KR100790512B1 - A ocher ball panel and it's manufacture method - Google Patents

A ocher ball panel and it's manufacture method Download PDF

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KR100790512B1
KR100790512B1 KR1020070007621A KR20070007621A KR100790512B1 KR 100790512 B1 KR100790512 B1 KR 100790512B1 KR 1020070007621 A KR1020070007621 A KR 1020070007621A KR 20070007621 A KR20070007621 A KR 20070007621A KR 100790512 B1 KR100790512 B1 KR 100790512B1
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South Korea
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ocher
balls
panel
mixing
plate
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KR1020070007621A
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Korean (ko)
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유순종
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유순종
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/30—Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/04—Clay; Kaolin
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/131—Inorganic additives

Abstract

A panel having ocher balls in the main body and a manufacturing method thereof are provided to obtain light finishing material that controls humidity and radiates far-infrared ray for construction and furniture. The manufacturing method of the panel having ocher balls in the main body comprises steps of: mixing minerals and coagulating agent in fine ocher powder which is sieved previously, and calcining the mixture for forming bead-like ocher balls; mixing adhesive for the ocher balls; placing the ocher balls mixed with the adhesive in a mold previously covered with Hessian cloth, covering them with the same Hessian cloth, and applying pressure of 200-300kg at 150-250deg.C for 25-30 minutes for forming a panel plate; leaving the panel plate from the mold and drying the panel having ocher balls; and installing finishing member selected from Korean paper, paper bush, namonium, Dak-paper, natural leather, artificial leather and fabrics on the surface of the dried panel. The panel has ocher balls in the main body(10) of which both sides have Hessian cloth(10a,10b). The mineral is selected from tourmaline, mystic stone, ceramic and jade powder. The ratio of ocher powder:minerals:coagulating agent is 7:2:1. The finishing member(12) is on one or both sides of the main body(10).

Description

황토볼 판재 및 그 제조방법{a ocher ball panel and it's manufacture method} Ocher ball panel and its manufacturing method {a ocher ball panel and it's manufacture method}

도 1은 본 발명에 따른 황토볼 판재를 보인 사시도이고, 1 is a perspective view showing an ocher ball plate according to the present invention,

도 2는 본 발명에 따른 황토볼 판재의 구성을 보인 확대 단면도이다. Figure 2 is an enlarged cross-sectional view showing the configuration of the ocher ball plate according to the present invention.

* 도면의 주요 부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings

10 - 황토볼 판재 본체 10a,10b - 황마포10-ocher ball plate body 10a, 10b-jute cloth

12 - 마감부재12-Finishing member

본 발명은 황토볼 판재 및 그 제조방법에 관한 것으로, 더욱 상세하게는 황토분말에 광물질을 혼합한 후 소성 가공하여 만든 황토볼을 이용하여 황토볼 판재를 성형함에 의해 온열침대, 온열판재 및 온돌방의 벽면 혹은 바닥재 등의 마감재로 다양하게 사용할 수 있는 황토볼 판재 및 그 제조방법에 관한 것이다. The present invention relates to a loess ball plate and a method for manufacturing the same, and more particularly, by forming a loess ball plate using ocher balls made by mixing and processing a mineral material to ocher powder and then plasticizing the heating bed, the heating plate and the ondolbang. The present invention relates to an ocher ball plate that can be used in various ways as a finishing material such as a wall surface or a flooring material, and a manufacturing method thereof.

일반적으로 황토 판재는 황토에 열을 가하게 되면, 자체 내에서 복사열인 바이오 원적외선 에너지가 방출되어 건강유지의 탁월한 효과가 있다는 것이 임상실험을 통해서 밝혀져 현재 많은 사람들이 구입하여 사용하고 있다. In general, ocher boards are heated and widely used by many people.

