KR100901335B1 - Cement immediateness modeling styrofoam an engineering method for preparation styrofoam to use molding product manufacturing method - Google Patents

Cement immediateness modeling styrofoam an engineering method for preparation styrofoam to use molding product manufacturing method Download PDF

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KR100901335B1
KR100901335B1 KR1020080076872A KR20080076872A KR100901335B1 KR 100901335 B1 KR100901335 B1 KR 100901335B1 KR 1020080076872 A KR1020080076872 A KR 1020080076872A KR 20080076872 A KR20080076872 A KR 20080076872A KR 100901335 B1 KR100901335 B1 KR 100901335B1
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cement
styrofoam
weight
parts
sculpture
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김기현
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(주)테마싸인알라딘
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/04—Modelling plastic materials, e.g. clay
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/38—Fibrous materials; Whiskers
    • C04B14/42—Glass

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

A manufacturing method of a sculpture using expanded polystyrene by a CIMS method is provided to make the sculpture which is lighter than conventional cement or concrete and reduce construction time. A manufacturing method of a sculpture using expanded polystyrene by a CIMS method comprises the following steps of: sculpting the sculpture made of expanded polystyrene to the designated size and design; attaching a mesh net of the expanded polystyrene; laminating a cement composite on the mesh net; performing scratch work on the cement composite; laminating the cement composite on the completed cement composite; sculpting the laminated cement composite to a designed shape; and performing color painting work on the sculpture after hardening the sculpture.

Description

씨아이엠에스 공법에 의한 스티로폼을 이용한 조형물 제조방법{Cement Immediateness Modeling Styrofoam An Engineering Method For Preparation Styrofoam To Use Molding Product Manufacturing method}Cement Immediateness Modeling Styrofoam An Engineering Method For Preparation Styrofoam To Use Molding Product Manufacturing method}

본 발명은 씨아이엠에스 공법에 의한 스티로폼을 이용한 조형물 제조방법에 관한 것으로, 상세하게는 디자인된 형태에 따라 기본적인 스티로폼으로 구조물을 만들고, 이 스티로폼 구조물 위에 유리섬유 또는 레노직으로 이루어진 매쉬망을 부착한 다음, 이에 시멘트, 몰탈에 알카리성 촘매트와 시멘트 접착강화제인 몰다인, 메도몰을 혼합하여 내충격성과 접착력과 방수효과를 극대화시키도록 구성한 것이다.The present invention relates to a method of manufacturing a sculpture using a styrofoam by the CMS method, and in detail, the structure is made of a basic styrofoam according to the designed form, and then attached to the styrofoam structure a mesh made of glass fiber or lenostic To this end, it is designed to maximize impact resistance, adhesive strength and waterproof effect by mixing alkali chom mat with cement and mortar, cement mole, and medomol.

일반적으로 조형물 제작하는 데 있어, 콘크리트나 시멘트로써 단조로운 형태의 거푸집을 만들거나 벽돌을 쌓아야 하기 때문에 자유롭고 디테일한 형태로 만드는 것은 매우 어려운 일이고, 어떠한 재료를 이용하든 내부를 채워야만 해서 시간적, 경제적으로 부담이 큰 문제점이 발생 되었다.In general, in the production of sculptures, it is very difficult to free form and form a concrete form or form a monolithic form of concrete or cement, and it is very difficult to make a free and detailed form. The burden was a big problem.

또한, 이러한 작업은 작업장에서 제품을 만들어 이동하여 설치하게 되어 마감이 깔끔하지 못하고, 공사현장의 특성이나 다변하는 상황에 맞춰서 즉각적으로 대응할 수 없는 문제점이 발생 되었다.In addition, this work is made by moving and installing the product in the workplace, the finish is not neat, there is a problem that can not respond immediately in accordance with the characteristics of the construction site or changing circumstances.

