KR101104311B1 - Panel type artificial cubic stone united with lining mark and construction method and manufacturing method - Google Patents

Abstract

The present invention relates to a panel joint artificial stone in the form of accident stone, stone, etc. used in the construction of a traditional Korean building and the like, and a method and a method of manufacturing the panel joint artificial stone.

The present invention, while making the granite accident stone or stone, such as artificial stone, and the projecting joint at this time is also integrated, by realizing a new type of artificial artificial stone in which several unit artificial stones and joints are arranged on one panel, accident stone Or to provide a panel-type joint artificial stone, construction method and manufacturing method that can improve the workability and shorten the air, such as to eliminate the inconvenience of constructing joint joint separately and the inconvenience of constructing individual artificial stones at the time of construction. do.

Korean building, accident seat, stone, joint, artificial stone, artificial stone panel, wet / dry construction

Description

Panel type artificial cubic stone united with lining mark and construction method and manufacturing method}

The present invention relates to a panel joint artificial stone, a construction method and a manufacturing method, and more specifically, to construct a panel joint artificial stone and a joint artificial stone in the form of accident stone, stone, etc. used in the construction of a traditional Korean building. It relates to a method and a manufacturing method.

In general, in Korea, various patterns have been placed on traditional Korean buildings, palace walls, and fences.

Such a disrespectful wall or fence is called a flower wall, and the old palace flower wall, which can still be seen, does not have to be glamorous but has a subtle style.

The owner of Doumesangol's Todam House, who is clunked with clunky craftsmanship, is immersed in the rugged patterns of the gilded sculptures that are swept into the wall.

Normally, the wall is constructed in the form of building one to three levels of accident stone on the floor and building a certain height on it, and even in modern times, many accident stones and stones are used to build the exterior walls and shaft walls of buildings.

And, the seam part of the accident seat or the projection is closed by the joint of the protrusion form.

Here, the joint is a long string-like finishing material filling the gap between each unit block with mortar, silicon, etc. when constructing accident stone or stone, and serves to create a predetermined appearance.

When constructing a traditional Korean-style building or a flower wall of a palace, it is common to attach each granite stone or stone to a fence one by one, and make joints projecting on the connecting seams at the site.

At this time, in order to make joints, dig a groove into a plywood or a thin board to make an empty space. Then, put it on the constructed accident stone or stone seam, fill it with white ash or white cement and press it tightly. I'm making a joint by removing and trimming.

However, in case of joint construction above, several workers have to attach each granite accident stone or stone one by one, and in particular, they have to rely solely on the manual work of the workers, such as one line of joints to work over the entire area of the fence. Not only is this inefficient, it also requires a lot of manpower and time.

In particular, with the recent production of historical drama dramas, the construction of set rooms that embody old fences is being done a lot, and the actual joints are built on the set grounds of temporary temporary buildings rather than permanent structures. There are many disadvantages.

In addition, in case of accident stone, as the actual granite is used as it is, it is disadvantageous in terms of handling or economical aspects such as difficulty in supplying materials or difficulty in supplying materials.

Accordingly, the present invention has been made in view of such a point, while making the granite accident stone or stone as an artificial stone, the projected joints at this time are also integrated, while several unit artificial stones and joints are arranged on one panel. By implementing a new type of artificial artificial joint, it is possible to improve the constructability and shorten the air by eliminating the inconvenience of constructing the joint separately during accident or stone construction and the inconvenience of constructing individual artificial stones. The purpose is to provide a panel joint artificial stone, construction method and manufacturing method.

In order to achieve the above object, the panel joint artificial stone provided by the present invention is a square having a protruding band-shaped joint integrally partitioning the entire area of the panel into a plurality of rectangular zones while showing the surface as the texture of granite or the front brick. Characterized in that the panel consisting of.

