KR100779040B1 - Manufacturing method of ultra thin high temperature resistant polypropylene dielectric film for capacitor - Google Patents

Abstract

The present invention relates to a method for producing ultra-thin heat-resistant polypropylene dielectric film of 4 ㎛ or less that can be used in the production of capacitors requiring high performance, such as hybrid cars or notebook computers, using a heat-resistant polypropylene raw material and biaxially stretched 2 It relates to a method for producing an ultra-thin heat-resistant polypropylene dielectric film for a capacitor having a thickness range of 4㎛.

Capacitor, Dielectric Film, Thickness, Ultra Thin, Crystal Structure, β-Crystal, Polypropylene

Description

Manufacturing method of ultra thin high temperature resistant polypropylene dielectric film for capacitor

1 is a schematic diagram schematically showing the structure of a conventional capacitor.

2 to 4 are schematic diagrams showing the change of orientation state of molecules by biaxial stretching of polypropylene film, FIG. 2 is a non-stretching state, FIG. 3 is a state after uniaxial stretching, and FIG. 4 is 2 It is a schematic diagram which shows the state after axial stretching, respectively.

FIG. 5 is a photograph of the surface of a polypropylene film taken with an electron microscope, showing a shape of crystals. FIG.

FIG. 6 is a 50 times magnification of the photograph of FIG. 5, showing the shape of a β-crystal. FIG.

※ Explanation of codes for main parts of drawing

1: conductor layer 2: insulator layer

3: electrode drawing terminal

The present invention relates to a method for producing an ultra-thin heat resistant polypropylene dielectric film for a capacitor. More specifically, the present invention can be used to manufacture a capacitor that requires high performance, light weight, and miniaturization such as a hybrid car or a notebook computer, and has excellent heat resistance, low loss value, and excellent electrical properties. It relates to a method for producing a propylene dielectric film.

Hybrid vehicle is an eco-friendly vehicle designed to be operated in two modes of electric drive and internal combustion engine drive in consideration of environmental issues. Such a hybrid vehicle can reduce the air pollution by about 70 to 90%, and is also a breakthrough that can reduce the fuel used in automobiles by more than 30% in Korea, which is absolutely short of crude oil. In order to realize a hybrid vehicle, it is natural to develop an electric component such as a capacitor.

A capacitor is an element of an electric circuit made for the purpose of accumulating electric charges, and its basic structure is composed of a dielectric and an electrode sandwiched therebetween, with an electrode lead terminal attached thereto, Fill or resin mold (俊 脂 成形). The value indicating how well charge can accumulate is called the capacitance of the capacitor.

The capacitor mainly has a structure as shown in FIG. FIG. 1A illustrates a stacked capacitor, in which a conductor layer 1 and an insulator layer 2 are alternately stacked, and connected to the conductor layers 1 to connect the electrode lead terminals 3. FIG. 1B is a scroll type capacitor, which has a structure in which a long conductor layer 1 and an insulator layer 2 are alternately stacked, and the coils are entirely wound, and connected to the conductor layers 1. Connect the terminals (not shown for simplicity of drawing).

The capacitance of the capacitor is proportional to the width of the electrode and the relative dielectric constant of the dielectric inserted between the electrodes, and inversely proportional to the distance between the electrodes. Therefore, in order to increase the electrostatic capacity per unit volume, a method of selecting a material having a high relative dielectric constant, using a thinner dielectric, and a large area of the electrode by studying the structure (laminated structure, uneven surface of the electrode, etc.) is used. have.

When a DC voltage is applied to the capacitor, electric charges are accumulated almost instantaneously in accordance with the polarity of the voltage applied to each electrode and in proportion to the voltage and the electrostatic capacitance, and are supplied as a current from the power supply. Thus, a transient current flows through the circuit, but no normal current flows. On the other hand, when the AC voltage is applied to the capacitor, the instantaneous charging phenomenon when the DC is applied changes according to the polarity change of the electrode, so that the current of the capacitor is constantly flowing. Thus, the amount of charge entering and exiting the electrode in unit time increases proportionally as the electrostatic capacity increases and the switching speed of the polarity, that is, the frequency, increases.

