulating layer by 10 ° C or more.

본 발명의 양면 플렉시블 회로기판의 식(1)로부터 계산되는 동박 변형값(Y)은 0.5~3%의 범위이다. 동박 변형값이 0.5%를 충족하지 않으면 절연층 두께, 그것과 접하는 동박 두께 및 커버재 두께가 얇아짐으로써 도체회로의 단선이 생길 우려가 있다. 한편, 동박 변형값이 3%를 초과하면, 양면 플렉시블 회로기판을 형성하는 각 층두께의 증가, 굴곡반경이 커짐으로써 경박화, 플렉시블성을 특징으로 하는 휴대전화 반복굴곡 용도로의 실용상의 적용이 곤란해진다.Copper foil deformation value Y calculated from Formula (1) of the double-sided flexible circuit board of this invention is 0.5 to 3% of range. If the copper foil strain value does not satisfy 0.5%, the insulation layer thickness, the copper foil thickness in contact with it, and the thickness of the cover member become thin, which may cause disconnection of the conductor circuit. On the other hand, when the copper foil deformation value exceeds 3%, the practical application to the repeated bending use of the mobile phone characterized by thinning and flexibility by increasing the thickness of each layer forming the double-sided flexible circuit board and increasing the bending radius increases. It becomes difficult.

도체층의 바람직한 두께 범위는 100㎛이하이다. 도체층이 동박일 경우, 그 두께는 5~30㎛인 것이 바람직하다. 동박 두께를 얇게 하는 것은, 파인패턴을 형성할 수 있다는 점으로부터는 바람직하지만, 그 두께가 지나치게 얇아지면, 제조공정상 동박에 주름이 생기거나 하는 것 외에, 배선기판으로서 회로를 형성한 경우에도 배선의 파단이 생기거나, 회로기판의 신뢰성이 저하될 우려가 있다. 한편, 동박 두께가 늘어나면, 동박을 에칭할 때 회로측면에 테이퍼가 생겨, 파인패턴 형성상 바람직하지 않게 된다.The preferable thickness range of a conductor layer is 100 micrometers or less. When a conductor layer is copper foil, it is preferable that the thickness is 5-30 micrometers. It is preferable to reduce the thickness of the copper foil from the point that a fine pattern can be formed. However, if the thickness becomes too thin, not only wrinkles occur in the copper foil during the manufacturing process, but also breakage of the wiring even when a circuit is formed as a wiring board. This may occur or the reliability of the circuit board may be lowered. On the other hand, when copper foil thickness increases, a taper will generate | occur | produce in the circuit side surface at the time of etching copper foil, and becomes unpreferable in fine pattern formation.

본 발명에서 사용하는 동박으로서는, 압연법이나 전기분해법에 의해서 제조되는 어떤 것이라도 사용할 수 있다. 동박에는 절연층으로서의 액정 폴리머 필름과의 접착력을 확보하는 것 등을 목적으로 해서, 조화처리 등의 물리적 표면처리 혹은 산세정 등의 화학적 표면처리를 본 발명의 효과가 손상되지 않는 범위에서 실시하고 있어도 좋다.As copper foil used by this invention, what is manufactured by the rolling method or the electrolysis method can be used. Even if the copper foil is subjected to physical surface treatment such as roughening treatment or chemical surface treatment such as pickling, for the purpose of securing the adhesive strength with the liquid crystal polymer film as the insulating layer, the effect of the present invention is not impaired. good.

액정 폴리머 필름만으로 이루어지는 커버재의 바람직한 두께 범위는 300㎛이하이며, 특히 바람직하게는 10~100㎛이다. 커버재 두께가 10㎛를 충족하지 않으면 동박 변형값이 현저하게 크고, 커버재로서의 역할인 도체회로 보호가 곤란해질 우려가 있다. 한편, 커버재 두께가 100㎛를 초과하면 총 두께가 지나치게 두꺼워져서, 경박화, 플렉시블성을 특징으로 하는 반복굴곡 용도로의 실용상의 적용이 곤란해진다.The preferable thickness range of the cover material which consists only of a liquid crystal polymer film is 300 micrometers or less, Especially preferably, it is 10-100 micrometers. If the thickness of the cover member does not satisfy 10 µm, the copper foil deformation value is remarkably large, and there is a fear that the protection of the conductor circuit serving as the cover member becomes difficult. On the other hand, when the thickness of the cover material exceeds 100 µm, the total thickness becomes too thick, making it difficult to apply practically to repeated bending applications characterized by thinning and flexibility.

