KR100787801B1 - Laminated board for construction material and method of manufacturing the same - Google Patents

Laminated board for construction material and method of manufacturing the same Download PDF

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Publication number
KR100787801B1
KR100787801B1 KR1020070062595A KR20070062595A KR100787801B1 KR 100787801 B1 KR100787801 B1 KR 100787801B1 KR 1020070062595 A KR1020070062595 A KR 1020070062595A KR 20070062595 A KR20070062595 A KR 20070062595A KR 100787801 B1 KR100787801 B1 KR 100787801B1
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South Korea
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weight
paste
zeolite
plastic mesh
binder
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KR1020070062595A
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Korean (ko)
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김봉기
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김봉기
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B19/00—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
    • B32B19/02—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica the layer of fibres or particles being impregnated or embedded in a plastic substance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B19/00—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
    • B32B19/06—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to a fibrous or filamentary layer
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/03—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on magnesium oxide, calcium oxide or oxide mixtures derived from dolomite
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00612—Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)

Abstract

A laminated board for construction is provided to have excellent antibacterial, deodorant and far infrared rays emitting functions by manufacturing the board using environmentally friendly materials without a thermal process and to have excellent strength by molding the lower and the upper boards integrally. A laminated board for construction comprises a lower board(1) composed of 40~60 weight percent magnesium oxide and 60~40 weight percent binder including magnesium chloride, zeolite and gypsum, an upper board(2) composed of 40~60 weight percent loess or mica and 60~40 weight percent gypsum, zeolite, magnesium oxide and magnesium chloride, and plastic meshes(M) interposed in the lower and the upper boards, respectively.

Description

건설자재용 적층판 및 그의 제조방법{Laminated board for construction material and method of manufacturing the same}Laminated board for construction material and method of manufacturing the same

도 1은 본 발명에 따른 건설자재용 적층판의 단면도.1 is a cross-sectional view of a laminate for construction materials according to the present invention.

*도면 중 주요부분에 대한 부호설명* Code description of main parts of drawing

1 : 하부판 2 : 상부판 M : 플라스틱 메쉬1: lower plate 2: upper plate M: plastic mesh

본 발명은 건설자재용 적층판 및 그의 제조방법에 관한 것으로서, 보다 구체적으로는 친환경 소재로만 이루어져 인체에 유해하지 않고, 원적외선 발생기능과 항균 및 소취기능 등이 우수한 건설자재용 적층판 및 그의 제조방법에 관한 것이다. 지금까지는 천장재, 벽면 마감재 등의 건설자재용 판으로는 합성수지판이 널리 사용되어 왔으나, 최근 웰빙을 추구하는 추세에 따라 친환경 소재의 건설자재용 판이 요구되고 있다. 그러나, 종래의 합성수지판은 원적외선 발생기능, 항균기능 및 소취기능이 전혀 없는 문제점이 있었다.The present invention relates to a laminate for construction materials and a manufacturing method thereof, and more particularly, to a laminate for construction materials and a method for manufacturing the same, which are made of only environmentally friendly materials and are not harmful to the human body, and have excellent far-infrared rays generation function, antibacterial and deodorizing function, and the like. will be. Until now, synthetic resin boards have been widely used for construction materials such as ceiling materials and wall finishing materials. However, according to the recent trend of well-being, construction materials for eco-friendly materials are required. However, the conventional synthetic resin plate had a problem that there is no far infrared rays generating function, antibacterial function and deodorizing function at all.

이와 같은 문제점을 해결하기 위해서 황토, 운모 또는 이들의 혼합물을 반죽하여 판(Board) 형태로 성형한 후 이를 고온으로 가열하여 제조된 판상물이 건설자재로 일부 사용되고 있다. 그러나, 상기 판상물은 고온의 열처리로 인해 황토 및 견운모 고유의 항균 및 소취기능을 상실하는 문제점과, 강도가 약한 문제점 등이 있었다.In order to solve such a problem, ocher, mica or mixtures thereof are kneaded to form a board and then heated to a high temperature. However, the plate has a problem of losing the antimicrobial and deodorizing function inherent to ocher and stiff due to high temperature heat treatment, and a weak strength.

본 발명의 목적은 이와 같은 종래의 문제점들을 해소하기 위해서 친환경 소재로만 이루어진 건설자재용 적층판을 제공하기 위한 것이다.An object of the present invention is to provide a laminate for construction materials made of only environmentally friendly materials in order to solve such conventional problems.