Various dielectric materials are used for capacitors developed and put into practical use as components for electric and electronic devices, but it is common to manufacture them in a structure utilizing the characteristics of the materials used. Divided into structural surface, like a paper capacitor, a band-shaped dielectric and an electrode foil are piled up like a paper capacitor, and a silver electrode is attached to both sides of a disk-like or cylindrical or angular magnetic dielectric. There are four types of stacked capacitors, such as plate capacitors and mica capacitors, in which dielectric and electrodes are stacked alternately, and electrolytic capacitors having a large capacity per unit volume by chemically generating a dielectric film. In addition, there is a variable capacitor of a variable capacitance structure, which allows to continuously change the electrostatic capacitance artificially over a certain range.

Until now, only general-purpose capacitor films were produced by considering ash content in general polypropylene raw materials, but in particular, they did not satisfy the properties required for high-performance ultra-thin heat-resistant polypropylene dielectric films such as hybrid vehicles.

In addition, according to the conventional method for producing a dielectric film, the minimum thickness of the polypropylene biaxially oriented film was limited to 4.5 μm (0.0045 mm). In particular, in the case of the conventional polypropylene dielectric film, there is a problem that it is impossible to use as a polypropylene dielectric film for the production of capacitors for hybrid vehicles due to the lack of thermal stability. In particular, the use of a thinner polypropylene dielectric does not change the structure of the capacitor itself, and since many researches and experiments have been conducted in that existing manufacturing facilities can be used as it is, but the ultra-thin film is still thin. There is a need for development of heat resistant polypropylene films.

The present invention provides a method for producing ultra-thin heat-resistant polypropylene dielectric film having a high heat resistance, low loss value and excellent electrical properties, which can be used to manufacture a capacitor requiring high performance such as a hybrid vehicle or a notebook computer. For the purpose of providing it.

According to the present invention, there is provided a method for producing an ultra-thin heat-resistant polypropylene dielectric film for capacitors, which comprises: (1) at least two or more stages of a polypropylene chip as a raw material along its advancing direction; The raw material is heated in a temperature range of 170 to 250 ° C. through a heating step to be melted and extruded into a sheet, and the extrusion is melted so that the deviation of the heating set temperature at each stage is set to a set temperature ± 0.3 ° C. Molding step; (2) a cooling step of cooling the sheet formed in the extrusion molding step to a temperature of 40 to 100 ℃; (3) The sheet cooled in the cooling step is preheated at a temperature range of 110 to 140 ° C through at least two stages of preheating steps along the advancing direction, the deviation of the preheating set temperature at each stage is set temperature ± Preheating step of preheating in the temperature range of 0.3 ℃; And (4) a stretching step of stretching the sheet preheated in the preheating step by 40 to 50 times in a sequential biaxial stretching in a temperature range of 135 to 190 ° C.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

According to the present invention, there is provided a method for producing an ultra-thin heat-resistant polypropylene dielectric film for capacitors, which comprises: (1) at least two or more stages of a polypropylene chip as a raw material along its advancing direction; The raw material is heated in a temperature range of 170 to 250 ° C. through a heating step to be melted and extruded into a sheet, and the extrusion is melted so that the deviation of the heating set temperature at each stage is set to a set temperature ± 0.3 ° C. Molding step; (2) a cooling step of cooling the sheet formed in the extrusion molding step to a temperature of 40 to 100 ℃; (3) The sheet cooled in the cooling step is preheated at a temperature range of 110 to 140 ° C through at least two stages of preheating steps along the advancing direction, the deviation of the preheating set temperature at each stage is set temperature ± Preheating step of preheating in the temperature range of 0.3 ℃; And (4) an extending step of stretching the sheet preheated in the preheating step by 40 to 50 times in sequential biaxial stretching in a temperature range of 135 to 190 ° C.

