KR20110002520A - Cement immediateness modeling an engineering method for preparation steel structure to use molding product manufacturing method - Google Patents

Cement immediateness modeling an engineering method for preparation steel structure to use molding product manufacturing method Download PDF

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Publication number
KR20110002520A
KR20110002520A KR1020090060015A KR20090060015A KR20110002520A KR 20110002520 A KR20110002520 A KR 20110002520A KR 1020090060015 A KR1020090060015 A KR 1020090060015A KR 20090060015 A KR20090060015 A KR 20090060015A KR 20110002520 A KR20110002520 A KR 20110002520A
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South Korea
Prior art keywords
cement
weight
parts
steel structure
cement composition
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KR1020090060015A
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Korean (ko)
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김기현
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(주)테마싸인알라딘
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Priority to KR1020090060015A priority Critical patent/KR20110002520A/en
Publication of KR20110002520A publication Critical patent/KR20110002520A/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/12—Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/18—Applying ornamental structures, e.g. shaped bodies consisting of plastic material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/22—Removing surface-material, e.g. by engraving, by etching
    • B44C1/225—Removing surface-material, e.g. by engraving, by etching by engraving

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

PURPOSE: A sculpture manufacturing method by CIM(Cement Immediateness Modeling) using a steel structure is provided to maximize impact property, adhesive force and waterproof effect of a concrete/cement sculpture and cut down on the manufacturing cost. CONSTITUTION: A sculpture manufacturing method by CIM using a steel structure is as follows. A base shape is formed by covering metal lath on a steel structure. A first cement composition, which is formed by mixing cement 25 parts by weight, chop mat 0.5 parts by weight, mordine 0.47 parts by weight, and mathomor 0.035 parts by weight with mortar 100 parts by weight, is laminated on the metal lath and scratched. A second cement composition, which is formed by mixing ferric oxide 0.1 parts by weight, cement 25 parts by weight, chop mat 0.5 parts by weight, mordine 0.47 parts by weight and mathomor 0.035 parts by weight, is laminated on the scratched cement composition and sculpted into the designed shape. The composition is hardened after completion of sculpting and colored with paint.

Description

씨아이엠 공법에 의한 철 구조물을 이용한 조형물 제조방법{Cement Immediateness Modeling An Engineering Method For Preparation Steel Structure To Use Molding Product Manufacturing method}Cement Immediateness Modeling An Engineering Method For Preparation Steel Structure To Use Molding Product Manufacturing Method}

본 발명은 씨아이엠 공법에 의한 철 구조물을 이용한 조형물 제조방법에 관한 것으로, 상세하게는 디자인된 형태에 따라 기본적으로 철근으로 형태를 만들고, 이에 철 라스망을 씌운 다음, 시멘트, 몰탈에 알카리성 촘매트와 시멘트 접착강화제인 몰다인, 메도몰을 혼합하여 내충격성과 접착력과 방수효과를 극대화시키고, 산화철을 혼합하여 백화현상을 방지하도록 구성한 것이다.The present invention relates to a method for manufacturing a sculpture using a steel structure according to the CEM method, and in detail, according to the designed form, basically made a form of reinforcing bar, and then covered with an iron lass, cement, mortar alkaline chommat It is designed to maximize impact resistance, adhesive strength and waterproofing effect by mixing moldine and medomol, which are cement adhesion enhancer, and to prevent whitening phenomenon by mixing iron oxide.

일반적으로 조형물 제작하는 데 있어, 콘크리트나 시멘트로써 단조로운 형태의 거푸집을 만들거나 벽돌을 쌓아야 하기 때문에 자유롭고 디테일 한 형태로 만드는 것은 매우 어려운 일이고, 어떠한 재료를 이용하든 내부를 채워야만 해서 시간적, 경제적으로 부담이 큰 문제점이 발생 되었다.In general, it is very difficult to make a free form in the form of a monolithic form of concrete or cement or to build a brick. The burden was a big problem.