And, the panel joint artificial stone of the present invention, the step of preparing a panel joint artificial stone having a projecting joint, the step of applying cement mortar to the wall, and the panel joint artificial stone is attached to the cement mortar while arranging, Wet construction method comprising the step of attaching the joints of the neighboring panel joint artificial stone with each other, and the step of completing the panel joint artificial stone construction by curing cement mortar after the panel joint artificial stone attached, or protruding Preparing a joint-joint artificial stone having joints, installing a fastener using an anchor on the wall while having a pin, and supporting the pin groove provided in the panel-joint artificial stone by hanging it on the pin of the fastener Complete the construction of panel joint artificial stone by finishing the gap between artificial stones with mortar. It is preferable to apply by the dry construction method.

In addition, the panel joint artificial stone of the present invention has a plurality of square lines using a granite accident stone or front brick used as an actual accident stone or a stone and a plurality of square plates arranged while forming a line to be molded at the upper surface thereof. Producing a panel-shaped artificial stone mold having a recessed indental concave portion formed in a shape that is connected to each other, and a protruding joint made of a shape in which a plurality of squares are aligned using the panel-shaped artificial stone mold It is preferable to manufacture by the step of manufacturing this one-piece molded panel joint artificial stone.

Here, in the case of manufacturing a panel joint artificial stone of the present invention, it is preferable to include a process of forming a mesh in the artificial stone, or a process of forming a pin groove together on two of the four sides of the artificial stone.

Panel-type joint artificial stone provided by the present invention and the construction method and manufacturing method has the following advantages.

First, by forming the projected joints or projections with artificial stone, the joint joints are also molded together, and by manufacturing several unit joint artificial stones in the form of one panel, it is possible to delete the work of constructing joints separately when constructing accident stones or projections. In particular, it is possible not only to attach joint artificial stones one by one, but also to complete the construction by simply attaching several panels together, which can greatly reduce the construction period due to the reduction of working time, and also reduce the manpower and cost. .

Second, by performing the construction with a joint artificial stone manufactured in the form of a panel, both wet construction and dry construction are possible, and accordingly, there is an advantage in that the construction can be selected by selecting an appropriate construction method according to the conditions or environment of the site.

Third, the construction of a drama set that has the characteristics of a building or a modern building, but it can be usefully used as an exterior decorative member of the building to produce the image of traditional hanok.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

1 and 2 are a perspective view and a cross-sectional view showing a panel-like joint artificial stone according to an embodiment of the present invention.

As shown in Figure 1 and 2, the panel joint artificial stone is used for the reproduction of traditional Korean buildings, palace walls and fences, etc., because it is manufactured in the form of a mortar panel having a projecting joint integrally Therefore, when constructing a fence, it is possible to exclude separate joint construction work, and in particular, it is not a single joint integral block type, but a panel form in which a plurality of joint integral blocks are combined to reduce work time, labor, and cost. It can be usefully used in that respect.

To this end, the panel-joint artificial stone is formed integrally on the front panel of the front panel and the front surface, that is, the front surface and the rear surface of the panel body 10 of a rectangular material made of a predetermined material, for example mortar material It includes a protruding strip-shaped joint 11.

Here, the joint 11 may be made of various materials. Preferably, it is effective to apply a gypsum material that can almost express the texture of the traditional joint.

The front surface of the panel main body 10 is formed of a texture such as granite accident stone, an entire brick, and the like, so as to visually and tactilely express a feeling of natural stone.

In addition, in the case of the joint 11, the entire area of the front panel is provided in a form of partitioning into a plurality of rectangular zones 12, such that one panel body 10 has several unit joints of artificial stones successively. It can be seen as a combined shape.

In other words, the panel main body 10 may be in the form of one unitary panel by uniting the artificial joints of one unit joint in a predetermined aligned shape.

Here, the plurality of rectangular zones 12 partitioned by the joint 11 protruding integrally on the front surface of the panel body 10 are arranged in a row in succession, and thus several rows L1, L2, L3, L4) are arranged next to each other and next to each other.

