KR101118250B1 - Yellow soil bed and method thereof - Google Patents

Abstract

PURPOSE: A method for manufacturing a soil bed is provided to improve production efficiency by simplify manufacture thereof. CONSTITUTION: A method for manufacturing a soil bed is as follows. A mattress is formed in a predetermined size. A mixture is prepared by mixing yellow soil 80-90 weight%, quicklime 7-13 weight%, and adhesive 3-7 weight%. A soil plate is manufactured by putting the mixture into a mold and pressing the mold. A hotwire is arranged in a groove formed in one side of the soil plate. On the soil plate, Korean paper is attached. A finishing material is spread on the side where the hotwire is not arranged by applying adhesive thereon. The soil plate is installed in the mattress so that the side where the hotwire is arranged can face the mattress.

Description

Soil bed manufacturing method {YELLOW SOIL BED AND METHOD THEREOF}

The present invention relates to a method for manufacturing a mud bed, step of forming a supplement to a predetermined standard, by inserting into the mold formed so that the grooves for arranging the hot wire at a predetermined interval on one side by heat pressing the soil plate Producing step, placing a heating wire in the groove formed on one side of the earth plate, the step of attaching the hemp or hanji on the surface and the opposite side on which the heating wire of the earth plate is disposed, on the surface where the heating wire of the earth plate is not disposed Attaching the finishing material by applying an adhesive, the earth plate is installed on the material, it is prepared to include the step of installing so that the surface of the heating wire is arranged toward the material.

Bed life is changing due to the change of modern people's living environment. Recently, functional beds have been released for health.

Functional beds are being developed by selecting materials such as ocher, jade or marble, which are known to be good for health.

In particular, ocher beds manufactured by accommodating ocher as functional beds are in the spotlight. Ocher has a function of humidity control, temperature maintenance, and deodorization, and it is known that far infrared rays are radiated when a predetermined heat is applied to promote metabolism.

In Korean Utility Model Publication No. 392273, the ocher layer containing ocher is formed by sequentially placing a plate including a silver foil, a heating plate, a copper plate layer, a nonwoven fabric, and a plate-shaped ocher layer in the case. The heat transfer layer, the copper plate, the cushion layer, the copper layer, the plate-shaped ocher layer, and the finishing material are sequentially seated on the bed frame, and the plate-shaped ocher layer obtained by processing the loess into a plate shape having a predetermined hardness is separated from the hot wire. Sequentially seated on the case or bed frame will be formed.

The above-described registered utility models are formed by sequentially seating a plurality of receiving materials such as a heating plate (heating layer), a copper plate layer, a nonwoven fabric or a cushion layer, a nonwoven fabric or a reticular layer containing a heating wire, and the structure thereof is complicated and manufactured for this. The process is complex and manufacturing costs become inefficient.

The ocher layer forms a plate shape, and the ocher layer, which generally forms a plate shape, is manufactured by adding ocher, wood flour, adhesive or other additives in consideration of the weight and manufacturing cost of the ocher layer. There is a problem in that the content of ocher is low, so that the representative far-infrared emissivity of ocher is lowered.

In addition, the ocher layer takes a long time to heat the ocher layer because it is separated and indirectly heated without applying direct heat to the ocher layer, and thus has a problem of low thermal efficiency due to the rapid cooling and deterioration of far-infrared emissivity which is an effective action of the ocher layer.

In addition, the space between a plurality of layers, such as a copper plate layer and an ocher layer and a heating layer, which are seated in the inner space of the case or bed frame for accommodating the space is spaced apart, so that the movement occurs as much as the space where the plurality of layers are spaced to achieve a comfortable sleep. To prevent this and cause damage to a plurality of layers such as the ocher layer, there is a problem that a separate additional process that needs to be filled with a sponge or the like as a spaced space is required to prevent this.

The present invention relates to an earth bed and a method for manufacturing the same, which is devised to solve the above problems, and improves the emissivity and thermal efficiency of far-infrared radiation, which is an effective action of loess, and is simple in construction and easy to manufacture accordingly. The purpose is to provide a raised bed.

In addition, an object of the present invention is to provide a soil bed that directly heats an earthen plate installed in an ocher bed to increase thermal efficiency and to increase far-infrared emissivity, which is an effective action of ocher.