이러한 황토 판재를 만들기 위해서는, 통상 황토 분말을 이용하게 되는데, 이와 같이 황토 분말을 이용하여 황토 판재 만드는 방법에서는 황토 분말을 주원료하여 보조보강재를 첨부하는 등 제조과정이 복잡하고 어려운 문제점이 있다. In order to make such ocher plates, usually ocher powder is used. Thus, in the method of making ocher plates using ocher powder, the manufacturing process is complicated and difficult, such as attaching an auxiliary reinforcing material to the ocher powder.

특히, 황토 분말을 이용할 경우 건조 시간이 길어 생산량을 증가시킬 수 없는 단점이 있으며, 설비 구입에 따른 소요 비용이 많은 단점이 있어 가격이 상승되는 문제점이 있다. In particular, when using the ocher powder has a disadvantage that can not increase the production amount due to the long drying time, there is a problem that the cost is increased because the required cost of the purchase of the equipment is many.

또한, 종래의 황토 판재는 보강재를 사용해야 되는데, 이 경우 판재의 견고성 때문에 독자적 황토 판재를 성형하기 어렵고, 사용범위도 제한적 일 수밖에 없다. In addition, the conventional ocher plate has to use a reinforcing material, in this case it is difficult to form the original ocher plate due to the rigidity of the plate, the use range is bound to be limited.

이와 같이 제조된 종래의 황토 판재는 무게가 무거운 이유로 인해, 침대용 판재로 사용하기 위해 상기 황토 판재를 침대에 장착하는 경우 판재에 휨 현상이 발생되어 부서지는 등의 이유로 취급이 어려움이 문제점이 있다. The conventional ocher plate manufactured as described above has a problem in that it is difficult to handle because of a heavy weight, when the ocher plate is mounted on a bed for use as a bed plate, such that bending occurs in the plate and breaks.

본 발명의 목적은 황토분말에 광물질을 혼합한 후 소정 가공하여 만든 황토볼을 이용하여, 가볍고 휨에 의한 변형이 없는 황토볼 판넬을 성형함에 의해 건축자재 및 건강침대 등 다양한 마감재로서 사용하여 쓰임의 용도를 다양하게 할 수 있게 한 황토볼 판재 및 그 제조방법을 제공하는데 있다. The object of the present invention is to use a variety of finishing materials, such as building materials and health beds by molding the ocher ball panel using the ocher ball made by mixing the mineral material in the ocher powder and then processed by a predetermined ocher, light and no deformation due to warping. The present invention provides an ocher ball plate and a method of manufacturing the same, which enable various uses.

상기 목적을 달성하기 위한 본 발명의 황토볼 판재의 제조방법은, 채로서 불순물을 제거한 고운 황토분말에, 광물질과 응고제를 혼합 한 후 소성 가공하여 구 슬형태의 황토볼들을 형성하기 위한 단계; 상기 황토볼들에 접착제를 혼합하기 위한 단계; 상기 접착제가 혼합된 황토볼들을 황마포가 깔린 성형틀의 내부에 균일하게 넣은 후 그 위에 상기와 동일한 황마포를 덮고, 150~250℃의 온도에서 200~300Kg의 압력으로 25~30분 가압하여 황토볼 판재로 성형하기 위한 단계; 및 상기 성형틀로부터 탈형된 황토볼 판재를 건조시키기 위한 단계를 포함하는 것을 특징으로 한다. The method of manufacturing the ocher ball plate material of the present invention for achieving the above object comprises the steps of: forming the ocher balls in the form of beads by firing after mixing minerals and coagulants with fine ocher powder from which impurities are removed as a chamois; Mixing an adhesive with the ocher balls; After putting the adhesive mixed ocher balls uniformly in the mold of jute cloth covered with the same jute cloth, and pressurized 25 ~ 30 minutes at a pressure of 200 ~ 300Kg at a temperature of 150 ~ 250 ℃ Molding to an ocher ball plate; And drying the demolded ocher ball plate from the mold.

