KR101242729B1 - shrinkage-reducing cement dispersant and concret composition containing that - Google Patents

shrinkage-reducing cement dispersant and concret composition containing that Download PDF

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KR101242729B1
KR101242729B1 KR1020110039578A KR20110039578A KR101242729B1 KR 101242729 B1 KR101242729 B1 KR 101242729B1 KR 1020110039578 A KR1020110039578 A KR 1020110039578A KR 20110039578 A KR20110039578 A KR 20110039578A KR 101242729 B1 KR101242729 B1 KR 101242729B1
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mol
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ethylene oxide
compound
acid
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KR20120121649A (en
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이병연
최상규
신진용
윤희근
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우진산업주식회사
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/02Alcohols; Phenols; Ethers
    • C04B24/023Ethers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/04Carboxylic acids; Salts, anhydrides or esters thereof
    • C04B24/045Esters, e.g. lactones
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/40Surface-active agents, dispersants
    • C04B2103/408Dispersants
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/56Opacifiers
    • C04B2103/58Shrinkage reducing agents

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Macromonomer-Based Addition Polymer (AREA)

Abstract

본 발명은 우수한 시멘트 분산성과 수축저감성을 가진 화합물로서 폴리옥시알킬렌아릴에테르(A성분), 폴리옥시알킬렌알킬에테르의 말레인산 또는 푸말산에스테르(B성분), 폴리옥시에틸렌폴리옥시프로필렌글리콜의 아크릴산 또는 메타크릴산에스테르(C성분), 아크릴산 또는 메타크릴산 E:폴리옥시알킬렌알킬에테르의 아크릴산 또는 메타크릴산에스테르(D성분)를 몰비로서 A : B : C : D가 1 : 0.5~3 : 0.01~1 : 1~3의 비율로 공중합반응을 해서 얻어진 공중합체 또는 이의 알카리 염을 포함하는 수축저감형 시멘트 분산제로 이를 포함하는 콘크리트는 분산성이 높아 감수율을 증대시켜서 콘크리트 경화시 강도를 높이며, 단일 분자로 구성된 화합물로서 장기보관 안정성 좋으며, 수축저감성을 부여해 경화물의 균열을 막아 콘크리트의 강도와 내구성을 높일 수 있는 장점이 있다.The present invention is a compound having excellent cement dispersibility and shrinkage-resistance of polyoxyalkylene aryl ether (component A), maleic acid or fumaric acid ester (component B) of polyoxyalkylene alkyl ether, polyoxyethylene polyoxypropylene glycol Acrylic acid or methacrylic acid ester (C component), acrylic acid or methacrylic acid E: polyoxyalkylene alkyl ether of acrylic acid or methacrylic acid ester (component D) as molar ratio A: B: C: D is 1: 0.5 to 3: A shrinkage-type cement dispersant comprising a copolymer or an alkali salt thereof obtained by copolymerization at a ratio of 3: 1 to 1 to 1 to 3, and the concrete including the same has high dispersibility and increases the susceptibility to increase the strength when curing concrete. It is a compound composed of a single molecule, which has long-term storage stability, and provides shrinkage sensitivity to prevent cracking of hardened products, thereby increasing the strength and durability of concrete. .

Description

수축저감형 시멘트 분산제 및 그 분산제를 포함하는 콘크리트 조성물{shrinkage-reducing cement dispersant and concret composition containing that} Shrink-reducing cement dispersant and concret composition containing that}

본 발명은 수축저감성을 가진 시멘트 분산제 및 그 분산제를 이용하는 콘크리트 조성물에 관한 것이다.The present invention relates to a cement dispersant having shrinkage reducing properties and a concrete composition using the dispersant.

종래의 고강도 콘크리트 제품을 얻기 위해서는 각종의 분산제가 제안되어 있다. 예를 들어 리그닌술폰산나트륨, 폴리나프탈렌술폰산나트륨 등이 오래 전부터 사용되어 오고 있고, 또 최근에는 일본공개특허 2000-327385, 동 2003-165755, 동 2008-184344 등에 표시되어 있는 폴리옥시알킬렌기를 가지고 있는 폴리카르본산계의 화합물이 제안 되어 오고 있다.In order to obtain the conventional high strength concrete products, various dispersants have been proposed. For example, sodium lignin sulfonate, sodium polynaphthalene sulfonate, etc. have been used for a long time, and recently have polyoxyalkylene groups as shown in JP 2000-327385, 2003-165755, 2008-184344, etc. Polycarboxylic acid compounds have been proposed.

또, 콘크리트 제품의 수축저감제로서는, 일본공개특허 2008-31008, 동 2008-169085, 동 2009-180021 등에 표시되어 있는 폴리옥시알킬렌아릴에테르와 폴리알킬렌글리콜을 중심으로 하는 각종의 알킬렌옥사이드 부가물이 제안되어 오고 있다.In addition, as shrinkage reducing agents for concrete products, various alkylene oxides mainly made of polyoxyalkylene aryl ethers and polyalkylene glycols disclosed in Japanese Patent Laid-Open No. 2008-31008, 2008-169085, 2009-180021, and the like. Additives have been proposed.

한편 단일분자로 구성된 화합물로서 시멘트의 분산성과 수축저감성을 발휘하는 것으로 일본 공개특허 2001-10853 및 1996-268741에 폴리카르본산 및 그 염의 측쇄에 올리고알킬렌글리콜 또는 다가알킬렌글리콜을 부가한 것을 개시하고 있으나 이것들은 분산성 및 수축저감성이 충분하지 않다.On the other hand, as a compound composed of a single molecule to exhibit the dispersibility and shrinkage-reduction of the cement, the addition of oligoalkylene glycol or polyvalent alkylene glycol to the side chains of polycarboxylic acid and salts thereof in Japanese Unexamined Patent Publication No. 2001-10853 and 1996-268741 Although disclosed, these are not enough dispersibility and shrinkage reduction.

또 공지의 시멘트 분산제와 공지의 수축저감제를 혼합한 수축저감형 시멘트 분산제는 장기보존 안정성이 나빠 장기간 보존에 의해서 분리 되는 단점이 보인다. In addition, the shrinkage-type cement dispersant mixed with a known cement dispersant and a known shrinkage reducing agent is poor in long-term preservation stability.

본 발명자들은 이러한 종래의 수축저감형 시멘트 분산제의 단점을 개량하고자 연구한 결과 단일분자로 구성된 화합물로서 우수한 시멘트 분산성과 콘크리트 제품의 수축저감성을 갖춘 신규의 화합물을 제조하여 본 발명을 완성하였다.The present inventors have studied to improve the shortcomings of the conventional shrinkage reduction cement dispersant is excellent cement as a compound composed of a single molecule The present invention was completed by preparing a novel compound having dispersibility and reducing shrinkage of concrete products.

본 발명은 높은 분산성을 가지며 감수율이 높아 고강도 콘크리트 제품의 제조를 가능하게 하며 동시에 콘크리트 제품에 우수한 수축저감성을 부여하는 신규의 수축저감형 시멘트 분산제를 제공한다.The present invention provides a novel shrinkage reducing cement dispersant which has high dispersibility and high susceptibility to enable the production of high strength concrete products and at the same time give excellent shrinkage reduction to concrete products.

본 발명은 우수한 시멘트의 분산성과 콘크리트의 수축저감성을 부여하는 시멘트의 분산제와 이를 포함하는 콘크리트 조성물을 제공한다.The present invention provides a cement dispersant and a concrete composition comprising the same that gives excellent cement dispersibility and shrinkage reduction of concrete.

