KR101148184B1 - Bulk bag for TMR, and Method for Packaging and Fermenting TMR using the Same - Google Patents

Abstract

The present invention relates to a bulk bag, and more particularly, to configure TEM (Total Mixed Rations) stored therein to be blocked from external air, thereby facilitating packaging / storage of TEM. In addition, it relates to a TEMAL storage-fermented bulk bag in which the TEM stored in the bulk bag becomes a fermented TMR (TMF) through a three-step process of aerobic fermentation → anaerobic fermentation → stabilization.
The body bag-lower discharge part-upper cover part can be made of a single layer of tough material, so the amount of raw materials is reduced compared to the bulk bag according to the prior art. In addition, the body bag-lower discharge part-upper cover part can be manufactured in a single layer, and the manufacturing process is simplified because there is no need to shift the sewing material to prevent outside air from entering through the needle hole formed with a lockable part. . Therefore, it is possible to more economically produce the TEMAL storage-fermented bulk bag according to the present invention.

Description

Bulk Bag for Storage and Fermentation of TEMAL, Bulk Bag for TMR, and Method for Packaging and Fermenting TMR using the Same}

The present invention relates to a bulk bag, and more particularly, to configure TEM (Total Mixed Rations) stored therein to be blocked from external air, thereby facilitating packaging / storage of TEM. In addition, it relates to a TEMAL storage-fermented bulk bag in which the TEM stored in the bulk bag becomes a fermented TMR (TMF) through a three-step process of aerobic fermentation → anaerobic fermentation → stabilization.

TMR (TMR), which is made by mixing different types of feeds to contain all the nutrients needed to raise cows and beef cattle, can prevent nutritional imbalances and waste of feed due to unbalanced foods, There is an advantage in that both the oil production and the maintenance rate increase, and it is very advantageous in terms of management and economics as it can save the labor force than other pay methods from the farmer's point of view.

Forage, such as hay, vinegar, and silage, is a high source of potassium, minerals, or fat-soluble vitamins, and is very useful for maintaining the rumen's digestive system. In addition, these forages are cheaper than other raw materials (rich feeds), and domestic livestock farms feed 20 to 60% of the feed for the total weight of the mixed feed to cows / beef cattle.

On the other hand, since the fertilizer has a low palatability and digestibility, a fully mixed fermented feed (TMF) has been proposed in which TEM is biologically fermented to increase the palatability and intake / digestion rate of the fertilizer. In order to ferment a conventional forage, it is common to manufacture silage through packing and vinyl packing of a single raw material such as rice straw or corn stalks. The silage method, however, mainly uses a single forage, making it difficult to balance nutrition and palatability. In addition, not only the equipment and facilities for this work are needed in general livestock farms, but also because they are simply sealed with vinyl, the vinyl is damaged (by workers or by rats during storage) and air is introduced to corrupt the contents. Cases often occur.

Recognizing this problem, the present inventors have developed and patented the initial product of the TEMAL storage-fermented bulk bag that can ferment TEMAL feed and is easy to manage in livestock farms.

The bulk bag is composed of overlapping the plastic paper 12 between the endothelial 11 and the outer shell 13, the top of the body bag is sewn upper cover part, the bottom of the body bag is sewn a lower discharge part of the coupling portion ( 4) and the coupling part 4 is folded in the state of overlapping the endothelial 11 and the plastic paper 12, and the inner sewn part 4a sewn on one end of the connecting strip 14 to the folded end; ; It consists of an outer lockstitch portion 4b formed by stitching the end of the outer shell 13 to the end of the connection strap 14 sewn on the inner lockstitch portion 4a, the inner lockstitch portion 4a and the outer The lockstitch portion 4b is formed to be in a mutually displaced portion. This prior art bulk bag is shown in FIG. 1. 1 is a perspective view, the upper left is a cross-sectional view showing an enlarged upper coupling portion of the bulk bag, the lower left is a cross-sectional view showing an enlarged lower coupling portion of the bulk bag. In the prior art, the bulk bag is manufactured in a triple structure, but the stitching portion laminated inside and the stitching portion laminated on the outside are alternately formed so that the stitched portion is covered by the endothelial or the outer shell, thereby allowing air into the bulk bag. Is to prevent the inflow.