이하, 본 발명의 양면 플렉시블 회로기판 및 그 사용예에 대해서, 도면에 의해 설명한다. 도 1은, 양면 플렉시블 회로기판의 층구조의 일례를 설명하기 위한 단면도이며, 액정 폴리머 필름으로 이루어지는 절연층(3)의 양면에 도체회로층(2)을 갖고, 또한 그 위에 액정 폴리머 필름(1)의 커버재가 설치되어 있다. 도 2는, 양면 플렉시블 회로기판의 다른 층구조의 일례를 설명하기 위한 단면도이며, 폴리이미드 필름으로 이루어지는 절연층(4)의 양면에 도체회로층(2)을 갖고, 또한 그 위에 액정 폴리머 필름(1)의 커버재가 설치되어 있다.EMBODIMENT OF THE INVENTION Hereinafter, the double-sided flexible circuit board of this invention and its usage example are demonstrated with drawing. 1 is a cross-sectional view for explaining an example of a layer structure of a double-sided flexible circuit board, having a conductor circuit layer 2 on both sides of an insulating layer 3 made of a liquid crystal polymer film, and on the liquid crystal polymer film 1 thereon. ) Cover material is installed. FIG. 2 is a cross-sectional view for explaining an example of another layer structure of a double-sided flexible circuit board, having a conductor circuit layer 2 on both sides of an insulating layer 4 made of a polyimide film, and a liquid crystal polymer film ( The cover material of 1) is provided.

도 3은, 양면 플렉시블 회로기판의 층구조의 다른 일례를 설명하기 위한 단면도이며, 액정 폴리머 필름으로 이루어지는 절연층(3)의 양면에 도체회로층(2)을 갖고, 또한 그 위에 에폭시계 접착층(6)이 있는 폴리이미드 필름(5)을 커버재로 하고 있다. 도 4는, 도 3의 절연층(3)을 폴리이미드 필름으로 이루어지는 절연층(4)으로 한 예이다. 도 5는, 폴리이미드 필름으로 이루어지는 절연층(4)에 액정 폴리머 필름(1) 및 폴리이미드계 접착 필름(6)으로 이루어지는 복합 필름을 커버재로 한 예이다. 또한, 도 3~도 5는 본 발명의 범위 외의 양면 플렉시블 회로기판을 나타낸다.3 is a cross-sectional view for explaining another example of the layer structure of a double-sided flexible circuit board, having a conductor circuit layer 2 on both sides of the insulating layer 3 made of a liquid crystal polymer film, and an epoxy-based adhesive layer ( The polyimide film 5 with 6) is used as a cover material. 4 is an example in which the insulating layer 3 in FIG. 3 is used as the insulating layer 4 made of a polyimide film. FIG. 5: is an example which made the composite material which consists of the liquid crystal polymer film 1 and the polyimide adhesive film 6 into the insulating layer 4 which consists of polyimide films as a cover material. 3 to 5 show double-sided flexible circuit boards outside the scope of the present invention.

도 6은, 본 발명의 양면 플렉시블 회로기판을 힌지부에 사용할 경우의 일례를 설명하기 위한 모식도이며, (A)에 나타내는 바와 같은 S자형으로 굴곡된 굴곡부(8)를 갖는 양면 플렉시블 회로기판(7)이, (B)에 나타내는 바와 같이 굴곡부부근에 있어서 단면이 원형상으로 되도록 감겨서 둘레회전하고 있다. 또한, 둘레회전시킴으로써, 위로부터 봤을 경우, 둘레회전부의 양측의 비굴곡부(9)의 표면은 같은 면으로 된다. 둘레회전시킬 때, 그 둘레회전축(10)이 되는 부분에 원통형체를 사용해도 좋다.FIG. 6 is a schematic view for explaining an example in which the double-sided flexible circuit board of the present invention is used for the hinge portion, and has a double-sided flexible circuit board 7 having curved portions 8 curved in an S shape as shown in (A). As shown in (B), the cross section is wound so as to have a circular shape near the bent portion, and is rotated circumferentially. In addition, by circumferential rotation, when seen from above, the surface of the non-bending part 9 on both sides of a circumferential rotation part becomes the same surface. When rotating circumferentially, you may use a cylindrical body for the part used as the circumferential rotational shaft 10.