본 발명의 건조수축저감형 시멘트 분산제는 아릴알콜 1몰과 에틸렌옥사이드, 프로필렌옥사이드 및 이들의 혼합물중에서 선택되는 알킬렌옥사이드화합물 1~50몰을 부가하여 얻어진 폴리옥시알킬렌아릴에테르(A성분), The dry shrinkage reduction cement dispersant of the present invention is polyoxyalkylene aryl ether (component A) obtained by adding 1 mol of aryl alcohol and 1-50 mol of an alkylene oxide compound selected from ethylene oxide, propylene oxide and mixtures thereof,

탄소수 1~5의 알코올 1몰과 에틸렌옥사이드, 프로필렌옥사이드 및 이들의 혼합물중에서 선택되는 알킬렌옥사이드화합물 1~50몰을 부가하여 얻어진 폴리옥시알킬렌알킬에테르 1몰에 말레인산 또는 푸말산에서 선택되는 하나 또는 둘이상의 산 0.5~1몰을 반응시켜서 얻어진 모노 및 디 에스테르의 혼합물(B성분), One selected from maleic acid or fumaric acid to 1 mole of polyoxyalkylene alkyl ether obtained by adding 1 mole of alcohol having 1 to 5 carbon atoms and 1 to 50 moles of alkylene oxide compound selected from ethylene oxide, propylene oxide and mixtures thereof. Or a mixture of mono and diesters obtained by reacting two or more acids 0.5 to 1 mol (component B),

평균분자량 500~5000의 폴리프로필렌글리콜 1몰에 1~50몰의 에틸렌옥사이드를 부가하여 얻어진 폴리옥시에텔렌폴리옥시프로필렌글리콜 1몰에 아크릴산 또는 메타크릴산 1~2몰을 반응시켜서 얻어진 아크릴레이트화합물(C성분), 및 아크릴산, 메타크릴산 및 이들의 알카리 염에서 선택되는 하나 또는 둘이상의 단량체(D성분)을 공중합반응시키는데 있어서, 상기 A : B : C: D를 1 : 0.5~3 : 0.01~1 : 1~3의 몰 비로 공중합반응을 해서 얻어진 화합물인 공중합체 또는 이의 염을 포함하여 제조한다.An acrylate compound obtained by reacting 1 to 2 mol of acrylic acid or methacrylic acid to 1 mol of polyoxyethylene polyoxypropylene glycol obtained by adding 1 to 50 mol of ethylene oxide to 1 mol of polypropylene glycol having an average molecular weight of 500 to 5000. (C component) and one or two or more monomers (component D) selected from acrylic acid, methacrylic acid and alkali salts thereof, wherein A: B: C: D is 1: 0.5 to 3: 0.01 It manufactures including the copolymer which is a compound obtained by copolymerization in the molar ratio of -1: 1-3, or its salt.

또한 본 발명의 수축저감형 시멘트 분산제는 탄소수 1~5의 알콜 1몰에 1~50몰의 에틸렌옥사이드, 프로필렌옥사이드 및 이들의 혼합물중 하나를 부가하여 얻은 폴리옥시알킬렌알킬에테르 1몰에 아크릴산 또는 메타크릴산 1몰을 반응시켜서 얻어진 화합물(E성분)을 더 포함하여 공중합반응을 해서 얻어진 화합물인 공중합체 또는 이의 염을 포함하여 제조될 수 있다. 이 때의 상기 E성분은 A성분에 대해 1 : 0.01~2의 몰비로 공중합반응을 하는 것이 바람직하다.In addition, the shrinkage reducing cement dispersant of the present invention is acrylic acid or 1 mole of polyoxyalkylene alkyl ether obtained by adding 1 to 50 moles of ethylene oxide, propylene oxide, and mixtures thereof to 1 mole of C1-5 alcohol. It can be manufactured including the copolymer which is a compound obtained by carrying out a copolymerization reaction further including the compound (E component) obtained by making 1 mol of methacrylic acid react, or its salt. It is preferable that the said E component at this time carries out copolymerization reaction in the molar ratio of 1: 0.01-2 with respect to A component.

또한 본 발명의 수축저감형 시멘트 분산제는 상기 A성분, B성분, C성분, D성분 및 E성분을 공중합하여 얻은 공중합체를 산기의 50~80중량%를 중화하여 제조할 수 있다.In addition, the shrinkage reduction cement dispersant of the present invention can be produced by neutralizing 50 to 80% by weight of the acid group of the copolymer obtained by copolymerizing the A component, B component, C component, D component and E component.

본 발명에 있어서, B성분인 폴리옥시알킬렌알킬에테르의 말레인산 또는 푸말산과의 에스테르는 다음과 같이 얻어진다. 먼저 폴리옥시알킬렌알킬에테르는 탄소수 1~5의 알코올, 예를 들면 메틸알콜, 에틸알콜, 이소프로필알콜, 부틸알콜, 펜틸알콜 등의 저급알콜 1몰에 에틸렌옥사이드, 프로필렌옥사이드 및 이들의 혼합물을 공지의 방법으로 알카리 촉매 하에 1~50몰 부가하여 얻는다. 이 때 메틸알콜 1몰에 에틸렌옥사이드를 10~30몰 부가시킨 것이 바람직하다. 보다 바람직하게 메틸알콜 1몰에 3몰의 에틸렌옥사이드가 부가반응된 혼합물로부터 순수한 메틸알콜 1몰에 3몰의 에틸렌옥사이드가 결합된 화합물을 얻기 위해 에톡시레이트로부터 증류하여 얻은 순수한 메틸알콜 1몰에 3몰의 에틸렌옥사이드가 결합된 화합물에 7~40몰의 에틸렌옥사이드를 더 부가반응 시켜 폴리옥시에틸렌알킬에테르를 얻은데 이러한 방법이 분자량 분포가 좁아서 바람직하다. 얻어진 폴리옥시에틸렌알킬에테르 1몰에 대해서 무수말레인산 1몰을 반응시켜서 개환 에스테르 반응을 하거나, 말레인산 또는 푸말산 0.5몰과 공지의 방법으로 알카리 촉매 하에서 디에스테르 반응을 하는 등으로 B가 얻어지지만, 무수말레인산 1몰을 반응시키는 것이 보다 바람직하다.In this invention, ester of maleic acid or fumaric acid of the polyoxyalkylene alkyl ether which is B component is obtained as follows. First, polyoxyalkylene alkyl ether is ethylene oxide, propylene oxide and mixtures thereof in 1 mol of lower alcohols such as alcohols having 1 to 5 carbon atoms, for example, methyl alcohol, ethyl alcohol, isopropyl alcohol, butyl alcohol and pentyl alcohol. It is obtained by adding 1 to 50 moles under an alkali catalyst by a known method. At this time, it is preferable to add 10-30 mol of ethylene oxide to 1 mol of methyl alcohol. More preferably, from a mixture of 3 moles of ethylene oxide added to 1 mole of methyl alcohol, 1 mole of pure methyl alcohol obtained by distillation from ethoxylate to obtain a compound in which 3 moles of ethylene oxide is bound to 1 mole of pure methyl alcohol is obtained. 7-40 mol of ethylene oxide is further added to 3 mol of ethylene oxide-bonded compounds to obtain polyoxyethylene alkyl ether. This method is preferable because of its narrow molecular weight distribution. Although 1 mol of maleic anhydride is made to react with 1 mol of polyoxyethylene alkyl ethers obtained, ring-opening ester reaction is carried out, or 0.5 mol of maleic acid or fumaric acid is reacted with a known method, and diester reaction is carried out under an alkali catalyst, but B is obtained. It is more preferable to make 1 mol of maleic acid react.

본 발명에 있어서, C성분인 폴리옥시에틸렌폴리옥시프로필렌글리콜의 아크릴산 또는 메타크릴산에스테르는 평균분자량 500~5000의 폴리프로필렌글리콜에 공지의 방법으로 1~50의 에틸렌옥사이드를 부가하여 얻은 폴리옥시에틸렌폴리옥시프로필렌글리콜 1몰에 아크릴산 또는 메타크릴산 1~2몰을 공지의 방법으로 반응시켜서 얻는다. 바람직하게는 평균분자량1000~3000의 폴리프로필렌글리콜 1몰에 2~20몰의 에틸렌옥사이드를 부가하여 얻은 폴리옥시에틸렌폴리옥시프로필렌글리콜 1몰에 아크릴산 또는 메타크릴산 1~2몰을 공지의 방법으로 반응시켜서 얻을 수 있다. 또한 아크릴산 또는 메타크릴산에 먼저 1~10몰의 에틸렌옥사이드를 부가반응시킨 다음 20~60몰의 프로필렌옥사이드를 부가반응 시키고 여기에 1~10몰의 에티렌옥사이드를 부가반응 시켜서 얻을 수도 있다.In the present invention, acrylic acid or methacrylic acid ester of polyoxyethylene polyoxypropylene glycol which is a C component is polyoxyethylene obtained by adding 1-50 ethylene oxide to a polypropylene glycol having an average molecular weight of 500 to 5000 by a known method. It is obtained by making 1 mol of acrylic acid or methacrylic acid react with 1 mol of polyoxypropylene glycol by a well-known method. Preferably 1 to 2 mol of acrylic acid or methacrylic acid is added to 1 mol of polyoxyethylene polyoxypropylene glycol obtained by adding 2 to 20 mol of ethylene oxide to 1 mol of polypropylene glycol having an average molecular weight of 1000 to 3000 by a known method. It can be obtained by reacting. In addition, 1 to 10 moles of ethylene oxide may be added to acrylic acid or methacrylic acid, followed by addition to 20 to 60 moles of propylene oxide, followed by addition of 1 to 10 moles of ethylene oxide.