As a method for producing a high performance capacitor by the method of manufacturing an ultra-thin heat-resistant polypropylene dielectric film for capacitors according to the present invention, the thickness of the dielectric film may be thinned. In the present invention, the heat resistance is excellent, and the dielectric constant This high polypropylene was processed into a sheet, which was stretched, preferably biaxially stretched, to produce an ultrathin film of 2 to 4 탆.

The polypropylene in the above may preferably be a polypropylene having an isotactic index of 98 to 99.5%. In the conventional case, the polypropylene for the manufacture of the dielectric thin film was mainly 95 to 97%, whereas in the present invention, by using 98% or more of the polypropylene raw material, the heat resistance is improved and the production of ultra-thin heat-resistant polypropylene dielectric film is possible. It was made. When the stereoregularity is less than 98%, not only the heat resistance but also the mechanical properties of the film are weak, so that the function as a capacitor is insufficient when used at high temperatures, on the contrary, the raw material exceeding 99.5% is not only a problem of raw material production but also the production of the film. impossible.

The polypropylene chip may be preferably polypropylene having an ash content of 50 ppm or less. In the conventional case, the ash content of the polypropylene chip for the production of the dielectric thin film was mainly 100 ppm or more, but in the present invention, by lowering it to 50 ppm or less, the dielectric constant is lowered and consequently the gap between the electrodes is increased to increase the filling degree. In particular, it has become possible to produce ultra-thin dielectric films with high yields.

Extrusion molding step (1) is a raw material is heated in a temperature range of 170 to 250 ° C through at least two stages of heating step of the polypropylene chip as a raw material in the direction of its progress to melt and extrusion molded into a sheet (sheet) Molding is carried out so that the deviation of the heating set temperature at each stage is set to a set temperature ± 0.3 ° C to melt.

Molecular crystallization of polypropylene chips has a great influence on the final properties, and the structure and size of crystal lattice varies greatly depending on the actual processing conditions. When the crystalline polymer melts, the polymer molecules lose some regular crystal structure and behave disorderly. Cooling with such a polymer inhibits molecular free movement due to the attractive force in the polymer and grows into a regular crystal structure.

Polymer molecules that turn into solids move and oscillate only slightly in limited positions above the glass transition temperature (Tg) (micro browning movement), and below the glass transition temperature, these movements also stop and have glass-like properties. The solidified polypropylene raw material is melted at an extruder temperature of 170 to 250 ° C. to extrude the polypropylene resin very uniformly and uniformly, so that temperature setting and temperature control are important process control factors.

In the present invention, the heating step for melting is set to at least two or more stages, and the temperature setting at each stage and the temperature deviation at the set temperature are adjusted to be the set temperature ± 0.3 ° C.

In the case of heating the temperature setting step of the heating process without dividing it into two or more stages, the polypropylene raw material is heated rapidly, and as described above, the crystal structure of the polypropylene raw material is suddenly destroyed, whereby a low crystallinity raw material is used. There may be a problem that does not make a difference.

In the present invention, preferably, the temperature setting step of the heating process may be subdivided into two to eight steps. When the temperature setting step exceeds eight steps, the temperature difference in each stage is reduced, but the heating line for melting is too long, there is a problem that not only the raw material is degraded but also the productivity is lowered.

Each of the temperature setting steps may be set such that the set temperature at each stage is increased as the raw material passes in the longitudinal direction. The set temperature in each of the temperature setting step may vary depending on the properties of the polypropylene raw material, it will be understood by those skilled in the art that the set temperature can be appropriately set according to the polypropylene raw material to be input.

When the polypropylene raw material is heated to less than 170 ℃ in the above, there may be a problem that the polypropylene raw material is not sufficiently melted to be properly molded into a sheet in the subsequent molding process, on the contrary, if the polypropylene raw material exceeds 250 ℃, Degradation or decomposition may cause problems of weak thermal properties and deterioration of mechanical properties.