도 6(B)는, 휴대전화 반복굴곡 용도에 있어서 사용되는 사용형태의 일례이지만, 굴곡부의 양면 플렉시블 회로기판이 둘레회전부에서 1회전되어 있고, 둘레회전부에서의 굴곡반경은 2.0~5.0㎜의 범위이다. 이것을 접이식 휴대전화에 사용할 경우, 개폐각도 10°~180°의 범위이다. 또한, 도 6(B)은, 굴곡부와 비굴곡부를 갖는 양면 플렉시블 회로기판의 굴곡부(8)가 1회전해서 둘레회전하고 있는 것을 나타내고, 이 부분을 α권이라 한다.Fig. 6B is an example of a usage form used in a mobile phone repeated bending application, but the double-sided flexible circuit board of the bending portion is rotated once in the circumferential rotation portion, and the bending radius at the circumferential rotation portion is in the range of 2.0 to 5.0 mm. to be. When used in a folding cell phone, the opening and closing angle is in the range of 10 ° to 180 °. 6 (B) shows that the bent portion 8 of the double-sided flexible circuit board having the bent portion and the non-bended portion is rotated by one rotation, and this portion is referred to as the α volume.

둘레회전부에서의 굴곡반경(둘레회전축(10)의 반경과 거의 같다)의 바람직한 반경범위는 2.0~5.0㎜의 범위이다. 굴곡반경이 2.0㎜를 충족하지 않으면 굴곡형상을 유지하는 것이 곤란해질 우려가 있다. 한편, 굴곡반경이 5.0㎜를 초과하면, 경박화, 플렉시블성을 특징으로 하는 휴대전화 반복굴곡 용도로의 실용상의 적용이 곤란해진다.The radius of curvature of the bend radius at the circumferential rotation part (approximately equal to the radius of the circumferential rotation shaft 10) is in the range of 2.0 to 5.0 mm. If the bending radius does not satisfy 2.0 mm, it may be difficult to maintain the bending shape. On the other hand, when the bending radius exceeds 5.0 mm, practical application to the mobile phone repeated bending use characterized by light thinning and flexibility becomes difficult.

도 7은 접이식 휴대전화의 모식도를 나타내고, 양면 플렉시블 회로기판(7)이 힌지부(11)에서 둘레회전되어서, 본체(버튼부)(12)와 덮개부(표시부)(13) 사이를 접속하고 있다. 본체(12)와 덮개부(13)가 만드는 개폐각도의 바람직한 각도범위는 10~180°의 범위이다. 개폐각도가, 10°를 충족하지 않으면 개폐할 수 없다는 실용상의 지장이 생길 우려가 있다. 한편, 개폐각도가 180°를 초과하면, 휴대전화 반복굴곡 용도가 아니라 구부림 용도로 된다.7 shows a schematic diagram of a folding cellular phone, in which a double-sided flexible circuit board 7 is circumferentially rotated at the hinge portion 11 to connect the main body (button portion) 12 and the lid portion (display portion) 13. have. The preferred angle range of the opening and closing angles made by the main body 12 and the cover portion 13 is in the range of 10 to 180 degrees. There exists a possibility that a practical trouble may arise that opening and closing angle cannot open and close unless it does not satisfy 10 degrees. On the other hand, when the opening-and-closing angle exceeds 180 degrees, it becomes a bending use rather than a mobile phone repeated bending use.

[실시예][Example]

이하, 실시예에 의해서 본 발명을 구체적으로 설명하지만, 본 발명은 이들 실시예에 의해서 조금도 한정되는 것은 아니다.Hereinafter, although an Example demonstrates this invention concretely, this invention is not limited at all by these Examples.

*동박회로가공Copper foil processing

액정 폴리머 필름으로 이루어지는 양면 동장적층판에 드라이 필름을 라미네이트하고, 레지스트폭 100㎛, 회로폭 100㎛의 패턴 필름을 사용해서 UV노광에 의해 회로패턴을 형성했다. 다음에, 염화구리 에칭액을 사용해서, 동박 에칭했다. 얻어진 양면 도체회로기판을, 광학현미경을 사용해서 회로의 벗겨짐이나 회로 사이의 동 잔재의 유무를 확인했다.The dry film was laminated | stacked on the double-sided copper clad laminated board which consists of a liquid crystal polymer film, and the circuit pattern was formed by UV exposure using the pattern film with a resist width of 100 micrometers, and a circuit width of 100 micrometers. Next, copper foil was etched using the copper chloride etching liquid. Using the optical microscope, the obtained double-sided conductor circuit board was checked for peeling of the circuit and the presence or absence of copper residues between the circuits.

*두께 측정* Thickness measurement

JISC5016에 준하여, 막두께 측정기(미쯔토요사제 다이얼 게이지 215-153)를 사용해서 절연층, 커버재 및 동박 두께를 측정했다.According to JISC5016, the insulating layer, the cover material, and copper foil thickness were measured using the film thickness measuring device (dial gauge 215-153 by Mitsutoyo Corporation).

