KR101004459B1 - Hybrid system for generating power - Google Patents

Abstract

Hybrid system for generating power. A hybrid system is a photovoltaic array for collecting and converting solar radiation into electric power, an apparatus for generating power from a source of liquid fuel, comprising: at least one having an inlet end and an outlet end in fluid communication with a source of liquid fuel The capillary flow paths of the at least one capillary flow paths and the liquid fuel in the at least one capillary flow paths are arranged along at least one A heat source operable to deliver a stream of substantially vaporized fuel from the outlet end, a combustion chamber in communication with the outlet end of at least one capillary flow path, and heat released by combustion in the combustion chamber; Devices operable to convert to An apparatus for generating power from a source of liquid fuel, and a storage device electrically connected to the photoelectric array and the conversion device for storing power generated by the conversion device and the photoelectric array.

Description

Hybrid system for power generation {HYBRID SYSTEM FOR GENERATING POWER}

Recently, the demand for power for remotely operated electronic equipment, communication gear, medical devices and other equipment is increasing, and the demand for highly effective and mobile power systems is increasing. These applications require a power source that offers both high power and energy density while also requiring minimal size and weight, low emissions and cost.

To date, batteries have been the main means for providing portable power sources. However, because of the time needed for recharging, batteries have proved inefficient in the field of continuous use. In addition, portable batteries generally have limited power generation in the range of several milliwatts to several watts and, therefore, cannot meet the demand for significant levels of mobility, lightweight power generation.

Small generators powered by an internal combustion engine, either gasoline or diesel, are also used. However, the noise and emissions characteristics of these generators make them completely unsuitable for a wide range of mobile power systems and dangerous for indoor use. Conventional heat engines powered by high energy density liquid fuels offer advantages in terms of size, but thermodynamic scaling and cost considerations tend to make their use preferred for larger power plants.

Photoelectric and thermoelectric generators are commercially available energy conversion technologies at only less than 2 kilowatts. While the advantages of photovoltaic cells are clear, the disadvantages are obvious. As for thermoelectric generators, they tend to be large, expensive and relatively inefficient.

In view of these factors, there is a blank regarding power systems in the size range of about 5.1 to 204 kg-m / sec (50 to 2000 watts). In addition, to take advantage of high energy density liquid fuels, there is a need for an improved fuel preparation and delivery system capable of low oil supply rates. In addition, such systems should also be capable of very efficient combustion with minimal emissions. Quiet, clean power sources of less than 204 kg-m / sec (2 kilowatts) can advantageously complement existing technologies, such as those based on photoelectric arrays, and can yield an advantageous hybrid system for generating power.

In one aspect, the invention relates to a hybrid system for generating power, which

(a) a photoelectric array for collecting and converting solar radiation into power,

(b) an apparatus for generating power from a source of liquid fuel, the apparatus comprising: (i) at least one capillary flow path having an inlet end and an outlet end in fluid communication with the source of liquid fuel, and (ii) the at least one Are arranged along the capillary flow paths of to heat the liquid fuel in the at least one capillary flow path to a level sufficient to change at least a portion thereof from the liquid state to the vapor state and substantially vaporize from the outlet end of the at least one capillary flow path. A heat source operable to deliver the stream of spent fuel, (iii) a combustion chamber in communication with the outlet end of the at least one capillary flow path, and (iv) heat released by combustion in the combustion chamber as power; To generate power from a source of liquid fuel including a conversion device operable to convert Device, and

 (c) a storage device electrically connected to the photoelectric array and the conversion device for storing power generated by the conversion device and the photoelectric array.

In another aspect, the invention relates to a method for generating power, which

(a) converting solar radiation into power through the use of a photoelectric array,

(b) refueling at least one capillary flow path with liquid fuel,

(c) passing a stream of substantially vaporized fuel through the outlet of the at least one capillary flow path by heating the liquid fuel in the at least one capillary flow path,

(d) combusting the vaporized fuel in the combustion chamber,

(e) converting heat generated by combustion of the vaporized fuel in the combustion chamber into power using a conversion device, and

(f) storing the power generated in steps (a) and (e) in the storage device.

According to one preferred form, the capillary flow path may comprise a capillary tube, the heat source may comprise a resistive heating element, and the section of the tube is heated by passing a current therethrough. Also in another preferred form, the conversion device is a micro turbine with an electric generator, a Stirling engine, a thermoelectric device or a thermoelectric device with an electric generator that outputs up to about 510 kg-m / sec (5,000 watts) of power. It includes. An igniter may be provided to ignite the vaporized fuel at startup of the device. Preferably less than 7.0 kg-m / sec (100 psig), more preferably less than 3.5 kg-m / sec (50 psig), even more preferably less than 0.7 kg-m / sec (10 psig), most preferably 0.35 The fuel refuel can be arranged to deliver pressurized liquid fuel to the flow path at a pressure of less than 5 psig (kg-m / sec). The preferred form is to provide a stream of vaporized fuel which forms an aerosol in the combustion chamber which has an average droplet size of less than 25 μm, preferably less than 10 μm when mixed with air, resulting in low ignition energy at start up of the device. Can be operated.