Particularly, in the extrusion molding step, the raw material is heated and melted in a temperature range of 200 to 250 ° C. through at least two stages of heating in a polypropylene chip, which is a raw material. Melting step of melting so that the set temperature ± 0.3 ℃; And the raw material melted in the melting step is heated at a temperature range of 170 to 225 ° C. through at least two stages of heating steps along the advancing direction, and the deviation of the heating set temperature at each step is set temperature ± 0.3 ° C. It may be made, including; extrusion step to extrude to be. In the present invention, preferably, the temperature setting step of the melting step may be subdivided into two to four steps. If the temperature setting step is more than four steps, there may be a problem that the temperature difference in each stage is reduced, the heating line for melting is too long, productivity is lowered.

Each of the temperature setting steps may be set such that the set temperature at each stage is increased as the raw material passes in the longitudinal direction. The set temperature in each of the temperature setting step may vary depending on the properties of the polypropylene raw material, and those skilled in the art can be understood that the set temperature can be appropriately set according to the polypropylene raw material.

In the present invention, preferably, the temperature setting step of the extrusion step may be subdivided into two to four steps. If the temperature setting step is more than four steps, there may be a problem that the temperature difference in each stage is reduced, the heating line for melting is too long, productivity is lowered.

Each of the temperature setting steps may be set such that the set temperature at each stage is increased as the raw material passes in the longitudinal direction. The set temperature in each of the temperature setting step may vary depending on the physical properties of the polypropylene raw material, and those skilled in the art can be understood that the set temperature can be appropriately set according to the polypropylene raw material to be input.

The cooling step of (2) consists of cooling the sheet formed in the extrusion molding step to a temperature of 40 to 100 ℃.

The crystallinity of polypropylene is important to set the temperature of cooling in the processing conditions in order to obtain the optimum crystal depending on the molding conditions. As a method of measuring crystallinity, specific volume, specific heat, and X-ray diffraction intensity are used. Specific heat measurement using a differential scanning calorimeter (DSC) is most common. Used as However, crystallinity alone does not define polypropylene structures. Whereas amorphous resins have a sharp drop in stiffness at temperatures above the glass transition temperature, crystalline resins maintain significant stiffness between the glass transition temperature and the melting temperature (Tm). This is due to the difference in the structure of the molecules, because the denser structure of the crystal is stronger Van der waal's force (the more energy required to move the polymer chain). This means that the higher crystalline polymers are at higher energy levels and therefore require more energy to move.

The crystal structure of polypropylene can be thought of as a series of crystals surrounded by an amorphous material. One molecule of polypropylene can be part of several crystal structures, and chains that do not participate in the crystal have an amorphous structure. The polymer crystal of polypropylene is in the form of lamellar lattice, and these lattice lattice are overlapped to form crystal lattice having a thickness of about 100 to 500 Å.

In general, one molecular chain that participates in one crystal site may participate in another adjacent site, so the lattice is connected to each other by a polypropylene polymer chain. The chains present at these joints become irregular chains that do not form crystals. When polypropylene is drawn, these amorphous molecules are oriented to change the physical properties. In the case of quenching, the crystallinity is low because the mobility of the molecular chain is inhibited to inhibit crystal growth. Therefore, in order to increase crystal growth, it is necessary to have time and temperature enough for the molecular chains to form sufficient crystals with high mobility. That is, the crystallinity becomes high at the time of slow cooling near melting | fusing point. In addition, when extruding at a high pressure, the mobility of the molecular chain is suppressed by the pressure to reduce the crystallinity, so the density (shrinkage rate) is reduced.

When the polypropylene is cooled, crystals start from the nuclei. The substances that act as nuclei are additives and entangled chain molecules. The crystal nuclei which started crystal growth grow in each direction in the form of plate lattice, and form spherical crystal lattice of 1 micrometer or less and several micrometers in size. The size and shape of the crystal lattice have a great influence on the properties and roughness of the polypropylene, until crystals start to grow from the crystal nuclei when the polypropylene cools near the melting point until the polymer cools and loses its mobility. The crystal lattice continues to grow.