According to the initial TMR storage-fermented bulk bag according to the prior art, it is possible to effectively package / storage the TML feed and further effectively complete the fermentation by blocking the inflow of air. However, the initial product should be made of three layers of the outer shell-vinyl paper-inner shell of the body bag, the discharge part and the cover part, and must be carefully manufactured so that the stitching is shifted from each other. Therefore, the production time is long and the production cost is relatively high. When the plastic sheet 12 is damaged by the bulk bag 12, there is a problem in that the bulk bag has to be discarded or dismantled to be manufactured again. In addition, whether the plastic paper 12 is damaged or not after the predetermined period (the fermentation period) has elapsed by packaging the TEM feed-if the plastic paper is damaged-there is a disadvantage that the feed waste rate is increased.

Patent Registration 10-081790

The present invention has been made to solve the problems of the conventional TML storage-fermented bulk bag, to provide a new TMR storage-fermented bulk bag which has excellent air blocking effect but uses less raw materials and has a simple manufacturing process. It is a task.

It is another object of the present invention to provide a new TMR storage-fermenting bulk bag that is recyclable and can easily find damaged bulk bags in use.

It is another object of the present invention to provide a method for packaging fermented TEM foods using the new TEMAL storage-fermented bulk bag and a method for effectively fermenting a complete mixed feed.

[ Temel storage-fermented bulk bag ] The present invention for achieving the above object is (A) a top and bottom open cylindrical body bag made of a tough material (10); (B) one side of the plurality of opening and closing rings 21, the upper and lower open tubular shape made of a tough material, the upper end is continuously coupled to the lower end of the body bag 10, and the string insertion hole 212 is formed at the end thereof. An end is coupled, the lower end portion 20, the binding strap 22 is fitted into the string insertion hole 212; (C) the upper cover portion 30 is made of a tough material made of a top and bottom open continuously coupled to the upper end of the body bag 10; And (D) air as the upper and lower open tubular impermeable material, the inner diameter is equal to the inside diameter or larger sealed bag (40) of the body bag (10) which is inserted so as to releasably in the interior of the body bag (10); It relates to a TEMAL storage-fermented bulk bag comprising.

In the present invention, the airtight bag 40 has a function of blocking air while embedding the TI food feed therein, the body bag 10-the lower discharge portion 20-the upper cover portion 30 is a TEM feed The built-in airtight bag 40 serves to prevent damage from the outside.

As used herein, the term "tough material" refers to a material that can protect the interior from the internal and external normal impact, and can bear the weight when the TEM is packaged / moved / managed, and can be used in a conventional bulk bag. I mean the material which there is.

In addition, in the present invention, 'the inner diameter of the ⓑ inserted in the ⓐ is equal to or larger than the inner diameter of the ⓐ' means that when the ⓑ inserted in the ⓐ is sufficiently extended, the outer surface of the ⓑ can be in close contact with the inner surface of the ⓐ without damaging the ⓑ. An expression representing a relationship. At this time, the large degree of the inner diameter does not need to be particularly limited, and it is natural that a person skilled in the art can adjust / select appropriately.

In the present invention, the opening and closing ring 21, the one end portion is coupled along the edge of the portion adjacent to the portion (referred to as "coupling portion" in the figure) that the lower discharge portion 20 is continuously coupled to the body bag 10 The other end of the opening and closing ring 21 (string insertion hole) is preferably extended to the center portion. The edge of the portion adjacent to the continuously coupled portion means the edge of the bottom side or bottom surface of the bulk bag.

The upper end and the lower end of the airtight bag 40 should overlap each other in the packaging process. Therefore, in the present invention, the upper and lower lengths of the sealed bag 40 are longer than the sum of the upper and lower lengths of the body bag 10-the lower discharge part 20-the upper cover part 30, which is convenient for packaging work. At this time, the long degree of length does not need to be particularly limited, and it is natural that a person skilled in the art can adjust / select appropriately.