In order to solve the problems associated with the formation of deposits during heating of liquid fuels, one preferred form provides a means and method for cleaning deposits formed during device operation.

The invention will now be described in more detail with reference to the accompanying drawings, with reference to the preferred form of the invention given by way of example only.

1 is a partial cross-sectional view of a fuel vaporization device including a capillary flow path in accordance with an embodiment of the present invention.

FIG. 2 illustrates a multiple capillary arrangement that may be used to implement the system and device of FIG. 4. FIG.

3 is an end view of the device shown in FIG.

4 is a detailed view of a device that can be used to oxidize deposits in multiple capillary arrangements and to vaporize fuel to deliver substantially vaporized fuel for use in the practice of the present invention.

5 is a schematic diagram of a control device for delivering fuel and optional oxidizing gas to a capillary flow path.

6 is a schematic diagram of an arrangement for using combustion heat to preheat liquid fuel.

7A is a side view of another embodiment of a fuel vaporization device that uses a movable rod to clean deposits from the capillary flow path.

FIG. 7B is a side view of the embodiment of FIG. 7A shown with a movable rod for cleaning deposits from capillary flow paths fully coupled within the capillary flow paths. FIG.

8 is a schematic diagram of an apparatus for power generation according to the invention in which a Stirling engine is used to generate electricity according to one embodiment of the invention.

9 is a partial cross-sectional schematic diagram of a power generating device according to another embodiment of the present invention.

10 is a block diagram of a hybrid power system in accordance with the present invention.

Reference is now made to the embodiment illustrated in FIGS. 1-10 where like numbers are used to indicate like parts throughout.

The present invention provides a power generating device for advantageously burning a high energy density liquid fuel. In a preferred embodiment, the apparatus comprises at least one capillary size flow path connected to the fuel supply, a heat source arranged along the flow path to heat the liquid fuel in the flow path sufficient to deliver a stream of vaporized fuel from the outlet of the flow path, vaporized A combustion chamber in which fuel is burned therein and a conversion device for converting heat generated by combustion in the combustion chamber into mechanical and / or electrical power. The use of a heated capillary in conjunction with a combustion chamber and a power conversion device has a common inventor with the present invention, is assigned to the assignee of the present invention, and is incorporated herein by reference, entitled " US Patent Application No. 10 / 143,463, filed by Pellizzari, dated May 10, 2002, "Apparatus and Method for Generating Power by Combustion."

The flow path may be a capillary tube heated by a resistance heater, the section of the tube being heated by passing a current through it. The capillary flow passage also has low thermal inertia, so that the capillary flow passage can reach the desired temperature for vaporizing the fuel very quickly, for example within 2.0 seconds, preferably within 0.5 seconds, more preferably within 0.1 seconds. It is done. The capillary size flow path is preferably formed in a capillary body, such as a single or multilayer metal, ceramic or glass body. The passageway has an internal volume that is open to the inlet and the outlet, either of which may be open to the outside of the capillary body, or may be connected to another passageway or fitting within the same body or another body. The heater may be formed by a portion of the body, such as a section of a stainless steel tube, or the heater may be a wire or discontinuous layer of resistance heating material contained on or within the capillary body.

The flow path may be of any shape including an interior volume open at an inlet and an outlet through which fluid can pass. The flow path can have any desired cross section, with a good cross section being a circle of uniform diameter. Other capillary flow path cross sections include non-circular shapes such as triangles, squares, rectangles, ovals, or other shapes, and the flow paths need not be uniform. The flow path may extend straight or non-linear and may be a single flow path or a multipath flow path.

The capillary size flow path may preferably have a hydraulic diameter of less than 2 mm, more preferably less than 1 mm and most preferably less than 0.5 mm. "Hydraulic diameter" is defined as four times the flow area of the fluid conveying element divided by the outer circumference of the solid boundary in contact with the fluid (generally referred to as the "wet" outer circumference), and fluid flow characteristics through the fluid conveying element This parameter is used to calculate. For a tube with a circular flow path, the hydraulic diameter and the actual diameter are the same. If the capillary flow path is formed by a metal capillary tube, the tube may have an inner diameter of 0.01 to 3 mm, preferably 0.1 to 1 mm, most preferably 0.15 to 0.5 mm. Alternatively, the capillary passageway is a traversal of the passage, which may be 8 × 10 ⁻⁵ to 7 mm ² , preferably 8 × 10 ⁻³ to 8 × 10 ⁻¹ mm ² , more preferably 2 × 10 ⁻¹ mm ^2. It can be defined by the cross-sectional area. Multiple combinations of single or multiple capillaries, various pressures, various capillary lengths, amount of heat applied to the capillaries and different shapes and / or cross-sectional areas may be suitable for a given application.