The rate of crystallization affects the size of the crystal lattice and depends on the temperature change. Seed growth rate increases with decreasing temperature, while crystal lattice formation rate increases with decreasing temperature and then decreases. In the case of raw materials with low crystallization rate such as stereoregular polypropylene (iPP), crystallization can be suppressed by water cooling, but slow cooling to increase the breakdown voltage and insulator characteristics and to make many β-crystals small and large. do.

The cooling process is a process of making β-crystals from a polypropylene resin that is uniformly extruded and flowed out of the extrusion process through a cooling medium at 40 to 100 ° C. The thickness of the sheet, the temperature of the polypropylene resin, and the temperature of the cooling medium are the core The thickness of the sheet is 0.1 to 2 mm and the temperature of the polypropylene resin is 200 to 300 ° C. The cooling medium includes air cooling, water cooling, and contact cooling using metal rolls. admit. In particular, the β-crystals formed when the polypropylene resin is cooled in melting give a constant roughness to the surface as a key point, thereby protecting the metal film during deposition and improving the withstand voltage of the polypropylene film, while having only the polypropylene film. It's a key skill in this part, because it gives you the right qualities.

When a polypropylene film is used as the dielectric of a capacitor, it is subjected to mechanical changes in the deposition process and the winding process during the capacitor manufacturing and the change of heat until the completion of the capacitor. In particular, ultra-thin polypropylene biaxially oriented films used in hybrid automotive capacitors should have less change due to heat and mechanical force. In addition, when used as a hybrid vehicle capacitor, the stability of a lot of external heat and the heat of the self-generated capacitor must be ensured, and the electrical characteristics and the loss due to accumulation of electricity (loss on capacitance) must be ensured stably. In order to improve thermal properties and mechanical strength as described above, the use of heat-resistant polypropylene raw materials is essential. When the sheet is cooled below 40 ° C., the β-crystals are not formed by rapid cooling. On the contrary, when the sheet is above 100 ° C., the sheet is gradually cooled to increase the size of the β-crystal and the surface roughness is larger than the standard. Since it becomes rough, there may be a problem that the withstand voltage of the capacitor is finally reduced.

In particular, the cooling step is cooled by separating the upper and lower surfaces of the sheet, the lower surface is cooled in the temperature range of 60 to 100 ℃ by contact with the roll, the upper surface is 40 to 80 ℃ temperature range by the supply of hot air It may consist of cooling at.

In the preheating step of (3), the sheet cooled in the cooling step is preheated in a temperature range of 110 to 140 ° C. through at least two stages of preheating steps along the advancing direction thereof, and the preheating set temperature at each stage. The deviation of is made by preheating in the temperature range of the set temperature ± 0.3 ℃. After preheating the sheet evenly by the preheating in this preheating step, the stretching is more evenly performed when the stretching is performed while controlling the temperature of the sheet in the subsequent stretching step.

In the case where the sheet is preheated to less than 110 ℃, there is a problem of non-uniform thickness in the final film in the process of stretching in the longitudinal direction, on the contrary, if it exceeds 140 ℃, it is difficult to produce β-crystals and the crystal is broken There may be.

In the present invention, preferably, the temperature setting step of the preheating step may be subdivided into two to four steps. When the temperature setting step exceeds four steps, the temperature difference in each stage is reduced, and the heating line for melting becomes too long to obtain productivity as well as optimum quality for the capacitor film.

The stretching step of (4) consists of stretching the sheet preheated in the preheating step by 40 to 50 times in successive biaxial stretching in the temperature range of 135 to 190 ° C.

Stretching is to obtain high physical properties and excellent optical properties. The change of the orientation state of the molecule by biaxial stretching is shown in FIGS.

Stretching polypropylene refers to solid-state orientation in the solid state, mainly by melt molding and post-processing. The higher the molecular weight of the polypropylene, the easier it is to form tie molecules between the lattice of the crystals, which is advantageous for orientation. The change in physical properties due to the orientation improves the stiffness, strength, withstand voltage characteristics, insulation properties, and the like.