상기 건조된 판재의 외부면에 한지, 당나무, 나모늄, 닥종이, 천연가죽, 인조가죽, 섬유원단 중 어느 하나로 이루어진 마감부재를 설치하는 단계를 더 포함하는 것을 특징으로 한다. It characterized in that it further comprises the step of installing a finish member made of any one of hanji, sugar wood, namonium, Dak paper, natural leather, artificial leather, fiber fabric on the outer surface of the dried plate.

상기 황토분말과 광물질 및 응고제는 7:2:1의 비율로 혼합하며, 상기 광물질은 토르말린, 천기석, 세라믹, 옥 중 어느 하나로 이루어짐을 특징으로 한다. The ocher powder, the mineral and the coagulant are mixed in a ratio of 7: 2: 1, and the mineral is characterized in that it is made of any one of tourmaline, natural stone, ceramic and jade.

또한, 상기 목적을 달성하기 위한 본 발명의 황토볼 판재는, 불순물을 제거한 황토분말에 토르말린, 천기석, 세라믹, 옥 중 어느 하나와 응고제를 혼합한 후 소성 가공하여 만든 구슬형태의 황토볼들에 수성접착제를 혼합하여 성형틀에 충진하고, 충진된 황토볼들을 150~250℃의 온도에서 200~300Kg의 압력으로 25~30분 가압한 후 건조시켜 형성한 판재 본체; 상기 판재 본체 건조기 그 양측면에 일체로 설치된 황마포; 및 상기 황마포의 외측으로 설치된 한지, 당나무, 나모늄, 닥종이, 천연가죽, 인조가죽, 섬유원단 중 어느 하나의 마감부재를 포함하는 것을 특징으로 한다. In addition, the ocher ball plate material of the present invention for achieving the above object is aqueous in the bead-shaped ocher balls made by mixing the coagulating agent and any one of tourmaline, heavenly stone, ceramic, jade and coagulant in the ocher powder from which impurities are removed. Filling the mold by mixing the adhesive, the filled ocher balls formed by pressing the dried ocher balls at a temperature of 150 ~ 250 ℃ 25 ~ 30 minutes at a pressure of 200 ~ 300Kg and dried; Jute cloth integrally installed on both sides of the plate body dryer; And it is characterized in that it comprises a finishing member of any one of the hanji, sugar wood, namonium, Dak paper, natural leather, artificial leather, fiber fabric installed on the outside of the jute cloth.

이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 더욱 상세하게 설명한다. Hereinafter, with reference to the accompanying drawings will be described in detail a preferred embodiment of the present invention.

도 1은 본 발명에 따른 황토볼 판재를 보인 사시도이고, 도 2는 본 발명에 따른 황토볼 판재의 구성을 보인 확대 단면도이다. 1 is a perspective view showing an ocher ball plate according to the present invention, Figure 2 is an enlarged cross-sectional view showing the configuration of the ocher ball plate according to the present invention.

도면 표시와 같이, 본 발명은 황토볼 판재 본체(10)를 구비하고 있다. 이 황토볼 판재 본체(10)는 양측면에 황마포(10a,10b)가 설치된 소정 두께로 이루어진다. 상기 황토볼 판재 본체(10)는 불순물을 제거한 황토분말에 광물질과 응고제를 혼합한 후 소성 가공하여 만든 작은 구슬 형태의 황토볼들을 구비하며, 상기 황토볼들에 수성접착제를 혼합하여 소정 크기의 성형틀에서 150~250℃의 온도에서 200~300Kg의 압력으로 25~30분 정도 가열 가압한 후 건조시켜 성형한다. 상기에서, 광물질은 토르말린, 천기석, 세라믹, 옥분 중 어느 하나로 이루어질 수 있다. As shown in the drawings, the present invention includes an ocher ball plate main body 10. The ocher ball plate body 10 is made of a predetermined thickness is provided with jute fabric (10a, 10b) on both sides. The ocher ball plate body 10 is provided with ocher balls in the form of small beads made by mixing and processing a mineral material and a coagulant in the ocher powder from which impurities are removed, and by molding the ocher balls by mixing an aqueous adhesive with a predetermined size. The mold is heated and pressurized for about 25 to 30 minutes at a pressure of 200 to 300 Kg at a temperature of 150 to 250 ° C. in a mold and dried. In the above, the mineral material may be made of any one of tourmaline, stone, ceramic, jade.