The conversion device may be a suitable device for converting heat into mechanical or electrical power with a Stirling engine, a micro turbine or an optional generator capable of generating up to about 510 kg-m / sec (5,000 Watts) of power. The liquid fuel may be any type of carbon hydroxide fluid such as jet fuel, gasoline, kerosene or diesel oil, an oxygenate such as ethanol, methanol, methyl tertiary butyl ether or any mixture thereof, the fuel preferably being 7.0 less than 100 psig (kg-m / sec), more preferably less than 50 psig (3.5 ps-m / sec), even more preferably less than 10 psig (0.7 ps-m / sec), most preferably 0.35 kg-m / It is desirable to replenish the flow path at a pressure of less than sec (5 psig). The vaporized fuel may be mixed with air to mix with air to form an aerosol having an average droplet size of less than 25 μm, preferably less than 10 μm, thus enabling a clean and effective ignition function.

According to a preferred embodiment of the present invention, the liquid fuel is delivered to the combustion chamber via a heated capillary tube (eg, a metallic material such as small diameter glass, ceramic or a stainless steel tube with an internal diameter of less than 3 mm) and vaporized. Fuel is mixed with preheated or unheated air. The vaporized fuel may be mixed with air at room temperature, which is drawn into the air supply path leading to the combustion chamber. Alternatively, the vaporized fuel may be mixed with the preheated air, such as by a heat exchanger that preheats the air with the heat of the exhaust gas removed from the combustion chamber. If desired, the air may be pressurized, such as by a blower, before mixing with the vaporized fuel.

During the vaporization of the liquid fuel in the heated capillary passages, deposits of carbon and / or heavy carbon hydroxides may accumulate on the capillary walls, and the flow of fuel may be extremely regulated, which will ultimately lead to blockage of the capillary flow path. Can be. The rate at which these deposits accumulate is a function of capillary wall temperature, fuel flow rate and fuel type. Although fuel additives are considered useful for the reduction of such deposits, blockages occur and the fuel vaporization device of the present invention advantageously provides a means for cleaning deposits formed during operation.

According to the invention, the air-fuel mixture is combusted in the combustion chamber to generate heat which is converted into mechanical or electrical power. The power generation device provides atomization of the vaporized fuel prior to combustion and reliable liquid fuel delivery.

The heated capillary flow path has a function of forming an aerosol of small fuel droplets (eg, 25 μm or less, preferably 10 μm or less) when air and vaporized fuel are mixed at room temperature, and 7.0 kg-m / sec. Less than 100 psig, preferably less than 3.5 kg-m / sec (50 psig), even more preferably less than 0.7 kg-m / sec (10 psig), most preferably less than 0.35 kg-m / sec (5 psig) It operates at liquid fuel pressure. The present invention (e. _{G., 50.8mmH 2 O (2in H 2} O)) low-pressure air supply having a function of combusting a fuel in, and quick start-up and to provide a control of pollution, clogging, and the adhesive, the fuel-air It requires low ignition energy to purify the mixture and operates at reduced exhaust emission levels.

One advantage of the device according to the invention is its ignition energy requirements. Minimum ignition energy is typically a term used to describe the ease with which an atomized fuel / air mixture can be ignited, such as an ignition source such as a spark ignition source. The device according to the invention can provide vaporized fuel and / or aerosol having droplets having a Sauter mean diameter (SMD) of less than 25 μm, preferably less than 10 μm, more preferably less than 5 μm, These fine aerosols are useful for improving flame stability and starting characteristics in gas turbine applications. In addition, a very significant reduction in the minimum ignition energy can be achieved for fuels with SMD values of 25 μm or less. For example, as described in Lefebvre, Gas Turbine Combustion (Hemisphere Publishing Corporation, 1983), page 252, the term E _min , which correlates the ease with which the atomized fuel / air mixture can be ignited, refers to SMD as It is shown to decrease rapidly when decreasing. The minimum ignition energy is approximately proportional to the cube of the Sauter Average Diameter (SMD) of the fuel droplets in the aerosol. SMD is the diameter of droplets whose surface-to-volume ratio is the same as that of the entire spray and relates to the mass transfer properties of the spray. The relationship between E _min and SMD for various fuels has been shown to be roughly estimated by the following relationship in Refebre.

log E _min = 4.5 (log SMD) + k where E _min is measured in millijoules, SMD is measured in μm and k is a constant related to the fuel type.

According to Lefebre, the heavy fuel oil has a minimum ignition energy of about 800 mJ in a 115 μm SMD and a minimum ignition energy of about 23 m in a 50 μm SMD. Iso-octane has a minimum ignition energy of about 9 mJ in a SMD of 90 μm and a minimum ignition energy of about 0.4 mJ in a SMD of 40 μm. For diesel fuel, E _min is about 100 mJ when SMD is equal to 100 μm. The reduction of SMD to 30 μm results in a reduction of E _min to about 0.8 mJ. As can be appreciated, the ignition system requirements are substantially reduced for SMD values of less than 25 μm.

It has been found that the power converter according to the invention very preferably exhibits low ignition energy requirements. Low ignition energy requirements improve the power production gain of the present invention by reducing the weight of the overall system and maximize power output through reduction of parasitic power losses associated with the ignition system.

In view of the above-described gains, the low energy spark ignition device is good for the igniter of the power production apparatus. Small piezoelectric ignition devices that can provide spark energy in the range of about 5 to 7 millijoules (mJ) are suitable. The ultra fine fuel vaporization provided by the apparatus of the present invention cooperates with the low energy piezoelectric ignition device to provide good ignition characteristics.