As shown in Figures 2 to 4, the stretching occurs by pulling in the desired direction before and after the melting point of the polypropylene, where the draw ratio and stretching temperature depend on the molecular weight and molecular weight distribution and crystallinity (%) of the polypropylene. Molecular orientation is primarily connected by the parallel arrangement of crystal lattice in the direction of stress, resulting in secondary crystallization. In addition, the molecular chain of the amorphous region is also oriented in the stress direction.

In particular, the stretching step may be made in the longitudinal direction by the roll in the temperature range of 135 to 141 ℃, biaxial stretching in the width direction by the wind pressure in the temperature range of 155 to 190 ℃. If the temperature at the time of longitudinal stretching is less than 135 ℃, there may be a problem that the sufficient stretching in the longitudinal direction is not made, on the contrary, if it exceeds 141 ℃, the sheet is too soft or melted so that the stretching is impossible do. In addition, when the temperature at the time of stretching in the width direction is less than 155 ℃, there may be a problem that the sufficient stretching in the width direction is not made, on the contrary, when it exceeds 190 ℃, uniform stretching does not become uniform by width There may be a problem that thickness deviation and film quality deviation occur.

Mechanical properties and breakdown voltage characteristics according to raw material properties and draw ratios are shown in Table 1 below.

division MI ↑ MWD↔ II ↑ Drawing ratio ↑ The tensile strength ↘ ↘ ↗ ↗ Elongation ↗ ↗ ↘ ↘ Withstand voltage - ↘ ↗ ↗ Impact strength ↗ ↗ ↘ ↘ Surface roughness - - ↘ - Modulus ↘ ↘ ↗ ↗ Machinability ↗ ↗ ↓ ↘

The polypropylene chip may preferably be polypropylene having a stereoregularity of 98 to 99.5%. In the present invention, a polypropylene having a stereoregularity of 98 to 99.5% is used in comparison with a conventional technique in which stereoregularity is less than 98% of conventional ones, and finely controlling the temperature applied during extrusion and stretching. This makes it possible to produce ultra-thin dielectric films for capacitors, in particular made of polypropylene having excellent heat resistance. This is not only achievable with the use of raw materials with high stereoregularity, but as described above, the heat applied during extrusion for forming into sheets according to the invention and the heat applied during subsequent cooling and stretching. It can be achieved by adjusting the hysteresis finely, preferably to a set temperature ± 0.3 ° C.

The polypropylene chip may preferably be polypropylene having an ash content of 50 ppm or less. In the conventional case, the ash content of the polypropylene chip for the production of the dielectric thin film was mainly 100 ppm or more, but in the present invention, by lowering it to 50 ppm or less, it was possible to produce an ultra-thin dielectric film with a particularly high yield. .

The manufacturing method of the ultra-thin heat-resistant polypropylene dielectric film for capacitors according to the present invention further includes a winding step of winding the stretched ultra-thin heat-resistant polypropylene dielectric film such that an air layer containing 5 to 10% of air is formed between the film and the film. can do. Due to the formation of such an air layer, it is possible to impart a deformation preventing function to prevent the heat resistant polypropylene dielectric film from being deformed to the deformation force applied during aging.

In addition, the method of manufacturing an ultra-thin heat-resistant polypropylene dielectric film for capacitors according to the present invention includes a aging step in which the wound-resistant polypropylene dielectric film is left to mature for 72 to 80 hours at room temperature of 35 ± 2 ° C. after the winding step. It may further include. Heat-resistant polypropylene dielectric film produced through the aging in this aging step may be sufficiently stable molecular structure of the film so that deformation does not occur during or after processing.

Hereinafter, preferred embodiments and comparative examples of the present invention will be described.

The following examples are intended to illustrate the invention and should not be understood as limiting the scope of the invention.

Example 1

(1) The raw material of Table 2 below was used as a raw material for 3 micrometers and 4 micrometers films, and the melting process of Table 3 was performed.