또한, 본 발명은 상기 황토볼 판재 본체(10)의 외부면에 마감부재(12)가 설치된다. 이 마감부재(12)는 상기 황토볼 판재 본체(10)의 어느 일측면으로 설치된다. 상기 마감부재(12)는 한지, 당나무, 나모늄, 닥종이, 천연가죽, 인조가죽, 섬유원단 중 어느 하나로 이루어질 수 있다. 또한, 도면에는 도시하지 않았지만 상기 마감부재(12)는 황토볼 판재 본체(10)의 양측면에 설치할 수도 있다. In addition, the present invention is the finishing member 12 is installed on the outer surface of the ocher ball plate body 10. The finishing member 12 is installed to any one side of the ocher ball plate body 10. The finishing member 12 may be made of any one of Hanji, sugar wood, namonium, Doc paper, natural leather, artificial leather, fiber fabric. In addition, although not shown in the drawing, the finishing member 12 may be installed on both side surfaces of the ocher ball plate body 10.

이와 같이 구성된 본 발명에 따른 황토볼 판재의 제조방법은, 먼저 황토를 망채에 잘 걸러서 불순물을 제거하여 고운 황토분말을 만들고, 이렇게 만들어진 고운 황토분말에 광물질과 응고제를 혼합하여 소성 가공함에 의해 작은 구슬 형태의 황토볼들을 만든다. 여기서, 상기 황토분말과 광물질 및 응고제는 7:2:1의 비율로 혼합함이 바람직하며, 상기 광물질은 토르말린, 천기석, 세라믹, 옥분 중 어느 하 나로 이루어질 수 있다. The manufacturing method of the ocher ball plate according to the present invention configured as described above, first filter the ocher to remove the impurities to remove fine impurities to make fine ocher powder, by mixing the mineral and coagulant in the fine ocher powder thus produced by a small bead Make ocher balls in the form. Herein, the ocher powder, the mineral and the coagulant may be mixed in a ratio of 7: 2: 1, and the mineral may be made of any one of tourmaline, chalcedony, ceramic, and jade.

또한, 본 발명은 상기 광물질이 혼합되어 소성 가공된 황토볼들에 수성접착제를 혼합한다. 이후, 소정 크기의 성형틀 내부에 황마포를 깔고 그 위에 상기 수성접착제가 혼합된 황토볼들을 골고루 채운 다음 그 위에 다시 황마포를 덮는다. 이때, 상기 황마포에는 수성접착제를 도포함이 좋은데, 이는 상기 황마포에 상기 수성접착제가 혼합된 황토볼이 용이하게 부착 설치될 수 있게 한다. In addition, the present invention is mixed with the aqueous adhesive to the ocher balls are processed by mixing the mineral material. Then, jute cloth is laid in a mold of a predetermined size, and the ocher balls mixed with the aqueous adhesive are evenly filled thereon, and then the jute cloth is covered thereon again. At this time, the jute cloth is preferably coated with an aqueous adhesive, which allows the jute cloth to be easily attached to the ocher ball mixed with the aqueous adhesive.

이와 같이 성형틀 내에 황마포와 황토볼을 채운 다음에는 판재열압기를 이용하여 150~250℃의 온도에서 200~300Kg의 압력으로 25~30분 정도 가열 가압한 후, 건조실에서 건조시킴에 의해, 양측면에 황마포가 설치된 소정 두께의 황토볼 판재 본체를 성형한다. After filling the jute cloth and ocher ball in the molding mold in this way, by using a sheet heat pressurizer and heat-pressurized for about 25 to 30 minutes at a pressure of 200 to 300 Kg at a temperature of 150 to 250 ° C, and drying in a drying chamber, The ocher ball plate main body of a predetermined thickness provided with jute fabric on both sides is molded.