본 발명에 있어서 E성분인 폴리옥시알킬렌알킬에테르의 아크릴산 또는 메타크릴산에스테르는, 공지의 방법으로서 B에서 얻어진 폴리옥시알킬렌알킬에테르 1몰에 아크릴산 또는 메타크릴산을 반응시켜 얻을 수 있다. 예를 들면 알킬 촉매로 폴리옥시에틸렌알킬에테르 1몰에 아크릴산메틸 또는 메타크릴산메틸을 1몰 이상 사용해서 용제를 가하고 가열 환류시켜 탈수 및 탈메탄올을 하여 반응 완결 후에 과잉의 아크릴산메틸 또는 메타크릴산메틸을 증류 제거하는 것에 의해서 얻어진다.In this invention, acrylic acid or methacrylic acid ester of polyoxyalkylene alkyl ether which is E component can be obtained by making acrylic acid or methacrylic acid react with 1 mol of polyoxyalkylene alkyl ethers obtained by B as a well-known method. For example, 1 mole of methyl acrylate or methyl methacrylate is added to 1 mole of polyoxyethylene alkyl ether as an alkyl catalyst, and a solvent is added thereto, heated to reflux, followed by dehydration and de-methanol. After completion of the reaction, excess methyl acrylate or methacrylic acid is completed. It is obtained by distilling off methyl.

바람직하게 본 발명은 아릴알콜 1몰과 에틸렌옥사이드를 5~30몰 부가하여 얻은 폴리옥시에틸렌아릴에테르(A성분) Preferably the present invention is polyoxyethylene aryl ether (component A) obtained by adding 1 mol of aryl alcohol and 5-30 mol of ethylene oxide

메탄올 1몰과 에틸렌옥사이드 10~50몰을 부가 반응시켜 얻은 폴리옥시에틸렌메틸에테르 1몰에 푸말산 0.5~1몰을 반응시켜 얻은 화합물인 푸말산 모노 및 디[폴리옥시에틸렌메틸에테르]에스테르(B성분)Fumaric acid mono and di [polyoxyethylenemethyl ether] esters (B) which are compounds obtained by reacting 0.5 to 1 mol of fumaric acid with 1 mol of polyoxyethylene methyl ether obtained by addition reaction of 1 mol of methanol and 10 to 50 mol of ethylene oxide (B ingredient)

평균분자량 1000~3000의 폴리프로필렌글리콜 1몰에 4~10몰의 에틸렌옥사이드를 부가하고, 이어서 메타크릴산 1~2.0몰을 가해서 얻은 아크릴레이트화합물(C성분), 아크릴산(D1성분) 및 메탄올 1몰에 10~50몰의 에틸렌옥사이드를 부가하여 얻은 폴리옥시에틸렌메틸에테르 1몰에 아크릴산 1몰을 반응시켜서 얻어진 화합물인 폴리옥시에틸렌메틸에테르의 아크릴산 에스테르(E성분)을 공중합반응시키는데 있어서, 상기 A:B:C:D1:E을 1 : 0.5~3 : 0.01~1 : 1~3 : 0.01~1의 몰 비로 공중합해서 얻어진 공중합체를 산기의 50~80중량%를 중화하여 제조된 화합물을 포함하여 제조될 수 있다.An acrylate compound (component C), acrylic acid (component D1) and methanol 1 obtained by adding 4 to 10 mol of ethylene oxide to 1 mol of polypropylene glycol having an average molecular weight of 1000 to 3000, followed by adding 1 to 2.0 mol of methacrylic acid. In the copolymerization reaction of the acrylic acid ester (component E) of polyoxyethylene methyl ether which is a compound obtained by reacting 1 mol of acrylic acid with 1 mol of polyoxyethylene methyl ether obtained by adding 10 to 50 mol of ethylene oxide to the mole, The compound obtained by neutralizing 50-80 weight% of acidic groups in the copolymer obtained by copolymerizing B: C: D1: E in the molar ratio of 1: 0.5-3: 0.01-1: 1-3: 0.01-1 is contained. Can be prepared.

또한 본 발명은 아릴알콜 1몰에 에틸렌옥사이드를 5~30몰 부가하여 얻어진 폴리옥시에틸렌아릴에테르이며(A성분),Moreover, this invention is polyoxyethylene aryl ether obtained by adding 5-30 mol of ethylene oxide to 1 mol of aryl alcohols (component A),

메탄올 1몰에 에틸렌옥사이드 10~20몰을 부가 반응시켜 얻은 폴리옥시에틸렌메틸에테르 1몰에 푸말산 0.5~1몰을 반응시켜 얻은 화합물인 푸말산 모노 및 디[폴리옥시에틸렌메틸에테르]에스테르(B성분),Fumaric acid mono and di [polyoxyethylenemethyl ether] esters (B) which are compounds obtained by reacting 0.5 to 1 mol of fumaric acid with 1 mol of polyoxyethylene methyl ether obtained by adding 10 to 20 mol of ethylene oxide to 1 mol of methanol. ingredient),

평균분자량 1000~3000의 폴리프로필렌글리콜 1몰에 4~10몰의 에틸렌옥사이드를 부가하고, 이어서 메타크릴산 1~1.2몰을 가해서 얻어진 아크릴레이트화합물(C성분), 아크릴산(D1성분), 메탄올 1몰에 43몰의 에틸렌옥사이드를 부가하여 얻은 폴리옥시에틸렌메틸에테르 1몰에 메타크릴산 1몰을 반응시켜서 얻어진 화합물인 폴리옥시에틸렌메틸에테르의 메타크릴산에스테르(E1성분)을 공중합반응시키는데 있어서, 상기 A:B:C:D1:E1을 1 : 0.5~1 : 0.01~1 : 1.5~3 : 0.5~2의 몰비로 공중합해서 얻어진 화합물의 산기의 60~80%를 중화하여 얻어진 화합물을 포함하여 제조될 수 있다.An acrylate compound (component C), acrylic acid (component D1) and methanol 1 obtained by adding 4 to 10 mol of ethylene oxide to 1 mol of polypropylene glycol having an average molecular weight of 1000 to 3000, followed by adding 1 to 1.2 mol of methacrylic acid. In the copolymerization reaction of methacrylic acid ester (E1 component) of polyoxyethylene methyl ether which is a compound obtained by reacting 1 mol of methacrylic acid with 1 mol of polyoxyethylene methyl ether obtained by adding 43 mol of ethylene oxide to moles, Including the compound obtained by neutralizing 60-80% of the acidic radicals of the compound obtained by copolymerizing said A: B: C: D1: E1 in the molar ratio of 1: 0.5-1: 0.01-1: 1.5-3: 0.5-2. Can be prepared.

본 발명은 아릴알콜 1몰에 에틸렌옥사이드, 프로필렌옥사이드 및 이들의 혼합물중에서 선택되는 하나를 1~50몰 부가하여 얻어진 폴리옥시알킬렌아릴에테르(A성분), The present invention is polyoxyalkylene aryl ether (component A) obtained by adding 1 to 50 moles of one selected from ethylene oxide, propylene oxide and a mixture thereof to 1 mole of aryl alcohol,

메탄올 1몰에 에틸렌옥사이드 43몰을 부가 반응시켜 얻은 폴리옥시에틸렌메틸에테르 1몰에 말레인산 0.5~1몰을 반응시켜 얻은 화합물인 말레인산 모노 및 디[폴리옥시에틸렌메틸에테르]에스테르(B성분),Maleic acid mono and di [polyoxyethylenemethyl ether] esters (component B), which are compounds obtained by reacting 0.5 to 1 mol of maleic acid with 1 mol of polyoxyethylene methyl ether obtained by adding 43 mol of ethylene oxide to 1 mol of methanol,

평균분자량 500~5000의 폴리프로필렌글리콜 1몰에 1~50몰의 에틸렌옥사이드를 부가하여 얻어진 폴리옥시에틸렌폴리옥시프로필렌글리콜 1몰에 아크릴산 또는 메타크릴산 1~2몰을 반응시켜서 얻어진 아크릴레이트 화합물(C성분), 아크릴산(D1성분) 및 메탄올 1몰에 43몰의 에틸렌옥사이드를 부가하여 얻은 폴리옥시에틸렌메틸에테르 1몰에 메타크릴산 1몰을 반응시켜서 얻어진 화합물인 폴리옥시에틸렌메틸에테르의 메타크릴산에스테르(E1성분)을 공중합반응시키는데 있어서, 상기 A : B : C : D1 : E1을 1 : 0.5~2 : 0.01~1 : 1.5~2 : 0.5~2의 몰 비로 공중합해서 얻어진 화합물의 산기의 60~80중량%를 중화하여 얻어진 화합물을 포함하여 제조될 수 있다.An acrylate compound obtained by reacting 1 to 2 mol of acrylic acid or methacrylic acid with 1 mol of polyoxyethylene polyoxypropylene glycol obtained by adding 1 to 50 mol of ethylene oxide to 1 mol of polypropylene glycol having an average molecular weight of 500 to 5000 ( Methacrylate of polyoxyethylene methyl ether, which is a compound obtained by reacting 1 mol of methacrylic acid with 1 mol of polyoxyethylene methyl ether obtained by adding 43 mol of ethylene oxide to 1 mol of acrylic acid (D1 component) and methanol. In copolymerizing acid ester (E1 component), the acid group of the compound obtained by copolymerizing said A: B: C: D1: E1 in the molar ratio of 1: 0.5-2: 0.01-1: 1.5-2: 0.5-2 It can be prepared including a compound obtained by neutralizing 60 to 80% by weight.