Exhaust properties of liquid refueling combustion devices are known to be sensitive to the quality of the fuel droplet size distribution. High quality, fine sprays promote fuel evaporation and improve mixing, thereby reducing the need for fuel rich combustion and the need for frequent management of smoke and dust generation. Small droplets follow the flow streamline and have a small tendency to collide against the burner walls. In contrast, large droplets can impinge on the burner walls and cause CO and carbon hydroxide emissions and carbon deposits. This problem is more pronounced in the case of devices in which the flame is very tight.

Heat generated during combustion of the vaporized fuel can be converted into electrical or mechanical power. By way of example, heat may be converted into any desired amount of power or mechanical power, such as up to 510 kg-m / sec (5000 watts) or mechanical power. Compared to portable battery technology capable of providing only about 2.0 kg-m / sec (20 W) for only a few hours or noisy, exhausted internal combustion engines / generators generating more than 102 kg-m / sec (1 kW) The device according to a preferred embodiment of provides a quiet and clean power source in the range of several hundred watts.

Various techniques exist for converting heat generated in a combustion chamber according to the invention into electrical power or mechanical power. By way of example, in the range of 2.0 to 510 kg-m / sec (20 to 5000 watts) at least the following techniques are considered: Stirling engine for converting heat into mechanical power that can be used to drive a generator, driving a generator Micro gas turbines, thermoelectric cells for the direct conversion of heat into electricity and thermoelectric cells for the direct conversion of radiation energy into electricity.

Thermoelectric devices offer advantages in terms of quiet and durability, and are coupled to external combustion systems and offer flexibility for fuel and the potential for low emissions. Various types of thermoelectric generators that can be used as conversion devices include those disclosed in US Pat. Nos. 5,563,368, 5,793,119, 5,917,144 and 6,172,427, which are incorporated herein by reference.

Thermoelectric devices offer advantages in that they are quiet, provide intermediate power densities and, in combination with external combustion systems, provide flexibility for fuel and the potential for low emissions. Thermoelectric devices that can be used as conversion devices include those described in US Pat. Nos. 5,512,109, 5,753,050, 6,092,912, and 6,204,442, which are incorporated herein by reference. As shown in US Pat. No. 6,204,442, a heat radiator can be used to absorb heat from the combustion gas, and the heat radiated from the heat radiator is directed to the photocell for conversion to electricity, and thus, for the combustion gas Protect the photocells from direct exposure.

Micro gas turbines are preferred with regard to high specific power. Microturbine devices that can be used as conversion devices include those described in US Pat. Nos. 5,836,150, 5,874,798 and 5,932,940, which are incorporated herein by reference.

Stirling engines offer advantages in terms of size, quiet operation and durability and, in combination with external combustion systems, provide flexibility for fuel and the possibility of low emissions. Stirling engines that can be used as conversion devices are apparent to those skilled in the art.

Referring now to FIG. 1, a fuel vaporization device for use in the apparatus of the present invention is shown. The fuel vaporization device 10 includes a capillary flow path 12 having an inlet end 14 and an outlet end 16 for vaporizing liquid fuel drawn from a liquid fuel source. The fluid control valve 18 is provided to arrange the inlet end 14 of the capillary flow path 12 in fluid communication with the liquid fuel source F, and introduces liquid fuel in a substantially liquid state into the capillary flow path 12. If desired, the fluid control valve 18 can be operated by a solenoid. The heat source 20 is arranged along the capillary flow path 12. Most suitably, the heat source 20 is provided by forming a capillary flow path 12 from a tube of electrically resistive material, a portion of the capillary flow path 12 allowing current to pass through it at the connections 22, 24. When connected to the tube forms a heater element. The heat source 20, as can be appreciated, heats the liquid fuel in the capillary flow path 12 to a level sufficient to at least partially change it from the liquid state to the gaseous state, and the outlet end 16 of the capillary flow path 20 And to deliver a stream of substantially vaporized fuel from. Substantially vaporized means that at least 50%, preferably at least 70%, more preferably at least 80% of the liquid fuel is vaporized.

The fuel vaporization device 10 also includes means for cleaning deposits formed during operation of the apparatus of the present invention. Means for cleaning deposits shown in FIG. 1 include an oxidant control valve 26 for causing fluid control valve 18, heat source 20 and capillary flow path 12 to be in fluid communication with a source of oxidant (C). Include. As will be appreciated, the oxidant control valve may be located at or near either end of the capillary flow path 12, or may be configured to be in fluid communication with either end of the capillary flow path 12. When the oxidant control valve is disposed at or near the outlet end 16 of the capillary flow path 12, it functions to fluidly communicate the source of the oxidant C with the outlet end 16 of the capillary flow path 12. In operation, the heat source 20 is used to heat the oxidant C in the capillary flow path 12 to a level sufficient to oxidize deposits formed during the heating of the liquid fuel F. In one embodiment, to switch the oil supply mode to the cleaning mode, the oxidant control valve 26 may alternate between the introduction of the liquid fuel F and the introduction of the oxidant C into the capillary flow path 12. And enable field cleaning of the capillary flow path when an oxidant is introduced into the at least one capillary flow path.