On the other hand, if a sharp raw material such as hay or raw grass is packed, the airtight bag 40 may be damaged. (E) In order to prevent this, the upper and lower open cylindrical shape made of a tough material so that the inner protective bag 50 of which the inner diameter is equal to or larger than the inner diameter of the sealing bag 40 is inserted into the sealing bag 40. It is also preferable. At this time, the length of the inner protective bag 50 is convenient to be the same as the length of the sealed bag (40).

The sealed bag 40 and the inner protective bag 50 may be separated from each other so as to be separable, or a predetermined portion may be joined by a stitch or the like.

[ Tiemal feed packaging method] The present invention also comprises the steps of (A) pulling the fastening strap 22 of the lower discharge portion 20 to close the lower portion of the body bag (10); (B) inserting the sealed bag 40 into the inside of the body bag 10 while fully overlapping the lower end of the sealed bag 40 on the inner lower surface of the closed body bag 10 and the sealed bag 40 and Opening the upper cover part 30 by opening; (C) containing a predetermined TEM feed in the sealed bag 40; (D) closing or binding the upper end of the airtight bag 40 to the top surface of the loaded TEM feed so as to block the inflow of air through the upper end; (E) closing or binding the upper cover portion 30; relates to a method for packaging a TEM feed in a bulk-storage-free fermentation TEM package including the above.

In the case of packaging in a TEMAL storage-fermenting bulk bag with the inner bag 50, the steps (B), (C) and (D) are modified as follows: (B) the closed body bag 10 Inserting the sealed bag 40 into the interior of the body bag 10 while sufficiently overlapping the lower end of the sealed bag 40 to the inner lower surface of the inner), and then to the inner lower surface of the overlapping sealed bag 40 Insert the inner protective bag 50 to the inside of the sealed bag 40 while sufficiently overlapping the lower end of the protective bag 50, and then the inner protective bag 50, the sealed bag 40 and the upper cover portion 30 Opening open; (C) containing a predetermined TEM feed in the inner protective bag (50); (D) in order to block the inflow of air through the upper end, close or bind the upper end of the sealed bag 40 to the top surface of the loaded TEM feed enough to overlap, and then fully overlap the upper end of the sealed bag 40 Closing or binding to ensure that

In the present invention, "closing or binding the top of the airtight bag sufficiently to overlap" is to prevent the inflow of air through the top of the airtight bag (40), such as overlapping, binding, or fastening with a separate binding means Means may be adopted.

[Fermentation method of the complete mixed feed] In addition, the present invention is to use the above-described TML storage-fermented bulk bag, but the natural fermentation of the complete mixed feed in the bulk bag proceeds to aerobic fermentation → anaerobic fermentation → stabilization step, The length of the forage of the mixed food to be added into the bulk bag is limited to 2 ~ 5㎝, the amount of the feed is limited to 20 to 60% of the total weight of the mixed food, and the It relates to the fermentation method of the complete mixed feed fermented by adjusting the total moisture to 25-50% range.

The bulk bag for storage and fermentation of the TEM of the present invention configured as described above, because the air bag can be completely blocked by a separate sealed bag (and a protective bag) unlike in the prior art, the body bag-lower discharge part -The upper cover part is irrelevant even though it is breathable. Therefore, the body bag-lower discharge part-upper cover part can be manufactured with a single layer of tough material, so the amount of raw materials is reduced compared to the bulk bag according to the prior art. In addition, the body bag-lower discharge part-upper cover part can be manufactured in a single layer, and the manufacturing process is simplified because there is no need to shift the sewing material to prevent outside air from entering through the needle hole formed with a lockable part. . Therefore, it is possible to more economically produce the TEMAL storage-fermented bulk bag according to the present invention.

In addition, according to the present invention, since the sealed bag is separated from the primary used bulk bag, it is possible to visually check whether there is any damage immediately and insert another sealed bag at the time of damage so that the bulk bag can be repaired and recycled repeatedly.

As a result, according to the present invention, it is possible to more effectively package and feed fermentation of TEMAL feed.