*초기 저항값 측정Initial resistance measurement

JISC5016에 준하여, 저항측정기(커스텀사제 CX-180N)를 사용해서, 커버재를 프레스 전의 양면 도체회로기판의 저항값을 측정했다.In accordance with JISC5016, the resistance value of the double-sided conductor circuit board before the press of the cover material was measured using the resistance measuring device (CX-180N by a custom company).

*동박 변형값의 계산* Calculation of Copper Strain

양면 플렉시블 회로기판에 사용하는 동박 두께, 절연층 두께, 커버재 두께 및 굴곡반경으로 동박 변형값으로부터 식(1)에 의해 계산했다.The copper foil thickness used for the double-sided flexible circuit board, the insulation layer thickness, the cover material thickness, and the bending radius were calculated by the formula (1) from the copper foil deformation value.

*휴대전화 반복굴곡 시험* Cell phone repeated bending test

내힌지 굴곡시험기(프로스사제 PIS-FPJ310)를 사용해서, 양면 플렉시블 회로기판의 휴대전화 반복굴곡 시험을 행했다. 양면 플렉시블 회로기판의 파단조건은, 초기 저항값으로부터 5%의 저항값 상승으로 했다.The mobile telephone repeated bending test of the double-sided flexible circuit board was done using the internal hinge bending tester (PIS-FPJ310 by Pross company). The breaking condition of the double-sided flexible circuit board was a resistance value rise of 5% from the initial resistance value.

(실시예1)(Example 1)

두께 25㎛의 액정 폴리머 필름280(쿠라레사제 벡스타, 열변형온도 280℃)을 절연층으로 하고, 그 양면에 두께 18㎛의 압연 동박(닛코 메터리얼즈사제 BHY-22B-T)을 갖는 양면 동장적층판에 드라이 필름을 라미네이트하여, 레지스트폭 100㎛, 회로폭 100㎛의 패턴 필름을 사용해서 UV노광에 의해 회로 패턴을 형성했다. 다음에, 염화구리 에칭액을 사용해서 동박 에칭하여, 양면 도체회로기판(W)을 작성했다. 다음에, 두께 25㎛의 액정 폴리머 필름260(쿠라레사제 벡스타, 열변형온도 260℃)을 양면 도체회로기판(W)의 커버재로 하기 위해서, 그 편면에 두께 18㎛의 상기 압연 동박을 갖는 편면 동장적층판(S)을 준비했다.Both sides which use the 25-micrometer-thick liquid crystalline polymer film 280 (Bexstar, Kuraray Co., Ltd., heat distortion temperature 280 degreeC) as an insulating layer, and have the rolling copper foil (BHY-22B-T by Nikko Materials) of 18 micrometers in thickness on both surfaces. The dry film was laminated | stacked on the copper clad laminated board, and the circuit pattern was formed by UV exposure using the pattern film with a resist width of 100 micrometers, and a circuit width of 100 micrometers. Next, copper foil was etched using the copper chloride etching solution, and the double-sided conductor circuit board W was produced. Next, in order to make the 25-micrometer-thick liquid-crystal polymer film 260 (Bexstar, Kuraray Co., Ltd., heat distortion temperature 260 degreeC) into the cover material of a double-sided conductor circuit board W, the said rolled copper foil with a thickness of 18 micrometers was made to the single side | surface. Single-sided copper clad laminated board S was prepared.

여기서, 양면 도체회로기판(W)과 편면 동장적층판(S)의 액정 폴리머 필름면에 대해서 알칼리 수용액에 의한 약액처리를 이용하여, 순수로 수세 후, 90℃의 열풍 오븐에서 건조시켰다. 또한, 동박과 커버재로서의 액정 폴리머 필름을 접착시키기 위해서, 양면 도체회로기판의 구리표면에 흑화처리를 했다. 그 후, 양면 도체회로기판(W)을 끼우는 형태로, 플로우 온도가 다른 액정 폴리머 필름을 수지층으로 하는 편면 동장적층판(S)을 적층하고, 정밀 프레스로 260℃, 9㎫의 압력으로 프레스를 행하여, 회로기판으로 했다. 프레스 후, 얻은 회로기판의 최외층 동박을 에칭해서 제거하고, 절연층 및 커버재가 액정 폴리머로 이루어지는 양면 플렉시블 회로기판(도 1)으로 했다.Here, the liquid crystal polymer film surfaces of the double-sided conductor circuit board (W) and the single-sided copper-clad laminate (S) were washed with pure water, and washed with pure water and then dried in a hot air oven at 90 ° C. In addition, in order to adhere | attach the copper foil and the liquid crystal polymer film as a cover material, blackening process was performed to the copper surface of a double-sided conductor circuit board. Thereafter, the double-sided conductor circuit board (W) is sandwiched, and a single-sided copper clad laminate (S) having a liquid crystal polymer film having a different flow temperature as a resin layer is laminated, and the press is pressed at a pressure of 260 ° C. and 9 MPa with a precision press. The circuit board was made into a circuit board. After press, the outermost layer copper foil of the obtained circuit board was etched and removed, and the insulating layer and the cover material were made into the double-sided flexible circuit board (FIG. 1) which consists of a liquid crystal polymer.