One technique for oxidizing deposits includes passing air or a stream through a capillary flow path. As mentioned, the capillary flow path is preferably heated so that the oxidation process is initiated during the cleaning operation and can be grown until the deposit is consumed. To improve this cleaning operation, the catalyst material can be used to reduce the time and / or temperature needed to achieve cleaning as a coating on the capillary wall, or as a component of the capillary wall. For continuous operation of the fuel vaporization device, one or more capillary flow paths are used such that when the occlusion condition is detected by the use of a sensor or the like, the fuel flow is switched to another capillary flow path and the oxidant flow is passed through the cleaned capped flow path. Can be initiated. For example, the capillary body may include a plurality of capillary flow paths therein, and a valve arrangement may be provided to selectively replenish liquid fuel or air in each flow path.

Alternatively, the fuel flow can be diverted from the capillary flow path and the oxidant flow can be initiated at predetermined intervals. Fuel delivery to the capillary flow path can be performed by the controller. As an example, the controller may activate fuel delivery for a predetermined time period and deactivate fuel delivery after a predetermined amount of time. The controller may also adjust the pressure of the liquid fuel and / or the amount of heat supplied to the capillary flow path based on one or more sensed conditions. The detected conditions may include fuel pressure, capillary temperature, air fuel ratio, and the like. The controller may also control one or more capillary flow paths to clean deposits.

The cleaning technique can be applied to combustion devices having a single flow passage. However, if the combustion device is intermittently interrupted during the cleaning operation, it is desirable that the energy supplied to the flow passages during the cleaning be electrical. The time period between cleanings may be fixed based on experimentally determined occlusion characteristics or used by the sensing and control device to detect the occlusion and initiate the cleaning process as required. As an example, the control device can detect the degree of occlusion by sensing the fuel supply pressure to the capillary flow passage.

As indicated, oxidative cleaning techniques can also be applied to fuel vaporization devices that are required to operate continuously. In this case, multiple capillary flow passages are used. Exemplary multiple capillary flow passage fuel vaporization devices for use in the present invention are shown in FIGS. 2 and 3. 2 shows a schematic of a multiple capillary tube arrangement integrated into a single assembly 94. 3 shows an end view of the assembly 94. As shown, the assembly may include a positive electrode 92 and three capillary tubes 82A, 82B, 82C, which may include a solid stainless steel rod. The tubes and rods may be supported on the body 96 of electrically insulating material and low force may be supplied to the rods and capillary tubes via the fittings 98. By way of example, a direct current can be supplied to one or more upstream ends of the capillary tube, and a connection 95 at its downstream end can form a return path for the current through the rod 92.

Referring now to FIG. 4, a multiple capillary tube vaporization system 80 for use in the practice of the present invention is shown. The system includes capillary tubes 82A-C, fuel supply lines 84A-C, oxidant supply lines 86A-C, oxidant control valves 88A-C, power input lines 90A-C, and common ground 91 ). System 80 allows cleaning of one or more capillary tubes while fuel delivery continues to one or more other capillary tubes. As an example, combustion of fuel via capillary flow passages 82B and 82C may be performed during cleaning of capillary flow passages 82A. Cleaning of the capillary flow passage 82A may be accomplished by stopping the supply of fuel to the capillary tube 82A and supplying air to the capillary flow passage 82A with sufficient heating to oxidize the precipitate in the capillary flow passage. Thus, cleaning of one or more capillaries can be performed during the delivery of fuel continuously. The one or more capillary flow passages that are cleaned are preferably heated during the cleaning process by thermal feedback or electrical resistance heaters from the application. In addition, the time period between cleanings for any given capillary flow passage can be fixed based on known occlusion characteristics determined experimentally or a detection and control system can be used to detect deposit formation and detect cleaning processes as desired. Can be.

5 shows an exemplary schematic diagram of a control system for operating a device according to the invention, the device having an oxidizing gas supply for cleaning a closed capillary passage. The control system includes a controller 100 operatively connected to a fuel supply 102 that supplies fuel and optionally air to a flow passage, such as capillary flow passage 104. The controller is also operatively connected to a power source 106 that delivers power directly to the metal capillary flow passage 104 or to a resistance heater to heat the tube sufficiently to vaporize the fuel. If desired, the combustion system may include a heater and multiple flow passages operatively connected to the controller 100. The controller 100 is operatively connected to one or more signal transmission devices such as on-off switches, thermocouples, fuel flow sensors, air flow sensors, power output sensors, battery charge sensors, and the like, whereby the controller 100 transmits signals. It may be programmed to automatically control the operation of the combustion system in response to the signal (s) output by the device 108 to the controller.

In operation, the fuel vaporization device of the apparatus according to the invention is heated enough to substantially vaporize the liquid fuel as the liquid fuel passes through the capillary to reduce the need for electrically or otherwise heating the capillary flow passages. And to feed back heat generated during combustion to exclude or supplement. By way of example, a capillary tube can be made longer to increase its surface area for more heat transfer, the capillary tube can be configured to pass a burning fuel or a heat exchanger can be constructed from the combustion reaction to preheat the fuel. It can be arranged to use exhaust gas.

