KR100735717B1 - A paint using disposable styrofoam and the method of the same - Google Patents
A paint using disposable styrofoam and the method of the same Download PDFInfo
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- KR100735717B1 KR100735717B1 KR1020050006854A KR20050006854A KR100735717B1 KR 100735717 B1 KR100735717 B1 KR 100735717B1 KR 1020050006854 A KR1020050006854 A KR 1020050006854A KR 20050006854 A KR20050006854 A KR 20050006854A KR 100735717 B1 KR100735717 B1 KR 100735717B1
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- South Korea
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- paint
- weight
- waste styrofoam
- styrofoam
- waste
- Prior art date
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- 239000003973 paint Substances 0.000 title claims abstract description 66
- 229920006328 Styrofoam Polymers 0.000 title claims abstract description 40
- 239000008261 styrofoam Substances 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 5
- 239000002699 waste material Substances 0.000 claims abstract description 38
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims abstract description 33
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000002904 solvent Substances 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000008096 xylene Substances 0.000 claims abstract description 10
- 239000007787 solid Substances 0.000 claims abstract description 9
- 238000001035 drying Methods 0.000 claims abstract description 7
- 230000008014 freezing Effects 0.000 claims abstract description 7
- 238000007710 freezing Methods 0.000 claims abstract description 7
- 238000002156 mixing Methods 0.000 claims abstract description 7
- 239000011259 mixed solution Substances 0.000 claims abstract description 5
- 238000010438 heat treatment Methods 0.000 claims abstract description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 11
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 8
- 239000003085 diluting agent Substances 0.000 claims description 6
- 150000008282 halocarbons Chemical class 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 4
- 150000007523 nucleic acids Chemical class 0.000 claims description 4
- 102000039446 nucleic acids Human genes 0.000 claims description 4
- 108020004707 nucleic acids Proteins 0.000 claims description 4
- 230000001590 oxidative effect Effects 0.000 claims description 3
- 238000007865 diluting Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 14
- 238000009413 insulation Methods 0.000 abstract description 5
- 239000000654 additive Substances 0.000 abstract description 4
- 230000000996 additive effect Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 239000002440 industrial waste Substances 0.000 abstract description 2
- 238000004064 recycling Methods 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 14
- 235000019198 oils Nutrition 0.000 description 14
- 239000007788 liquid Substances 0.000 description 13
- 239000000049 pigment Substances 0.000 description 13
- 238000000576 coating method Methods 0.000 description 12
- 239000011248 coating agent Substances 0.000 description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 9
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 239000011230 binding agent Substances 0.000 description 6
- 239000003086 colorant Substances 0.000 description 6
- 239000000839 emulsion Substances 0.000 description 6
- 238000010276 construction Methods 0.000 description 5
- 229920003002 synthetic resin Polymers 0.000 description 5
- 239000000057 synthetic resin Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 239000004568 cement Substances 0.000 description 3
- 238000004040 coloring Methods 0.000 description 3
- 239000002274 desiccant Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 238000010298 pulverizing process Methods 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- 229920000180 alkyd Polymers 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 210000003298 dental enamel Anatomy 0.000 description 2
- 239000000645 desinfectant Substances 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 235000013372 meat Nutrition 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000000025 natural resin Substances 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229920003048 styrene butadiene rubber Polymers 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 239000002174 Styrene-butadiene Substances 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical group CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229920003180 amino resin Polymers 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 235000021323 fish oil Nutrition 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000002917 insecticide Substances 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 235000021388 linseed oil Nutrition 0.000 description 1
- 239000000944 linseed oil Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- -1 modified glycerol ester Chemical class 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000011550 stock solution Substances 0.000 description 1
- 239000011115 styrene butadiene Substances 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 229920006186 water-soluble synthetic resin Polymers 0.000 description 1
- 239000012866 water-soluble synthetic resin Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/80—Processes for incorporating ingredients
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/20—Diluents or solvents
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Paints Or Removers (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
본 발명은 폐스티로폼을 이용한 페인트 및 그 제조방법에 관한 것으로, 수거하여 세척한 폐스티로폼에 톨루엔 45중량%, 자일렌(xylene)7중량%, 용제 10중량%, 아세톤 3중량%, 신너 35중량%를 혼합하여 산화하는 단계; 상기 산화된 혼합액을 -30℃ 내지 -40℃에서 얼리는 단계; 및 상기 어려진 고체를 35℃ 내지 45℃로 열처리하여 건조한 후에 분쇄하는 단계를 포함하는 폐스티로폼을 이용한 페인트 제조방법 및 상기 방법으로 제조한 페인트에 관한 것이다.The present invention relates to a paint using waste styrofoam and a method of manufacturing the same, wherein the waste styrofoam collected and washed is 45% by weight of toluene, 7% by weight of xylene, 10% by weight of solvent, 3% by weight of acetone, and 35% by weight of thinner. Mixing% to oxidize; Freezing the oxidized mixed solution at -30 ° C to -40 ° C; And it relates to a method for producing a paint using waste styrofoam and the paint prepared by the method comprising the step of drying after the heat treatment to 35 ℃ to 45 ℃ the difficult solid.