1 is a perspective view and a partially enlarged cross-sectional view of a conventional TML storage-fermented bulk bag.
Figure 2 is a conceptual cross-sectional view showing a bulk bag for storage-fermentation TEM in accordance with an embodiment of the present invention consisting of the body bag-the lower discharge portion-upper cover portion-airtight bag.
3 is a conceptual cross-sectional view showing a bulk storage for fermentation TEM-applied with an additional protective bag.
Figure 4a is a flow chart showing the process of loading (packing) the TEM food feed in the TEMAL storage-fermented bulk bag further applied to the protective bag.
4B is a partial side view showing the bottom appearance of the bulk bag in FIG. 4A.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in detail with reference to the accompanying drawings. However, the accompanying drawings are only examples for easily describing the content and scope of the technical idea of the present invention, and thus the technical scope of the present invention is not limited or changed. In addition, it will be apparent to those skilled in the art that various modifications and changes can be made within the scope of the present invention based on these examples.

Attached Figure 2 is a body bag (10)-lower discharge portion 20-upper cover portion 30-sealed bag 40 according to an embodiment of the present invention consisting of a bulk bag for fermentation 3 is a conceptual cross-sectional view showing a TEM-L storage-fermented bulk bag to which the protective bag 50 is further applied.

As shown, the TEMAL storage-fermented bulk bag according to the present invention is sealed to be inserted into the body bag 10, the lower discharge portion 20-the upper cover portion 30 and the body bag 10 connected to each other It consists of a bag 40 (FIG. 2). Of course, the inner protective bag may be inserted into the sealed bag 40 (Fig. 3). Similar descriptions are available for cases where an inner protective bag is not applicable.

At this time, the body bag 10, the lower discharge portion 20 or the upper cover portion 30 may be a superimposed layer of air impermeable material between the endothelial and the outer shell of the tough material, but simply as a single layer of tough material It is preferable to produce. In the present invention, since the air is blocked by the airtight bag 40, the body bag 10, the bottom discharge part 20, or the top cover part 30 may be an air permeable material, and is generally used in bulk bags. Propylene material can be selected.

On the other hand, although the upper cover portion 30, the body bag 10, the lower discharge portion 20 is shown in the form connected by a predetermined method (stitched), but the upper cover portion-body bag-lower discharge portion physical It may be of an integral type. In the case of physically integral manufacturing, it is good to overlap the borders or to combine separate bands around the borders so that the bulk bag shape can be maintained to some extent.

The bulk storage for Tiemal storage-fermentation according to an embodiment of the present invention configured as described above requires a sealing means that prevents the feed such as grain or tiemal stored therein from being blocked by the lower discharge portion 20. A plurality of opening and closing rings 21 are installed in the lower discharge portion 20 as a sealing means.

Only one end of the opening and closing ring 21 is fixed along the edge of the portion adjacent to the portion where the lower discharge portion 20 and the body bag 10 are continuously coupled, and the other end where the string insertion hole 212 is formed is fixed. It is good not to make it. Therefore, the opening and closing ring 21 may be formed to be longer than the opening and closing ring installed in the conventional bulk bag. Thus, by forming the opening and closing ring 21 long, the load of the TEM contained in the inside of the bulk bag evenly spreads over the entire lower discharge portion 20, so that the lower discharge portion 20 becomes smoothly convex downward. Therefore, it is possible to easily loosen the knot of the binding string 22 inserted into the string insertion hole 212 at the end of the opening and closing ring 21.

In addition, the tie strap 22 can be provided with a pipe 5 as shown (Fig. 4B). The pipe 5 is passed through the end of the strap 22, the length is longer than the distance from the center to the edge of the bulk bag in the state of the TEM or the like stored in the interior of the body bag 10. By thus knotting the end of the tie strap 22 that has passed through the pipe 5, the knot portion of the tie strap 22 is placed outside the lower area of the bulk bag, and thus the knot that is located outside the bulk bag is released. This allows the worker to be uninjured when untieing the knot.