FIG. 6 shows in schematic form how the capillary flow passage 64 can be arranged such that liquid fuel traveling through it can be heated to an elevated temperature to reduce the power requirement of the fuel vaporization heater. As shown, the portion 66 of the tube that includes the capillary flow passages passes through a flame 68 of combusted fuel. For initial startup, a resistance heater comprising sections of individual resistance heaters or tubes heated by electrical leads 70, 72 connected to a power source such as battery 74 may be used to initially vaporize the liquid fuel. After ignition of the vaporized fuel with a suitable ignition arrangement, the portion 66 of the tube may otherwise be preheated by the heat of combustion to reduce the power required for subsequent vaporization of the fuel by the resistance heater. Thus, by preheating the tube, the fuel in the tube can be vaporized without using a resistance heater and thereby power can be conserved.

As can be appreciated, the fuel vaporization device and accessory system shown in FIGS. 1-6 can also be used in conjunction with other embodiments of the present invention. Referring again to FIG. 1, the deposit cleaning means comprises a fuel control valve 18, a solvent control valve 26 for bringing the capillary flow passage 12 in fluid communication with the solvent, the solvent control valve 26 being a capillary tube Disposed at one end of the flow passage 12. In one embodiment of the apparatus using solvent cleaning, the solvent control valve is operable to alternate between the introduction of solvent into the capillary flow passage 12 and the introduction of liquid fuel such that solvent is introduced into the capillary flow passage 12. When the capillary flow passage 12 is in place. While a wide range of solvents are practical, solvents can include liquid fuel from a liquid fuel source. In this case, no solvent control valve is required since there is no need to alternate between fuel and solvent, and the heat source must be phased out or deactivated during cleaning of the capillary flow passage 12.

7A shows another exemplary embodiment of the present invention. The fuel vaporization device 200 for use in the apparatus of the present invention has a heated capillary flow path 212 for delivery of liquid fuel F. Heat is provided by heat source 220, which is arranged along capillary flow path 212. As most preferred, the heat source 220 is provided by forming a capillary flow path 212 from a tube of electrical resistive material, a portion of the capillary flow path 212 in which a source of current transfers current through it at the connections 222, 224. When connected to a tube for forming a heater element.

An axially movable rod 232 is provided at the end of the device body 230 to axially align with the opening of the inlet end 214 of the capillary flow path 212 to clean deposits formed during the pupil of the fuel vaporization device 200. It is positioned through the opening 236 of the cap 234. Packing material 238 is provided in the interior volume of end cap 234 for sealing. Referring now to FIG. 7B, the axially movable rod 232 is shown fully extended into the capillary flow path 212. As can be appreciated, selecting the diameter of the axially movable rod 232 for the minimum wall clearance within the interior of the capillary flow path 212 may be used to determine the inner surface of the capillary flow path 212 during operation of the fuel vaporization device 200. Thus forming a combination capable of removing substantially all of the deposited deposits.

FIG. 8 shows a schematic diagram of a device according to the invention comprising a pre-piston Stirling engine 30, driving an alternator 32 such that heat of 550-750 ° C. in the combustion chamber 34 generates power. Which is converted into mechanical power by a reciprocating piston. The assembly also includes a capillary flow path / heater assembly 36, a controller 38, a rectifier / regulator 40, a battery 42, a fuel supply 44, a recuperator 46, a combustion blower 48. , Cooler 50 and cooler / blower 52. In operation, the controller 38 operates to control fuel delivery to the capillary 36 and the combustion chamber 34 drives the piston in the Stirling engine so that the heat of combustion causes the engine to output electricity from the alternator 32. Operate to control combustion of the fuel within. If desired, the Stirling engine / AC generator can be replaced with a kinematic Stirling engine that outputs mechanical power. Combustion chambers and air preheating arrangements can be found in US Pat. Nos. 4,277,942, 4,352,269, 4,384,457, and 4,392,350, which are incorporated herein by reference.

9 shows a partial cross-sectional perspective view of a power generation device according to another embodiment of the present invention that may form part of a heat conversion device in conjunction with a Stirling engine assembly. As shown in FIG. 9, the air delivered to the air inlet by the air blower enters the combustion chamber 34 and mixes with the vaporized fuel delivered to the chamber by the capillary / heater arrangement 36. The heat of combustion of the chamber 34 reciprocates in the alternator in such a way as to heat up the end of the Stirling engine 30 and generate electricity for the slide piston. The chamber 34 allows the exhaust gas to preheat the incoming air, thus reducing the energy requirements for burning the fuel. For example, the housing may include a multi-walled arrangement that allows the incoming air to circulate in the plenum heated by the exhaust gas circulating in the exhaust passage. Inlet air (indicated by arrow 55) may be caused to swirl in the combustion chamber by passing air through swirl vanes 56 around combustion chamber 34. The burnt fuel air mixture heats the heat conversion device (Sterling engine) 30 and the exhaust gas (indicated by arrow 57) is removed from the combustion chamber.