본 발명의 A, B, C, D 및 E으로 공중합에서 사용되는 공중합 촉매는 특별히 한정이 있지는 않으나, 유기과산화물, 무기과산화물, 니트릴계화합물, 아조계화합물, 술폰산계화합물등을 사용할 수 있다.The copolymerization catalyst used in the copolymerization with A, B, C, D and E of the present invention is not particularly limited, but organic peroxides, inorganic peroxides, nitrile compounds, azo compounds, sulfonic acid compounds and the like can be used.

또한 본 발명에서 사용되는 연쇄이동제는 특별히 한정이 있지는 않으나 , 알킬메르캅탄, 메르캅토지방산, 메르캅토알콜등을 사용할 수 있다.In addition, the chain transfer agent used in the present invention is not particularly limited, alkyl mercaptan, mercapto fatty acid, mercapto alcohol and the like can be used.

본 발명의 A, B, C, D 및 E으로 공중합하여 얻어진 화합물의 산가(acid value)를 측정해서 그 산가 이론치의 50~100중량%의 산기를 가성소다, 가성카리, 수산화마그네슘, 암모니아, 모노에탄올아민, 트리에탄올아민 등을 단독 혹은 2종이상의 혼합물을 사용하여 알카리로 중화할 수 있으나 바람직하게는 산기의 60~80중량%를 가성소다로 중화하는 것이 좋다. 이 때의 산가(acid value)는 KS M 0065의 방법으로 측정될 수 있으며 본 발명의 산가는 KS M 0065의 방법으로 측정하여 알카리로 중화하였다.The acid value of the compound obtained by copolymerization with A, B, C, D and E of the present invention was measured and 50 to 100% by weight of the acid group of the acid value was caustic soda, caustic, magnesium hydroxide, ammonia, mono Ethanolamine, triethanolamine and the like may be neutralized with alkali using a single or a mixture of two or more kinds, but preferably 60 to 80% by weight of an acid group is neutralized with caustic soda. The acid value at this time can be measured by the method of KS M 0065 and the acid value of the present invention is KS M 0065 It was measured by the method and neutralized with alkali.

또한 본 발명은 본 발명에 따라 제조된 화합물을 포함하는 수축저감형 시멘트 분산제를 함유하는 콘크리트 조성물을 제공한다. The present invention also provides a concrete composition containing a reduced shrinkage cement dispersant comprising a compound prepared according to the present invention.

본 발명에 따라 제조된 수축저감형 시멘트 분산제는 특별히 한정이 있지는 않으나 바람직하게 시멘트에 0.2~10 중량%로 첨가될 수 있다.The reduced shrinkage type cement dispersant prepared according to the present invention is not particularly limited, but may preferably be added to the cement in an amount of 0.2 to 10% by weight.

또한 본 발명에 따른 수축저감형 시멘트 분산제는 본 발명의 효과를 억제하지 않는다면 다른 콘크리트용 첨가제와 동시에 사용할 수 있다.In addition, the reduced shrinkage type cement dispersant according to the present invention can be used simultaneously with other concrete additives unless the effect of the present invention is suppressed.

다른 콘크리트용 첨가제는 특별히 한정이 있는 것은 아니나 공지된 소포제, 응결지연제, 응결촉진제 및 방청제 등을 포함한다.Other concrete additives include, but are not particularly limited to, known antifoaming agents, coagulation delay agents, coagulation accelerators and rust inhibitors.

본 발명에 따른 수축저감형 시멘트 분산제는 단일분자로 구성된 화합물로서 우수한 시멘트 분산성을 가져 작업 효율을 높이고 이를 포함하여 제조되는 콘크리트의 감수율을 높여 강도가 높은 콘크리트 제품의 제조가 가능하게 하는 장점이 있다.Shrinkage reduction cement dispersant according to the present invention has the advantage of enabling the production of high-strength concrete products by increasing the efficiency of the work to be made of a compound composed of a single molecule to increase the work efficiency and the concrete, including the same .

또한 본 발명에 따른 수축저감형 시멘트 분산제는 단일분자로 구성된 화합물로서 장기간 보존하여도 분리되지 않아 장기 보존성이 높다.In addition, the shrinkage reducing cement dispersant according to the present invention is a compound composed of a single molecule is not separated even after long-term storage is high long-term storage.

또한 본 발명에 따른 수축저감형 시멘트 분산제는 이를 포함하는 콘크리트에 우수한 수축저감성을 부여하여 균열의 저감, 방지뿐만 아니라 강도가 높은 콘크리트을 제조할 수 있는 장점이 있다.In addition, the shrinkage reduction cement dispersant according to the present invention has an advantage that can be made to give a high strength as well as reducing, preventing cracks by providing excellent shrinkage reduction to the concrete including the same.

이하에서, 본 발명의 상세한 이해를 위하여 실시예를 설명하나, 이는 단지 그 실시 양태를 예시하기 위한 것일 뿐, 본 발명의 범위를 한정하는 것은 아니다.In the following, examples are described for the purpose of detailed understanding of the invention, which is for illustrative purposes only and does not limit the scope of the invention.

본 발명의 각 성분을 공지의 방법으로 다음과 같이 얻은 화합물을 나타낸다.The compound which obtained each component of this invention by the well-known method is shown as follows.

A-1: 아릴알콜 1몰에 에틸렌 옥사이드 20몰을 부가 반응하여 얻은 화합물인 폴리옥시에틸렌아릴에테르A-1: Polyoxyethylene aryl ether which is a compound obtained by adding 20 mol of ethylene oxides to 1 mol of aryl alcohols

A-2: 아릴알콜 1몰에 에틸렌 옥사이드 10몰을 부가 반응하여 얻은 화합물인폴리옥시에틸렌아릴에테르A-2: Polyoxyethylene aryl ether which is a compound obtained by addition-reacting 10 mol of ethylene oxide to 1 mol of aryl alcohols.

A-3: 아릴알콜 1몰에 에틸렌 옥사이드 10몰과 프로필렌옥사이드 2몰을 부가 반응하여 얻은 화합물인 폴리옥시에틸렌폴리옥시프로필렌아릴에테르A-3: Polyoxyethylene polyoxypropylene aryl ether which is a compound obtained by addition-reacting 10 mol of ethylene oxide and 2 mol of propylene oxide to 1 mol of aryl alcohols.

B-1: 메탄올 1몰에 에틸렌옥사이드 43몰을 부가 반응시켜 얻은 폴리옥시에틸렌메틸에테르 1몰에 말레인산 1몰을 반응시켜 얻은 화합물인 말레인산 모노 및 디[폴리옥시에틸렌메틸에테르]에스테르B-1: Maleic acid mono and di [polyoxyethylene methyl ether] ester which is a compound obtained by making 1 mol of maleic acid react with 1 mol of polyoxyethylene methyl ether obtained by adding 43 mol of ethylene oxides to 1 mol of methanol.

B-2: 메탄올 1몰에 에틸렌옥사이드 13몰을 부가 반응시켜 얻은 폴리옥시에틸렌메틸에테르 1몰에 푸말산 0.75몰을 반응시켜 얻은 화합물인 푸말산 모노 및 디[폴리옥시에틸렌메틸에테르]에스테르B-2: Fumaric acid mono and di [polyoxyethylene methyl ether] ester which are compounds obtained by making 0.75 mol of fumaric acid react with 1 mol of polyoxyethylene methyl ether obtained by adding 13 mol of ethylene oxides to 1 mol of methanol.