Also, at this time, each of the blind spots 12 in the neighboring rows are staggered, for example, the boundary portion of the blind spots 12 in one row and the blind spots in the other row adjacent thereto. The boundary of (12) is arranged so as to be shifted by about 1/2 of the width of the rectangular section in the row direction.

At this time, some of the rectangular zones 12 included in one panel body 10, that is, the rectangular zones 12 formed by the protruding joint 11 do not have an intact rectangular shape, but the panel body during construction If the (10) is attached to it can eventually take one intact square shape, as a whole, it takes the form of artificial joints (13) of unit joints including one intact rectangular-shaped square zone (12).

On the other hand, the panel body of the panel joint artificial stone 10 includes a pin groove 14 used in artificial stone construction, in particular dry construction.

For example, two pin grooves 14 are provided on each of the four side edges of the panel body 10, which are parallel to each other, and the pin grooves 14 at this time are provided to the fixture during the dry construction of the panel joint artificial stone. Used to insert the pin.

The pin groove 14 is not formed by processing separately at the construction site, but is provided in a form that is molded together when the panel joint artificial stone is molded.

In addition, the panel body 10 includes a mesh 15 as a means for reinforcing its own strength.

That is, since the mesh 15 made of a metal mesh is integrally installed in the inside of the panel main body 10 over the entire area at a thickness midway position, the strength of the panel main body 10 can be increased. The thickness may be reduced in correspondence with the improved strength, thereby making it possible to reduce the weight of the panel body 10.

Therefore, looking at the method of manufacturing a panel joint artificial stone is configured as follows.

Figure 3 is a schematic diagram showing the manufacturing process of the panel joint artificial stone according to an embodiment of the present invention.

As shown in FIG. 3, the method of manufacturing the panel joint artificial stone is largely integrated into two steps, that is, manufacturing a panel artificial plastic mold made of PVC material and a joint projecting with the panel artificial stone mold thus manufactured. It consists of manufacturing artificial stone products such as artificial accident stone or artificial stone having.

First, prepare granite accident stone or front brick 100 used as the actual accident stone or stone.

At this time, the granite accident stone or the front brick 100, except for the top surface to obtain the granite texture or the front brick texture, it is preferable to trim the remaining square circumferential surface and the bottom surface flat.

Next, in order to form the protruding joint part, a plurality of rectangular plate members 110 are disposed on the upper surface of the granite accident stone or the front brick 100 where the texture is living, and the joints are appropriately arranged while forming a line to be molded.

For example, lines arranged along the transverse direction are arranged side by side at a predetermined interval along the width direction, and the lines crossing the lines along the width direction are arranged so as to be arranged in a staggered manner. Can be.

When the arrangement of the square plate 110 for joint forming on the granite accident stone or the front brick 100 is completed, the joint molding material, for example, gypsum is placed in the exposed line after finishing the outline with the frame member 120. Pour joint 130 is molded.

After all the gypsum curing process, granite accident stone or front brick 100 is integrally formed with a joint 130 having a predetermined shape, for example, a shape in which a plurality of quadrangles are aligned.

Then, the pin groove 140 is provided on two edges of the granite accident stone or the front brick 110.

At this time, two pin grooves 14 may be formed on each surface by a drilling operation or the like.

The granite accident stone or the front brick 100 having the joint 130 made as described above is finished with the frame member 120 having a predetermined height, and then silicon is introduced into the frame member 120 to form an intaglio. A primary silicon mold 170 is manufactured having a joint forming recess 150 and a groove forming core piece 160 integrally extending from the wall surface.

At this time, when filling the inside of the frame member 120, after placing the frame member 120 in a larger area than the granite accident stone or the front brick 100, the silicon is introduced, the primary The outer periphery of the silicon mold 170 is formed integrally with the wall 180 higher than the upper surface of the mold, and the wall 180 at this time may serve as a forming frame member immediately.