Generally, a power conversion device includes a liquid fuel source and at least one passage (eg, one or more heated capillary tubes) through which fuel from the fuel source is vaporized and delivered to the combustion chamber, wherein the vaporized fuel is burned. The heat generated in the combustion chamber is then used to drive a Stirling engine or other heat conversion device. The heat exchanger can be used to preheat the air as the air progresses through the air passage of the heat exchanger, thus maximizing the efficiency of the device, ie by preheating the air mixed with the vaporized fuel to support the combustion of the chamber. Less fuel may be required to maintain the Stirling engine at the desired operating temperature. The exhaust gas may proceed through the exhaust duct of the heat exchanger so that heat from the exhaust gas can be transferred to the air delivered to the combustion chamber.

The combustion chamber may be combined with any suitable arrangement in which air is mixed with the vaporized fuel and / or in which the air-fuel mixture is combusted. For example, the fuel can be mixed with air in a venturi to provide an air-fuel mixture, and the air-fuel mixture can be burned in a heat generating zone downstream from the venturi. To initiate combustion, the air-fuel mixture may be defined in an ignition zone where an igniter, such as a spark generator, ignites the mixture. The igniter can be any device capable of igniting fuel, such as a mechanical spark generator, an electrical spark generator, a resistance heating ignition wire, and the like. The electrical spark generator can be powered by any suitable power source, such as a small battery. However, the battery can be replaced with a manually operated piezoelectric transducer that generates a current when activated. In this arrangement, the current can be generated electromechanically by pressurizing the transducer. For example, a striker may be arranged to strike the transducer with a certain force when the trigger is pressed. The power generated by the converter can be supplied to the spark generating mechanism by suitable circuitry. This arrangement can be used to ignite the fuel-air mixture.

Some of the power generated by the conversion device may be stored in a suitable storage device, such as a battery or capacitor, that may be used to power the igniter. For example, a manually operated switch can be used to deliver current directly to the resistance heating element or through a portion of the metal tube that vaporizes the fuel in the flow passage, and / or the current is supplied to the combustion chamber. It can be supplied to the igniter to initiate combustion of the fuel-air mixture.

Preferably, the heat generated by burning the fuel can be used to operate any type of device that relies on mechanical or electrical power. For example, heat conversion sources may include telephony devices (e.g., cordless phones), portable computers, power appliances, electrical appliances, camping supplies, military equipment, motorized bicycles, powered wheelchairs and underwater propulsion devices, electronics It can be used to generate power for portable electrical equipment such as detection devices, electronic monitoring equipment, battery chargers, lighting equipment, heating equipment and the like. Thermal conversion devices may also be used to power non-portable devices or power grids where no, uncomfortable, or unreliable location is available. Such location and / or non-portable devices include remote residential districts and military camps, vending machines, underwater installations, and the like.

The intended photoelectric array for use in the hybrid power generation system of the present invention includes a wide range of photovoltaic cells. Examples of preferred formats known to be available may provide 20-25% conversion efficiency and may include several conversion layers. For example, there is a blue reactive layer on the outermost surface, followed by a green-red reactive layer, followed by an infrared layer. Other formats are made of gallium rather than silicon. Nevertheless, in such a situation, it may be more desirable to use a cell of relatively inefficient (10-18%), and the semiconductor surface of the cell is provided with an appropriate amount of conductive metal strip (for cross-sectional area), The generated current, which can be several times greater than that found, does not cause overheating of the semiconductor or melting of the metal conductor.

Alternatively, solar cell-only designs can include an amorphous form that includes stacked amorphous silicon configured on flat or non-flat surfaces, as will be understood by those skilled in the art. Development of the construction of these cells may allow cell material to be evaporated or applied onto any surface to form a matching coating.

Various methods for producing photovoltaic cells and photovoltaic arrays are described in US Pat. Nos. 4,152,824, 4,239,555, 4,451,969, 4,595,790, 4,851,308, 6,077,722, 6,111,189, 6,368,892 As is evident from the headings 6,423,565 and 6,465,724.

As is known in the art of power generation using photovoltaic cells, means may be provided for balancing the load, for example if there is part of the array in a relatively poorly illuminated position. Useful operating voltages are at least 12 volts, with high voltages providing improved utilization, especially in terms of minimizing transmission and semiconductor losses, when sunlight is low and the operating voltage drops. Step-up converters may be provided as known in the art to maintain a constant output voltage through the varying current. Typically, the array used in the combination of the present invention can generate power in the range of 51 to 204 Kg-m / sec (500 W to 2 KW) or more.

Referring to FIG. 10, shown is a block diagram of a hybrid power system 300 in accordance with a preferred shape. As shown, a liquid fuel source, comprising one or more heated capillary tubes through which fuel from the fuel source is vaporized and delivered to the combustion chamber, wherein the vaporized fuel is combusted and the combustion chamber drives a Stirling engine or other heat conversion device. A power unit 310 is provided as described above in which heat is generated while being utilized. The heat conversion device may advantageously be attached to an alternator, such as a linear alternator for generating power, transferred to the power electronics module 350, which in turn is sent to a battery 340 which is connected to the load.