B-3: 메탄올 1몰에 에틸렌옥사이드 13몰과 프로필렌옥사이드 3몰을 부가 반응시켜 얻은 폴리옥시에틸렌폴리옥시프로필렌메틸에테르 1몰에 말레인산 0.8몰을 반응시켜 얻은 화합물인 말레인산 모노 및 디[폴리옥시에틸렌폴리옥시프로필렌메틸에테르]에스테르B-3: Mono- and di [polyoxyethylene maleic acid which are compounds obtained by reacting 0.8 mol of maleic acid with 1 mol of polyoxyethylene polyoxypropylene methyl ether obtained by addition reaction of 13 mol of ethylene oxide and 3 mol of propylene oxide to 1 mol of methanol. Polyoxypropylene methyl ether] ester

C-1: 평균분자량 2000의 폴리프로필렌글리콜 1몰에 5몰의 에틸렌옥사이드를 부가하여 얻어진 폴리옥시에틸렌폴리옥시프로필렌글리콜에테르 1몰에 메타크릴산 1몰을 반응시켜서 얻어진 화합물 모노 및 디 폴리옥시에틸렌폴리옥시프로필렌글리콜(2000)에테르의 메타크릴산에스테르C-1: Compound mono and dipolyoxyethylene obtained by reacting 1 mol of methacrylic acid with 1 mol of polyoxyethylene polyoxypropylene glycol ether obtained by adding 5 mol of ethylene oxide to 1 mol of polypropylene glycol having an average molecular weight of 2000. Methacrylic acid ester of polyoxypropylene glycol (2000) ether

C-2: 평균분자량 2000의 폴리프로필렌글리콜에 15몰의 에틸렌옥사이드를 부가하여 얻어진 폴리옥시에틸렌폴리옥시프로필렌글리콜에테르 1몰에 메타크릴산 1몰을 반응시켜서 얻어진 화합물인 폴리옥시에틸렌폴리옥시프로필렌글리콜에테르 메타크릴산에스테르 C-2: Polyoxyethylene polyoxypropylene glycol which is a compound obtained by making 1 mol of methacrylic acid react with 1 mol of polyoxyethylene polyoxypropylene glycol ethers obtained by adding 15 mol of ethylene oxide to polypropylene glycol of the average molecular weight 2000. Ether methacrylate ester

D-1: 아크릴산D-1 : Acrylic acid

D-2: 메타크릴산D-2 : Methacrylic acid

D-3:아크릴산의 알카리염D-3 : Alkali salt of acrylic acid

D-4: 메타크릴산의 알카리염D-4 : Alkali salt of methacrylic acid

E-1: 메탄올 1몰에 43몰의 에틸렌옥사이드를 부가하여 얻은 폴리옥시에틸렌메틸에테르 1몰에 메타크릴산 1몰을 반응시켜서 얻어진 화합물인 폴리옥시에틸렌메틸에테르의 메타크릴산에스테르E-1: Methacrylic acid ester of polyoxyethylene methyl ether which is a compound obtained by making 1 mol of methacrylic acid react with 1 mol of polyoxyethylene methyl ether obtained by adding 43 mol of ethylene oxide to 1 mol of methanol.

E-2: 메탄올 1몰에 13몰의 에틸렌옥사이드를 부가하여 얻은 폴리옥시에틸렌메틸에테르 1몰에 아크릴산 1몰을 반응시켜서 얻어진 화합물인 폴리옥시에틸렌메틸에테르의 아크릴산에스테르E-2: Acrylic acid ester of polyoxyethylene methyl ether which is a compound obtained by making 1 mol of acrylic acid react with 1 mol of polyoxyethylene methyl ether obtained by adding 13 mol of ethylene oxide to 1 mol of methanol.

E-3: 메탄올 1몰에 43몰의 에틸렌옥사이드와 3몰의 프로필렌옥사이드를 부가하여 얻은 폴리옥시에틸렌폴리옥시프로필렌메틸에테르 1몰에 메타크릴산 1몰을 반응시켜서 얻어진 화합물인 폴리옥시에틸렌폴리옥시프로필렌메틸에테르의 메타크릴산에스테르E-3: Polyoxyethylene polyoxy which is a compound obtained by making 1 mol of methacrylic acid react with 1 mol of polyoxyethylene polyoxypropylene methyl ethers obtained by adding 43 mol of ethylene oxide and 3 mol of propylene oxide to 1 mol of methanol. Methacrylic acid ester of propylene methyl ether

[실시예1][Example 1]

온도계, 교반기, 적하장치, 질소도입관 및 환류냉각장치를 갖춘 글라스제 반응장치에 이온수와 공중합 촉매로 과황산암모늄(반응물 총량의 0.25%)를 넣고, 교반하면서 반응장치 내부를 질소로 치환하여, 질소 분위기에서 80℃까지 가열했다. A-1, B-1,C-1, D-1, E-1 및 연쇄이동제로 3-메르캅토프로피온산(반응물 총량의 0.4%)를 혼합하여 적하하고 적하 종료 후에 80℃ 온도에서 1시간 더 교반하여 중합 반응을 완성하였다. 완성된 중합반응물을 45%수산화나트륨 수용액으로pH6.5로 중화해서 점도 253cps, 농도 50중량%의 폴리머수용액인 수축저감형 시멘트 분산제를 얻었다.Into a glass reactor equipped with a thermometer, a stirrer, a dropping device, a nitrogen introduction tube and a reflux cooling device, ammonium persulfate (0.25% of the total amount of the reactants) was added with ionized water and a copolymerization catalyst, and the inside of the reactor was replaced with nitrogen while stirring. It heated to 80 degreeC in nitrogen atmosphere. 3-mercaptopropionic acid (0.4% of the total amount of the reactants) was added dropwise with A-1, B-1, C-1, D-1, E-1 and a chain transfer agent, and the mixture was dropped for 1 hour at 80 ° C after completion of dropping. Stirring completed the polymerization reaction. The completed polymerization reaction product was neutralized with 45% sodium hydroxide aqueous solution to 6.5H6.5 to obtain a shrinkage reducing cement dispersant which was a polymer aqueous solution having a viscosity of 253 cps and a concentration of 50% by weight.

실시예1에 있어서, 반응에 이용한 A-1, B-1, C-1, D-1 및 E-1의 몰비는 1.00 : 1.25 : 0.50 : 2.00 : 1.50이다.In Example 1, the molar ratio of A-1, B-1, C-1, D-1, and E-1 used for the reaction is 1.00: 1.25: 0.50: 2.00: 1.50.

이하 같은 방법으로 표 1에 기재된 바와 같이 성분을 달리하여 실시예 2~9와 비교예 1~3에서 폴리머수용액인 수축저감형 시멘트 분산제를 제조하였다.By varying the components as described in Table 1 below in the same manner to prepare a shrinkage reducing cement dispersant which is a polymer aqueous solution in Examples 2-9 and Comparative Examples 1-3.

실시예 2 내지 9, 비교예 1 내지 3의 반응물 몰비 Reactant molar ratios of Examples 2-9 and Comparative Examples 1-3 중간체
Intermediate
[실시예 2~9]공중합물
Examples 2 to 9 Copolymers
[비교에]공중합물
[Comparison] Copolymer
22 33 44 55 66 77 88 99 1One 22 33 A-1
A-2
A-3
A-1
A-2
A-3

1.00

1.00


1.00


1.00

1.00

1.00


1.00


1.00

1.00

1.00
1.00

1.00


1.00

1.00
1.00

1.00

0.10

0.10





B-1
B-2
B-3
B-1
B-2
B-3

1.25

1.25


1.25


1.25
0.75

0.75


0.63

0.63
0.88

0.88

0.75

0.75


0.63

0.63

0.88

0.88




0.10

0.10

C-1
C-2
C-1
C-2
0.50
0.50

0.50

0.50

0.15

0.15

0.08

0.08
0.23
0.23
0.15
0.15
0.08
0.08

0.23

0.23



D-1
D-2
D-1
D-2
2.00
2.00
2.00
2.00
2.00
2.00
1.50
1.50
2.50
2.50

2.00

2.00
1.50
1.50
2.50
2.50
3.00
3.00
4.00
4.00
3.50
3.50
E-1
E-2
E-3
E-1
E-2
E-3
1.50

1.50



1.50


1.50







2.00

2.00

0.63

0.63
0.88

0.88

1.00

1.00

1.00

1.00

1.00

1.00

점도(cps )Viscosity (cps) 316316 216216 114114 113113 118118 240240 218218 278278 491491 513513 4747

[각 실시예 1~9와 비교예 1~3에서 제조한 폴리머수용액의 수축저감율 평가][Evaluation of shrinkage reduction rate of polymer aqueous solutions prepared in Examples 1 to 9 and Comparative Examples 1 to 3]

각 실시예 1~9와 비교예 1~3에서 제조한 폴리머수용액인 수축저감형 시멘트 분산제의 수축저감성 시험을 위하여 콘크리트를 다음 표 2와 같은 배합비로 제조하여 SRA제로 (본 발명의 수축저감형 시멘트 분산제)를 동일량(시멘트 대비 1.0wt%)을 넣고, 고성능감수제로 FLOW CON-500(폴리카르본산계, 우진산업)을 사용하여 목적하는 슬럼프(180±10mm㎜)를 맞추기 위해 사용량을 가감하여 시험하였다. 수축량은 가로×세로×길이(50mm×50mm×1000mm) 의 콘크리트 경화체를 8주간 수축길이를 측정하여 다음 식으로 계산하여 저감율을 측정하였으며 그 결과를 표 3에 정리하였다.For the shrinkage reduction test of the shrinkage reducing cement dispersant which is the polymer aqueous solution prepared in each of Examples 1 to 9 and Comparative Examples 1 to 3, concrete was prepared at the blending ratio as shown in Table 2 below. Put the same amount of cement dispersant (1.0wt% compared with cement) and use the FLOW CON-500 (polycarboxylic acid system, Woojin industry) as a high-performance reducing agent to adjust the amount of slump to meet the target slump (180 ± 10mm㎜). Was tested. Shrinkage was measured by the following equation by measuring the shrinkage length of the cured concrete of width × length × length (50mm × 50mm × 1000mm) for 8 weeks, and the reduction rate was measured. The results are summarized in Table 3.