In other words, the raw material polypropylene chip is heated in a temperature range of 170 to 250 ℃ through three stages of heating steps along the direction of its progress, melted and extruded to be molded into a sheet (sheet), but set the heating at each stage It melt | dissolved so that the deviation of temperature might be set temperature +/- 0.3 degreeC.

(Raw materials) division Stereoregularity (II) Ash content (ash) Remarks 3um 98.9% 16 ppm 4um 98.9% 16 ppm

(Melting process) division Stage 1 Tier 2 Tier 3 3um 180 ± 0.1 ℃ 210 ± 0.1 ℃ 225 ± 0.2 ℃ 4um 180 ± 0.1 ℃ 215 ± 0.1 ℃ 230 ± 0.2 ℃

(2) The sheet formed in the extrusion molding step was cooled to the temperature of air cooling and roll contact cooling of Table 4 below.

(Cooling process) division Air cooling Roll Contact Cooling 3um 69 ± 0.1 ℃ 87 ± 0.1 ℃ 4um 69 ± 0.1 ℃ 86 ± 0.1 ℃

(3) The sheet cooled in the cooling step is preheated in a temperature range of 110 to 140 ℃ in three stages, as shown in Table 5 below, the preheating set temperature in each stage The deviation was allowed to preheat in the temperature range of the set temperature ± 0.3 ° C.

(Sheet preheating process) division Stage 1 Tier 2 Tier 3 3um 119 ± 0.1 ℃ 122 ± 0.1 ℃ 130 ± 0.2 ℃ 4um 119 ± 0.1 ℃ 122 ± 0.1 ℃ 132 ± 0.2 ℃

(4) The sheet preheated in the pre-heating step was stretched by about 40 to 50 times by sequential biaxial stretching in a temperature range of 135 to 190 ° C. to obtain an ultra-thin heat resistant polypropylene dielectric film having a thickness of 3 μm and 4 μm.

Table 6 shows a comparison result of a heat shrinkage test with a conventional polypropylene dielectric film (4.5 μm conventional film) obtained by using the same polypropylene chip for the ultra-thin heat-resistant polypropylene dielectric film obtained in Example 1 above. .

(KS C 2374 6.3.4 Heat Shrinkage Rate Test) division 80 ℃ 100 ℃ 120 ℃ 140 ℃ 4.5㎛ existing film 1.2 2.2 3.5 6.5 4㎛ the present invention 0.0 0.8 2.0 2.8 3㎛ the present invention 0.0 1.2 2.5 4.7

In addition, a comparison of various physical properties of the 4 μm film of Example 1 and the existing polypropylene dielectric film (4.5 μm existing film) is shown in Table 7 below.

division Existing Film Development film Test Methods Film thickness 4.5㎛ 4.0 μm KS C 2374 The tensile strength Longitudinal direction 14.8㎏ / ㎠ 16.5㎏ / ㎠ KS C 2374 Width direction 29.6㎏ / ㎡ 34.0㎏ / ㎠ Heat Shrinkage (4.5㎛) Longitudinal direction 3.9% 2.3% KS C 2374 Width direction 0.1% 0.0% Surface Roughness (Ra) Air cooling plane 0.11 μm 0.08 μm KS B 0501 Roll Cooling Surface 0.09 μm 0.07 μm Breakdown voltage 489v / μm 501v / μm KS C 2374 Volume resistivity 1.5x10 * 17 2.5x10 * 17 KS C 2374 Genetic peak 0.00012 0.00005 KS C 2374 Relative dielectric constant 2.2 2.2 KS C 2374 Ash content 54 ppm 16 ppm KS C 2374 Stereoregularity 96.1% 98.9% Outsourcing