상기에 의해 얻어진 양면 플렉시블 회로기판을 도 6(A)에 나타내는 형상으로 커트하여, 시험편으로 했다. 이 시험편의 굴곡부를 둘레회전시켜서 α권으로 하고, 라인/스페이스=100/100(㎛)의 회로면을 내측이 되도록 해서 내힌지 굴곡시험을 행했다(도 6(B) 참조). 또한, 내힌지 굴곡시험 종료 후의 각 시험편의 동박 변형값을 산출했다.The double-sided flexible circuit board obtained as described above was cut into a shape shown in Fig. 6A to obtain a test piece. The bending part of this test piece was rotated circumferentially, and it was set to alpha volume, and the hinge bending test was done so that the circuit surface of line / space = 100/100 (micrometer) may be inward (refer FIG. 6 (B)). Moreover, the copper foil deformation value of each test piece after completion of the inner hinge bending test was calculated.

(실시예2)(Example 2)

커버재로서, 50㎛ 두께의 액정 폴리머 필름260을 사용한 것 이외에는, 실시예1(참고예)과 마찬가지로 해서 양면 플렉시블 회로기판을 제작하여 평가했다.A double-sided flexible circuit board was produced and evaluated in the same manner as in Example 1 (Reference Example), except that a 50 μm thick liquid crystal polymer film 260 was used as the cover material.

(실시예3)(참고예)Example 3 (Reference Example)

두께 25㎛의 폴리이미드의 양면에 두께 18㎛의 압연 동박을 갖는 양면 동장적층판(M)(신닛테츠가가쿠샤제, 에스파넥스M 그레이드)에 드라이 필름을 라미네이트하고, 레지스트폭 100㎛, 회로폭 100㎛의 패턴 필름을 사용해서 UV노광에 의해 회로패턴을 형성했다. 다음에, 염화구리 에칭액을 사용해서 동박 에칭하고, 양면 도체회로기판을 작성했다. 다음에, 두께 25㎛의 액정 폴리머 필름260을 상기 양면 도체회로기판의 커버재로 하기 위해서, 그 편면에 두께 18㎛의 압연 동박을 갖는 편면 동장적층판을 준비했다. 양면 도체회로기판을 끼우는 형태로, 액정 폴리머 필름을 수지층으로 하는 편면 동장적층판을 적층하고, 정밀 프레스로 260℃, 9㎫의 압력으로 프레스를 행하여, 회로기판으로 했다. 프레스 후, 얻은 회로기판의 최외층 동박을 에칭해서 제거하고, 절연층에 폴리이미드 필름, 커버재를 액정 폴리머 필름만으로 하여 이종의 수지층이 적층된 양면 플렉시블 회로기판(도 2)으로 했다.Dry film is laminated on double-sided copper clad laminate (M) (Spanex M grade made by Shinnitetsu Chemical Co., Ltd.) having a rolled copper foil having a thickness of 18 µm on both sides of a polyimide having a thickness of 25 µm, and a resist width of 100 µm and a circuit width of 100. The circuit pattern was formed by UV exposure using the pattern film of micrometers. Next, copper foil was etched using the copper chloride etching solution to prepare a double-sided conductor circuit board. Next, in order to make the 25-micrometer-thick liquid crystalline polymer film 260 the cover material of the said double-sided conductor circuit board, the single-sided copper clad laminated board which has the rolled copper foil of thickness 18micrometer on one side was prepared. In the form of sandwiching the double-sided conductor circuit board, a single-sided copper clad laminate comprising a liquid crystal polymer film as a resin layer was laminated, and pressed at a pressure of 260 ° C. and 9 MPa by a precision press to form a circuit board. After press, the outermost layer copper foil of the obtained circuit board was etched and removed, and it was set as the double-sided flexible circuit board (FIG. 2) in which the polyimide film and the cover material were made only the liquid crystal polymer film in the insulating layer, and the heterogeneous resin layer was laminated | stacked.