저감율(%) = [(무첨가8주후수축량-시험체8주후수축량) / 무첨가주후수축량] × 100Reduction rate (%) = [(Shrinkage after 8 weeks-Shrinkage after 8 weeks) / Shrinkage after no additive] × 100

수축저감성시험을 위한 콘크리트 배합비Concrete mix ratio for shrinkage reduction test 슬럼프slump 공기량Air volume W/CW / C
(%)(%)
S/aS / a
(%)(%)
WW CC SS GG 수축저감제Shrinkage reducing agent
사용량usage
고성능감수제High Performance Supervisor
사용량usage
180±10mm180 ± 10mm 4.5±0.54.5 ± 0.5 47.247.2 47.047.0 151151 320320 847847 967967 C × 1.0%C × 1.0% C × (0~1.2%)C × (0 ~ 1.2%)

(W:탈이온수, C:시멘트(보통포틀란드시멘트, 비중3.14), S:잔골재, G:굵은골재, a:aggregate(골재=모래+자갈), 잔골재(하천사, 비중2.55), 굵은골재(부순자갈, 비중2.58), SRA제(본 발명의 수축저감형 시멘트 분산제 C × 1.0% 첨가), 고성능감수제(Superplasticizer): FLOW CON-500 (폴리카르본산계, 우진산업)(W: deionized water, C: cement (usually Portland cement, specific gravity 3.14), S: fine aggregate, G: coarse aggregate, a: aggregate (aggregate = sand + gravel), fine aggregate (river sand, specific gravity 2.55), coarse aggregate (Crushed gravel, specific gravity 2.58), SRA agent (addition of shrinkage reducing cement dispersant C × 1.0% of the present invention), Superplasticizer: FLOW CON-500 (polycarboxylic acid system, Woojin industry)

실시예 1 내지 실시예 9 및 비교예 1 내지 비교예 3의 저감율 결과Reduction rate results of Examples 1 to 9 and Comparative Examples 1 to 3
수축저감제Shrinkage reducing agent
수축량(Shrinkage ( mmmm /1000/ 1000 mmmm ))
고성능감수제High Performance Supervisor
사용량usage
1주1 week 2주2 weeks 3주3 weeks 4주4 weeks 6주6 weeks 8주8 weeks 저감율Reduction rate 실시예1Example 1 0.2200.220 0.3070.307 0.3390.339 0.3570.357 0.3750.375 0.3800.380 34.26%34.26%

동일 same
슬럼프를Slump
형성하도Forming
rock
고성능감수High performance
My
사용량을 Usage

조정adjustment
실시예2Example 2 0.2160.216 0.3100.310 0.3370.337 0.3580.358 0.3810.381 0.3860.386 33.14%33.14% 실시예3Example 3 0.2220.222 0.3180.318 0.3460.346 0.3670.367 0.3900.390 0.3960.396 31.43%31.43% 실시예4Example 4 0.2300.230 0.3300.330 0.3590.359 0.3810.381 0.4050.405 0.4110.411 28.86%28.86% 실시예5Example 5 0.2330.233 0.3330.333 0.3630.363 0.3860.386 0.4100.410 0.4160.416 28.00%28.00% 실시에66 0.2380.238 0.3410.341 0.3720.372 0.3950.395 0.4200.420 0.4260.426 26.29%26.29% 실시예7Example 7 0.2170.217 0.3050.305 0.3380.338 0.3530.353 0.3760.376 0.3850.385 33.37%33.37% 실시예8Example 8 0.2120.212 0.2970.297 0.3280.328 0.3460.346 0.3650.365 0.3690.369 36.12%36.12% 실시예9Example 9 0.2200.220 0.3080.308 0.3400.340 0.3560.356 0.3780.378 0.3820.382 33.80%33.80% 비교예1Comparative Example 1 0.3510.351 0.4530.453 0.4970.497 0.5190.519 0.5410.541 0.5500.550 4.76%4.76% 비교예2Comparative Example 2 0.3440.344 0.4440.444 0.4870.487 0.5090.509 0.5300.530 0.5390.539 6.67%6.67% 비교예3Comparative Example 3 0.3360.336 0.4420.442 0.4850.485 0.5080.508 0.5280.528 0.5360.536 7.19%7.19% 무첨가No additives 0.3690.369 0.4760.476 0.5220.522 0.5450.545 0.5680.568 0.5780.578 0.00%0.00% C ×1.2%C × 1.2%

저감율의 결과에서 보여주듯이 무첨가에 비해 비교예에서는 소량의 수축저감률을 보였으나 본 발명의 실시예의 수축저감제를 포함하는 콘크리트는 비교예보다 우수한 수축저감률을 보였다. 이러한 우수한 수축저감률은 콘크리트의 분열을 저감시키거나 방지하는 장점을 가질 수 있다.
As shown in the results of the reduction rate, the comparative example showed a small amount of shrinkage reduction rate in the comparative example, but the concrete including the shrinkage reducing agent of the embodiment of the present invention showed better shrinkage reduction rate than the comparative example. This excellent shrinkage reduction rate may have the advantage of reducing or preventing the breakdown of concrete.

[각 실시예 1~9와 비교예 1~3에서 제조한 폴리머수용액인 수축저감형 시멘트 분산제를 포함하는 콘크리트의 감수율 평가][Evaluation of Susceptibility of Concrete Containing Shrinkage-Reducing Cement Dispersant That Is a Polymer Aqueous Solution Prepared in Examples 1 to 9 and Comparative Examples 1 to 3]

각 실시예 1~9와 비교예 1~3에서 제조한 폴리머수용액인 수축저감형 시멘트 분산제를 포함하는 콘크리트의 감수율을 평가하기위해 다음 표 4와 같은 배합비로 콘크리트를 제조하여 KS F 2560 콘크리트용 화학혼화제 시험방법에 의해서 실험 했다. In order to evaluate the susceptibility of the concrete containing the shrinkage-reducing cement dispersant which is the polymer aqueous solution prepared in each of Examples 1 to 9 and Comparative Examples 1 to 3, the concrete was prepared at the compounding ratio as shown in Table 4 below, and the chemical chemistry for KS F 2560 Experiment was carried out by the admixture test method.

동일량(시멘트 대비 1.0wt%)의 SRA제(본 발명예 따른 수축저감형 시멘트 분산제)를 넣고, 목적하는 슬럼프(180±mm㎜)를 맞추기 위해, W/C변경하고 그에 따른 단위 수량의 변화를 다음 식으로 계산하여 감수율을 평가하였으며 그 결과를 표 5에 정리하였다.Put the same amount (1.0wt% of cement) SRA agent (shrinkage-reducing cement dispersant according to the present invention), in order to meet the desired slump (180 ± mmmm), change the W / C and the change in unit quantity accordingly Was calculated by the following equation to evaluate the susceptibility, and the results are summarized in Table 5.