이와 같이 본 발명에 의한 폐스티로폼을 이용한 페인트 및 그 제조방법에 따르면, 폐기처리되는 폐스티로폼을 재활용하여 산업폐기물 처리비용을 절감하고 격에적인 이득을 줄 뿐 아니라 환경오염을 줄일 수 있는 잇점이 있으며 또한 폐스티로폼에 함유된 성분을 이용하게 됨에 따라 별도의 첨가제를 투입시킬 필요가 없게 되고 따라서 저렴한 단가로서 내수성, 내구성, 및 단열성이 우수한 페인트를 널리 보편화 시킬 수 있는 등 탁월한 효과가 있다. Thus, according to the paint and the manufacturing method using the waste styrofoam according to the present invention, by recycling the waste styrofoam to be disposed of, there is an advantage to reduce the cost of industrial waste treatment, give a price advantage and reduce environmental pollution. In addition, the use of the components contained in the waste styrofoam, there is no need to add a separate additive, so there is an excellent effect, such as can be widely universalized paint excellent in water resistance, durability, and heat insulation at low cost.
폐스티로폼, 페인트 Waste Styrofoam, Paint
Description
본 발명은 페인트 및 방수액에 관한 것으로서, 보다 상세하게는 수거하여 세척한 폐스티로폼에 톨루엔 45중량%, 자일렌(xylene)7중량%, 에탄올 10중량%, 아세톤 3중량%, 신너 35중량%를 혼합하는 단계; 상기 산화된 액체를 -30℃ 내지 -40℃에서 양성하는 단계; 상기 고체를 35℃ 내지 45℃로 열처리한 후에 분쇄하는 단계를 거쳐 제조된 품질이 우수한 페인트에 관한 것이다. The present invention relates to a paint and a waterproofing liquid, and more particularly, 45% by weight of toluene, 7% by weight of xylene, 10% by weight of ethanol, 3% by weight of acetone, and 35% by weight of waste styrofoam collected and washed. Mixing; Positing the oxidized liquid at -30 ° C to -40 ° C; It relates to a high quality paint produced through the step of pulverizing the solid after the heat treatment to 35 ℃ to 45 ℃.
일반적으로 페인트 또는 도료는 유동체를 물체의 표면에 펴 발라 엷은층을 만들어 단단하게 하여, 물체 표면의 보호와 착색 등을 위해 쓰이는 것의 총괄적인 표현이다. 물체는 크건 작건 외적인 영향에 의해 조금씩은 침식작용을 받고, 소재(素材)만으로는 표면적인 상품가치가 낮은 경우가 많다. 따라서 외부의 영향으로부터 보호하고, 물체의 보호·방식(防蝕)·내유(耐油)·내약품성·방습, 미화(美化)·평활화(平滑化)·표지(標識)·광택, 및 살균·전도성조절·반사·생물 부착방지 등의 목적을 위해 도장한다. In general, paint or paint is a general expression of what is used for protecting and coloring the surface of an object by spreading the fluid on the surface of the object to form a thin layer. Objects are slightly eroded by external influences, large or small, and often have a low surface product value. Therefore, it protects against external influences and controls the protection, corrosion prevention, oil resistance, chemical resistance, moisture resistance, beautification, smoothing, labeling, gloss, and sterilization and conductivity of objects. · Paint for the purpose of reflection and prevention of adhesion of living organisms.