After applying the silicone mold release agent evenly to the primary silicon mold 170 prepared as described above, the silicon is introduced again into the inside of the wall 180 to have a secondary joint 190 having an embossed convex portion 190 and a pin groove 140. The silicon mold 200 is manufactured.

After finishing the circumference of the secondary silicon mold 200 is made with a frame member 120, a mold formed material, for example, soft PVC is added to the intaglio formed of a plurality of rectangular lines are aligned with each other A panel-shaped artificial stone mold 210 having a joint forming recess 150 and a groove-forming core piece 160 integrally extending from the wall surface is manufactured.

In this case, the soft PVC material may be introduced into the mold member in a state in which the soft PVC material is melted by a normal heating method.

The finished panel-like artificial stone mold 210 is a mass production mold capable of producing a large amount of artificial stone products.

In this case, when the silicon is filled in the mold member 120, the mold member 120 is placed in a larger area than the area of the secondary silicon mold 200, and then silicon is injected, thereby making the artificial stone mold ( The outer periphery of the 210 210 is formed integrally with the wall 180 higher than the upper surface of the mold, and the wall 180 at this time can serve as a molding frame member immediately.

A panel-type artificial artificial stone having the joint 130 and the pin groove 140 formed integrally with a shape in which a plurality of quadrangles are aligned using the panel-shaped artificial stone mold 210, that is, a mass production mold, is manufactured. The steps are as follows.

First, the inside of the panel-shaped artificial stone mold 210 having a wall 180 around the outer periphery, four groove-forming core pieces 160 inside the wall surface, and a concave portion 150 for the bottom intaglio is formed. Apply the release agent evenly over.

Next, a mortar blended with the color of the joint to be expressed in the intaglio joint forming portion 150 of the panel-shaped artificial stone mold 210 is dried.

Subsequently, when the mortar injected into the joint forming portion 150 is dried, the mortar containing the pigment of the color desired to be obtained is added to the inside of the panel-shaped artificial stone mold 210 and cured. When taken out, it is possible to manufacture a panel-shaped joint artificial stone 220 in which the projecting joint 130 and the pin groove 140 are integrally formed.

That is, the surface shows the texture of granite or the front brick, and the pin groove 140 is integrally formed on two edges as well as the protruding strip-shaped joint 130 arranged in a predetermined shape over the entire area of the surface. Panel-joint artificial stone 220, which is a panel-like artificial stone of mortar material, may be manufactured.

At this time, when the mortar, which is the material of the panel-like joint artificial stone, is injected into the panel-type artificial stone mold 210, the mortar, which is the material of the panel-shaped joint artificial stone, is partially put into the panel-shaped joint artificial stone, and then the mesh 230 is placed thereon. ), And then curing the remaining mortar by adding.

By inserting the mesh 230 into the interior of the mortar as described above, the panel-like joint artificial stone finished as a product can be in the form of including the mesh 230, and thus, the strength of the panel-shaped joint artificial stone can be improved. .

Here, in the case of manufacturing accident stone, in order to represent the texture of granite more effective than artificial stone, the process of expressing a spot pattern representing the surface texture peculiar to granite may be further performed.

For example, after mortar drying for joint molding, mortar for molding an artificial stone panel is added, and before the mortar or granite stone coat mixed with black pigment is sprayed at a predetermined thickness through a compressor or the like, artificial stone Along with the rough texture of the granite on the surface of the can represent a spotting effect.

Meanwhile, a method of constructing a traditional Korean building, a wall of a palace, a fence, etc. using the panel joint artificial stone will be described below.

The panel joint artificial stone may be constructed by a wet construction method and a dry construction method.

4 and 5 are a schematic view and a cross-sectional view showing a wet construction method of the panel artificial stone mold according to an embodiment of the present invention.

As shown in Figures 4 and 5, here shows the form of the fence construction by the wet construction method using a panel joint artificial stone protruding joint integral.

When constructing a wall or fence of a traditional Korean building or palace, the wall 240 may be constructed by attaching an artificial stone in the form of an accident stone or an artificial stone in the form of a projection.