본 발명은 이와 같은 종래의 문제점을 해결하기 위하여 안출된 것으로, 본 발명은 시멘트, 몰탈에 알카리성 촘매트를 혼합하여 강도를 높인 복합재로서 촙매트를 교반하지 않은 상태의 시멘트나 몰탈에 비하여 내충격성을 높이게 되었으며, 크랙발생을 현저히 낮추게 되었고, 시멘트 접착강화제인 메도몰 및 몰다인을 혼합함으로써 기존 콘크리트를 이용한 조형물의 단점을 크게 보완함으로써 방수효과는 물론, 여기에 산화철을 혼합하여 백화현상을 방지하도록 구성한 것이다.The present invention has been made in order to solve such a conventional problem, the present invention is a composite material of high strength by mixing the alkaline chommat with cement, mortar as compared to the cement or mortar without stirring the wet mat as a composite material It has been increased, it has significantly lowered the occurrence of cracks, and by mixing the medomol and the moldine, cement bonding reinforcing agent to greatly compensate for the shortcomings of the existing sculptures using the concrete, it is configured to prevent the whitening phenomenon by mixing the iron oxide with the waterproof effect. will be.

본 발명의 과제 해결 수단은, 결정된 디자인을 지정된 크기에 맞추어 스티로폼 구조물을 조각하는 단계; 상기 스티로폼 위에 매쉬망을 부착하는 단계; 상기 매쉬망 위에 시멘트조성물을 1차로 적층하는 단계; 1차로 적층된 상기 시멘트조성물에 스크래치작업을 하는 단계; 상기 스크래치작업이 완료된 시멘트조성물에 2차로 시멘트조성물을 적층하는 단계; 2차로 적층된 상기 시멘트조성물에 디자인대로 형태 및 세분화로 조각하는 단계; 및 상기 조각이 완료되면 이를 경화시키고, 조각품에 위에 칼라 도장작업을 하는 단계를 포함하여 구성된 것을 특징으로 한다.The problem solving means of the present invention comprises the steps of carving the styrofoam structure according to the determined design to the specified size; Attaching a mesh to the styrofoam; Firstly laminating a cement composition on the mesh net; Scratching the cement composition laminated first; Stacking the cement composition on the cement composition in which the scratching is completed; Sculpting into a shape and granularity as designed in the second laminated cement composition; And when the engraving is completed, it is cured, characterized in that comprising a step of performing a color painting on the sculpture.

본 발명에 따른 스티로폼을 이용한 조형물 제작방법은, 스티로폼으로 형태를 조각한 다음, 이에 유리섬유 또는 라노직으로 직조된 매쉬망을 부착한 후, 그 위에 시멘트조성물을 적층하여 조각하는 것으로, 공사기간에 있어서도 우위를 가지며, 기존의 시멘트나 콘크리트보다 가볍고 견고하며, 실내외 조형작업에도 그 우수성을 인정받고 있으며, 일정 규격에 있어서는 공장에서 제품을 만들어 설치할 수 있고, 또한 현장에서 직접 조형함으로 미감이 깔끔하고 공사현장의 특성이나 상황에 맞추어 즉각적으로 대응할 수 있는 효과가 제공된다. Sculpture manufacturing method using a styrofoam according to the present invention, by sculpting the form with styrofoam, and then attached to the mesh mesh woven from glass fiber or lanowoven, and then laminated by carving the cement composition thereon, during construction In addition, it is lighter and more durable than conventional cement or concrete, and is recognized for its excellence in interior and exterior molding work.In a certain standard, products can be made and installed in factories, and the aesthetics are neat and clean due to direct molding on site. The effect is to respond immediately to the characteristics and circumstances of the company.

이하, 첨부된 도면을 참조하여 본 발명의 실시를 위한 구체적인 내용을 설명하면 다음과 같다.Hereinafter, with reference to the accompanying drawings will be described specific details for the practice of the present invention.

도 1은 본 발명에 따른 씨아이엠에스 공법에 의한 스티로폼을 이용한 조형물 제조방법의 공정도이다.1 is a process chart of a method for manufacturing a sculpture using a styrofoam by the CMS method according to the present invention.