도료를 처음 사용한 것은 전색제와 안료를 이용한 회화분야이나, 1670년경부터 건성유(乾性油) 니스가 가내공업으로 제조되었고, 19세기 후반에 경제활동이 활발해짐과 동시에 도료의 수요가 증대하여, 1890년에는 로진변성(變性) 글리세롤에스테르니스가, 1927년에는 유변성(油變性) 알키드수지와 같은 합성도료를 제조하기 시작하였다. 40년에 에멀션도료가 개발되었으며, 제 2 차세계대전후 플라스틱(합성수지)이 개발됨에 따라, 이것을 원료로 하는 합성수지도료가 많이 등장했다. The first use of paints was in the field of painting with colorants and pigments, but since 1670, dry oil was manufactured as a domestic industry. In the late 19th century, economic activity became active and the demand for paints increased. Rosin modified glycerol ester varnish began manufacturing synthetic paints such as rheology alkyd resin in 1927. Emulsion paints were developed in 40 years, and after World War II plastics (synthetic resins) were developed, a lot of synthetic resins were used.
도료의 원료는 여러 종류가 있으며, 도막구성 주요소와 부요소, 안료와 용제(溶劑)로 크게 분류되는데, 주성분은 도막(塗膜) 형성성분인 전색제(展色劑;vehicle)와 안료성분이다. 전색제는 투명도료에 해당하는 것으로, 안료 등을 분산시켜 도료에 유동성을 주는 성분이다. 즉 (塗膜) 구성성분과 첨가제 및 용제를 포함하는 액상성분으로서, 착색을 위하여 첨가하는 안료 또는 염료 이외의 액상성분을 말하며, 안료는 도막에 색채를 부여하는 성분이다.There are many kinds of raw materials for paints, and the main components of coating are classified into major components and sub-elements, pigments and solvents. The main components are the colorants and the pigment components, which are the coating-forming components. A colorant corresponds to a transparent paint, and is a component that disperses a pigment or the like and gives fluidity to the paint. That is, (i) As a liquid component containing a component, an additive, and a solvent, it means liquid components other than the pigment or dye added for coloring, and a pigment is a component which gives a color to a coating film.
도막 구성요소로는 건성유· 가공건성유· 합성수지· 천연수지· 셀룰로오스유도체가 쓰이는데, 건성 또는 반(半)건성유지는, 현재도 주요한 원료이긴 하나, 최근에는 각종 합성수지도료로 치환되어 왔다. 천연수지의 사용도 감소했는데, 천연고무와 섬유소로부터의 유도체는 지금도 자주 쓰이고 있다. 이에 비해 합성수지는 품질이 일정하고, 또한 공급도 안정되어 있다. 특히 요구되는 도막의 성질에 어울리는 변성이 가능하다는 특색을 갖고 있다. Drying oil, processed dry oil, synthetic resin, natural resin, and cellulose derivative are used as coating components. Although dry or semi-dry oil is still a major raw material, it has recently been replaced by various synthetic resins. The use of natural resins has also declined, and derivatives from natural rubber and fiber are still used frequently. On the other hand, synthetic resins have a constant quality and stable supply. In particular, it has the characteristic that the modification suitable for the characteristic of the coating film requested | required is possible.
안료는 일반적으로 물과 용제에 녹지 않는 유색의 분말로 용제에 녹는 염료와 구별된다. 도료에 대한 안료 첨가의 효과는 착색·은폐·점성의 부여 및 도막의 보강·방식 등이다. 도료상태에서의 안료는 전색제 중에 충분히 분산되어 있으며, 도막으로 건조한 뒤에도 분산된 상태를 유지하고 있다. Pigments are usually colored powders that are insoluble in water and solvents, and are distinguished from dyes soluble in solvents. Effects of pigment addition to paints include coloring, concealment, and viscosity, and reinforcement and anticorrosion of coating films. The pigment in the coating state is sufficiently dispersed in the colorant and remains dispersed even after drying with the coating film.