(비교예1)(Comparative Example 1)

절연층을 두께 25㎛의 액정 폴리머 필름280으로 하고, 그 양면에 두께 18㎛의 압연 동박을 갖는 양면 동장적층판에 드라이 필름을 라미네이트하고, 레지스트폭 100㎛, 회로폭 100㎛의 패턴 필름을 사용해서 UV노광에 의해 회로패턴을 형성했다. 다음에, 염화구리 에칭액을 사용해서 동박 에칭하고, 양면 도체회로기판을 작성했다. 다음에, 폴리이미드 필름K(카프톤:등록상표)에 에폭시계 접착층을 형성한 폴리이미드 필름 커버재를 사용해서, 양면 도체회로기판을 끼우는 형태로, 정밀 프레스로 160~170℃, 2~7㎫의 압력으로 프레스를 행하여, 양면 플렉시블 회로기판(도 3)으로 했다.The insulating layer was made into a liquid crystal polymer film 280 having a thickness of 25 μm, and a dry film was laminated on a double-sided copper clad laminate having a rolled copper foil having a thickness of 18 μm on both sides thereof, using a pattern film having a resist width of 100 μm and a circuit width of 100 μm. The circuit pattern was formed by UV exposure. Next, copper foil was etched using the copper chloride etching solution to prepare a double-sided conductor circuit board. Next, using a polyimide film cover material in which an epoxy-based adhesive layer was formed on polyimide film K (Kapton: registered trademark), the double-sided conductor circuit board was sandwiched with a precision press at 160 to 170 ° C for 2 to 7 degrees. Pressing was performed at a pressure of MPa to obtain a double-sided flexible circuit board (FIG. 3).

(비교예2)(Comparative Example 2)

커버재로서, 폴리이미드 필름K에 에폭시계 접착층을 형성한 표 1에 나타낸 두께 구성의 폴리이미드 필름 커버재(3종)를 사용한 것 이외에는, 비교예1과 마찬가지로 행하여 평가했다.As a cover material, it evaluated similarly to Comparative Example 1 except having used the polyimide film cover material (3 types) of the thickness structure shown in Table 1 which provided the epoxy type adhesive layer in the polyimide film K.

(비교예3)(Comparative Example 3)

두께 25㎛의 폴리이미드의 양면에 두께 18㎛의 압연 동박을 갖는 양면 동장적층판M에 드라이 필름을 라미네이트하고, 레지스트폭 100㎛, 회로폭 100㎛의 패턴 필름을 사용해서 UV노광에 의해 패턴을 형성했다. 다음에, 염화구리 에칭액을 사용해서 동박 에칭하여, 양면 도체회로기판을 작성했다. 다음에, 폴리이미드 필름K에 에폭시계 접착층을 형성한 폴리이미드 필름 커버재를 사용해서, 상기 양면 도체회로기판을 끼우는 형태로, 정밀 프레스로 160~170℃, 2~7㎫의 압력으로 프레스를 행하여, 양면 플렉시블 회로기판(도 4)으로 했다.Dry film is laminated on double-sided copper clad laminate M having a rolled copper foil having a thickness of 18 μm on both sides of a polyimide having a thickness of 25 μm, and a pattern is formed by UV exposure using a pattern film having a resist width of 100 μm and a circuit width of 100 μm. did. Next, copper foil was etched using the copper chloride etching solution to prepare a double-sided conductor circuit board. Next, using a polyimide film cover material in which an epoxy-based adhesive layer was formed on the polyimide film K, the double-sided conductor circuit board was sandwiched with a precision press at a pressure of 160 to 170 ° C. and a pressure of 2 to 7 MPa. The double-sided flexible circuit board (Fig. 4) was used.

(비교예4)(Comparative Example 4)

커버재로서, 폴리이미드 필름K에 에폭시계 접착층을 형성한 표 1에 나타낸 두께 구성의 폴리이미드 필름 커버재(3종)를 사용한 것 이외에는, 비교예1과 마찬가지로 행하여 평가했다.As a cover material, it evaluated similarly to Comparative Example 1 except having used the polyimide film cover material (3 types) of the thickness structure shown in Table 1 which provided the epoxy type adhesive layer in the polyimide film K.