또한, 이러한 작업은 작업장에서 제품을 만들어 이동하여 설치하게 되어 마감이 깔끔하지 못하고, 공사현장의 특성이나 다변하는 상황에 맞춰서 즉각적으로 대응할 수 없는 문제점이 발생 되었다.In addition, this work is made by moving and installing the product in the workplace, the finish is not neat, there is a problem that can not respond immediately in accordance with the characteristics of the construction site or changing circumstances.

본 발명은 이와 같은 종래의 문제점을 해결하기 위하여 안출된 것으로, 본 발명은 시멘트, 몰탈에 알카리성 촘매트를 혼합하여 강도를 높인 복합재로서 촙매트를 교반하지 않은 상태의 시멘트나 몰탈에 비하여 내충격성을 높이게 되었으며, 크랙발생을 현저히 낮추게 되었고, 시멘트 접착강화제인 메도몰 및 몰다인을 혼합함으로써 기존 콘크리트면은 이용한 조형물의 단점을 크게 보완함으로 방수효과는 물론, 여기에 산화철을 혼합하여 백화현상을 방지하도록 구성한 철 구조물을 이용 한 조형물 제조방법을 제공하는 데 있다.The present invention has been made in order to solve such a conventional problem, the present invention is a composite material of high strength by mixing the alkaline chommat with cement, mortar as compared to the cement or mortar without stirring the wet mat as a composite material It has been increased, it has significantly lowered the crack generation, and by mixing the cement mortar and molding mole, cement concrete reinforcement to significantly compensate for the disadvantages of the existing concrete surface, as well as waterproofing effect to prevent whitening phenomenon by mixing iron oxide It is to provide a method of manufacturing a sculpture using the constructed steel structure.

본 발명의 과제 해결 수단은, 상기 철 구조물 위에 철 라스망을 씌워 기본 형상을 형성하는 단계; 상기 철 라스망 위에, 몰탈 100중량부에 대하여 시멘트 25중량부와, 시멘트 강도 강화제인 촙 매트 0.5중량부, 시멘트 접착강화제인 몰다인 0.47중량부, 메도몰 0.035중량부를 혼합하여 이루어진 1차 시멘트조성물을 적층하는 단계; 1차로 적층된 상기 시멘트조성물에 스크래치작업을 하는 단계; 상기 스크래치 작업이 완료된 시멘트조성물에, 몰탈 100중량부에 대하여 산화철 0.1중량부, 시멘트 25중량부와, 시멘트 강도 강화제인 촙 매트 0.5중량부, 시멘트 접착강화제인 몰다인 0.47중량부, 몰도몰 0.035중량부를 혼합하여 이루어진 2차 시멘트조성물을 적층하는 단계; 상기 2차로 적층된 시멘트조성물에 디자인대로 형태 및 세분화 조각하는 단계; 및 상기 조각이 완료되면 경화시키고, 조각품에 위에 칼라 도장작업을 하는 단계를 포함하여 구성된 것을 특징으로 한다.The problem solving means of the present invention, forming a basic shape by covering the iron lass on the steel structure; A primary cement composition comprising 25 parts by weight of cement, 0.5 parts by weight of cement matting agent, 0.47 parts by weight of moldine, which is a cement adhesion enhancing agent, and 0.035 parts by weight of medomol, on 100 parts by weight of mortar. Stacking; Scratching the cement composition laminated first; In the cement composition, the scratch operation was completed, 0.1 part by weight of iron oxide, 25 parts by weight of cement, 0.5 part by weight of a mat of cement strength enhancing agent, 0.47 part by weight of cementine, a cement adhesion enhancing agent, and a molar mole 0.035, based on 100 parts by weight of mortar. Stacking secondary cement compositions formed by mixing parts by weight; Sculpting and shaping the second and laminated cement composition according to design; And when the engraving is completed, it is cured, characterized in that configured to include a step of painting on the sculpture.