용제는 일반적으로 도료를 유동상태로 유지하게 하기 위해서 첨가하는 것으로서, 탄화수소계· 알코올계· 에스테르계· 케톤계· 수계(水系) 등이 있다. 일반적인 용제로서 널리 이용되는 것으로는 석유경질유분· 알코올· 톨루엔· 에테르· 아세톤· 할로겐화탄화수소 등이 있다. 유기계(有機系) 용제가 많지만, 최근 그 증발에 의한 대기오염을 경계하여 사용이 대폭 제한되었다. 수용성 도료는 물로 희석시키는데, 이 경우는 물을 용제라고는 하지 않는다. 환경에 영향을 덜 미치며, 인화성이 덜한 것을 쓸 필요가 있다.The solvent is generally added in order to keep the paint in a fluid state, and there are a hydrocarbon-based, alcohol-based, ester-based, ketone-based, and water-based system. Commonly used solvents include petroleum light oil, alcohol, toluene, ether, acetone and halogenated hydrocarbons. Although there are many organic solvents, their use has been greatly limited in recent years against the air pollution caused by the evaporation. Water-soluble paints are diluted with water, in which case water is not called a solvent. It is necessary to use less impact on the environment and less flammable.
첨가제로는 소제(可塑劑)· 건조제(경화제)· 안료분산제· 유화제· 증점제(增粘劑)· 피장방지제(皮張防止劑)· 살충제·살균제 등이 있다.Examples of the additive include a disinfectant, a desiccant (hardener), a pigment dispersant, an emulsifier, a thickener, an anti-skinning agent, an insecticide, and a disinfectant.
도료는 분류 방법에 의해 여러 가지 명칭으로 불리는데, 크게 수성도료와 유성도료로 분류할 수 있다.Paints are called by various names by classification methods, and can be classified into water-based paints and oil-based paints.
유성도료는 주로 천연유지 등으로 제조되는 전색제를 이용하는 도료이며, 특히 유성페인트란 보일유를 전색제로 한 도료로서, 보일유는 대두유· 아마인유· 동유(桐油)· 어유(魚油) 등의 건성유에 건조제를 첨가하여, 120℃ 이하의 온도로 공기를 불어 넣으면서 적당한 점도로 될 때까지 산화중합시킨 것으로, 여기에 다시 건조제를 더하여 전색제로 한다. 이는 단순히 페인트라고도 한다. 안료와 보일유의 배합비에 따라 된반죽페인트(안료 85∼90%)·조합페인트(안료 60∼65%)가 있다. 그러나 유성페인트는 건조가 늦으며, 견고성·내수성·내(耐)알칼리성이 부족한 단점이 있다. 또한 유기용제는 페인트 중에 40% 이상이나 포함되어 광화학스모그의 원인이 되는 문제점이 있다. Oil-based paints are mainly paints using colorants made from natural oils, etc. Especially oil-based paint is a paint made from voile oil, and voile oil is a drying agent such as soybean oil, linseed oil, petroleum oil and fish oil. It was added and oxidatively polymerized until it became a suitable viscosity, blowing air at the temperature of 120 degrees C or less, and a desiccant is further added to it as a coloring agent. This is also simply called paint. There are kneading paints (85-90% of pigments) and combination paints (60-65% of pigments) according to the blending ratio of pigment and voile oil. However, oil paint has a disadvantage in that drying is slow and lacks in firmness, water resistance and alkali resistance. In addition, the organic solvent is contained in the paint 40% or more, there is a problem that causes photochemical smog.
반면에 수성페인트 또는 수성도료는 유기계 용제대신 물을 희석용제로 사용하는 것으로서, 경제적이고 취급이 간편하며 안전성이 있다. 보통 에멀션계, 골재(骨材)를 넣은 에멀션계, 수용성 합성수지계로 나뉜다. 이들의 주요 도막성분에는 일반적으로 폴리아세트산비닐, 폴리스티렌, 스티렌-부타디엔공중합물, 아크릴산-에스테르공중합물의 에멀션(乳濁液), 알키드수지·아미노수지·에폭시수지 등이 있다. On the other hand, an aqueous paint or an aqueous paint uses water as a diluent instead of an organic solvent, and is economical, easy to handle, and safe. It is usually divided into emulsion type, emulsion type with aggregate, and water-soluble synthetic resin type. These main coating components generally include polyvinyl acetate, polystyrene, styrene-butadiene copolymers, emulsions of acrylic acid-ester copolymers, alkyd resins, amino resins, epoxy resins, and the like.