(비교예5)(Comparative Example 5)

두께 25㎛의 폴리이미드의 양면에 두께 18㎛의 압연 동박을 갖는 양면 동장적층판M에 드라이 필름을 라미네이트하고, 레지스트폭 100㎛, 회로폭 100㎛의 패턴 필름을 사용해서 UV노광에 의해 회로 패턴을 형성했다. 다음에, 염화구리 에칭액을 사용해서 동박 에칭하고, 양면 도체회로기판을 작성했다. 다음에, 두께 25㎛의 액정 폴리머 필름260의 편면에 두께 18㎛의 압연 동박을 갖는 편면 동장적층판을 준비했다. 다음에, 양면 도체회로기판을 폴리이미드계 접착 필름(신닛테츠가가쿠샤제 본딩 시트 SPB)을 개재해서, 액정 폴리머 필름을 수지층으로 하는 편면 동장적층판을 적층하고, 정밀 프레스로 260℃, 9㎫의 압력으로 프레스를 행하여 회로기판으로 했다. 프레스 후, 얻은 회로기판의 최외층 동박을 에칭해서 제거하고, 양면 플렉시블 회로기판(도 5)으로 했다.Dry film was laminated on double-sided copper clad laminate M having a rolled copper foil having a thickness of 18 µm on both sides of a polyimide having a thickness of 25 µm, and the circuit pattern was subjected to UV exposure using a pattern film having a resist width of 100 µm and a circuit width of 100 µm. Formed. Next, copper foil was etched using the copper chloride etching solution to prepare a double-sided conductor circuit board. Next, the single-sided copper clad laminate having a rolled copper foil having a thickness of 18 μm on one side of the liquid crystal polymer film 260 having a thickness of 25 μm was prepared. Next, the double-sided conductor circuit board was laminated via a polyimide adhesive film (bonding sheet SPB manufactured by Shin-Nitetsu Chemical Co., Ltd.) with a single-sided copper clad laminate using a liquid crystal polymer film as a resin layer. The pressure was applied to form a circuit board. After press, the outermost layer copper foil of the obtained circuit board was etched and removed, and it was set as a double-sided flexible circuit board (FIG. 5).

평가결과를 표 1에 나타낸다. 또한, 비교예 중의 커버재 두께란의 ( )안의 값은, PF:폴리이미드 필름, LCPF:액정 폴리머 필름, Ad:에폭시계 또는 폴리이미드계 접착층의 두께(㎛)를 나타낸다.Table 1 shows the evaluation results. In addition, the value in () of the cover material thickness column in a comparative example shows the thickness (micrometer) of PF: polyimide film, LCPF: liquid crystal polymer film, Ad: epoxy clock, or a polyimide adhesive layer.

커버재 두께
(㎛)
Cover material thickness
(Μm)
내힌지 굴곡시험
동박 변형값(%)
Hinge bending test
Copper foil deformation value (%)
내힌지 굴곡수명
(만회)
Hinge bending life
(Retrieved)
실시예1Example 1 2525 0.85780.8578 30~30 ~ 실시예2Example 2 5050 0.85180.8518 30~30 ~ 실시예3Example 3 2525 0.85780.8578 30~30 ~ 비교예1Comparative Example 1 35
(PF:12.5, Ad:22.5)
35
(PF: 12.5, Ad: 22.5)
0.85540.8554 2~82 to 8
비교예
2-1
Comparative Example
2-1
36.8
(PF:10.0, Ad:26.8)
36.8
(PF: 10.0, Ad: 26.8)
0.85500.8550 3~153-15
비교예
2-2
Comparative Example
2-2
38
(PF:12.5, Ad:25.5)
38
(PF: 12.5, Ad: 25.5)
0.85470.8547 3~113 ~ 11
비교예
2-3
Comparative Example
2-3
53.6
(PF:25.0, Ad:28.6)
53.6
(PF: 25.0, Ad: 28.6)
0.85100.8510 4~114 ~ 11
비교예3Comparative Example 3 35
(PF:12.5, Ad:22.5)
35
(PF: 12.5, Ad: 22.5)
0.85540.8554 22
비교예
4-1
Comparative Example
4-1
36.8
(PF:10.0, Ad:26.8)
36.8
(PF: 10.0, Ad: 26.8)
0.85500.8550 33
비교예
4-2
Comparative Example
4-2
38
(PF:12.5, Ad:25.5)
38
(PF: 12.5, Ad: 25.5)
0.85470.8547 33
비교예
4-3
Comparative Example
4-3
53.6
(PF:25.0, Ad:28.6)
53.6
(PF: 25.0, Ad: 28.6)
0.85100.8510 44
비교예
4-4
Comparative Example
4-4
60
(PF:25.0, Ad:35.0)
60
(PF: 25.0, Ad: 35.0)
0.84950.8495 33
비교예5Comparative Example 5 40
(LCPF:25.0, Ad:15.0)
40
(LCPF: 25.0, Ad: 15.0)
0.85420.8542 5~75 ~ 7