For example, the traditional Korean food by applying a cement mortar 250 of a predetermined thickness to the wall 240, and then sequentially attach the panel joint artificial stone 220 having a protruding strip-shaped joint 130 in sequence. You can build the fence of the building.

That is, the step of applying the cement mortar 250 to the wall 240, and preparing the panel joint artificial stone 220 made of a square panel form and then attaching it to the cement mortar 250 while arranging the joint. .

At this time, while fitting the joints in the panel joint artificial stone 220 adjacent to each other, that is, while fitting in the shape of a square attached.

After the panel joint artificial stone 220 is attached, the cement mortar 250 is cured, thereby completing the construction of the panel joint artificial stone.

6 and 7 are a schematic view and a cross-sectional view showing a dry construction method of the panel artificial stone mold according to an embodiment of the present invention.

As shown in Figure 6 and 7, here shows the form of the fence by the dry construction method using a panel joint artificial stone protruding joint integral.

First, a plurality of fasteners 270 are fixed to the front surface of the wall 240 by the anchor 260.

At this time, the fastener 270 is preferably installed at a position corresponding to the four corners of the panel artificial artificial stone 220.

Here, the fastener 270 is composed of a combination of two brackets, that is, one bracket 270a fixed to the wall 240 side and one bracket 270b for holding the panel joint artificial stone with bolts. As a whole, it takes the form "b".

In addition, the fixture 270 is equipped with a pin 280 for hanging the groove 140 in the panel joint artificial stone.

Next, the panel artificial joint 220 is installed by using the fastener 270 installed on the wall 240.

That is, the panel artificial joint 220 is installed by inserting the groove 140 at the upper edge or the lower edge of the panel joint artificial stone 220 into the pin 280 at the tip of the fixture 270. And, by repeating the above operation while connecting the panel-like joint artificial stone 220 and closing the gap with mortar, etc., it is possible to build a fence of the traditional Korean building, etc. over the entire surface of the wall 240.

Here, the stone plate products used in the general dry construction is in the form of a square plate cut to a specified standard, and at the construction site receiving these products as it is, four grooves on the two sides of the edge directly to hang on the pin of the fixture It is used to process the process.

In other words, the operator uses the tools such as cutters, saws, and hammers to work on four grooves in the field one by one, which is disadvantageous in that workability and workability are inferior due to the difficulty and time consuming work. .

In the present invention, since the groove 140 is molded together when the panel joint artificial stone 220 is molded, the artificial stone product itself is provided with the groove 140, and accordingly, the groove 140 is formed in the field without additional processing. Since it can be used as it is, the construction can be made much easier, there is an advantage that can be efficient construction.

In addition, since the panel-type joint artificial stone 220 includes the mesh 230 therein, it is possible to reduce the thickness of the panel-type joint artificial stone 220 as well as reduce the thickness as the strength is reinforced by the mesh 230. If you need to cut or cut the damaged part during on-site repair due to the damage of artificial stone wall, the damaged part is stuck as it is due to the mesh 230, so the risk of falling down can be prevented. It can be handled in the form of lumps, so cutting and cutting work can be done safely and easily.

Therefore, in the case of the panel joint artificial stone, which is wet or dry, as described above, since the integral joint is molded, only the panel can be attached to the wall to complete the construction work. This eliminates the trouble, time, and hassle of work, making it easier and faster to work and significantly reducing costs.

In particular, it is possible to perform the construction work much more efficiently because it is a panel-type joint artificial stone composed of a combination of several unit joint artificial stones rather than stacking joint artificial stones one by one. It can greatly shorten it.

In addition, instead of using actual granite stone or front brick, artificial mortar products with simple and economical granite textures are used to create a set of interior and exterior materials, dramas, etc. Even if the demand for traditional styles increases, the supply and demand of the materials can be facilitated, and the construction of set rooms can be carried out at low cost.