한편 도막 형성방법에 따라 열경화형과 자연경화형으로 나뉜다. 열경화형에는 스티렌-부타디엔계와 아크릴산-에스테르계가 있는데, 열경화형은 자동차용 프라이머(primer)가 차체용 전착도료로 널리 이용되고 있는데, 소재와의 밀착을 좋게 하기 위해 표면에 미리도포하는 초벌칠용 도료로 사용된다. 또한 식품이나 음료용 깡통의 코팅용 도료로도 사용되고 있다. On the other hand, it is divided into thermosetting type and natural curing type according to the coating method. The thermosetting type includes styrene-butadiene type and acrylic acid ester type, and the thermosetting type is widely used as an electrodeposition paint for automobile body primer. Used as It is also used as a coating material for food and beverage cans.
자연경화형에는 아세트산비닐계 등이 있으며, 주로 건축물의 실내, 실외용 도료로 스프레이로 도장하는 경우가 많으며, 주로 에멀션도료가 이용되고 있다. The natural curing type is vinyl acetate, etc., and is often coated with a spray for indoor and outdoor paints of buildings, and emulsion paints are mainly used.
수성페인트의 장점은 물이 용제역할을 하고 있어서 화재나 환경오염의 우려가 없고, 도막은 일단 마르면 내수성이 있고 내염기성도 좋기 때문에 콘크리트·모 르타르 등에 사용할 수 있다는 점이다. 반면 에멀션을 형성하고 있는 수지(樹脂;resin)의 작은 입자가 융합해서 도막을 이루기 때문에 광택은 별로 없다는 단점이 있다. The advantage of water-based paints is that water acts as a solvent, so there is no risk of fire or environmental pollution, and the coating can be used for concrete, mortar, etc. because it is water-resistant and has a good base resistance. On the other hand, since the small particles of the resin forming the emulsion fuse to form a coating film, there is a disadvantage that there is not much gloss.
또한, 스티로폼은 희고 가벼우며, 내수성(耐水性), 단열성, 방음성, 완충성 등이 우수하기 때문에 주로 건축재료, 장식용 가구, 조립식 주택의 벽이나 천장 재료, 무대장치, 농수산물과 육류 등의 포장용기, 전자제품이나 기타 부서지기 쉬운 물품의 운송용 포장재 식육 냉동창고의 벽재, 냉동 파이프의 외장(外裝), 등으로 널리 사용된다. In addition, styrofoam is white and light, and has excellent water resistance, heat insulation, sound insulation, and cushioning properties. Therefore, packaging materials for building materials, decorative furniture, prefabricated houses, wall and ceiling materials, stage equipment, agricultural products and meats, etc. It is widely used as a packaging material for transportation of electronic products or other fragile items, as a wall material of meat freezing warehouse, exterior of refrigeration pipe, and the like.
그러나 스티로폼은 싸고 만들기 편하고 기능적인 면도 좋지만, 분해가 안되고, 열 처리하여 폐기하거나 재활용하는 것도 용이하지 않으므로 환경문제 등으로도 여러 가지 문제가 있다. However, styrofoam is cheap, easy to make and functional, but good, but not easy to disassemble, heat treatment is not easy to dispose or recycle, there are various problems such as environmental problems.
따라서, 본 발명은 이와 같은 문제점을 감안한 것으로서, 건축 폐자재류인 폐스티로폼을 이용하여 내수성, 내구성, 및 단열성이 뛰어난 페인트를 제공하는 데에 그 목적이 있다. Accordingly, the present invention has been made in view of the above problems, and an object thereof is to provide a paint having excellent water resistance, durability, and thermal insulation by using waste styrofoam which is a construction waste material.
또한, 본 발명의 다른 목적은 상기 폐스티로폼을 이용한 페인트를 제조하는 방법을 제공함에 있다.In addition, another object of the present invention to provide a method for producing a paint using the waste styrofoam.
상기 목적을 달성하기 위하여 본 발명은 수거하여 세척한 폐스티로폼에 톨루엔 45중량%, 자일렌(xylene) 7중량%, 핵산, 싸이클로핵산, 알코올, 에테르, 할로겐화 탄화수소로 구성된 그룹에서 선택되는 어느 하나의 용제 10중량%, 아세톤 3중량%, 신너 35중량%를 혼합하여 산화하는 단계; 상기 산화된 혼합액을 -30℃ 내지 -40℃에서 얼리는 단계; 및 상기 얼려진 고체를 35℃ 내지 45℃로 열처리하여 건조한 후에 분쇄하는 단계를 포함하는 폐스티로폼을 이용한 페인트 제조방법을 제공한다. In order to achieve the above object, the present invention is any one selected from the group consisting of 45% by weight of toluene, 7% by weight of xylene, nucleic acid, cyclonucleic acid, alcohol, ether, and halogenated hydrocarbons in the collected and washed waste styrofoam. 10% by weight of the solvent, 3% by weight of acetone, 35% by weight of the thinner to oxidize; Freezing the oxidized mixed solution at -30 ° C to -40 ° C; And it provides a paint manufacturing method using waste styrofoam comprising the step of pulverizing after drying the frozen solid to 35 ℃ to 45 ℃ heat.