As shown in each table, the ultra-thin heat-resistant polypropylene dielectric film prepared according to the present invention is thinner than the conventional dielectric film, and remarkable in both tensile strength, heat shrinkage, surface roughness, insulation defects and stereoregularity It can be confirmed that the improved. It is natural that the thinner the dielectric thickness of the capacitor, the higher the electrostatic characteristic. Therefore, the capacitor using the insulating film according to the present invention has higher capacitance even if all other factors are the same as those of the capacitor using the conventional insulating film. You can have

In addition, the surface of the polypropylene sheet (film) produced by the cooling step in the cooling step in the method according to the present invention was taken with an electron microscope, which is shown in Figure 5 (surface photograph) and Figure 6 (50 times magnification). It was shown in each, it was confirmed that the crystal structure, in particular β-crystals were formed well, it was confirmed that the thermal properties are improved accordingly.

Therefore, according to the present invention, an ultra thin heat resistant polypropylene dielectric film having a high heat resistance, a low loss value, and excellent electrical characteristics, which can be used to manufacture a capacitor requiring high performance, such as a hybrid vehicle or a notebook computer, There is an effect of providing a manufacturing method to manufacture.

Although the present invention has been described in detail only with respect to the described embodiments, it will be apparent to those skilled in the art that various modifications and variations are possible within the technical scope of the present invention, and such modifications and modifications are within the scope of the appended claims.

Claims (12)

In the method of manufacturing a dielectric film for a capacitor, (1) The polypropylene chip, which is a raw material, is heated and melted in a temperature range of 200 to 250 ° C through two to four stages of heating steps along the direction of travel thereof, but the variation of the heating set temperature at each stage is melted. Melting step of melting so that the set temperature ± 0.3 ℃; And heating the raw material melted in the melting step in a temperature range of 170 to 225 ° C. through two to four steps of heating steps along the advancing direction, wherein a deviation of the heating set temperature at each step is set temperature ± 0.3 Extrusion step to extrude to be ℃; Compression molding step consisting of; (2) The upper surface and the lower surface of the sheet formed in the extrusion molding step is cooled separately, the lower surface is cooled in a temperature range of 60 to 100 ℃ by contact with the roll, the upper surface is 40 to 80 by the supply of hot air Cooling step to cool in the temperature range of ℃; (3) The sheet cooled in the cooling step is preheated at a temperature range of 110 to 140 ° C through at least two stages of preheating steps along the advancing direction, the deviation of the preheating set temperature at each stage is set temperature ± Preheating step of preheating in the temperature range of 0.3 ℃; And (4) stretching the sheet preheated in the pre-heating step by 40 to 50 times in a sequential biaxial stretching in the temperature range of 135 to 190 ℃; Method for producing an ultra-thin heat-resistant polypropylene dielectric film for a capacitor, characterized in that made. The method of claim 1, Method for producing an ultra-thin heat-resistant polypropylene dielectric film for a capacitor, characterized in that the resulting film has a thickness of 2 to 4㎛. The method of claim 1, The polypropylene chip is a method for producing an ultra-thin heat-resistant polypropylene dielectric film for a capacitor, characterized in that the polypropylene having an isotactic index (98-99.5%). The method of claim 1, Method for producing an ultra-thin heat-resistant polypropylene dielectric film for a capacitor, characterized in that the polypropylene chip is polypropylene having an ash content of 50 ppm or less. delete delete delete delete delete The method of claim 1, The stretching step is stretched in the longitudinal direction by the roll in the temperature range of 135 to 141 ℃, ultra-thin film heat resistance for the capacitor, characterized in that consisting of biaxial stretching stretched in the width direction by the wind pressure in the temperature range of 155 to 190 ℃ Method for producing a polypropylene dielectric film. The method of claim 1, A method of manufacturing an ultra-thin heat resistant polypropylene dielectric film for a capacitor, characterized by further comprising a winding-up step of winding the stretched ultra-thin dielectric film so that an air layer containing 5 to 10% of air is formed between the film and the film. The method of claim 1, Method for producing an ultra-thin heat-resistant polypropylene dielectric film for a capacitor, characterized in that it further comprises a aging step of leaving the obtained dielectric film at room temperature for 72 to 80 hours.

Images