감수율(%) = [(무첨가단위수량 -시험단위수량) / 무첨가단위수량] × 100Reduction ratio (%) = [(No additive unit quantity-Test unit quantity) / No additive unit quantity] × 100

감수율시험 배합비Susceptibility test 슬럼프slump 공기량Air volume W/CW / C
(%)(%)
S/aS / a
(%)(%)
WW CC SS GG 수축저감제Shrinkage reducing agent
사용량usage
기준배합(Plain)Plain 180±10180 ± 10 mmmm 1.5±0.51.5 ± 0.5 62.862.8 48.048.0 201201 320320 841841 922922 무첨가No additives 감수율시험 배합Susceptibility test formulation 1801±01801 ± 0 mmmm 4.5±0.54.5 ± 0.5 가변variable 47.047.0 가변variable 320320 가변variable 가변variable C × 1.0%C × 1.0%

(W:물, C:시멘트(보통포틀란드시멘트, 비중3.14), S:잔골재, G:굵은골재, a:aggregate(골재=모래+자갈), 잔골재(하천사, 비중2.55), 굵은골재(부순자(W: water, C: cement (usually Portland cement, specific gravity 3.14), S: fine aggregate, G: coarse aggregate, a: aggregate (aggregate = sand + gravel), fine aggregate (river's yarn, specific gravity 2.55), coarse aggregate ( Crusher

갈, 비중2.58), SRA제(본 발명의 수축저감형 시멘트 분산제 C × 1.0% 첨가), 고성능감수제(Superplasticizer): FLOW CON-500 (폴리카르본산계, 우진산업)Brown, specific gravity 2.58), SRA agent (addition of shrinkage reducing cement dispersant C × 1.0% of the present invention), Superplasticizer: FLOW CON-500 (polycarboxylic acid system, Woojin industry)

실시예 1내지 9및 비교예 1내지 3의 감수율평가 결과Reduction rate evaluation results of Examples 1 to 9 and Comparative Examples 1 to 3 수축저감제Shrinkage reducing agent
(C × 1.0%)(C × 1.0%)
감수율 시험Susceptibility Test
W/C (%)W / C (%) 단위수량(kg)Unit quantity (kg) 감수율 (%)Reduction rate (%) 실시예1Example 1 50.050.0 160160 20.620.6 실시예2Example 2 49.749.7 159159 20.920.9 실시예3Example 3 49.149.1 157157 21.921.9 실시예4Example 4 47.547.5 152152 24.424.4 실시예5Example 5 48.148.1 154154 23.423.4 실시에66 47.847.8 153153 23.923.9 실시예7Example 7 49.449.4 158158 21.421.4 실시예8Example 8 50.350.3 161161 19.919.9 실시예9Example 9 49.449.4 158158 21.421.4 비교예1Comparative Example 1 48.448.4 155155 22.922.9 비교예2Comparative Example 2 49.149.1 157157 21.921.9 비교예3Comparative Example 3 47.847.8 153153 23.923.9 무첨가No additives 62.162.1 201201 00

표 5에서 보이는 바와 같이 본 발명의 수축저감형 시멘트 분산제를 첨가한 콘크리트는 비교예인 기존의 고성능감수제와 비슷한 우수한 결과를 보여주었다. 이것은 수축저감성을 가지면서도 고성능감수제로서의 기능도 저하가 되지 않는다는 것을 알 수 있어 본 발명의 수축저감형 시멘트 분산제는 수축저감성을 가지면서도 감수성도 전혀 저하되지 않는다는 것을 나타낸다.As shown in Table 5, the concrete to which the shrinkage reducing cement dispersant of the present invention showed excellent results similar to those of the conventional high performance water reducing agent. This shows that the shrinkage-resistance and the function as a high-performance water-reducing agent are not impaired, indicating that the shrinkage-type cement dispersant of the present invention has no shrinkage-resistance and no sensitivity at all.

또한 실시예에서 제조된 수축저감형 시멘트 분산제는 실온에서 6개월을 보존한 결과 제품이 균일하며 분리되지 않은 것을 확인할 수 있었다. 이것은 본 발명에 따른 수축저감형 시멘트 분산제가 단일 화합물인 것이라 여겨진다.In addition, the shrinkage reduction cement dispersant prepared in Example was stored for 6 months at room temperature, it was confirmed that the product is uniform and not separated. It is believed that the shrinkage reducing cement dispersant according to the invention is a single compound.

Claims (8)