삭제delete
또한, 폐스티로폼을 이용한 페인트 제조방법은 상기 분말을 락카희석제로 희석하여 용해하는 단계를 더 포함하는 것을 특징으로 한다. In addition, the paint manufacturing method using waste styrofoam is characterized in that it further comprises the step of diluting the powder with a lacca diluent to dissolve.
상기 용제는 핵산, 싸이클로핵산, 알코올, 에테르, 할로겐화탄화수소인 것을 특징으로 한다. The solvent Nucleic acids, cyclonucleic acids, alcohols, ethers, halogenated hydrocarbons.
또한 본 발명은 수거하여 세척한 폐스티로폼에 메탄올 30중량%, 에나멜 신너 60중량%, 톨루엔 10중량%를 24시간 동안 혼합하는 단계; 상기 혼합액 40중량%, 자일렌(xylene) 40중량%, 아세톤 10중량%, 신너 10중량%를 첨가하여 산화하는 단계; 상기 산화액을 -10℃에서 얼리는 단계; 상기 고체를 70℃로 열처리하여 건조한 후에 분쇄하는 단계; 및 상기 분말에 락카 신너를 첨가하여 혼합하는 단계를 포함하는 것을 특징으로 하는 폐스티로폼을 이용한 페인트 제조방법을 제공한다. In another aspect, the present invention comprises the steps of mixing 30% by weight of methanol, 60% by weight of enamel thinner, 10% by weight of toluene to the waste styrofoam collected and washed for 24 hours; Oxidizing by adding 40% by weight of the mixed solution, 40% by weight of xylene, 10% by weight of acetone, and 10% by weight of thinner; Freezing the oxidized liquid at -10 ° C; Heat treating the solid to 70 ° C., and then grinding the solid; And it provides a paint manufacturing method using the waste styrofoam comprising the step of mixing by adding lacca thinner to the powder.
또한 본 발명은 상기 방법에 의해 제조된 것을 특징으로 하는 폐스티로폼을 이용한 페인트를 제공한다. The present invention also provides a paint using waste styrofoam, characterized in that produced by the above method.
이하, 본 발명에 따른 폐스티로폼을 이용한 페인트 및 그 제조 방법에 대해 상세하게 설명한다.Hereinafter, a paint using waste styrofoam according to the present invention and a method for producing the same will be described in detail.
본 발명에 의한 폐스티로폼을 이용한 페인트는 건축 폐자재 배출 현장에서 수거한 스치로폼을 세척하고 적당한 크기로 분쇄한 후에 톨루엔 45중량%, 자일렌 (xylene) 7중량%, 용제 10중량%, 아세톤 3중량%, 신너 35중량%와 함께 교반기에 투입하여 혼합시키고, 상기 산화된 액체를 -30℃ 내지 -40℃에서 급격하게 얼려서 생성된 고체를 다시 35℃ 내지 45℃로 천천히 열처리하여 건조한 후에 분쇄하고, 다시 희석제로 용해하고, 마지막으로 화학물질과 광성물질을 첨가하여 혼합하는 단계를 거쳐 얻어진다. Paint using waste styrofoam according to the present invention after washing the styrofoam collected at the construction waste material discharge site and pulverized to the appropriate size 45% by weight of toluene, 7% by weight of xylene, 10% by weight of solvent, 3% by weight of acetone %, Thinner 35% by weight in a stirrer and mixed, and the oxidized liquid is frozen rapidly at -30 ℃ to -40 ℃, the resulting solid is slowly heat treated to 35 ℃ to 45 ℃ again dried and pulverized, It is obtained by dissolving with diluent and finally mixing with adding chemicals and minerals.