본 발명에 따른 철 구조물을 이용한 조형물 제작방법인, 콘크리트 직조 방식은 견고한 철 구조물을 바탕으로 조형물 내부를 비우는 만큼 경제적이며, 어떠한 형태나 디테일에 큰 제약 없이 표현이 가능하다. 또한, 이미 철 구조물에서 완성도가 높은 형태를 이루고 있고, 그 위에 시멘트를 적층하여 조각하는 것으로, 공사기간에 있어서도 우위를 가지며, 기존의 시멘트나 콘크리트보다 가볍고 견고하며, 불에 타지 않은 재료로서 실내외 조형작업에도 그 우수성을 인정받고 있으며, 공장에 서 제품을 만들어 설치하는 것보다 현장에서 직접 조형함으로 미감이 깔끔하고 공사현장의 특성이나 상황에 맞추어 즉각적으로 대응할 수 있는 효과가 제공된다. Concrete weaving method using a steel structure according to the invention, the concrete weaving method is economical as emptying the inside of the sculpture based on a solid steel structure, it can be expressed without any restrictions on any form or detail. In addition, the steel structure is already a high degree of perfection, and by cement laminated on top of it, it has an advantage in the construction period, and is lighter and stronger than the existing cement or concrete, and as a non-burning material, indoor and outdoor molding Its work is recognized for its excellence, and the aesthetics are clean by direct molding at the site, rather than making and installing products at the factory, and the effect can be promptly responded to the characteristics and situations of the construction site.

이하, 첨부된 도면을 참조하여 본 발명의 실시를 위한 구체적인 내용을 설명하면 다음과 같다.Hereinafter, with reference to the accompanying drawings will be described specific details for the practice of the present invention.

도 1은 본 발명에 따른 싸아이엠 공법에 의한 철조물을 이용한 조형물 제조방법의 공정도이다.1 is a process diagram of a method for manufacturing a sculpture using the ironwork by the SI method according to the present invention.

도시된 바와 같이, 본 발명에 따른 씨아이엠(Cement Immediateness Modeling)공법에 의한 철 구조물을 이용한 조형물 제조방법은, 결정된 디자인을 지정된 크기에 맞추어 철 구조물로써 골조를 제작하는 단계와; 상기 철 구조물 위에 철 라스망을 씌워 기본 형상을 형성하는 단계와; 상기 철 라스망 위에 시멘트조성물을 1차로 적층하는 단계와; 1차로 적층된 상기 시멘트조성물에 스크래치작업을 하는 단계와; 상기 스크래치 작업이 완료된 시멘트조성물에 2차로 시멘트조성물을 적층하는 단계와; 상기 2차로 적층된 시멘트조성물에 디자인대로 형태 및 세분화 조각하는 단계; 및 상기 조각이 완료되면 경화시키고, 조각품에 위에 칼라 도장작업을 하는 단계를 포함하여 구성된다.As shown, the method of manufacturing a sculpture using a steel structure according to the CI (Cement Immediateness Modeling) method according to the present invention comprises the steps of manufacturing a frame as a steel structure according to the determined design to the specified size; Covering an iron lath on the steel structure to form a basic shape; Firstly laminating a cement composition on the iron lath; Scratching the cement composition laminated first; Stacking the cement composition on the cement composition in which the scratch operation is completed; Sculpting and shaping the second and laminated cement composition according to design; And hardening when the engraving is completed, and performing a color painting on the sculpture.

이와 같이 제조되는 철 구조물을 이용한 조형물 제조방법을 실시예를 참조로 구체적으로 설명하기로 한다.A method of manufacturing a sculpture using the steel structure manufactured as described above will be described in detail with reference to Examples.

상기 골조를 제작하는 단계에서는, 결정된 디자인을 시멘트 조각을 하기 위해 지정된 크기에 맞추어 철근을 적절하게 절곡 하거나 구부려 골조(뼈대)를 만들 게 된다. 이때, 철 구조물은 부식이 되지 않는 재료를 사용하는 것이 바람직하다. 철근 등에는 부식을 방지하기 하여 코팅처리를 하는데, 이러한 코팅처리수단에는 도금, 방청도장 등을 사용하게 된다. In the step of producing the frame, the frame is made by bending or bending the reinforcing bar appropriately to the size specified for cement carving the determined design. At this time, it is preferable to use a material that does not corrode the steel structure. Reinforcing bars, etc. to prevent corrosion, the coating treatment, such coating treatment means is to use plating, anti-rust coating.