1:액정 폴리머 필름 커버재 2:도체회로층
3:액정 폴리머 필름 절연층 4:폴리이미드 필름 절연층
5:폴리이미드 필름 커버재 6:접착층
7:시험편 8:굴곡부
9:비굴곡부 10:굴곡부의 둘레회전축
11:힌지부 12:본체
13:덮개부
1: liquid crystal polymer film cover material 2: conductor circuit layer
3: liquid crystal polymer film insulation layer 4: polyimide film insulation layer
5: Polyimide film cover material 6: Adhesive layer
7: Test piece 8: Bend
9: non-bending portion 10: circumferential rotation axis of the bending portion
11: Hinge 12: Body
13: Cover

Claims (7)

절연층의 양측에 동박으로 형성되고, 두께가 5~30㎛인 도체회로와 커버재가 직접 설치된 양면 플렉시블 회로기판에 있어서, 절연층은 두께가 10~100㎛이고, 열변형온도가 270~330℃인 액정 폴리머 필름으로 이루어지고, 커버재는 두께가 10~100㎛이고, 절연층보다 열변형온도가 낮은 액정 폴리머 필름만으로 이루어지는 것으로서, 하기 계산식(1)에 의해 산출되는 동박 변형값(Y)이 0.5~3%의 범위에서 사용되고, 이 양면 플렉시블 회로 기판은, 굴곡부와 비굴곡부를 갖고, 굴곡부가, 둘레회전되어서 사용되는 것을 특징으로 하는 둘레회전부를 갖는 양면 플렉시블 회로 기판.
Y(%)=(tCu+1/2tLI)/(r+tCL.+tCu+1/2tLI)×100 (1)
(단, tLI는 절연층 필름 두께(㎛), tCL.은 커버재의 액정 폴리머 필름 두께(㎛), tCu는 동박 두께(㎛), r은 둘레회전부의 굴곡 반경(㎛, 단, 굴곡 반경(r)은 2.0~5.0㎜)을 나타낸다.)
In a double-sided flexible circuit board which is formed of copper foil on both sides of the insulating layer and has a conductor circuit having a thickness of 5 to 30 µm and a cover member is directly provided, the insulating layer has a thickness of 10 to 100 µm and a heat deformation temperature of 270 to 330 ° C. It consists of a liquid crystal polymer film which is a phosphor, and a cover material is 10-100 micrometers in thickness, and consists only of the liquid crystal polymer film whose heat distortion temperature is lower than an insulating layer, and copper foil deformation value (Y) calculated by following formula (1) is 0.5 A double-sided flexible circuit board having a circumferential rotating portion, wherein the double-sided flexible circuit board has a bent portion and a non-bended portion, and the bent portion is used by being circumferentially rotated.
Y (%) = (tCu + 1 / 2tLI) / (r + tCL. + TCu + 1 / 2tLI) × 100 (1)
(TLI is the insulation layer film thickness (µm), tCL. Is the liquid crystal polymer film thickness of the cover member (µm), tCu is the copper foil thickness (µm), r is the radius of curvature of the circumferential rotation part (µm, where the radius of curvature (r ) Represents 2.0 to 5.0 mm.)
삭제delete 삭제delete 삭제delete 제1항에 있어서, 접이식 휴대전화의 접힘부에 사용되는 것을 특징으로 하는 양면 플렉시블 회로기판.The double-sided flexible circuit board according to claim 1, wherein the double-sided flexible circuit board is used in a folded portion of a folding cellular phone. 제1항에 기재된 양면 플렉시블 회로기판을 접이식 휴대전화의 접힘부에 사용한 것을 특징으로 하는 접이식 휴대전화.A folding cellular phone, wherein the double-sided flexible circuit board according to claim 1 is used in a folding part of a folding cellular phone. 제6항에 있어서, 접이식 휴대전화가 닫힌 상태를 0°로 했을 경우, 열린 상태의 각도가 10~180°의 범위에 있는 것을 특징으로 하는 접이식 휴대전화.The foldable cellular phone according to claim 6, wherein when the foldable cellular phone is in a closed state at 0 °, the angle of the open state is in a range of 10 to 180 °.
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CN1829412A (en) 2006-09-06
TWI397351B (en) 2013-05-21
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KR20120032506A (en) 2012-04-05
CN102231936B (en) 2013-02-27

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