The present invention relates to a method for manufacturing a mud bed, the method for manufacturing a mud bed, the step of forming a complement to a predetermined standard; Preparing a mixture of 80-90 wt% of ocher, 7-13 wt% of quicklime, and 3-7 wt% of adhesive; Preparing a soil plate by inserting the mixture into a mold formed to form a groove for arranging the heating wire at predetermined intervals on one side thereof and thermally pressurizing it at a pressure of 500 to 2000 kgf / cm 2 at a high temperature; Disposing a heating wire in a groove formed on one side of the earthen board; Attaching a hemp or paper on a surface on which the hot wire of the earthen board is disposed and an opposite side thereof; Attaching a finishing material by applying an adhesive to a surface on which the hot wire of the earth plate is not disposed; The earth plate is installed in the material, but the step of installing the heating wire facing the material; characterized in that it is manufactured.

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In addition, the soil plate is characterized in that 1 to 5 parts by weight based on 100 parts by weight of the total mixture by selecting one or more of white jade, topaz, elvan, tourmaline, charcoal, pine needles, pine needle extract or phytoncide in the same ratio.

In addition, the finishing material is characterized in that the finish with a sheet of paper or cardboard.

In addition, the upper surface of the complement is characterized in that the finish after finishing with a finishing material mixed with homica in ocher or stone powder mixed with homica in consideration of decorativeness.

In addition, the upper surface of the supplement is characterized in that it is finished with a sheet of cardboard.

The soil bed according to the present invention is made of a single body of the earth plate and the heating wire and the finishing material to increase the thermal efficiency and far-infrared emissivity of ocher, it is possible to improve the productivity through a shorter process time through a simple structure.

1 is a manufacturing process of the soil bed according to the present invention
2 is a schematic exploded perspective view of a soil bed according to the present invention
Figure 3 is a schematic cross-sectional view of the soil plate of the soil bed according to the present invention
Figure 4 is a schematic perspective view of another embodiment of the heating wire disposed on the soil plate of the earth bed according to the present invention
5 is a bed configured by installing the soil bed according to the present invention on the bed frame

1 is a manufacturing process diagram of a soil bed 100 according to the present invention, Figure 2 is a schematic separation perspective view of a soil bed 100 according to the present invention.

As shown in Figure 1 and 2, the manufacturing method of the soil bed 100 according to the present invention is to form a filler 10 in a predetermined standard, the groove for arranging the hot wire at a predetermined interval on one side Manufacturing a soil plate 20 by thermally pressing the mold to be formed so as to form 21, and arranging the hot wire 30 in the groove 21 formed on one side of the soil plate 20, the Attaching a hemp or paper to the surface on which the hot wire 30 of the earth plate 20 is disposed and the opposite side thereof, and applying the adhesive to a surface on which the hot wire 30 of the earth plate 20 is not disposed to attach the finishing material. Step, the earth plate 20 is installed on the material 10, the surface is disposed is prepared to include the step of installing the surface facing the material 10.

Filler 10 is formed by cutting and assembling the plate-shaped wood according to the standard, it is formed to be enough to accommodate the soil plate 20 and the hot wire 30 and the ocher layer 40 to be put into the filler 10. Preferably, it forms so that the soil bed 100 to be manufactured in a conventional form.

In consideration of the decorativeness of the soil bed 100 on the upper surface of the supplement 10 is applied with a mixture in which homica is mixed in ocher or a mixture in which homica is mixed in stone powder, and polished with a varnish such as varnish Paint it to give it gloss and shine, or finish it with cardboard.

Homica is a liquid unsaturated polyester resin in the mixture of homica and the mixture of homica on the ocher finishing on the upper surface of the supplement 10 and the combination of ocher or stone powder For adhering to the top surface, it is preferable to add homica to allow the ocher or stone to be bonded and bonded to the top surface of the manure.

The stone powder is crushed to a predetermined size by selecting one or more of topaz, tourmaline, alum or white jade, and has a function of emitting a large amount of far-infrared rays, thereby improving the functionality and decorativeness of the soil bed. When using one or more of said stone powders, it is preferable to select the same quantity.

In addition, considering the decorative properties, it is desirable not to be crushed into fine powder to feel a sense of particles.

The top surface of the filler material 10 is coated with a mixture of Homica in ocher or a mixture in which Homica is mixed in stone and cured, and then ground to smooth and even the surface, which hinders the decorativeness due to the rough surface. It is to prevent the user from feeling rough, and to prevent safety accidents.

By finishing the upper surface of the supplement 10 with a mixture of homica on ocher or a mixture or cardboard containing homica on stone powder, it is possible to prevent abrasion of the upper surface of the supplement due to prolonged use.