<실시예> <Examples>

Figure 112009040373921-PAT00001
Figure 112009040373921-PAT00001

상기 철 구조물 위에 철 라스망을 씌워 기본 형상을 형성하는 단계에서는, 적정 매쉬로 이루어진 철망을 철 구조물 위에 씌워 어느 정도의 형상과 모양을 형성하게 된다.In the step of forming the basic shape by covering the iron lass on the steel structure, to form a certain shape and shape by covering the steel structure made of a suitable mesh on the steel structure.

<실시예 1> <실시예 2><Example 1> <Example 2>

Figure 112009040373921-PAT00002
Figure 112009040373921-PAT00003
Figure 112009040373921-PAT00002
Figure 112009040373921-PAT00003

상기 철 라스망 위에 시멘트조성물을 1차로 적층하는 단계에서는, 철 라스망위에 몰탈 100중량부에 대하여 시멘트 25중량부와; 시멘트 강도 강화제인 촙매트 0.5중량부; 시멘트 접착강화제인 몰다인 0.47중량부; 몰도몰 0.035중량부를 혼합하여 이루어진 시멘트조성물을 1차로 적층하여 견고한 구조물을 만들게 된다.In the step of laminating the cement composition on the iron lass first, 25 parts by weight of cement based on 100 parts by weight of mortar on the iron las; 0.5 parts by weight of a wet mat which is a cement strength enhancer; 0.47 parts by weight of moldine, which is a cement adhesion enhancer; A cement composition made by mixing 0.035 parts by weight of a mole mole is first laminated to create a rigid structure.

이때, 시멘트 강도 강화제인 촙매트는 알카리성의 섬유 또는 강화유리 등으로 이루어진다.At this time, the wet mat, which is a cement strength reinforcing agent, is made of alkaline fibers or tempered glass.

<실시예><Examples>

Figure 112009040373921-PAT00004
Figure 112009040373921-PAT00004

상기 스크래치작업을 하게 되는 단계에서는 1차로 적층된 구조물의 표면에 스크래치(상처)를 하여 2차 적층 작업을 준비하게 된다.In the scratching step, the surface of the first stacked structure is scratched (wound) to prepare for the second stacked operation.

<실시예><Examples>

Figure 112009040373921-PAT00005
Figure 112009040373921-PAT00005

상기 2차로 시멘트조성물을 적층하는 단계에서는, 1차로 시멘트조성물을 적층한 다음, 이의 표면에 스크래치를 한 상태에서 2차로 시멘트조성물을 적층하게 된다.In the step of laminating the cement composition in the second step, the cement composition is laminated first, and then the cement composition is laminated secondly while scratching the surface of the cement composition.

상기 2차 시멘트조성물은 몰탈 100중량부에 대하여 산화철 0.1중량부; 시멘트 25중량부와; 시멘트 강도 강화제인 촙매트 0.5중량부; 시멘트 접착강화제인 몰다인 0.47중량부; 몰도몰 0.035중량부를 혼합하여 이루어진다.The secondary cement composition is 0.1 parts by weight of iron oxide based on 100 parts by weight of mortar; 25 parts by weight of cement; 0.5 parts by weight of a wet mat which is a cement strength enhancer; 0.47 parts by weight of moldine, which is a cement adhesion enhancer; It is made by mixing a molar molar 0.035 part by weight.

이때, 몰탈에 산화철을 혼합함으로써 시멘트에 의해 발생 되는 백화현상을 막을 수 있게 된다.At this time, by mixing the iron oxide with the mortar it is possible to prevent the whitening phenomenon caused by the cement.

<실시예><Examples>

Figure 112009040373921-PAT00006
Figure 112009040373921-PAT00006

상기 디자인대로 형태 및 세분화 조각하는 단계에서는, 디자인대로 형태 및 간지를 조각해 나가게 된다. 즉, 디자인대로 세밀하게 마무리 조각을 하게 된다.In the step of carving and shaping according to the design, the shape and slip sheet are carved out according to the design. That is, the design is finely carved.