폐스티로폼을 이용한 페인트 제조의 제1단계는 폐스티로폼을 액체화하며 산화시키는 것으로서, 상기 건축 폐자재 배출 현장에서 수거한 스치로폼을 세척하고 적당한 크기로 분쇄한 후에 톨루엔 45중량%, 자일렌7중량%, 용제 10중량%, 아세톤 3중량%, 신너 35중량%와 함께 교반기에 투입하여 혼합시킴에 의해 이루어진다. The first step in the production of paint using waste styrofoam is to liquefy and oxidize the waste styrofoam, after washing the styrofoam collected at the construction waste material discharge site and pulverizing to a suitable size, 45% by weight of toluene, 7% by weight of xylene, 10 wt% of the solvent, 3 wt% of acetone, and 35 wt% of thinner are added to the stirrer and mixed.
상기 제1단계를 거친 산화된 원액에 적정량의 접착제만을 첨가하여 액체 페인트로 사용할 수 있다. Only an appropriate amount of adhesive may be added to the oxidized stock solution subjected to the first step, and may be used as a liquid paint.
이때, 상기 용제로서 핵산, 싸이클로핵산, 알코올, 에테르, 할로겐화탄화수소를 사용하는 것이 바람직하다. At this time, it is preferable to use nucleic acid, cyclonucleic acid, alcohol, ether, halogenated hydrocarbon as the solvent.
여기서 상기 화학물질로서 폴리졸(polysol)과 바인더를 각각 20중량%씩 첨가하는 것이 바람직하며, 상기 광성물질로서 씨멘트와 규사를 각각 30중량%씩 첨가하는 것이 바람직 하다. 여기서 상기 바인더는 공지된 구성의 바인더로서 그 종류에 제한되지 않고 페인트에 첨가될 수 있는 물성을 갖기만 하면 동일 중량비로 모두 사용가능하다.In this case, it is preferable to add 20 wt% of polysol and binder as the chemical substance, and 30 wt% of cement and silica sand, respectively, as the mineral material. Here, the binder is a binder having a known configuration, and is not limited to the kind thereof, and may be used in the same weight ratio as long as the binder has physical properties that can be added to the paint.
또한, 본원 발명의 폐스티로폼을 이용한 페인트는 상기 산화된 혼합액을 -30℃ 내지 -40℃에서 순식간에 얼려서 생성된 고체를 다시 35℃ 내지 45℃에서 천천히 열처리하여 건조한 후에 분쇄하여 분말 페인트로 사용하거나, 상기 분말에 희석제를 첨가하여 혼합한 액체 상태의 페인트로 사용할 수 있다. In addition, the paint using the waste styrofoam of the present invention is frozen by the instantaneous freezing of the oxidized mixed solution at -30 ℃ to -40 ℃ by slowly heat-treating again at 35 ℃ to 45 ℃ dried and then used as powder paint In addition, a diluent may be added to the powder and used as a mixed liquid paint.
<실시예 1><Example 1>
폐스티로폼을 이용한 페인트는 건축 폐자재 배출 현장에서 수거한 스치로폼을 세척한 후에 적당한 크기로 분쇄한다. 상기 분쇄된 폐스티로폼과 톨루엔 45중량%, 자일렌 7중량%, 에탄올 10중량%, 아세톤 3중량%, 신너 35중량%를 교반기에 투입하여 30분간 혼합시키고, 상기 산화된 액체에 폴리졸과 바인더를 각각 20중량%씩 첨가하고, 씨멘트와 규사를 각각 30중량%씩 첨가하여 15분간 교반하여 혼합시킴으로써 액체 페인트를 제조한다. Paint using waste styrofoam is crushed to a suitable size after cleaning the styrofoam collected at the construction waste material discharge site. 45% by weight of the pulverized waste styrofoam and toluene, 7% by weight of xylene, 10% by weight of ethanol, 3% by weight of acetone, and 35% by weight of thinner were mixed in a stirrer for 30 minutes, and mixed with the oxidized liquid in a polysol and a binder. 20 wt% of each was added, and 30 wt% of cement and silica sand were each added, followed by stirring for 15 minutes to prepare a liquid paint.