The jangpan paper to improve the functionality and decoration of the earth bed 100 according to the present invention by using a jangpan paper containing ocher or jangpan paper made of various patterns or eco-friendly materials.

The soil plate 20 to be installed in the inside of the filler material 10 is manufactured.

The soil plate 20 is prepared by putting a mixture of ocher, quicklime, and an adhesive into a molder to produce the soil plate 20.

Figure 3 is a schematic cross-sectional view of the soil plate 20, first, to form a mixture of 80 to 90% by weight ocher, 7 to 13% by weight quicklime and 3 to 7% by weight adhesive.

Radiating a large amount of far infrared rays to the mixture, antibacterial and detoxifying function of white jade, topaz, ganban stone, tourmaline, charcoal powder, pine needles, pine needle extract or phytoncide by selecting the same ratio to 100 parts by weight of the total mixture It is possible to improve the functionality of the soil plate 20 is prepared by mixing 1 to 5 parts by weight.

The topaz contains magnesium, iron, and calcium necessary for the human body, and is composed of fiber and countless crystal particulate aggregates. It is known to activate. In addition, the loess, which is a general red color, is neutralized with the color of the topaz so that the color of the loess can be more beautifully expressed.

The pine needles, pine needle extract and phytoncide to achieve a comfortable sleep with a unique directional effect, it can provide a deodorant effect.

In particular, the phytoncide is a natural antibacterial substance that is dissipated to resist microorganisms or pathogens around the plant, as well as antibacterial, stress relief, immune function, stabilizing the central nervous system, deodorant effect, such as fragrances, atopic drugs and sick house syndrome It is used for degassing agents.

The phytoncide is dissipated in all plants, but is generally dissipated in trees, and is more dissipated in conifers than in hardwoods, especially in cypress.

The above materials are a large amount of far infrared rays are radiated, and have antibacterial and detoxifying functions, which inhibits the growth of bacteria and molds at the same time as far-infrared rays, and has effects such as air purification, heavy metal adsorption, and detoxification. By adding to the production of 100) it is possible to improve the cleanliness and hygiene of the soil bed 100 by blocking the habitat environment, such as house dust mites or fungi.

The adhesive is used for curing and adhering ocher and quicklime.

The mixture is put into a mold and pressurized to a high temperature to prepare an earth plate 20.

One side of the mold machine allows a groove 21 for arranging the heating wire 30 at a predetermined interval on one side of the earth plate 20 to be formed, and at a temperature of 140 ° C. at a pressure of 500 to 2000 kgf / cm 2. Pressing the mixture to prepare a soil plate (20).

The groove 21 through which the heating wire 30 is disposed in the soil plate 20 is formed through the mold, so that the heating wire 30 is disposed at an even interval on one side of the soil plate 20. The thermal effect of 100) should be sufficiently displayed.

The heating wire 30 is disposed in the groove 21 formed on one side of the soil plate 20.

4 illustrates another embodiment of the heating wire disposed on the earthen board, and the heating wires 30 may be separated into two parts and connected to the control unit 11, which is a user's preference diagram of the earth bed 100. It can be used to adjust the proper temperature according to.

By attaching a Korean paper or a stalk to the surface where the heating wire 30 of the soil plate 20 is disposed and the surface where the heating wire is not arranged to prevent separation of the heating wire 30 from the soil plate 20, Prevent the blowing of particles such as quicklime.

After the adhesive is applied to a surface on which the heating wire 30 of the earth plate 20 is not disposed, the finishing material 50 is finished.

The finishing material 50 may be finished by configuring the hanji or jangpan so that the effective effect of the ocher evenly.

The jangpan paper to improve the functionality and decoration of the earth bed 100 according to the present invention by using a jangpan paper containing ocher or jangpan paper made of various patterns or eco-friendly materials.

When the finish 50 is composed of Korean paper, by applying varnish, olive oil or lacquer to give gloss and shine, the soil bed 100 blocks the penetration of moisture inside the soil bed 100 in a pleasant environment. ) Can be used.

The soil plate 10 is installed on the supplement 10 so that the heating wire 30 disposed on the soil plate 20 finished with the finishing material 50 faces the ocher layer 40 of the supplement 10.

In this case, a copper plate may be formed on the material, and the ocher layer may be formed by pouring ocher in addition to the copper plate.