4a, the body bag 10-the lower discharge portion 20-the upper cover portion 30, the sealed bag 40 inserted into the body bag 10 and the inner protective bag inserted into the sealed bag 40 Illustrates a process of loading (packing) a TEM feed in a bulk bag according to the present invention.

The drawings are explained. ① First, by pulling the fastening strap (not shown) of the bulk bag lower discharge portion 20 to close the lower portion of the body bag 10 (step A). At this time, the bulk bag has an open top and a closed bottom. ⇒ ② Insert the sealed bag 40 into the inside of the body bag 10 while sufficiently overlapping the lower end of the sealed bag 40 to the inner lower surface (bottom surface) of the closed body bag 10, and then overlapped. After inserting the inner protective bag into the interior of the sealed bag 40 while fully overlapping the lower end of the inner protective bag 50 on the inner lower surface (bottom surface) of the sealed bag 40, the inner protective bag 50, Open the airtight bag 40 and the upper cover part 30 is opened (step B). At this time, the bulk bag has an airtight bag 40 interposed between an outer layer (upper cover part 30-body bag 10-lower discharge part 20) and an inner layer (inner surface of inner protective bag 50). Thus, the outer layer-closed bag 40-inner layer consists of a three-layered wall, which is in the form of an open top container. 3) Then, the bulk bag puts a predetermined TEM feed into the inner protective bag 50 (step C). At this time, since the lower portion of the sealed bag 40 overlapped by the weight of the TEM feed is strongly adhered, air flow from the lower portion is blocked. ④ ④ Close the upper end of the inner protective bag 50 to the top surface of the loaded TEM feed so as to fully overlap, and then close the top of the sealed bag 40 so as to fully overlap (step D). ⇒ ⑤ Then cover the upper cover part 30 (step E).

At this time, in the steps D, E, the upper end of the inner protective bag 50, the upper end of the sealing bag 40, the upper end of the upper cover part 30 may be bundled or partially sealed, or by a separate binding means. Do.

Figure 4b is a partial side view showing the lower appearance of the bulk bag packed with the TEM feed through the process of loading (packing) the TEM feed in the bulk bag (FIG. 4A). As shown, the lower portion of the bulk bag is tightly closed because the lower portion of the bulk bag is tightened by pulling the binding strap 22 inserted into the string insertion hole 212 of the opening and closing ring 21 of the bulk bag lower portion 20. The tie 22 may be tied through the pipe 5 for later safety in loosening the tie.

The TEM feed thus loaded is hooked to a hoist ring 31 (not shown in the drawings related to the present invention, see FIG. 1) when the hoist or the like is used later in a livestock farm, and then lifts up the bulk bag. When the 22 is released, the overlapping portion of the lower discharge portion 20, the lower portion of the sealed bag 40, and the lower portion of the inner protective bag 50 is released by the load of the TEM and the TEM is naturally discharged downward. At this time, it may be possible to pull and loosen the lower binding strap 22 in order to control the discharge.

On the other hand, it is good to control the raw material conditions of the complete mixed feed to be added to the bulk bag so that the complete mixed feed to be added into the bulk bag according to the present invention can proceed to aerobic fermentation → anaerobic fermentation → stabilization step. In other words, the length of the forage in the raw material is limited to 2 ~ 5㎝, the input amount of the forage is limited to 20 to 60% of the total weight of the complete mixed feed, the total moisture of the complete mixed feed is adjusted to 25 to 50% range It is desirable to. According to the present invention, even if 10 to 70% of the weight of the added irradiated rice straw did not show any difference in nutritional or palatability as compared to the conventional fermented feed made of conventionally imported hay.

The reason for limiting the value of the (finish) length and dosage of the feed is related to the fermentation period and the fermentation quality.When the length of the feed is less than 2 cm or exceeds 5 cm, the volume of air in the bulk bag is optimal. This is because the anaerobic fermentation may be slowed because the aerobic bacteria may not grow properly due to the deterioration of the TEM or the lack of oxygen due to the decrease or excessive amount of air required for fermentation.