도시된 바와 같이, 본 발명에 따른 씨아이엠에스(Cement Immediateness Modeling Styropo)에 의한 스티로폼을 이용한 조형물 제조방법, 결정된 디자인을 지정된 크기에 맞추어 스티로폼 구조물을 조각하는 단계와; 상기 스티로폼 위에 매쉬망을 부착하는 단계와; 상기 매쉬망 위에 시멘트조성물을 1차로 적층하는 단계와; 1차로 적층된 상기 시멘트조성물에 스크래치작업을 하는 단계와; 상기 스크래치작업이 완료된 시멘트조성물에 2차로 시멘트조성물을 적층하는 단계와; 2차로 적층된 상기 시멘트조성물에 디자인대로 형태 및 세분화로 조각하는 단계와; 상기 조각이 완료되면 이를 경화시키고, 조각품에 위에 칼라 도장작업을 하는 단계로 이루어진다.As shown, a method of manufacturing a sculpture using styrofoam by Cement Immediateness Modeling S tyropo according to the present invention, the step of sculpting the styrofoam structure according to the determined design; Attaching a mesh net over the styrofoam; Firstly laminating a cement composition on the mesh; Scratching the cement composition laminated first; Stacking the cement composition on the cement composition in which the scratching operation is completed; Sculpting into a shape and granularity as designed in the second laminated cement composition; When the engraving is completed, it is cured, it is made of a color painting work on the sculpture.

이와 같이 제조되는 스티로폼을 이용한 조형물 제조방법을 실시예를 통하여 구체적으로 설명하기로 한다.Sculpture manufacturing method using the styrofoam prepared as described above will be described in detail through the embodiment.

상기 구조물을 조각하는 단계에서는, 결정된 디자인에 따라 스티로폼으로 기초 조각작업을 하게 된다. 즉, 기초 스티로폼을 결정된 디자인의 형태에 적절하게 조작하여 기본 형상과 모양을 만들게 된다.In the step of sculpting the structure, the basic engraving work in styrofoam according to the determined design. That is, the basic styrofoam is appropriately manipulated to the determined shape of the design to create a basic shape and shape.

<실시예><Example>

Figure 112008056434116-pat00001
Figure 112008056434116-pat00001

상기 조각된 스티로폼 위에 메쉬망을 부착하는 단계에서는, 적정 형상으로 조각된 스티로폼 위에 접착력 및 크렉방지를 높이기 위한 매쉬망을 부착하게 된다. 이때, 매쉬망은 화학섬유, 유리섬유 또는 레노직 등으로 직조 된 것으로, 스티로폼 위에 타카(공구) 등으로 고정시켜 접착력을 높이고, 크렉을 방지하게 된다.In the step of attaching the mesh net on the carved styrofoam, the mesh net to increase the adhesion and crack prevention on the styrofoam carved into the appropriate shape. At this time, the mesh net is woven from chemical fibers, glass fibers or lenojik, and fixed on the styrofoam with a taka (tool) or the like to increase the adhesive strength, and prevent cracking.

<실시예><Example>

Figure 112008056434116-pat00002
Figure 112008056434116-pat00002

상기 매쉬망 위에 시멘트조성물을 1차로 적층 하는 단계에서는, 매쉬망 표면에 몰탈 100중량부에 대하여 시멘트 25중량부와; 시멘트 강도 강화제인 촙매트 0.5중량부, 시멘트 접착강화제인 몰다인 0.47중량부, 몰도몰 0.035중량부를 혼합하여 이루어진 시멘트조성물을 1차로 적층하여 견고한 구조물을 만들게 된다.In the step of laminating the cement composition on the mesh net in the first step, 25 parts by weight of cement with respect to 100 parts by weight of mortar on the mesh surface; Cement composition made by mixing 0.5 parts by weight of cement strength reinforcing material, 0.47 parts by weight of moldine, and 0.035 parts by weight of molar mole, to make a solid structure.

이때, 시멘트 강도 강화제인 촙매트는 알카리성의 섬유 또는 강화유리 등으로 이루어진다.At this time, the wet mat, which is a cement strength reinforcing agent, is made of alkaline fibers or tempered glass.