1 is a perspective view showing a panel-like joint artificial stone according to an embodiment of the present invention

2 is a cross-sectional view taken along the line A-A of a panel-like joint artificial stone according to an embodiment of the present invention

Figure 3 is a schematic diagram showing the manufacturing process of the panel joint artificial stone according to an embodiment of the present invention

Figure 4 is a schematic diagram showing the wet construction method of the panel artificial stone mold according to an embodiment of the present invention

5 is a cross-sectional view showing a wet construction method of the panel artificial stone mold according to an embodiment of the present invention.

Figure 6 is a schematic diagram showing the dry construction method of the panel artificial stone mold according to an embodiment of the present invention

7 is a cross-sectional view showing a dry construction method of the panel artificial stone mold according to an embodiment of the present invention

<Description of the symbols for the main parts of the drawings>

10 panel body 11: protruding joint

12: square section 13: unit joint integral artificial stone

14: pin groove 15: mesh

L1, L2, L3, L4: Joule

Claims (12)

It consists of a rectangular panel with an integral strip of projected strip-like joints that divides the entire area into multiple rectangular zones, representing the surface with the texture of granite or front brick. Panel-joint artificial stone, characterized in that it comprises a mesh disposed within the panel over the entire area of the panel to reinforce the strength. The panel joint artificial stone according to claim 1, wherein the plurality of rectangular sections partitioned by the joints are arranged in one row and at the same time, the rows are arranged side by side in one direction. The panel-joint artificial stone according to claim 2, wherein the rectangular sections in two adjacent rows are staggered from each other. delete The panel-like joint artificial stone according to claim 1, wherein two parallel surfaces of the four edges of the panel are provided with pin grooves for hanging pins at the time of construction. A step of preparing a panel joint artificial stone of claim 1, the step of applying cement mortar to the wall, the panel joint artificial stone attached to the cement mortar while arranging the joint, but the joints of the adjacent panel joint artificial stone And a step of adhering to each other and completing the panel joint artificial stone construction by curing cement mortar after the panel joint artificial stone is attached to the panel joint artificial stone construction method. Preparing a panel joint artificial stone of claim 5, installing a fixture using an anchor on a wall having a pin, and supporting the pin groove provided in the panel joint artificial stone by hanging the pin of the fixture A method of constructing a panel joint artificial stone, comprising the step of completing the construction of the panel joint artificial stone by finishing the gap between the artificial stones with mortar. The method of claim 7, wherein the pin groove of the panel joint artificial stone is formed by molding together when forming the panel joint artificial stone. Granite stone ores used for actual accident or stone and panel-shaped artificial stone molds having intaglio joints using the joints formed in a shape in which a plurality of square lines are aligned with each other on top of each other. Preparing a; Manufacturing a panel joint artificial stone in which a protruding joint formed in a shape in which a plurality of quadrangles are aligned using the panel artificial stone mold is integrally formed; Method of manufacturing a panel-type joint artificial stone comprising a. The method of claim 9, wherein the manufacturing of the panel-shaped artificial stone mold includes a process of allowing a wall higher than the upper surface of the mold to be integrally formed around the periphery of the artificial stone mold, thereby forming the artificial stone mold itself having the wall as it is. Method for producing a panel-type joint artificial stone, characterized in that it can be used as. 10. The method of claim 9, wherein the step of manufacturing a panel joint artificial stone molded integrally with the protruding joint is formed using a panel-shaped artificial stone mold having a core piece for groove molding, the pin groove is formed together on the two sides of the artificial stone Method for producing a panel-type joint artificial stone, characterized in that it comprises a process to make. The method of claim 9, wherein the step of manufacturing the panel joint artificial stone molded integrally with the projecting joint is prepared by disposing a panel-shaped artificial stone mold in the production frame member, and then injecting mortar that is a material of artificial stone, Method of manufacturing a panel-like joint artificial stone, comprising the step of placing the mesh after the injection of some mortar and then injecting the remaining mortar to embed the mesh.

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