이때, 본 발명은 황토볼을 이용함에 의해 건조시간을 절감하며 설비 구입에 따른 비용을 절감할 수 있다. 더욱이, 본 발명은 황토분말을 소성 가공하여 작은 구슬(볼)형태로 가공함에 의해, 그 가공이 쉽고 판재의 견고함도 높일 수 있으며 황토의 변형을 방지할 수 있다. In this case, the present invention can reduce the drying time by using the ocher ball and reduce the cost of purchasing the equipment. Further, the present invention by processing the ocher powder in the form of small beads (balls), it is easy to process and can increase the firmness of the plate and prevent the deformation of the ocher.

이후, 상기 황토볼 판재 본체의 외부면에 마감부재를 설치하며, 제단 공정(마무리 공정)을 거쳐 최종 황토볼 판재를 완성한다. 상기 마감부재는 한지, 당나무, 나모늄, 닥종이, 천연가죽, 인조가죽, 섬유원단 중 어느 하나로 이루어질 수 있다. 또한, 상기 마감부재는 황토볼 판재 본체의 어느 일면으로 설치함이 좋은데, 양면 모두에도 설치할 수도 있다. Subsequently, the finishing member is installed on the outer surface of the ocher ball plate body, and the final ocher ball plate is completed through an cutting process (finishing process). The finishing member may be made of any one of Hanji, sugar wood, namonium, Doc paper, natural leather, artificial leather, fiber fabric. In addition, the finishing member may be installed on either side of the ocher ball plate body, it may be installed on both sides.

이와 같이 재작된 황토볼 판재는 건축자재 및 건강침대 등 다양한 용도로 사 용할 수 있다. 즉, 상기 마감부재에 의해 본 발명의 황토볼 판재에 대한 쓰임의 용도를 다양하게 할 수 있다. 특히, 본 발명에 따른 황토볼 판재는 황토 및 광물질 모두에서 인체에 유익한 원적외선이 방출되어 그 효과를 극대화시킬 수 있다. The reconstructed ocher ball board can be used for various purposes such as building materials and health beds. That is, the use of the ocher ball plate material of the present invention can be varied by the finishing member. In particular, the ocher ball plate according to the present invention can maximize the effect of the far infrared rays are beneficial to the human body from both ocher and minerals.

이상 설명에서 알 수 있는 바와 같이 본 발명에 의하면, 황토에 광물질을 혼합한 후 소정 가공하여 만든 황토볼을 이용하여 가볍고 휨 변형이 없는 장방형의 판재를 성형함에 의해 온열침대, 온열판재 및 온돌방의 벽면 혹은 바닥재 등의 마감재로 사용이 가능하여, 쓰임의 용도를 다양하게 할 수 있는 효과가 있다. 또한, 본 발명은 마감부재로 사용하는 한지, 당나무, 나모늄 등에 의해 습도조절이나 열량의 증대 및 많은 원적외선을 방출할 수 있는 효과가 있다. As can be seen from the above description, according to the present invention, by using a loess ball made by mixing a mineral material with loess and then processing it, a rectangular plate having a light and no warpage deformation is formed to form a warm bed, a hot plate and a wall of an ondol room. Or it can be used as a finishing material, such as flooring, there is an effect that can be used for a variety of uses. In addition, the present invention has the effect that can be controlled by the use of Hanji, sugar wood, namonium, etc. used as the finishing member, the humidity control, the increase of calories and a lot of far infrared rays.