<실시예><Example>

Figure 112008056434116-pat00003
Figure 112008056434116-pat00003

상기 스크래치작업을 하는 단계에서는, 1차로 적층된 구조물의 표면에 스크래치(상처)를 하여 2차 적층 작업을 준비하게 된다.In the scratching step, the surface of the first stacked structure is scratched (wound) to prepare for the second stacking operation.

상기 2차로 시멘트조성물을 적층하는 단계에서는, 1차로 시멘트조성물을 적층한 다음, 이의 표면에 스크래치를 한 상태에서 2차로 시멘트조성물을 적층하게 된다.In the step of laminating the cement composition in the second step, the cement composition is laminated first, and then the cement composition is laminated secondly while scratching the surface of the cement composition.

상기 2차 시멘트조성물은 몰탈 100중량부에 대하여 산화철 0.1중량부, 시멘트 25중량부와; 시멘트 강도 강화제인 촙매트 0.5중량부, 시멘트 접착강화제인 몰다인 0.47중량부, 몰도몰 0.035중량부를 혼합하여 이루어진다.The secondary cement composition is 0.1 parts by weight of iron oxide, 25 parts by weight of cement based on 100 parts by weight of mortar; 0.5 weight part of wet mat which is a cement strength strengthening agent, 0.47 weight part of moldine which is a cement adhesion strengthening agent, and 0.035 weight part of molar moles are formed.

이때, 몰탈에 산화철을 혼합함으로써 시멘트에 의해 발생되는 백화현상을 막을 수 있게 된다.At this time, by mixing the iron oxide with the mortar it is possible to prevent the whitening phenomenon caused by the cement.

<실시예><Example>

Figure 112008056434116-pat00004
Figure 112008056434116-pat00004

상기 디자인대로 형태 및 세분화 조각하는 단계에서는, 디자인대로 형태 및 간지를 조각해 나가게 된다. 즉, 디자인대로 세밀하게 마무리 조각을 하게 된다.In the step of carving and shaping according to the design, the shape and slip sheet are carved out according to the design. That is, the design is finely carved.

<실시예 1> <실시예 2><Example 1> <Example 2>

Figure 112008056434116-pat00005
Figure 112008056434116-pat00006
Figure 112008056434116-pat00005
Figure 112008056434116-pat00006

상기 조각품에 위에 칼라 도장작업을 하는 단계에서는, 완료된 디자인 조각이 경화가 이루어지면, 조각품 위에 원하는 칼라 도장을 실시하게 됨으로써 하나의 조형물의 제작이 완료된다.In the step of performing a color painting on the sculpture, when the finished design piece is hardened, the desired color painting is performed on the sculpture to complete the production of a sculpture.

<실시예 1> <Example 1>

Figure 112008056434116-pat00007
Figure 112008056434116-pat00007

도 1은 본 발명에 따른 씨아이엠에스 공법에 의한 스티로폼을 이용한 조형물 제조방법의 공정도.1 is a process chart of the manufacturing method of the sculpture using the styrofoam by the CMS method according to the present invention.

Claims (5)