<실시예><Examples>

Figure 112009040373921-PAT00007
Figure 112009040373921-PAT00007

상기 조각품에 위에 칼라 도장작업을 하는 단계에서는, 완료된 디자인 조각이 경화가 이루어지면, 조각품 위에 원하는 칼라 도장을 실시하게 됨으로써 하나의 조형물의 제작이 완료된다.In the step of performing a color painting on the sculpture, when the finished design piece is hardened, the desired color painting is performed on the sculpture to complete the production of a sculpture.

<실시예><Examples>

Figure 112009040373921-PAT00008
Figure 112009040373921-PAT00008

도 1은 본 발명에 따른 싸아이엠 공법에 의한 철조물을 이용한 조형물 제조방법의 공정도.1 is a process diagram of a method for manufacturing a sculpture using the ironwork by the SI method according to the present invention.

Claims (2)

상기 철 구조물 위에 철 라스망을 씌워 기본 형상을 형성하는 단계;Covering an iron lath on the steel structure to form a basic shape; 상기 철 라스망 위에, On top of the iron lath, 몰탈 100중량부에 대하여 시멘트 25중량부와, 시멘트 강도 강화제인 촙 매트 0.5중량부, 시멘트 접착강화제인 몰다인 0.47중량부, 메도몰 0.035중량부를 혼합하여 이루어진 1차 시멘트조성물을 적층하는 단계; Stacking a primary cement composition comprising 25 parts by weight of cement, 0.5 parts by weight of cement mat, which is a cement strength enhancer, 0.47 parts by weight of moldine, and 0.035 parts of medomol; 1차로 적층된 상기 시멘트조성물에 스크래치작업을 하는 단계; Scratching the cement composition laminated first; 상기 스크래치 작업이 완료된 시멘트조성물에,In the cement composition, the scratch operation is completed, 몰탈 100중량부에 대하여 산화철 0.1중량부, 시멘트 25중량부와, 시멘트 강도 강화제인 촙 매트 0.5중량부, 시멘트 접착강화제인 몰다인 0.47중량부, 몰도몰 0.035중량부를 혼합하여 이루어진 2차 시멘트조성물을 적층하는 단계; Secondary cement composition composed of 0.1 part by weight of iron oxide, 25 parts by weight of cement, 0.5 part by weight of a matte mat as a cement strength enhancer, 0.47 part by weight of moldine as a cement adhesion enhancer, and 0.035 part by mole mole. Stacking; 상기 2차로 적층된 시멘트조성물에 디자인대로 형태 및 세분화 조각하는 단계; 및Sculpting and shaping the second and laminated cement composition according to design; And 상기 조각이 완료되면 경화시키고, 조각품에 위에 칼라 도장작업을 하는 단계;Curing when the engraving is completed, and performing a color painting on the sculpture; 를 포함하여 구성된 것을 특징으로 하는 씨아이엠 공법에 의한 철 구조물을 이용한 조형물 제조방법.Sculpture manufacturing method using an iron structure by the CEM method, characterized in that configured to include. 제1항에 있어서, 상기 촙매트는 알카리성 섬유로 이루어진 것을 특징으로 하 는 씨아이엠 공법에 의한 철 구조물을 이용한 조형물 제조방법.The method of claim 1, wherein the wet mat is made of alkaline fibers, characterized in that the steel structure by the CEM method.
KR1020090060015A 2009-07-02 2009-07-02 Cement immediateness modeling an engineering method for preparation steel structure to use molding product manufacturing method KR20110002520A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104890434A (en) * 2015-04-09 2015-09-09 北京天一众合环境工程有限公司 Plastic-stone landscape making method
KR102486317B1 (en) * 2022-08-02 2023-01-06 최형인 Sculpture manufacturing and construction method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104890434A (en) * 2015-04-09 2015-09-09 北京天一众合环境工程有限公司 Plastic-stone landscape making method
KR102486317B1 (en) * 2022-08-02 2023-01-06 최형인 Sculpture manufacturing and construction method

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