The photovoltaic array 320, which may be selected from the foregoing format, is also electrically connected to the storage battery 340 and may be sized to provide the total requirement of the load during the peak solar radiation period or the power unit 310. It can be designed for supply by For the sizing of the power unit 310, a unit with an engine having a capacity of 35.7 Kg-m / sec (350 W) is provided, as the photoelectric array provides 102 Kg-m / sec (1 KW) on a clear day. Similar power outputs can be provided for more than 12 hours per day. As such, the capacity of the power unit can be considered lower than the PV array and still provide improved feed capacity and power reliability. As can be seen, multiple power units can similarly be used to address large applications.

As particularly preferred, the photovoltaic array 320 provides about 90% of the delivered power and obtains a hybrid strategy that requires about 300 to 800 hours of engine operation per year. The hybrid structure of the present invention can reduce the requirements of the photovoltaic panel and battery storage capacity by 25% to 50%, and can reduce the capital and operating costs compared to the photoelectric array. In addition, the intended hybrid structure reduces the stress of the battery assisted system (such as reducing the discharge level) while consequently increasing the replacement schedule of one or more factors.

While the invention has been described with reference to the preferred embodiments, it will be apparent to those skilled in the art that various changes and equivalents may be employed without departing from the scope of the invention.

Claims (20)

In a hybrid system for generating power (a) a photoelectric array for collecting and converting solar radiation into power, (b) a power generation device for generating power from a source of liquid fuel, comprising: (i) at least one capillary flow path having an inlet end and an outlet end, the inlet end in fluid communication with the source of liquid fuel, (ii) And along the at least one capillary flow path, heating the liquid fuel in the at least one capillary flow path to a level sufficient to change at least a portion of the liquid fuel in the at least one capillary flow path from a liquid state to a vapor state and A heat source operable to deliver a stream of substantially vaporized fuel from said outlet end of at least one capillary flow path, (iii) a combustion chamber in communication with said outlet end of said at least one capillary flow path, ( iv) operable to convert heat released by combustion in the combustion chamber into electrical power Ring device, and (v) electricity generation apparatus comprising a deposit cleaning means for cleaning deposits formed during operation of the power generation device, and (c) a storage device electrically connected to the photoelectric array and the conversion device, for storing power generated by the conversion device and the photoelectric array, The conversion device is selected from the group consisting of a micro turbine, a micro turbine with an electric generator, a Stirling engine, and a Stirling engine with an electric generator, And said conversion device generates mechanical or electrical output of up to 510 kg-m / sec (5000 watts). 2. The hybrid system of claim 1, wherein said heat source comprises a resistive heating element. The hybrid system of claim 1, wherein the at least one capillary flow passage comprises at least one capillary tube. 4. The hybrid system of claim 3, wherein said heat source has a section of said capillary tube that is heated by passing a current. delete The method of claim 1, wherein the deposit cleaning means comprises a fluid control valve, the heat source and the oxidant control valve, the oxidant control valve is for causing the at least one capillary flow path in fluid communication with the oxidant, And operable to heat the oxidant in the at least one capillary flow path to a level sufficient to oxidize deposits formed during heating of the liquid fuel, wherein the oxidant control for placing the at least one capillary flow path in fluid communication with an oxidant. The valve may be operable to alternately repeat introducing an oxidant into the capillary flow path and introducing a liquid fuel, which enables on-site cleaning of the capillary flow path when the oxidant is introduced into the at least one capillary flow path. Hybrid sheath for power generation, characterized in that . The fluid control valve of claim 1, further comprising a deposit cleaning means fluid control valve, wherein the fluid control valve is operable to be in fluid communication with the at least one capillary flow path such that the solvent is introduced into the at least one capillary flow path. When enabled, enables on-site cleaning of the capillary flow path. 8. The hybrid system of claim 7, wherein said solvent comprises a liquid fuel from said liquid fuel source and said heat source is phased out during cleaning of said capillary flow path. The hybrid system of claim 1, wherein the combustion chamber includes an igniter operable to ignite the vaporized fuel. 10. The hybrid system of claim 9, wherein said heat source is useful for vaporizing said liquid fuel to a level effective to reduce the ignition energy requirement of said igniter. delete delete 10. The hybrid system of claim 1, further comprising a fuel source, said fuel source capable of delivering pressurized liquid fuel to said at least one capillary flow path at a pressure of 100 psig or less. delete delete In a method for generating power, (a) converting solar radiation into power through the use of a photoelectric array, (b) refueling at least one capillary flow path with liquid fuel, (c) heating the liquid fuel in the at least one capillary flow path, thereby passing a stream of substantially vaporized fuel through the outlet of the at least one capillary flow path, (d) combusting the vaporized fuel in a combustion chamber, (e) converting heat generated by combustion of the vaporized fuel in the combustion chamber into power using a conversion device, (f) periodically cleaning the at least one capillary flow path, and (g) storing the power generated in steps (a) and (e) in a storage device. delete delete delete 17. The method of claim 16, wherein the periodic cleaning step comprises: (i) phasing-out the heating of the at least one capillary flow path, (ii) replenishing solvent into the at least one capillary flow path And wherein deposits formed in the at least one capillary flow path are removed.

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