삭제delete 결정된 디자인을 지정된 크기에 맞추어 스티로폼 구조물을 조각하는 단계; 상기 스티로폼 위에 매쉬망을 부착하는 단계; 상기 매쉬망 위에 시멘트조성물을 1차로 적층하는 단계; 1차로 적층된 상기 시멘트조성물에 스크래치작업을 하는 단계; 상기 스크래치작업이 완료된 시멘트조성물에 2차로 시멘트조성물을 적층하는 단계; 2차로 적층된 상기 시멘트조성물에 디자인대로 형태 및 세분화로 조각하는 단계; 및 상기 조각이 완료되면 이를 경화시키고, 조각품에 위에 칼라 도장작업을 하는 단계로 구성된 씨아이엠에스 공법에 의한 스티로폼을 이용한 조형물 제조방법에 있어서,Sculpting the styrofoam structure to fit the determined design to a designated size; Attaching a mesh to the styrofoam; Firstly laminating a cement composition on the mesh net; Scratching the cement composition laminated first; Stacking the cement composition on the cement composition in which the scratching is completed; Sculpting into a shape and granularity as designed in the second laminated cement composition; In the method of manufacturing a sculpture using a styrofoam by the CMS method comprising the step of curing when the engraving is completed, the color painting work on the sculpture, 상기 시멘트조성물은The cement composition is 몰탈 100중량부에 대하여 시멘트 25중량부와, 시멘트 강도 강화제인 촙매트 0.5중량부, 시멘트 접착강화제인 몰다인 0.47중량부, 메도몰 0.035중량부를 혼합하여 이루어진 것을 특징으로 하는 씨아이엠에스 공법에 의한 스티로폼을 이용한 조형물 제조방법.Styrofoam by CSI method, comprising 25 parts by weight of cement, 0.5 parts by weight of cement mat, 0.57 parts by weight of cement strength enhancing agent, 0.47 parts by weight of moldine, which is a cement adhesion enhancing agent, and 0.035 parts by weight of medomol. Sculpture manufacturing method using. 제2항에 있어서, 상기 시멘트조성물은The method of claim 2, wherein the cement composition is 몰탈 100중량부에 대하여 산화철 0.1중량부, 시멘트 25중량부와, 시멘트 강도 강화제인 촙매트 0.5중량부, 시멘트 접착강화제인 몰다인 0.47중량부, 몰도몰 0.035중량부를 혼합하여 이루어진 것을 특징으로 하는 씨아이엠에스 공법에 의한 스티로폼을 이용한 조형물 제조방법.0.1 parts by weight of iron oxide, 25 parts by weight of cement, 0.5 parts by weight of wet mat, which is a cement strength enhancer, 0.47 parts by weight of moldine, which is a cement adhesion enhancer, and 0.035 parts by weight of molar mole, based on 100 parts by weight of mortar. Sculpture production method using the styrofoam by the CMS method. 제2항 또는 제3항에 있어서, 상기 촙매트는 알카리성 섬유 또는 강화유리로 이루어진 것을 특징으로 하는 씨아이엠에스 공법에 의한 스티로폼을 이용한 조형물 제조방법.4. The method of claim 2 or 3, wherein the wet mat is made of alkaline fibers or tempered glass. 제2항에 있어서, 상기 매쉬망은The method of claim 2, wherein the mesh network 유리섬유 또는 레노직으로 직조 되어 상기 스티로폼 위에 접착력을 높이는 것을 특징으로 하는 씨아이엠에스 공법에 의한 스티로폼을 이용한 조형물 제조방법.Sculpture manufacturing method using a styrofoam by the CMS method characterized in that the woven from glass fiber or lenoji to increase the adhesive strength on the styrofoam.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101152712B1 (en) 2009-07-20 2012-06-15 김동문 Artificial sculptures using Wasted Styrofoams and methods of producing them
KR102636408B1 (en) * 2023-01-02 2024-02-14 남구현 Cement composition for manufacturing sculpture

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KR910016514A (en) * 1990-03-14 1991-11-05 김득일 Artificial Rock Manufacturing Method
KR200296210Y1 (en) 2002-08-16 2002-11-23 정성일 Sign board
JP2007283608A (en) * 2006-04-14 2007-11-01 Yumake:Kk Manufacturing method of imitative shaped object
KR100860270B1 (en) 2008-03-18 2008-09-25 (주) 아트파밀리아 Manufacturing method of artificial carving work using cement

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR910016514A (en) * 1990-03-14 1991-11-05 김득일 Artificial Rock Manufacturing Method
KR200296210Y1 (en) 2002-08-16 2002-11-23 정성일 Sign board
JP2007283608A (en) * 2006-04-14 2007-11-01 Yumake:Kk Manufacturing method of imitative shaped object
KR100860270B1 (en) 2008-03-18 2008-09-25 (주) 아트파밀리아 Manufacturing method of artificial carving work using cement

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101152712B1 (en) 2009-07-20 2012-06-15 김동문 Artificial sculptures using Wasted Styrofoams and methods of producing them
KR102636408B1 (en) * 2023-01-02 2024-02-14 남구현 Cement composition for manufacturing sculpture

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