본 발명은 친환경 소재인 하부판(1)과 상부판(2)으로 이루어지고 상기 상부판(2)이 열처리 공정없이 제조되어 항균 및 소취기능과 원적외선 발생 기능 등이 우수하고, 하부판(1)과 상부판(2)이 일체로 성형되어 강도가 우수한 건설자재용 적층판을 제공하고자한다. 또한, 본 발명은 고온의 열처리 공정 없이도 하부판(1) 위에 상부판(2)을 일체로 적층함으로써 황토 및/또는 견운모 고유의 항균 및 소취기능 등이 그대로 유지되는 건설자재용 적층판의 제조방법을 제공하고자 한다.The present invention is made of an environmentally friendly lower plate (1) and the upper plate (2) and the upper plate (2) is manufactured without a heat treatment process is excellent in antibacterial and deodorizing function and far-infrared ray generation function, the lower plate (1) and the upper The plate 2 is integrally molded to provide a laminate for construction materials with excellent strength. In addition, the present invention provides a method for manufacturing a laminated plate for construction materials that is maintained by the loess and / or mica specific antibacterial and deodorant function by integrating the upper plate (2) integrally on the lower plate (1) even without a high temperature heat treatment process. I would like to.

이하, 첨부한 도면 등을 통하여 본 발명을 상세하게 설명한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명에 따른 건설자재용 적층판의 단면도이다.1 is a cross-sectional view of a laminate for construction materials according to the present invention.

먼저, 본 발명에 따른 건설자재용 적층판은 도 1은 도시된 바와 같이 산화마그네슘 40~60중량%와 염화마그네슘, 제오라이트 및 석고를 포함하는 바인더 60~40중량%로 구성되고 중간에 플라스틱 메쉬(M)가 삽입되어 있는 하부판(1)과 황토 및 운모 중에서 선택된 1종 이상의 물질 40~60중량%와 석고, 제오라이트, 산화마그네슘 및 염화마그네슘을 포함하는 바인더 60~40중량%로 구성되고 중간에 플라스틱 메쉬(M)가 삽입되어 있는 상부판(2)이 일체로 적층되어 있는 것을 특징으로 있다.First, the laminate for construction materials according to the present invention is composed of 40 to 60% by weight of a binder including magnesium oxide, zeolite and gypsum 40 to 60% by weight as shown in Figure 1 and the plastic mesh (M) in the middle ) Is composed of a bottom plate (1) having an intercalation and 40 to 60% by weight of at least one material selected from ocher and mica and 60 to 40% by weight of a binder including gypsum, zeolite, magnesium oxide and magnesium chloride, and a plastic mesh in the middle. The upper plate 2 into which (M) is inserted is integrally laminated.

상기 하부판(1)을 이루는 바인더 내에 모래, 시멘트 및 아크릴 수지 중에서 선택된 1종 이상의 물질이 더 포함될 수 있다.One or more materials selected from sand, cement, and acrylic resin may be further included in the binder forming the lower plate 1.

또한 상기 상부판(2)을 이루는 바인더 내에 모래, 시멘트 및 아크릴 수지 중에서 선택된 1종 이상의 물질이 더 포함될 수 있다.In addition, at least one material selected from sand, cement, and an acrylic resin may be further included in the binder forming the upper plate 2.

다음으로는, 상기 건설자재용 적층판을 제조하는 방법에 대하여 설명한다.Next, the method of manufacturing the said laminated board for construction materials is demonstrated.

먼저, 본 발명에서는 성형용 기판상에 황토 및 운모 중에서 선택된 1종 이상의 물질 40~60중량%와 석고, 제오라이트, 산화마그네슘 및 염화마그네슘을 포함하는 바인더 60~40중량%로 구성된 고형분을 물에 투입하여 제조한 제1페이스트(Paste)를 1차로 도포한 다음, 그 위에 플라스틱 메쉬(M)를 올려놓고, 다시 상기 플라스틱 메쉬(M) 위에 상기 제1페이스트를 2차로 도포한다.First, in the present invention, a solid content consisting of 40 to 60% by weight of at least one material selected from ocher and mica and 60 to 40% by weight of a binder including gypsum, zeolite, magnesium oxide and magnesium chloride is added to water on a molding substrate. After applying the first paste (Paste) prepared by the first, and then put the plastic mesh (M) on it, and again to apply the first paste on the plastic mesh (M).

계속해서 그 위에, 다시말해 2차로 도포된 제1페이스트 위에 산화마그네슘 40~60중량%와 염화마그네슘, 제오라이트 및 석고를 포함하는 바인더 60~40중량%로 구성된 고형분을 물에 투입하여 제조한 제2페이스트(Paste)를 1차로 도포한 다음, 그 위에 플라스틱 메쉬(M)를 올려놓고, 다시 상기 플라스틱 메쉬(M) 위에 상기 제2 페이스트를 2차로 도포하고, 84°보다 낮은 온도에서 건조하여 건설자재용 적층판을 제조한다.A second product prepared by injecting a solid component composed of 40 to 60% by weight of magnesium oxide and 60 to 40% by weight of a binder containing magnesium chloride, zeolite and gypsum into water on the first paste that is applied secondly. Paste (Paste) is first applied, then the plastic mesh (M) is put thereon, and the second paste is secondly applied on the plastic mesh (M) again, dried at a temperature lower than 84 ° construction materials The laminated board for manufacture is manufactured.