<실시예 2><Example 2>
폐스티로폼을 이용한 페인트는 건축 폐자재 배출 현장에서 수거한 스치로폼을 세척한 후에 적당한 크기로 분쇄한다. 상기 분쇄된 폐스티로폼 500g과 톨루엔 45중량%, 자일렌7중량%, 에탄올 10중량%, 아세톤 3중량%, 신너 35중량%를 교반기에 투입하여 혼합시키고, 상기 산화된 액체를 -35℃에서 약 3분 동안 얼려서 생성된 고체를 다시 40℃에서 2시간 동안 서서히 열처리하여 건조한 후에 분쇄하여 분말 페인트를 제조한다. Paint using waste styrofoam is crushed to a suitable size after cleaning the styrofoam collected at the construction waste material discharge site. 500 g of the pulverized waste styrofoam, 45% by weight of toluene, 7% by weight of xylene, 10% by weight of ethanol, 3% by weight of acetone, and 35% by weight of thinner were added to a stirrer, and the oxidized liquid was mixed at about -35 ° C. The solid produced by freezing for 3 minutes was further heat-treated at 40 ° C. for 2 hours, dried, and then ground to prepare a powder paint.
<실시예 3><Example 3>
상기 실시예2에서 제조된 분말 페인트 500g을 락카 희석제 18L로 용해한 후에 폴리졸과 바인더를 각각 20중량%씩 첨가하고, 씨멘트와 규사를 각각 30중량%씩 첨가하여 액체 페인트를 제조한다. After dissolving 500 g of the powder paint prepared in Example 2 with 18 L of a lacquer diluent, 20 wt% of a polysol and a binder were added, and 30 wt% of cement and silica sand were added to prepare a liquid paint.
<실시예 4><Example 4>
먼저 수거하여 세척한 폐스티로폼에 메탄올 30중량%, 에나멜 신너 60중량%, 톨루엔 10중량%를 교반기에 투입하여 24시간 동안 혼합시킨다. 다음으로 이렇게 제조된 혼합액 40중량%에 자일렌 40중량%, 아세톤 10중량%, 신너 10중량%를 첨가하여 산화한 후에 상기 산화액을 -10℃에서 약 3분 동안 얼려서 생성된 고체를 다시 70℃로 열처리하여 서서히 건조한다. 상기 건조된 고체를 분쇄한 후에 락카 신너를 첨가하여 혼합하여 액체 페인트를 제조한다. Firstly, 30% by weight of methanol, 60% by weight of enamel thinner, and 10% by weight of toluene were added to a stirrer and the waste styrofoam was washed and mixed for 24 hours. Next, after oxidizing by adding 40% by weight of xylene, 10% by weight of acetone, and 10% by weight of thinner to the mixture thus prepared, the oxidized solution was frozen at −10 ° C. for about 3 minutes. Heat it to ℃ and dry slowly. After the dried solid is pulverized, lacquer thinner is added and mixed to prepare a liquid paint.
이상의 설명에서와 같이 본 발명은 하나의 바람직한 구체예에 대해서만 기술하였으나, 상기의 구체예를 바탕으로 한 본 발명의 기술사상 범위 내에서의 다양한 변형 및 수정이 가능함은 당업자에게 있어서 명백한 것이며, 또한, 이러한 변형 및 수정이 첨부된 특허청구범위에 속함은 당연한 것이다. As described above, the present invention has been described for only one preferred embodiment, but it is apparent to those skilled in the art that various changes and modifications can be made within the technical spirit of the present invention based on the above embodiments. It is natural that such variations and modifications fall within the scope of the appended claims.
이와 같이 본 발명에 의한 폐스티로폼을 이용한 페인트 및 그 제조방법에 따르면, 폐기처리되는 폐스티로폼을 재활용하여 산업폐기물 처리비용을 절감하고 격에적인 이득을 줄 뿐 아니라 환경오염을 줄일 수 있는 잇점이 있으며 또한 폐스티로폼에 함유된 성분을 이용하게 됨에 따라 별도의 첨가제를 투입시킬 필요가 없게 되고 따라서 저렴한 단가로서 내수성, 내구성, 및 단열성이 우수한 페인트를 널리 보편화 시킬 수 있는 등 탁월한 효과가 있다. Thus, according to the paint and the manufacturing method using the waste styrofoam according to the present invention, by recycling the waste styrofoam to be disposed of, there is an advantage to reduce the cost of industrial waste treatment, give a price advantage and reduce environmental pollution. In addition, the use of the components contained in the waste styrofoam, there is no need to add a separate additive, so there is an excellent effect, such as can be widely universalized paint excellent in water resistance, durability, and heat insulation at low cost.
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