The hot wire 30 disposed in the groove 21 of the soil plate 20 is connected to the control unit 11 formed at one side of the filler material 10 to apply power to the hot wire 30 through the control unit 11, Allow to adjust the heating temperature.

The hot wire 30, the ocher layer 40, and the finishing material 50 are integrally formed on the soil plate 20 and installed in the filler material 10 so that the heating wire 30 directly heats the soil plate 20 within a short time. By heating and slowing down the cooling time so that the thermal effect can be exhibited for a long time, the soil bed 100 can be manufactured to increase the thermal efficiency.

Figure 5 shows a schematic perspective view of the soil bed 100 manufactured by the above method, it is also installed in the bed or sofa frame, etc. variously to bed or care or sofa or the like can be effective components such as loess is radiated Allow to manufacture.

Hereinafter, the manufacturing method of the earth bed 100 according to the present invention will be described in detail according to the embodiment.

Example.

First, after forming the supplement 10 from the plate-shaped wood according to a predetermined standard, and then apply a mixture of Homica to the loess on the upper surface of the supplement to cure.

After grinding the upper surface of the hardened material, the mixture of Homica on the loess is polished and dried by varnish.

The soil plate 20 to be installed in the dried material 10 is manufactured.

5 parts by weight of pine needle extract were mixed with 100 parts by weight of a mixture of 85% of loess, 10% by weight of quicklime, and 5% by weight of binder, and then put into a mold machine to apply a pressure of 1500kgf / ㎠ at a temperature of 140 ° C to one side. The soil plate 20 in which the grooves 21 in which the heating wires 30 can be arranged at equal intervals is manufactured.

After arranging the hot wire 30 in the groove 21 formed in the soil plate 20, the hot wire 30 is attached to the side opposite to the surface of the placing crucible.

After applying the adhesive to the surface where the heating wire of the earthen board attached to the sack is not disposed, it is finished by attaching a longboard containing ocher.

After the copper plate 40 is installed on the complementary material 10, the surface on which the heating wire 30 of the earth plate 20 with the longboard is attached is formed to face the supplementary material 10.

By connecting the heating wire disposed on the soil plate 20 with the control unit 11 formed on one side of the filler material 10, the soil bed 100 integrally formed with the soil plate 20, the heating wire 30 and the finishing material 50 Manufacture.

By installing the earth bed 100 on a conventional bed frame or sofa frame it can be variously manufactured as a bed or sofa.

Soil bed 100 is manufactured in the same way as the soil plate 20 and the heating wire 30 and the finishing material 50 is integrally formed to increase the thermal efficiency and far-infrared emissivity of ocher, productivity through short process time through a simple structure It is possible to manufacture a soil bed 100 to improve.

The present invention is not limited only to the above-described embodiments, and those skilled in the art can variously modify, change, and substitute the present invention without departing from the spirit and scope of the present invention.

100: soil bed
10: Bill
20: soil plate
30: heating wire
40: copper plate
50: finishing materials

Claims (6)

In the manufacturing method of the earth bed,
Forming a supplement to a predetermined standard;
Preparing a mixture of 80-90 wt% of ocher, 7-13 wt% of quicklime, and 3-7 wt% of adhesive;
Preparing a soil plate by inserting the mixture into a mold formed to form a groove for arranging the heating wire at predetermined intervals on one side thereof and thermally pressurizing it at a pressure of 500 to 2000 kgf / cm 2 at a high temperature;
Disposing a heating wire in a groove formed on one side of the earthen board;
Attaching a hemp or paper on a surface on which the hot wire of the earthen board is disposed and an opposite side thereof;
Attaching a finishing material by applying an adhesive to a surface on which the hot wire of the earth plate is not disposed;
Installing the earthen board on the treasure, but installing the hot wire to face the fertilizer;
Manufacturing method of a soil bed, characterized in that it is prepared to include. delete According to claim 1, wherein the soil plate is selected from one or more of white jade, topaz, ganban stone, tourmaline, charcoal powder, pine needles, pine needle extract or phytoncide in the same proportion to 1 to 5 parts by weight based on 100 parts by weight of the total mixture Method for producing a mud bed characterized in that. According to claim 1, The finishing material is a manufacturing method of the earth bed, characterized in that the paperboard containing the hanji or ocher. The soil bed of claim 1, wherein the upper surface of the fertilizer is coated with a mixture in which homica is mixed in ocher or a mixture in which homica is mixed in stone, and then polished to finish. Manufacturing method. The method of claim 1, wherein the upper surface of the supplement is finished with a sheet of cardboard.

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