제1페이스트와 제2페이스트를 도포할 때에는 나이프(Knife)로 도포 표면을 평편하게 눌러주는 나이프 오버 코팅 방식을 채택하는 것이 보다 바람직하다.When applying the first paste and the second paste, it is more preferable to adopt a knife over coating method for pressing the application surface evenly with a knife.

상기 제1페이스트와 제2페이스트를 이루는 바인더 내에 모래, 시멘트 및 아크릴 수지 중에서 선택된 1종 이상의 물질이 더 포함될 수 있다.At least one material selected from sand, cement, and an acrylic resin may be further included in the binder forming the first paste and the second paste.

하부판(1) 내 산화마그네슘 함량과 상부판(2) 내 황토, 운모 또는 이들 혼합물의 함량이 각각 40중량% 미만일 경우에는 항균 및 소취기능 등이 저하되고, 60중량%를 초과할 경우에는 바인더의 함량이 낮아져 판(Board) 또는 적층판 성형이 곤란하게 된다.When the magnesium oxide content in the lower plate 1 and the content of ocher, mica or a mixture thereof in the upper plate 2 are less than 40% by weight, respectively, the antibacterial and deodorizing functions are lowered. The content becomes low, making it difficult to form a board or laminate.

본 발명은 하부판(1)과 상부판(2)이 일체로 성형되어 강도가 우수하며, 친환경 소재로만 이루어져 항균 및 소취기능 등이 우수하다. 또한, 본 발명은 하부판(1) 위에 상부판(2)를 일체로 적층시킬 때 고온의 열처리를 하지 않기 때문에 상부판(2)이 황토, 운모 또는 이들의 혼합물 고유의 항균 및 소취기능 등을 그대로 갖는다.According to the present invention, the lower plate 1 and the upper plate 2 are integrally molded to have excellent strength, and are made of only environmentally friendly materials, and thus have excellent antibacterial and deodorizing functions. In addition, the present invention does not perform high temperature heat treatment when the upper plate 2 is integrally laminated on the lower plate 1, so that the upper plate 2 retains the antibacterial and deodorizing function inherent to ocher, mica or a mixture thereof. Have

Claims (7)