아릴알콜 1몰과 에틸렌옥사이드, 프로필렌옥사이드 및 이들의 혼합물중에서 선택되는 알킬렌옥사이드화합물 1~50몰을 부가하여 얻어진 폴리옥시알킬렌아릴에테르(A성분),
탄소수 1~5의 알코올 1몰과 에틸렌옥사이드, 프로필렌옥사이드 및 이들의 혼합물중에서 선택되는 알킬렌옥사이드화합물 1~50몰을 부가하여 얻어진 폴리옥시알킬렌알킬에테르 1몰에 말레인산 또는 푸말산에서 선택되는 하나 또는 둘이상의 산 0.5~1몰을 반응시켜서 얻어진 모노 및 디 에스테르의 혼합물(B성분),
평균분자량 500~5000의 폴리프로필렌글리콜 1몰에 1~50몰의 에틸렌옥사이드를 부가하여 얻어진 폴리옥시에텔렌폴리옥시프로필렌글리콜 1몰에 아크릴산 또는 메타크릴산 1~2몰을 반응시켜서 얻어진 아크릴레이트화합물(C성분), 및 아크릴산, 메타크릴산 및 이들의 알카리 염에서 선택되는 하나 또는 둘이상의 단량체(D성분)을 공중합반응시키는데 있어서, 상기 A : B : C : D를 1 : 0.5~3 : 0.01~1 : 1~3의 몰 비로 공중합반응을 하여 얻어진 화합물인 공중합체 또는 이의 염을 포함하는 수축저감형 시멘트 분산제.
Polyoxyalkylene aryl ether (component A) obtained by adding 1 mol of an aryl alcohol and 1-50 mol of an alkylene oxide compound selected from ethylene oxide, propylene oxide and mixtures thereof;
One selected from maleic acid or fumaric acid to 1 mole of polyoxyalkylene alkyl ether obtained by adding 1 mole of alcohol having 1 to 5 carbon atoms and 1 to 50 moles of alkylene oxide compound selected from ethylene oxide, propylene oxide and mixtures thereof. Or a mixture of mono and diesters obtained by reacting two or more acids 0.5 to 1 mol (component B),
An acrylate compound obtained by reacting 1 to 2 mol of acrylic acid or methacrylic acid to 1 mol of polyoxyethylene polyoxypropylene glycol obtained by adding 1 to 50 mol of ethylene oxide to 1 mol of polypropylene glycol having an average molecular weight of 500 to 5000. (C component) and one or two or more monomers (component D) selected from acrylic acid, methacrylic acid and alkali salts thereof, wherein A: B: C: D is 1: 0.5 to 3: 0.01 A shrinkage reducing cement dispersant comprising a copolymer or a salt thereof which is a compound obtained by copolymerization at a molar ratio of ˜1: 1 to 3.
제 1항에 있어서,
탄소수 1~5의 알콜 1몰에 1~50몰의 에틸렌옥사이드, 프로필렌옥사이드 및 이들의 혼합물중에서 선택되는 알킬렌옥사이드화합물을 부가하여 얻은 폴리옥시알킬렌알킬에테르 1몰에 아크릴산 또는 메타크릴산 1몰을 반응시켜서 얻어진 화합물(E성분)을 더 포함하여 공중합반응을 해서 얻어진 화합물인 공중합체 또는 이의 염을 포함하는 수축저감형 시멘트 분산제.
The method of claim 1,
1 mole of acrylic acid or methacrylic acid to 1 mole of polyoxyalkylene alkyl ether obtained by adding an alkylene oxide compound selected from 1 to 50 moles of ethylene oxide, propylene oxide and a mixture thereof to 1 mole of C1-5 alcohol A shrinkage reducing cement dispersant comprising a copolymer or a salt thereof, which is a compound obtained by performing a copolymerization reaction further comprising a compound (E component) obtained by reacting.
제 2항에 있어서,
상기 E성분은 A성분에 대해 1 : 0.01~2의 몰비로 공중합반응을 해서 얻어진 화합물인 공중합체 또는 이의 염을 포함하는 수축저감형 시멘트 분산제.
The method of claim 2,
The said E component is a shrinkage reduction cement dispersing agent containing the copolymer or its salt which is a compound obtained by copolymerizing with a molar ratio of 1: 0.01-2 with respect to A component.
제 3항에 있어서,
상기 공중합체의 염은 산기의 50~80중량%를 중화하여 제조된 것인 수축저감형 시멘트 분산제.
The method of claim 3, wherein
The salt of the copolymer is a shrinkage reducing cement dispersant prepared by neutralizing 50 to 80% by weight of the acid group.
제 2항에 있어서,
아릴알콜 1몰과 에틸렌옥사이드를 5~30몰 부가하여 얻은 폴리옥시에틸렌아릴에테르(A성분),
메탄올 1몰과 에틸렌옥사이드 10~50몰을 부가 반응시켜 얻은 폴리옥시에틸렌메틸에테르 1몰에 푸말산 0.5~1몰을 반응시켜 얻은 화합물인 푸말산 모노 및 디[폴리옥시에틸렌메틸에테르]에스테르(B성분),
평균분자량 1000~3000의 폴리프로필렌글리콜 1몰에 4~10몰의 에틸렌옥사이드를 부가하고, 이어서 메타크릴산 1~1.2몰을 가해서 얻은 아크릴레이트화합물(C성분), 아크릴산(D1성분) 및 메탄올 1몰에 10~50몰의 에틸렌옥사이드를 부가하여 얻은 폴리옥시알킬렌메틸에테르 1몰에 아크릴산 1몰을 반응시켜서 얻어진 화합물인 폴리옥시에틸렌메틸에테르의 아크릴산 에스테르(E성분)을 공중합반응시키는데 있어서, 상기 A:B:C:D1:E를 1 : 0.5~3 : 0.01~1 : 1~3 : 0.01~1의 몰 비로 공중합해서 얻어진 공중합체를 산기의 50~80중량%를 중화하여 제조된 화합물을 포함하는 수축저감형 시멘트 분산제.
The method of claim 2,
Polyoxyethylene aryl ether (component A) obtained by adding 1 mol of aryl alcohol and 5-30 mol of ethylene oxide,
Fumaric acid mono and di [polyoxyethylenemethyl ether] esters (B) which are compounds obtained by reacting 0.5 to 1 mol of fumaric acid with 1 mol of polyoxyethylene methyl ether obtained by addition reaction of 1 mol of methanol and 10 to 50 mol of ethylene oxide (B ingredient),
An acrylate compound (component C), acrylic acid (component D1) and methanol 1 obtained by adding 4 to 10 mol of ethylene oxide to 1 mol of polypropylene glycol having an average molecular weight of 1000 to 3000, followed by adding 1 to 1.2 mol of methacrylic acid. In the copolymerization reaction of the acrylic acid ester (component E) of polyoxyethylene methyl ether which is a compound obtained by reacting 1 mol of acrylic acid with 1 mol of polyoxyalkylene methyl ether obtained by adding 10 to 50 mol of ethylene oxide to the mole. A compound prepared by neutralizing 50 to 80% by weight of an acid group in a copolymer obtained by copolymerizing A: B: C: D1: E in a molar ratio of 1: 0.5 to 3: 0.01 to 1: 1 to 0.01 to 1 Shrinkage reduction cement dispersant containing.
제 2항에 있어서,
아릴알콜 1몰에 에틸렌옥사이드를 5~30몰 부가하여 얻어진 폴리옥시에틸렌아릴에테르이며(A성분),
메탄올 1몰에 에틸렌옥사이드 10~20몰을 부가 반응시켜 얻은 폴리옥시에틸렌메틸에테르 1몰에 푸말산 0.5~1몰을 반응시켜 얻은 화합물인 푸말산 모노 및 디[폴리옥시에틸렌메틸에테르]에스테르(B성분),
평균분자량 1000~3000의 폴리프로필렌글리콜 1몰에 4~10몰의 에틸렌옥사이드를 부가하고, 이어서 메타크릴산 1~1.2몰을 가해서 얻어진 아크릴레이트화합물(C성분), 아크릴산(D1성분) 및 메탄올 1몰에 43몰의 에틸렌옥사이드를 부가하여 얻은 폴리옥시알킬렌알킬에테르 1몰에 메타크릴산 1몰을 반응시켜서 얻어진 화합물인 폴리옥시에틸렌메틸에테르의 메타크릴산에스테르(E1성분)을 공중합반응시키는데 있어서, 상기 A:B:C:D1:E1을 1 : 0.5~1 : 0.01~1 : 1.5~3 : 0.5~2의 몰비로 공중합해서 얻어진 화합물의 산기의 60~80중량%를 중화하여 얻어진 화합물을 포함하는 수축저감형 시멘트 분산제.
The method of claim 2,
Polyoxyethylene aryl ether obtained by adding 5-30 mol of ethylene oxide to 1 mol of aryl alcohols (A component),
Fumaric acid mono and di [polyoxyethylenemethyl ether] esters (B) which are compounds obtained by reacting 0.5 to 1 mol of fumaric acid with 1 mol of polyoxyethylene methyl ether obtained by adding 10 to 20 mol of ethylene oxide to 1 mol of methanol. ingredient),
An acrylate compound (component C), acrylic acid (component D1) and methanol 1 obtained by adding 4 to 10 mol of ethylene oxide to 1 mol of polypropylene glycol having an average molecular weight of 1000 to 3000, followed by adding 1 to 1.2 mol of methacrylic acid. In the copolymerization reaction of methacrylic acid ester of polyoxyethylene methyl ether (component E1), which is a compound obtained by reacting 1 mole of methacrylic acid with 1 mole of polyoxyalkylene alkyl ether obtained by adding 43 moles of ethylene oxide to mole. The compound obtained by neutralizing 60-80 weight% of the acidic radicals of the compound obtained by copolymerizing said A: B: C: D1: E1 in the molar ratio of 1: 0.5-1: 0.01-1: 1.5-3: 0.5-2 Shrinkage reduction cement dispersant containing.
제 2항에 있어서,
아릴알콜 1몰에 에틸렌옥사이드, 프로필렌옥사이드 및 이들의 혼합물중에서 선택되는 하나를 1~50몰 부가하여 얻어진 폴리옥시알킬렌아릴에테르(A성분),
메탄올 1몰에 에틸렌옥사이드 43몰을 부가 반응시켜 얻은 폴리옥시에틸렌메틸에테르 1몰에 말레인산 0.5~1몰을 반응시켜 얻은 화합물인 말레인산 모노 및 디[폴리옥시에틸렌메틸에테르]에스테르(B1성분),
평균분자량 500~5000의 폴리프로필렌글리콜 1몰에 1~50몰의 에틸렌옥사이드를 부가하여 얻어진 폴리옥시에텔렌폴리옥시프로필렌글리콜 1몰에 아크릴산 또는 메타크릴산 1~2몰을 반응시켜서 얻어진 아크릴레이트 화합물(C성분) , 아크릴산(D1성분) 및 메탄올 1몰에 43몰의 에틸렌옥사이드를 부가하여 얻은 폴리옥시에틸렌메틸에테르 1몰에 메타크릴산 1몰을 반응시켜서 얻어진 화합물인 폴리옥시에틸렌메틸에테르의 메타크릴산에스테르(E1성분)을 공중합반응시키는데 있어서, 상기 A : B1 : C : D1 : E1을 1 : 0.5~2 : 0.01~1 : 1.5~2 : 0.5~2의 몰 비로 공중합해서 얻어진 화합물의 산기의 60~80중량%를 중화하여 얻어진 화합물을 포함하는 수축저감형 시멘트 분산제.
The method of claim 2,
Polyoxyalkylene aryl ether (component A) obtained by adding 1 to 50 moles of one selected from ethylene oxide, propylene oxide and a mixture thereof to 1 mole of aryl alcohol,
Maleic acid mono and di [polyoxyethylene methyl ether] esters (component B1), which are compounds obtained by reacting 0.5 mol to 1 mol of maleic acid with 1 mol of polyoxyethylene methyl ether obtained by adding 43 mol of ethylene oxide to 1 mol of methanol,
An acrylate compound obtained by reacting 1 to 2 mol of acrylic acid or methacrylic acid to 1 mol of polyoxyethylene polyoxypropylene glycol obtained by adding 1 to 50 mol of ethylene oxide to 1 mol of polypropylene glycol having an average molecular weight of 500 to 5000. Meta of polyoxyethylene methyl ether which is a compound obtained by making 1 mol of methacrylic acid react with 1 mol of polyoxyethylene methyl ether obtained by adding (C component), acrylic acid (D1 component), and 43 mol of ethylene oxide to 1 mol of methanol. The acid group of the compound obtained by copolymerizing the said acrylic acid ester (E1 component) by copolymerizing said A: B1: C: D1: E1 in the molar ratio of 1: 0.5-2: 0.01-1: 1.5-2: 0.5-2 A shrinkage reducing cement dispersant containing a compound obtained by neutralizing 60 to 80% by weight of a resin.
제 1항 내지 제 7항중 어느 한 항에 따라 제조된 화합물을 포함하는 수축저감형 시멘트 분산제를 함유하는 콘크리트 조성물.A concrete composition comprising a reduced shrinkage cement dispersant comprising a compound prepared according to any one of claims 1 to 7.
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KR102280648B1 (en) 2021-02-04 2021-07-23 송지연 Latex modified utra high early strength cement concrete composition with liquid sulfur having excellent crack resistance and repairing method for road pavement therewith
KR102338598B1 (en) 2021-08-04 2021-12-15 송지연 Quick-hardening and ultra-early strength type cement concrete composition having high ductility modified by acrylic latex-based modifier and reinforcing and repairing method of road pavement using the same

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CN108083679B (en) * 2017-12-21 2020-10-09 武汉新绿博恩科技有限公司 Concrete glue reducing agent and preparation method thereof
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KR102280648B1 (en) 2021-02-04 2021-07-23 송지연 Latex modified utra high early strength cement concrete composition with liquid sulfur having excellent crack resistance and repairing method for road pavement therewith
KR102338598B1 (en) 2021-08-04 2021-12-15 송지연 Quick-hardening and ultra-early strength type cement concrete composition having high ductility modified by acrylic latex-based modifier and reinforcing and repairing method of road pavement using the same

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