Claims (4)

삭제delete 채로서 불순물을 제거한 고운 황토분말에, 광물질과 응고제를 혼합 한 후 소성 가공하여 구슬형태의 황토볼들을 형성하기 위한 단계; In the fine ocher powder from which impurities are removed as it is, mixing the minerals and the coagulant and then baking the same to form ocher balls in the form of beads; 상기 황토볼들에 접착제를 혼합하기 위한 단계; Mixing an adhesive with the ocher balls; 상기 접착제가 혼합된 황토볼들을 황마포가 깔린 성형틀의 내부에 균일하게 넣은 후 그 위에 상기와 동일의 황마포를 덮고, 150~250℃의 온도에서 200~300Kg의 압력으로 25~30분 가압하여 황토볼 판재로 성형하기 위한 단계; After putting the adhesive mixed ocher balls uniformly inside the forming mold with jute cloth, cover the same jute cloth on it, and pressurize for 25 to 30 minutes at a pressure of 200 to 300 Kg at a temperature of 150 to 250 ° C. Forming the ocher ball into a plate; 상기 성형틀로부터 탈형된 황토볼 판재를 건조시키기 위한 단계; 및Drying the demolded ocher ball plate from the mold; And 상기 건조된 판재의 외부면에 한지, 당나무, 나모늄, 닥종이, 천연가죽, 인조가죽, 섬유원단 중 어느 하나로 이루어진 마감부재를 설치하는 단계를 포함하는 것을 특징으로 하는 황토볼 판재의 제조방법. Ocher ball plate manufacturing method comprising the step of installing a finish member made of any one of hanji, sugar wood, namonium, Dak paper, natural leather, artificial leather, fiber fabric on the outer surface of the dried plate. 삭제delete 불순물을 제거한 황토분말에 토르말린, 천기석, 세라믹, 옥 중 어느 하나와 응고제를 혼합한 후 소성 가공하여 만든 구슬형태의 황토볼들에 수성접착제를 혼합하여 성형틀에 충진하고, 충진된 황토볼들을 150~250℃의 온도에서 200~300Kg의 압력으로 25~30분 가압한 후 건조시켜 형성한 판재 본체; The ocher powder is free of impurities and filled with the ocher balls by mixing water-based ocher balls with beads made by mixing with tourmaline, stone, ceramic, jade and coagulant, and then processing them. A plate body formed by drying after pressurizing it for 25 to 30 minutes at a pressure of 200 to 300 Kg at a temperature of ˜250 ° C .; 상기 판재 본체 건조시 그 양측면에 일체로 설치된 황마포; 및 Jute cloth integrally installed on both sides of the plate body when drying; And 상기 황마포의 외측으로 설치된 한지, 당나무, 나모늄, 닥종이, 천연가죽, 인조가죽, 섬유원단 중 어느 하나의 마감부재를 포함하는 것을 특징으로 하는 황토볼 판재. Ocher ball plate, characterized in that it comprises any one of the finish member of the Hanji, sugar wood, namonium, Dak paper, natural leather, artificial leather, fiber fabric installed on the outside of the jute cloth.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100984220B1 (en) 2008-05-08 2010-09-28 박재교 Method for manufacturing finishing materials of building using yellow soils composition
KR101339373B1 (en) 2011-07-21 2013-12-10 김동철 mud panel and it's manufacture method
KR20200110978A (en) 2019-03-18 2020-09-28 심하리 Floor construction method using loess ball

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20040107452A (en) * 2004-08-23 2004-12-20 김종표 Manufacturing method for an Ocher plate member

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20040107452A (en) * 2004-08-23 2004-12-20 김종표 Manufacturing method for an Ocher plate member

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100984220B1 (en) 2008-05-08 2010-09-28 박재교 Method for manufacturing finishing materials of building using yellow soils composition
KR101339373B1 (en) 2011-07-21 2013-12-10 김동철 mud panel and it's manufacture method
KR20200110978A (en) 2019-03-18 2020-09-28 심하리 Floor construction method using loess ball

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