산화마그네슘 40~60중량%와 염화마그네슘, 제오라이트 및 석고를 포함하는 바인더 60~40중량%로 구성되고 중간에 플라스틱 메쉬(M)가 삽입되어 있는 하부판(1)과 황토 및 운모 중에서 선택된 1종 이상의 물질 40~60중량%와 석고, 제오라이트, 산화마그네슘 및 염화마그네슘을 포함하는 바인더 60~40중량%로 구성되고 중간에 플라스틱 메쉬(M)가 삽입되어 있는 상부판(2)이 일체로 적층되어 있는 것을 특징으로 하는 건설자재용 적층판.At least one selected from the bottom plate (1) consisting of 40 to 60% by weight of magnesium oxide and 60 to 40% by weight of a binder including magnesium chloride, zeolite and gypsum and having a plastic mesh (M) interposed therebetween, and ocher and mica The upper plate 2 composed of 40 to 60% by weight of the material and 60 to 40% by weight of a binder including gypsum, zeolite, magnesium oxide and magnesium chloride, and having a plastic mesh M inserted therein, is integrally laminated. Laminate for construction materials, characterized in that. 제1항에 있어서, 하부판(1)을 이루는 바인더 내에 모래, 시멘트 및 아크릴 수지 중에서 선택된 1종 이상의 물질이 더 포함되어 있는 것을 특징으로 하는 건설자재용 적층판.The laminate according to claim 1, wherein at least one material selected from sand, cement, and acrylic resin is further contained in the binder forming the lower plate (1). 제1항에 있어서, 상부판(2)을 이루는 바인더 내에 모래, 시멘트 및 아크릴 수지 중에서 선택된 1종 이상의 물질이 더 포함되어 있는 것을 특징으로 하는 건설자재용 적층판.The laminate according to claim 1, wherein at least one material selected from sand, cement, and acrylic resin is further contained in the binder forming the upper plate (2). 성형용 기판상에 황토 및 운모 중에서 선택된 1종 이상의 물질 40~60중량%와 석고, 제오라이트, 산화마그네슘 및 염화마그네슘을 포함하는 바인더 60~40중량%로 구성된 고형분을 물에 투입하여 제조한 제1페이스트(Paste)를 1차로 도포한 다음, 그 위에 플라스틱 메쉬(M)를 올려놓고, 다시 상기 플라스틱 메쉬(M) 위에 상기 제1페이스트를 2차로 도포한 다음, 계속해서 그 위에 산화마그네슘 40~60중량%와 염화마그네슘, 제오라이트 및 석고를 포함하는 바인더 60~40중량%로 구성된 고형분을 물에 투입하여 제조한 제2페이스트(Paste)를 1차로 도포한 다음, 그 위에 플라스틱 메쉬(M)를 올려놓고, 다시 상기 플라스틱 메쉬(M) 위에 상기 제2페이스트를 2차로 도포한 다음, 84℃보다 낮은 온도에서 건조하는 것을 특징으로 하는 건설자재용 적층판의 제조방법.A first manufactured by injecting a solid content consisting of 40 to 60% by weight of at least one material selected from ocher and mica and 60 to 40% by weight of a binder including gypsum, zeolite, magnesium oxide and magnesium chloride on a molding substrate. Paste (Paste) is applied first, then the plastic mesh (M) is placed on it, and the first paste is applied secondly on the plastic mesh (M) again, and then magnesium oxide 40 ~ 60 thereon After applying a second paste prepared by putting solid content consisting of 60% to 40% by weight of a binder containing weight% and magnesium chloride, zeolite and gypsum into water, a plastic mesh (M) is placed thereon. Lay out, and again applying the second paste on the plastic mesh (M), and then dried at a temperature lower than 84 ℃ manufacturing method of a laminate for construction materials. 제4항에 있어서, 하부판(1)을 이루는 바인더 내에 모래, 시멘트 및 아크릴 수지 중에서 선택된 1종 이상의 물질이 더 포함되어 있는 것을 특징으로 하는 건설자재용 적층판의 제조방법.The method according to claim 4, wherein at least one material selected from sand, cement and acrylic resin is further included in the binder forming the lower plate (1). 제4항에 있어서, 상부판(2)을 이루는 바인더 내에 모래, 시멘트 및 아크릴 수지 중에서 선택된 1종 이상의 물질이 더 포함되어 있는 것을 특징으로 하는 건설자재용 적층판의 제조방법.5. The method of claim 4, wherein at least one material selected from sand, cement, and acrylic resin is further included in the binder forming the upper plate (2). 제4항에 있어서, 제1페이스트 및 제2페이스트를 나이프 오버 코팅 방식으로 도포하는 것을 특징으로 하는 건설자재용 적층판의 제조방법.The method of manufacturing a laminate for construction materials according to claim 4, wherein the first paste and the second paste are applied by a knife over coating method.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101142466B1 (en) 2010-03-18 2012-05-08 이차연 concrete surface ongbyeokyong loess coatings and how to deal with it and the surface structure
KR101152155B1 (en) 2011-10-31 2012-06-04 설순옥 Eco friendly mineral board containing ocher and manufacturing method there of

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19980084112A (en) * 1997-05-21 1998-12-05 곽인환 Ocher board for construction and manufacturing method thereof
KR200342637Y1 (en) 2003-12-03 2004-02-21 다다미건설 주식회사 Floor board to adds fire proofing and water proofing board
KR20050026324A (en) * 2003-09-09 2005-03-15 김태일 Imitation stone and the process
KR200418862Y1 (en) 2006-03-21 2006-06-15 이승부 Radish asbestos slate
KR20060128183A (en) * 2005-06-09 2006-12-14 (주)나인 Method for fabricating magnesium board containing yellow soil employed in construction

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19980084112A (en) * 1997-05-21 1998-12-05 곽인환 Ocher board for construction and manufacturing method thereof
KR20050026324A (en) * 2003-09-09 2005-03-15 김태일 Imitation stone and the process
KR200342637Y1 (en) 2003-12-03 2004-02-21 다다미건설 주식회사 Floor board to adds fire proofing and water proofing board
KR20060128183A (en) * 2005-06-09 2006-12-14 (주)나인 Method for fabricating magnesium board containing yellow soil employed in construction
KR200418862Y1 (en) 2006-03-21 2006-06-15 이승부 Radish asbestos slate

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101142466B1 (en) 2010-03-18 2012-05-08 이차연 concrete surface ongbyeokyong loess coatings and how to deal with it and the surface structure
KR101152155B1 (en) 2011-10-31 2012-06-04 설순옥 Eco friendly mineral board containing ocher and manufacturing method there of

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