In the case of storage / fermentation of TEMAL in the bulk bag according to the present invention, the same fermentation period as the bulk bag according to the prior art (the inventors of the present inventors) and the optimum fermentation state maintenance period could be confirmed.

DESCRIPTION OF SYMBOLS 10: Body bag 20: Lower discharge part 30: Upper cover part
40: airtight bag 50: inner bag
4: coupling part 4a: inner lockstitch 4b: outer lockstitch
5: pipe 11: inner 12: plastic
13: jacket 14: strap 21: opening and closing ring
22: ties 31: tow hook 211: lock
212: String insertion hole

Claims (7)

The length of the forage is 2 to 5 cm in the raw material of the completely mixed feed, the amount of the forage is 20 to 60% with respect to the total weight of the completely mixed feed, and the total moisture of the completely mixed feed is 25 to 50%. As an aerobic fermentation → anaerobic fermentation → stabilization stage, the natural fermentation proceeds TIMAL storage-fermented bulk bag,
(A) a top and bottom open cylindrical body bag made of a tough material (10);
(B) the upper and lower open tubular shape made of a tough material, the upper end is continuously coupled to the lower end of the body bag 10, one end of the plurality of opening and closing ring is formed with a string insertion hole 212 at the end is coupled The string inserting hole 212 has a lower discharge portion 20, the binding strap is fitted;
(C) the upper cover portion 30 is formed of a tough material of the upper and lower open end is continuously coupled to the upper end of the body bag 10; And
(D) a top and bottom open cylindrical shape of the air impermeable material is inserted into the body bag 10 to be detachable, the inner bag is the same as or larger than the inner diameter of the body bag (10) (40);
Thiemal storage-fermented bulk bag comprising a.
The method of claim 1,
The upper and lower lengths of the airtight bag 40 is longer than the sum of the top and bottom length of the body bag (10) -lower discharge portion (20) -upper cover portion (30) Bulk storage for fermentation.
The method according to claim 1 or 2,
(E) TEM storage, characterized in that the upper and lower open cylindrical shape made of a tough material is an inner protective bag having an inner diameter equal to or larger than the inner diameter of the sealed bag 40 is inserted into the sealed bag 40. -Fermented bulk bag.
(A) pulling down and fastening the binding strap 22 of the lower discharge part 20 to close the lower part of the body bag 10;
(B) inserting the sealed bag 40 into the inside of the body bag 10 while fully overlapping the lower end of the sealed bag 40 on the inner lower surface of the closed body bag 10 and the sealed bag 40 and Opening the upper cover part 30 by opening;
(C) containing a predetermined TEM feed in the sealed bag 40;
(D) closing or binding the upper end of the airtight bag 40 to the top surface of the loaded TEM feed so as to block the inflow of air through the upper end;
(E) closing or binding the top cover part 30;
Thiemal feed-packaging method for bulk storage for fermentation according to claim 1 or 2, characterized in that it comprises a TEM feed.
(A) pulling down and fastening the binding strap 22 of the lower discharge part 20 to close the lower part of the body bag 10;
(B) inserting the sealed bag 40 into the inside of the body bag 10 while sufficiently overlapping the lower end of the sealed bag 40 to the inner lower surface of the closed body bag 10, and then overlapping the sealed bag ( After inserting the inner protective bag 50 into the sealed bag 40 while fully overlapping the lower end of the inner protective bag 50 on the inner lower surface of the inner protective bag 50, the sealed bag 40 ) And opening the upper cover portion 30 by opening;
(C) containing a predetermined TEM feed in the inner protective bag (50);
(D) in order to block the inflow of air through the upper end, close or bind the upper end of the sealed bag 40 to the top surface of the loaded TEM feed enough to overlap, and then fully overlap the upper end of the sealed bag 40 Closing or binding so as to;
(E) closing or binding the top cover part 30;
Thiemal feed-packaging method for bulk storage for fermentation of claim 3, characterized in that it comprises a.
delete The method according to claim 1 or 2,
Thiemal storage-fermentation bulk bag, characterized in that 10 to 70% of the weight of the added irradiated rice straw.

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